PIM6C AKZ8 Series Instruction Manual DAIKIN Oil Cooling Unit ( OILC ) Circulating type Installation CTENTS Safety Precautions Oil Cooling Unit and Accessories 4 Precautions for Installation 5 Reference for Pipe Selection 6 Electric Wiring 7 Handling Installation Procedure Built-in breaker model CE model Built-in heater model Built-in tank model Different-voltage model Model Identification and Specifications 2 Before Operation 4 Part Names and Functions 5 Names and Functions of the Control Panel Parts 6 Checking Initial Operating Conditions 8 Operation Setting 9 Before Operation Holding Constant Oil Temperature 2 Tuning Oil Temperature to Room Temperature (or Machine Temperature) 2 Cooling Oil at Constant Capacity (%) 22 Operating Procedure Models Series Menu AKZ48 AKZ328 AKZ438 AKZ568 AKZ98 Standard model Built-in breaker model (B) CE model (C) Built-in heater model (H) Differentvoltage model (E) Thank you for purchasing DAIKIN Oil Cooling Unit ( OILC ). This instruction manual includes instructions for using the Oil Cooling Unit. If the air filter is clogged, the cooling performance deteriorates, causing excess power consumption. Clean the air filter periodically to reduce power consumption. Built-in tank model (T, T) To ensure proper use of this product, be sure to read through this instruction manual before using it. After reading this manual, keep it handy for your future reference. Proper use results in power saving Monitor Items 23 Timer Operation 24 Additional Setting Functions 25 Setting Additional Function 27 For Temperature Control Improvement 3 Alarm/Warning Output Logic 33 Alarm Settings for Optional Protection Devices (Installed by User) 33 Optional Parts Machine temperature tuning control 34 Returned oil temperature control 35 Communication with main machine 36 Maintenance Maintenance/Inspection 37 Daily maintenance/inspection Periodic maintenance/inspection To leave the unit unused for a long period Troubleshooting 38 When the unit operation seems abnormal although no alarm is activated When an alarm is activated Useful Functions Optional Functions Maintenance Troubleshooting
Safety Precautions Before using this product, read the following instructions carefully to ensure proper use. n The instructions described below are intended to prevent injury or damage to you and other people. Possible conditions that may result from improper handling are classified as follows: DANGER This category indicates urgently hazardous conditions that may result in death or serious injury. WARNING This category indicates potentially hazardous conditions that may result in death or serious injury. CAUTI This category indicates potentially hazardous conditions that may result in injury or property damage only. n All these instructions include important information on safety. Be sure to observe the instructions. n After reading this manual, be sure to keep it in place so that users can read it whenever required. n If this product is transferred to another person, be sure to attach this manual to the product. n To use this product safely, be sure to observe the following instructions, and safety laws and regulations for the relevant standards listed below.. Industrial Safety and Health Law 2. Fire Service Law 3. JIS B836 General Rules for Hydraulic Systems Precautions for installation DANGER Only qualified people can handle the unit. Mandatory Forbidden Transportation, installation, piping, electric wiring, operation, maintenance and inspection of the unit must be conducted by qualified people. Check the power supply (voltage, frequency and current). Connect the power cable according to the procedure described in this instruction manual. Connect the power cable according to the procedure described in Electric Wiring on page 7. Check the weight, and hang the unit by the specified points. Mandatory Ground cable connection Check the weight of the unit with the nameplate to make sure that it does not exceed the rated load capacity of the carrier. Hang the unit by the points specified in the outline drawing. Failure to observe this instruction may result in fall or overturn of the unit, causing injury or property damage. Ground the unit securely. If the unit is not grounded, you may get an electric shock. WARNING Conduct electric wiring according to the ratings. Fasten the unit during operation. Mandatory Conduct electric wiring according to Regulation on Electrical Facilities and Internal Wiring Regulations. Improper wiring may result in burnout or fire. For overseas use, conduct electric wiring according to the local wiring standard. Forbidden Check the fastening points with the outline drawing, and fasten the unit securely with bolts or foundation bolts. Failure to observe this instruction may result in fall or overturn of the unit, if this unit is installed at an elevated position. Keep away from the unit when it is being carried with slings. Forbidden Never get close to the unit when it is being carried with slings. Failure to observe this instruction may result in fall or overturn of the unit, causing injury or property damage.
