Pressure Hydraulically released released and spring operated multiple-disk disc brakes FDLB, LB KWN 01 Couplings from Dresden / Germany By specialists for specialists
general information external body actuating unit Deckplatte flange inner body disk pack technical features Hydraulically released spring loaded multiple-disk brakes see as holding- and operating brakes diverse application in the drive technology. Brakes are positively. The braking force is compression springs generated. The loosening effected hydraulically by airing of the piston. They are suited for both wet and dry operation. At pressure loss is a mechanical brake for locking emergency opening system provided. They are low maintenance and assembly of number of individual panels is the condition for a safety brake met. They have a high operating safety the lamellas steel / sintered bronze. For detailed technical statements the manual request. applications Hydraulically released spring loaded multiple-disk brakes are in the stationary and mobile versatile range whether or not combined with hydraulic motors. The brakes can lie in oil circuit of the engine. When starting of the hydromotor, the lift brakes in oil pressing of 15-8 bar. Thereafter, the full system pressure applied to bar. When using fire-resistant fluids and boi-oils please bio-oils please feedback. types type A cover plate closed, with flange type B cover plate open, with flange type C cover plate closed, without flange type D cover plate open, without flange type E no cover plate, without flange type I inner body Technical changes for the purpose of progress are reserved. The design may differ from pictorial representation; dimensions have to be complying with given ones.
main dimensions 1 cover plate piston housing piston 4 disk pack housing 5 mounting flange 6 outside disks 7 inside disks 8 hub 9 pressure spring fastening screw 11 plug screw 1 plug screw with gasket 1 dowel pin 14 small O-ring 15 large O-ring assembly bolts 17 assembly bolts Table 1 tolerance H7 type of hub bore without hub keyway with hub keyway per DIN 6885 sheet 1 fit JS9 hub bore pilot bored for one keyway for two keyways for two keyways 1 staggered 0 staggered symbol v - P1 P P 1) finished bore per ISO fit H7, keyway according to DIN 6885, sheet 1, fit JS 9 ) pilot bore ±0, without keyway, other pilot bores upon request ) the given torques apply to double springs in case of dry running: with oiled disks wet running: splash lubrication (oil type: ADDINOL gear oil CLP 68, temperature 60 C) 4) specification without backpressure of the system. The release pressure relates to the given moment and is proportional to it. 5) relates to the rotating parts (hub with d l max and inside disks) 6) relates to design Al (pilot bored) 7) more sizes on request
main dimensions and characteristic values 4 characteristic values Table size 7) 6, 6 0 0 0 0 60 1 000 1 600 500 torque dry ) T S [] T Ü [] 75 195 75 50 4 6 780 865 1 0 1 1 750 800 600 950 5 0 6 750 8 600 9 0 11 500 15 800 1 000 4 000 0 500 44 800 57 000 torque wet ) T S [] T Ü [] 47 70 1 0 0 60 05 4 570 6 805 1 000 1 0 050 675 0 750 4 800 6 150 7 050 8 0 11 050 14 700 17 500 00 4 000 4 00 min. release pressure 4) p [bar] max. speed n [min -1 ] 7 000 5 000 4 500 1 4 0 600 17 000 19 500 4 000 1 600 1 00 19 1 0 7 0 4 800 19 600 mass moment of inertia 5) J [kg cm ] 0,595 1,85,6 8,1 14,1 0,77 68,14 4,8 57,5 1 697 6 99 1 494 587 mass 6) m [kg] driving spline basic profile per DIN,4 4,0 6,5 7,5 11,5 0,5,5 66 15 4 560 main dimensions Table size 7) overall dimensions d A f7 l A hub d l max H7 1) l l ) d l pilot bore mounting d 1 s 1 6x/1x l hydraulic connection l 9 l s emergency release d 8 s l 7 centering dimensions d 9 H7 l d min H7 l 8 d 6 H7 l 6 other dimensions d d 4 / d 9 d 5 d 7 l 1 l 4 l 5 6, 8 59 5-7 11 1 9 Mx1 4 M4 61 55 7 7 4 7 54 1 7 5 67 0 8 15 1 4 9 Mx1 56 78 69 8 5 50 4 61 8 1 77 0 44 15 0 1 7 1 M1x1,5 58 86 7, 8 58 56 4 69 4 15 81 115 14 0 1 M1x1,5 68 0 8, 5 6 60 50 5 7 155 5 15 4 1 M1x1,5 85 115 0, 65 14 85 76 6 65 8 6 0 95 55 55 0 M 15 1 M1x1,5 14 80 9 89 78 80 86 11 0 5 0 65 60 0 5 M 1 M1x1,5 1 144 95 9 1 8 9 95 91 8 11 0 1 85 68 M1 7 1 M1x1,5 15 M 19 0,5 1 1 1 119 7 1 99 14 0 15 5 60 65 M14 44 1 M1x1,5 0 M1 4 8 1 14 14 1 1 1 58 0 1 1 95 70 15 M 46 1 M1x1,5 M1 79 0 7 4 15 0 59 60 0 5 150 1 80 70 M 56 1 1 000 480 195 5 17 4 M 60 1 1 600 555 0 147 0 5 M4 65 1 500 7 0 00 155 150 665 M4 50 85 15 Mx 1,5 Mx 1,5 Mx 1,5 Mx1,5 80 M1 8 5 9 6 19 5 148 70 0 M 0 41 0 7 17 77 80 M 0 47 4 70 70 67 60 70 198 97 460 M 5 6 584 5 0 75 8 5
