Hevi-Rail Roller Bearings and Linear Guideways SYSTEM MAX. STATIC COMBINED HEVI-RAIL BEARING WITH WELDED LOAD* GENERAL DIMENSIONS** BEARING FLANGE PLATE kn MM FLANGE FIXED ADJUSTABLE PLATE FIXED ADJUSTABLE RADIAL AXIAL A B C D E HVB-053 HVPS-1 HVB-053/HVPS 5.23 1.68 52.5 30 33 65 30 HVB-054 HVBEA-454 HVP0-1 HVB-054/HVP0 HVBEA-454/HVP0 10.3 3.2 62 30 37.5 86.5 36 HVB-055 HVBEA-455 HVP1-1 HVB-055/HVP1 HVBEA-455/HVP1 12.4 3.87 70.1 35 44 103.2 40 HVB-056 HVBEA-456 HVP2-1 HVB-056/HVP2 HVBEA-456/HVP2 12.9 4.0 77.7 40 48 121.3 41 HVB-057 HVBEA-457 HVP2-1 HVB-057/HVP2 HVBEA-457/HVP2 12.9 4.0 77.7 40 40.7 113.9 66 HVB-058 HVBEA-458 HVP3-1 HVB-058/HVP3 HVBEA-458/HVP3 22.4 7 88.4 45 57 135.4 53 HVB-059 HVBEA-459 22 7 101.2 50 46 140.3 69.9 HVB-060 HVBEA-460 23.8 7.44 107.7 55 53 152.4 83 HVB-061 HVBEA-461 HVP4-1 HVB-061/HVP4 HVBEA-461/HVP4 23.8 7.44 107.7 60 69 157.2 61.2 HVB-062 HVBEA-462 HVP4-1 HVB-062/HVP4 HVBEA-462/HVP4 33.9 10.6 123 60 72.3 175 66.2 HVB-063 HVBEA-463 HVP6-1 HVB-063/HVP6 HVBEA-463/HVP6 59.2 18.5 149 60 78.5 201.5 71.2 * System max. static loads are achievable with the rails shown. ** Detailed dimensions can be found on each product page. *** Hevi-Rail profile rails available upon request. FEATURES AND BENEFITS The economical Hevi-Rail guide systems offer a lifetime of durability under continuous use. The easily interchangeable bearing components provide even dispersion of forces in the rails for longer system life and stability. C LINEAR BEARINGS A B D Outer ring made of case-hardened steel Handles very high axial and radial loads Easily interchangeable components for less down time Fixed and adjustable combined bearings available FLANGE PLATES Simple mounting for all bearings E Can be ordered pre-welded to bearing Ordering example: HVB-054/HVPO-1 72 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways Hevi-Rail PRODUCT OVERVIEW Linear bearing for axial and radial loads Prior to welding, disassemble bearing components. To avoid cracks in welded joints, use welding electrodes and core weld for unalloyed steel. MATERIALS: Outer ring Case-hardened steel En 31 - SAE 52100 hardened at 60+2 HRc Inner ring Hardened steel En 31 - SAE 52100 hardened at 62-2 HRc Cylindrical rollers Flat ground heads are hardened steel, En 31 - SAE 52100, hardened at 59-64 HRC Bolt tolerance = 0.05 mm Flange plate Low carbon steel Seals Bearings with fixed axial bearing (HVB-053 to HVB-063) - Radial bearing has steel labyrinth and side guide roller with rubber seals. Bearings with eccentric adjustable axial bearing (HVBEA-454 to HVBEA-463) - Both radial and axial bearings utilize rubber seals (RS type). Lubrication Bearings are supplied lubricated with grease grade 3. Bearings from HVB-055 to HVB-063 can be re-lubricated with a grease fitting. Adjustable bearings are not available with grease fitting. Temperature Resistant from -30 C to 120 C Bearing life calculations: L10 = ( 16667 ) ( C ) 10/3 n P C = Dynamic load rating (kn) (hours) P = Automatic dynamic load (kn) n = Revolutions per minute (rpm) Note: Above calculation formula is for predicting life expectancy with 90% reliability. The customer must determine the reduction factor based on the actual operation needs and conditions such as reliability level, load, speed, impact, and environmental considerations. Adjusting axial bearings 1. Remove front screws. 2. Rotate axial bearing shaft (see diagram below). 3. Check dimension A (repeat step 2 as necessary). 4. Re-install front screws. 5. Use of a breakable Loctite is recommended. 3 A 2 1 4 REMOVABLE BEARING COVER BEARING BODY COMPENSATED HEIGHT www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 73