CAUTI Prepare a circuit breaker at user s site. Provide a flow switch for the main machine. Mandatory The Oil Cooling Unit is not equipped with a circuit breaker. A circuit breaker exclusively for the Oil Cooling Unit should be provided by user. To ensure safety, it is recommended to use an earth leakage breaker. To use an earth leakage breaker, select an inverter-compatible type. (Recommended: 5 ma or 2 ma) Check the oil piping. Mandatory If the oil pump operation system has a fault, oil cannot be supplied to the main machine. Normally in this case, the Oil Cooling Unit detects the fault and outputs an alarm signal. However, it may not be detected depending on the fault mode. If the main machine must be protected even in such a case, provide a flow switch for the oil flow path of the main machine to watch the oil flow. Mandatory Before or immediately after connection of the Oil Cooling Unit, make sure that the oil piping of the main machine is not blocked (fully closed). If the unit is operated with the oil piping blocked (fully closed), the oil hose may break due to an oil temperature rise, causing oil to flow out of the Oil Cooling Unit. When the oil temperature abnormally rises, the FE or FH alarm is activated. In this case, stop operation of the main machine as soon as possible. Precaution for using the CE model (optional) Do not tilt the unit. Mandatory The optional CE model (AKZ 8C) Oil Cooling Unit is classified as an auxiliary machine of the main machine (Overvoltage Category II). It has been self-declared under the following conditions. Be sure to follow the specifications of the main machine. () Provide a main power supply circuit breaker for the main machine according to the EN624- requirement. (2) Connect the power supply via a transformer with basic insulation rating. Basic insulation: Insulation provided for live parts to ensure fundamental protection against electric shock (under IEC Standard 6335-) Mandatory During transportation (including storage), do not tilt the Oil Cooling Unit more than 3. If the unit is tilted more than 3, the compressor may have a fault. Precautions for use DANGER Before handling this unit, turn the power supply. Do not use the unit beyond specified operating conditions. Mandatory Before handling this unit, be sure to turn the power supply. Handling this unit in live conditions may result in electric shock. Mandatory Do not use this unit in any condition other than those specified in the catalog or delivery specifications. Failure to observe this instruction may result in a serious accident, such as damage to the main machine, injury, fire and electric shock. Dot not handle the unit for 5 minutes after power supply is turned. Do not use the unit in explosive atmosphere. Forbidden During this period, electric discharge from the internal high-voltage parts (capacitors) has not been completed. Failure to observe this instruction may result in electric shock. Forbidden Do not install this unit in a place where evolution, inflow, retention or leak of inflammable gas may be expected, or where airborne carbon fiber is present. Failure to observe this instruction causes fire. Do not operate the unit with the covers opened. Forbidden Do not operate the Oil Cooling Unit with the unit casing or terminal covers of the motor or other electric parts removed. Failure to observe this instruction may result in electric shock. Keep your hand or body away from the unit during operation. Do not disassemble or repair the unit. Do not disassemble Do not splash water. Do not modify this unit. Any person other than DAIKIN authorized service personnel must not disassemble or repair this unit. Failure to observe this instruction causes fire, electric shock or injury. If this unit is disassembled, repaired or modified by an unauthorized person, it shall not be beyond the scope of warranty. Forbidden During operation, the external panel may become extremely hot. Be careful that your hand or body does not directly touch it. Otherwise, you may get a burn. Forbidden Do not immerse this unit in water, or splash water on the unit. Failure to observe this instruction may result in short-circuit or electric shock. 2