5 installation and operating conditions centering width installation and operating conditions All component parts must be axially fixed and fastened. A precise centering of the brake is to be guaranteed. If two shaft ends are accommodated inside the hub, the bearings of the drive have to be brought as close as possible to the brake. The brakes are functionally subject to slight brake-in wear, whereby the full torque is also guaranteed. Due to the automatic compensation by the piston, a readjustment is not necessary. Fully worn-out disks can only be exchanged as a package. In the event of any leakages the complete actuating unit has to be exchanged or work up. The standard brakes are intended for horizontal installation. A deviation of up to ± 15 is permissible. Other conditions require the manufacturers approval. The oil pipes should be as short as possible and without sharp bends or restrictions of diameter. The backflow system is to be laid out in such a way that no backpressure greater than - 4 bar results. Also in the case of dry running, the connection of an overflow oil pipe is recommendable for safety reasons. Accessibility to the emergency release screws has to be assured. In released state, idle running torques exist (functionally). These can amount up to % of the nominal torque.. size selection For a professional coupling selection and the size determination available to the user our engineering staff. ordering example: LB-AI - - P1 - KWN 01 Designation of a hydraulically released, spring located multiple-disk brake, type A with hub (type I), nominal size, hub with finished bore d I = mm, tolerance H7, keyway according to DIN 6885 sheet 1. cooling and lubrication types of lubrication: flow through splash lubrication - maximum submersion up to friction diameter (1/ of the disk outside diameter) oil spray Following requirements are to be observed regarding the lubricants: high heat resistance and aging stability low tendency to settle good heat conducting and cooling characteristics compatibility with steel and neutral behaviour with copper (max. degree of corrosion per DIN 51759) low alloying ingredients
remarks 6 standard values for safety factors Table 4 use s fans, conveyors, textile machines, generators lifts, mixers, cranes, machine tools, winches drilling rigs, excavators, lifts, mills, vibrators ball mills, piston compressors, rolling mills, centrifugal machines 1,5,0,5,0 compare here also the F.E.M. guide lines 1.001 special designs There are also multiple-disk brakes with special design available. These brakes can meet special requirements. On the following pages you see some requirements. multiple disk brake with two joint shaft connections and insidebody storage multiple disk brake with through flood disk package for running brake multiple disk brake with insidebody storage multiple disk brake in double design with insidebody storage
7 model series LB Sonderbauformen inquiry hydraulically released, spring loaded multiple-disk brakes Fax: +49 51 4999 E-mail: info@kupplungswerk-dresden.de company contact person date phone fax E-mail inquiry no. project pieces drive unit machine type nominal torque maximum torque 1) with nonuniform torque (if available, enclose torque-speed curve) type of engaging operation engagement when stopped ) holding brake engagement during operation ) operating brake parameters (as operating brake) maximum torque ) max. speed at the beginning (of the braking operation) rpm minimum torque ) maximum idle-running speed rpm nominal power kw at a percentage of % nominal speed or speed range rpm maximum load torque during the braking operation mass moment of inertia on brake shaft kgm² at a speed of rpm required safety factor shortest time between two engagements s number of engagements h -1 use desired slipping time s in a housing ) without housing ) horizontal ) vertical ) has the user already selected a brake? yes ) no ) exact designation of the selected brake temperature range from to C in the case of wet running oil spray lubrication ) splash lubrication ) centrifugal lubrication ) circulation system lubrication ) external lubrication ) internal lubrication ) oil type oil quantity l/min oil viscosity at C mm²/s geometric configuration cover plate (side A) yes ) no ) closed ) open ) flange (side B) yes ) no ) hub yes ) no ) pilot bored ) finished ) other dimensions or conditions d l (H7) = in the case of dry running keyway per DIN 6885 sheet 1 dry running ) any coefficient of friction reducing influences yes ) no ) operation in rooms ) with high relative air humidity conditional dry running ) 1) e.g. stalling torque with three-phase asynchronous motors ) torque fluctuations during one revolution (e.g. in the case of diesel engines) ) mark where applicable remarks date / sign KWD Kupplungswerk Dresden GmbH POB 7 01 44 D-01171 Dresden Phone: +49 51/49 99-0 www.kupplungswerk-dresden.de
Löbtauer Straße, D-01159 Dresden Postfach 7 01 44, D-01171 Dresden Tel.: +49 (0) 51/49 99-0, Fax: +49 (0) 51/49 99- E-mail: kwd@kupplungswerk-dresden.de www.kupplungswerk-dresden.de Certified in accordance with ISO 01: 08 Scope development, manufacture, sale and servicing of couplings in the drive technology field Certified Welding Company / GSI SLV Ausgabe: /15