Hevi-Rail Roller Bearings and Linear Guideways MOUNTING CONFIGURATIONS CALCULATION OF FMAX FOR CANTILEVERED LOADS Q = Load capacity (N) L = Load distance to suspension point (mm) P = Suspension point A = Recommended bearing distance (mm): 500-1000 mm Formula: Fmax [N] = Q L stat radial 2 A Max. Hertzian = 850 N/mm 2 for all profile rails. Profile rail P Linear bearings A P L Q P Indicated here are F max stat radial + axial for each bearing. F max stat. axial P F max stat. radial MOUNTING INSTRUCTIONS 1. The overall system clearance should be 1.524 mm to 3.048 mm Inner rail distance = Saddle width + (1.524 mm to 3.048 mm) Saddle width Inside rail spacing 2. Verify that the axial bearing is aligned parallel to the rail, especially in vertical operations. 74 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways Hevi-Rail Lifting units A Handling units Adjustable clamp system Horizontal telescope Rails Combined bearing and flange plate Mounting flange www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 75
Hevi-Rail HVB-053 Roller Bearings and Linear Guideways 5.23 kn max. stat. radial Weight = 0.36 kg Maximum static load during use of rails according to industry standard: Radial: 5.23 kn Axial: 1.68 kn HVB-053 HVB-053/HVPS 33 27 R2 5 33 27 R2 52,5 40 30 52,5 51 15 15 17 5 17 5 76 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-053 Hevi-Rail FLANGE PLATE HVPS-1 For ordering separate flange plate only 5.23 kn radial force 27 11 89 70 30 65 8.5 6 40 30 51 M8 x 1.25, through HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-053 HVB-053/HVPS HVPS-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 77
Hevi-Rail HVB-054 Roller Bearings and Linear Guideways 9.4 kn max. stat. radial Weight = 0.53 kg Maximum static load during use of rails according to industry standard: Radial: 9.4 kn Axial: 3.1 kn HVB-054 HVB-054/HVP0 37.5 R3 30.5 4 37.5 30.5 R3 62 42 30 62 63.5 20 20 20 2.5 20 2.5 HVBEA-454 HVBEA-454/HVP0 37.5 30.5-32 4 37.5 30.5-32 R3 R3 62 42 30 62 63.5 20 20 20 4.0 ~ 5.5 20 4.0 ~ 5.5 78 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-054 Hevi-Rail FLANGE PLATE HVP0-1 For ordering separate flange plate only h* 11 102 80 30 86.5 10.5 6 40 40 63.5 M10 x 1.5, through * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-054) or eccentric adjustable bearing (HVBEA-454). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-054 HVB-054/HVP0 HVBEA-454 HVBEA-454/HVP0 HVP0-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 79
Hevi-Rail HVB-055 11.3 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 0.80 kg Maximum static load during use of rails according to industry standard: Radial: 11.3 kn Axial: 3.7 kn HVB-055 HVB-055/HVP1 44 36 8 44 36 M6 70.1 48 35 70.1 76 22 22 23 2.5 23 2.5 HVBEA-455 HVBEA-455/HVP1 44 36-37.5 8 44 36-37.5 70.1 48 35 70.1 76 20 20 23 4.0 ~ 5.5 23 4.0 ~ 5.5 80 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-055 Hevi-Rail FLANGE PLATE HVP1-1 For ordering separate flange plate only h* 16 121 90 35 103.2 12.5 6 50 50 76 M12 x 1.75, through * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-055) or eccentric adjustable bearing (HVBEA-455). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-055 HVB-055/HVP1 HVBEA-455 HVBEA-455/HVP1 HVP1-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 81