WARNING If refrigerant leaks, provide thorough ventilation. If an abnormal condition occurs, stop operation immediately. Mandatory If a large quantity of refrigerant is filled in the site, people in the site may be anesthetized or suffocated. With the CE model, MSDS (Material Safety Data Sheet) for the refrigerant is attached to the product. Take an action according to the MSDS. Mandatory If an abnormal condition occurs, stop operation of the unit, and leave it unused until the cause of the trouble is securely removed. Failure to observe this instruction may result in damage to the unit, electric shock, fire or injury. Do not put a finger or foreign object in an aperture of the unit. Turn the circuit breaker. Caution To ensure safety, a cover or casing is mounted to rotary parts. Do not put a finger or foreign object in an aperture of the cover or casing. Failure to observe this instruction may result in injury. Mandatory After stopping operation, be sure to turn the circuit breaker. Use a commercial power supply. When cleaning the unit, wear gloves. Mandatory Be sure to use a commercial power supply. Using an inverter power supply may result in burnout. Mandatory Otherwise, you may cut your hand with the condenser fin edges. Furthermore, the internal compressor or motor frames and the refrigerant piping become extremely hot. If you touch these parts with bare hands, you may get a burn. CAUTI Do not use the unit in special atmosphere. Forbidden Do not use this unit in a special atmosphere including dust, oil mist or corrosive gas (H2S, SO2, NO2, Cl2, etc.), or at a high temperature or high humidity. Do not put an obstacle near the air intake/exhaust port. Ensure safety of the main machine before trial run. Mandatory Before executing a trial run, make sure that the main machine is set in safe conditions (the main machine will not run, or no accident occurs even if the main machine runs.) Failure to observe this instruction may result in injury or damage to the machine. Clean the air filter periodically. Forbidden Do not put an obstacle within 5 mm from the air intake/exhaust port. If air intake/exhaust flow is blocked, this unit may not provide the specified cooling capacity. Mandatory Clean the air filter at least every two weeks. If the air filter is clogged, the cooling capacity deteriorates, and power consumption increases. Perform daily check for oil pollution. Cancel operation lock before running the main machine. Mandatory Oil pollution causes a fault or shortened service life of the pump. Use thorough caution about oil pollution to maintain the pollution degree at NAS or lower level. Mandatory Before you start running the main machine, cancel the operation lock status with the Oil Cooling Unit operation panel. If you start the main machine in the operation lock status, it cannot be supplied with oil, causing damage to the machine. Do not step on the unit. Do not run the pump without oil. Forbidden Do not sit or step on this unit. Failure to observe this instruction may result in fall or overturn of the unit, causing injury. Forbidden Before start of operation, make sure that the oil pipe is properly connected, and the tank is filled with oil to an appropriate level. Running the pump without oil results in damage to the pump. During transportation, fasten the unit securely. Check the unit before operation. Mandatory Fasten this unit securely so that it will not be moved by vibration or external force during transportation. If storing vibration or external force is applied to the unit, the internal equipment may be damaged. Check Before start of operation, make sure that the oil piping and electric wiring are properly conducted, and connecting parts are securely tightened. 3
Built-in heater Built-in tank Different-voltage model model model Built-in breaker model CE model Models Menu Built-in Built-in Differentvoltage tank model Built-in Standard CE model breaker heater model (C) Series model (B) model (H) model (E) (T, T) AKZ48 Models Menu Built-in Built-in Differentvoltage tank model Built-in Standard CE model breaker heater model (C) Series model (B) model (H) model (E) (T, T) AKZ48 AKZ328 AKZ438 AKZ568 AKZ98 Thank you for purchasing DAIKIN Oil Cooling Unit ( OILC ). This instruction manual includes instructions for using the Oil Cooling Unit. To ensure proper use of this product, be sure to read through this instruction manual before using it. After reading this manual, keep it handy for your future reference. Proper use results in power saving If the air filter is clogged, the cooling performance deteriorates, causing excess power consumption. Clean the air filter