Hevi-Rail HVB-056 11.7 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 1.00 kg Maximum static load during use of rails according to industry standard: Radial: 11.7 kn Axial: 3.9 kn HVB-056 HVB-056/HVP2 48 36.5 4.5 48 36.5 M6 77.7 54 40 24 77.7 76 24 23 3 23 3 HVBEA-456 HVBEA-456/HVP2 48 37-38.5 5 48 37-38.5 77.7 54 40 77.7 76 26 26 23 3.5 ~ 5.0 23 3.5 ~ 5.0 82 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-056 Hevi-Rail FLANGE PLATE HVP2-1 For ordering separate flange plate only h* 16 121 90 40 121.3 12.5 6 50 50 76 M12 x 1.75, through * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-056) or eccentric adjustable bearing (HVBEA-456). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-056 HVB-056/HVP2 HVBEA-456 HVBEA-456/HVP2 HVP2-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 83
Hevi-Rail HVB-057 8.9 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 0.90 kg Maximum static load during use of rails according to industry standard: Radial: 8.9 kn Axial: 3.0 kn HVB-057 HVB-057/HVP2 40.7 29 4.3 40.7 29 M6 77.7 54 40 77.7 76 24 24 23 3 23 3 HVBEA-457 HVBEA-457/HVP2 40 29-30.5 5 40 29-30.5 77.7 54 40 77.7 76 26 26 23 3.5 ~ 5.0 23 3.5 ~ 5.0 84 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-057 Hevi-Rail FLANGE PLATE HVP2-1 For ordering separate flange plate only h* 16 121 90 40 113.9 12.5 6 50 50 76 M12 x 1.75, through * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-057) or eccentric adjustable bearing (HVBEA-457). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-057 HVB-057/HVP2 HVBEA-457 HVBEA-457/HVP2 HVP2-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 85
Hevi-Rail HVB-058 22.4 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 1.62 kg Maximum static load during use of rails according to industry standard: Radial: 20.4 kn Axial: 6.8 kn HVB-058 HVB-058/HVP3 57 44 6 57 44 M6 88.4 59 45 88.4 127 26 26 30 3.5 30 3.5 HVBEA-458 HVBEA-458/HVP3 57 44-45.5 6 57 44-45.5 88.4 59 45 88.4 127 26 26 30 4.0 ~ 5.5 30 4.0 ~ 5.5 86 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-058 Hevi-Rail FLANGE PLATE HVP3-1 For ordering separate flange plate only h* 19 160 120 45 135.4 60 127 90 M16 x 2 through * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-057) or eccentric adjustable bearing (HVBEA-457). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-058 HVB-058/HVP3 HVBEA-458 HVBEA-458/HVP3 HVP3-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 87
Hevi-Rail HVB-059 15.5 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 1.74 kg Maximum static load during use of rails according to industry standard: Radial: 15.5 kn Axial: 5.2 kn HVB-059 HVBEA-459 46 R5 33 46 R3 33-35 M6 101.2 67 50 30 101.2 69 50 30 28 3 26 4.5 ~ 6.5 ORDERING INFORMATION PART NUMBER HVB-059 HVBEA-459 DESCRIPTION Fixed axial bearing Eccentric, adjustable axial bearing Note: Profile rails available upon request. Note: Profile rails available upon request. 88 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-060 Hevi-Rail 16.5 kn max. stat. radial Weight = 2.27 kg Maximum static load during use of rails according to industry standard: Radial: 16.5 kn Axial: 5.5 kn HVB-060 HVBEA-460 53 39 54 R5 40-42 R5 M6 107.7 71 55 107.7 69 55 34 30 31 4 31 4 ORDERING INFORMATION PART NUMBER HVB-060 HVBEA-460 DESCRIPTION Fixed axial bearing Eccentric, adjustable axial bearing Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 89
Hevi-Rail HVB-061 21.7 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 2.82 kg Maximum static load during use of rails according to industry standard: Radial: 21.7 kn Axial: 7.2 kn HVB-061 HVB-061/HVP4 69 R5 55 5 69 R5 55 M6 107.7 71 60 107.7 127 34 34 31 4 31 4 HVBEA-461 HVBEA-461/HVP4 69 55-57 5 69 R5 55-57 R5 107.7 69 60 107.7 127 30 30 31 4.0 ~ 6.0 31 4.0 ~ 6.0 90 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-061 Hevi-Rail FLANGE PLATE HVP4-1 For ordering separate flange plate only h* 19 180 140 60 157.2 17 6 80 80 127 M16 x 2 through * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-061) or eccentric adjustable bearing (HVBEA-461). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-061 HVB-061/HVP4 HVBEA-461 HVBEA-461/HVP4 HVP4-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 91
Hevi-Rail HVB-062 30.9 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 4.50 kg Maximum static load during use of rails according to industry standard: Radial: 30.9 kn Axial: 10.2 kn HVB-062 HVB-062/HVP4 72.3 R5 56 2.7 72.3 R5 56 M6 123 80 60 123 127 40 40 37 5 37 5 HVBEA-462 HVBEA-462/HVP4 72.3 56-60 2.7 72.3 R5 56-60 R5 123 80 60 123 127 34 34 37 4.5 ~ 8.5 37 4.5 ~ 8.5 92 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-062 Hevi-Rail FLANGE PLATE HVP4-1 For ordering separate flange plate only h* 19 180 140 60 175 17 6 80 M16 x 2 through 80 127 * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-062) or eccentric adjustable bearing (HVBEA-462). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-062 HVB-062/HVP4 HVBEA-462 HVBEA-462/HVP4 HVP4-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 93
Hevi-Rail HVB-063 54.0 kn max. stat. radial Roller Bearings and Linear Guideways Weight = 6.52 kg Maximum static load during use of rails according to industry standard: Radial: 54.0 kn Axial: 17.8 kn HVB-063 HVB-063/HVP6 78.5 R3 58.5 1 78.5 R3 58.5 M6 149 108 60 149 153 50 50 45 5.5 45 5.5 HVBEA-463 HVBEA-463/HVP6 76.5 58.5-62.5 1 76.5 R3 58.5-62.5 R3 149 108 60 149 53 34 34 45 6.0 ~ 10.0 45 6.0 ~ 10.0 94 SOLUTIONS IN LINEAR MOTIONS I www.pbclinear.com I www.pbclinear.de
Roller Bearings and Linear Guideways HVB-063 Hevi-Rail FLANGE PLATE HVP6-1 For ordering separate flange plate only h* 19 200 160 60 201.5 17 6 100 100 153 M16 x 2 through * Note: H refers to the depth of the axial bearing. This dimension depends on the choice of fixed axial bearing (HVB-063) or eccentric adjustable bearing (HVBEA-463). HEVI-RAIL BEARING Can be ordered with pre-welded flange plate ORDERING INFORMATION PART NUMBER HVB-063 HVB-063/HVP6 HVBEA-463 HVBEA-463/HVP6 HVP6-1 DESCRIPTION Fixed axial bearing Fixed axial bearing with welded flange plate Eccentric, adjustable axial bearing Eccentric, adjustable axial bearing with welded flange plate Flange plate Note: Information about profile rails available upon request. www.pbclinear.de I www.pbclinear.com I SOLUTIONS IN LINEAR MOTIONS 95