periodically to reduce power consumption. CTENTS Safety Precautions Installation Oil Cooling Unit and Accessories 4 Precautions for Installation 5 Reference for Pipe Selection 6 Electric Wiring 7 Handling PIM6A Model Identification and Specifications 2 Before Operation 4 Part Names and Functions 5 Names and Functions of the Control Panel Parts 6 Checking Initial Operating Conditions 8 Operation Setting 9 Holding Constant Oil Temperature 2 Tuning Oil Temperature to Room Temperature (or Machine Temperature) 2 Cooling Oil at Constant Capacity (%) 22 Monitor Items 23 Timer Operation 24 Additional Setting Functions 25 Setting Additional Function 27 For Temperature Control Improvement 3 Alarm/Warning Output Logic 33 Alarm Settings for Optional Protection Devices (Installed by User) 33 Optional Parts Machine temperature tuning control 34 Returned oil temperature control 35 Communication with main machine 36 Maintenance Maintenance/Inspection 37 Daily maintenance/inspection Periodic maintenance/inspection To leave the unit unused for a long period Troubleshooting 38 When the unit operation seems abnormal although no alarm is activated When an alarm is activated Built-in heater Built-in tank Different-voltage model model model Built-in breaker model CE model AKZ328 AKZ438 AKZ568 AKZ98 Thank you for purchasing DAIKIN Oil Cooling Unit ( OILC ). This instruction manual includes instructions for using the Oil Cooling Unit. To ensure proper use of this product, be sure to read through this instruction manual before using it. After reading this manual, keep it handy for your future reference. Proper use results in power saving If the air filter is clogged, the cooling performance deteriorates, causing excess power consumption. Clean the air filter periodically to reduce power consumption. CTENTS Safety Precautions Installation Oil Cooling Unit and Accessories 4 Precautions for Installation 5 Reference for Pipe Selection 6 Electric Wiring 7 Handling PIM6A Model Identification and Specifications 2 Before Operation 4 Part Names and Functions 5 Names and Functions of the Control Panel Parts 6 Checking Initial Operating Conditions 8 Operation Setting 9 Holding Constant Oil Temperature 2 Tuning Oil Temperature to Room Temperature (or Machine Temperature) 2 Cooling Oil at Constant Capacity (%) 22 Monitor Items 23 Timer Operation 24 Additional Setting Functions 25 Setting Additional Function 27 For Temperature Control Improvement 3 Alarm/Warning Output Logic 33 Alarm Settings for Optional Protection Devices (Installed by User) 33 Optional Parts Machine temperature tuning control 34 Returned oil temperature control 35 Communication with main machine 36 Maintenance Maintenance/Inspection 37 Daily maintenance/inspection Periodic maintenance/inspection To leave the unit unused for a long period Troubleshooting 38 When the unit operation seems abnormal although no alarm is activated When an alarm is activated Oil Cooling Unit and Accessories Installation Procedure Installation Check the following items: 2 Oil Cooling Unit Check the model name and serial No. (MFG. No.) on the nameplate attached to the right side of the Oil Cooling Unit. Accessories An accessory package is attached to the top plate of the Oil Cooling Unit. Make sure that the following items are included in the accessory package.. Instruction manual (This document): volume Keep this manual in place where users can read it whenever required. 2. Rubber bushing for electric wiring (Large size, with cross slit): pc. When connecting the power cable, remove the resin cable hole cap in the side plate of the unit, and attach the rubber bushing. It is only for provisional use. 2 3. Rubber bushing for electric wiring (Small size, with cross slit): pc. When connecting the signal cable, remove the resin cable hole cap in the side plate of the unit, and attach the rubber bushing. It is only for provisional use. 2 : Before operation, be sure to remove the accessory package. Otherwise, the package blocks exhaust air flow, resulting in cooling capacity deterioration. 2: When connecting each cable finally, place the cable in a conduit. If the rubber bushing is used, the dust-proof effect of the electrical equipment box deteriorates, causing a fault. For details, refer to Wiring procedure on page 8. Instruction Manual DAIKIN Oil Cooling Unit ( OILC ) AKZ8 Series Circulating type Before Installation Operation Procedure Model name Optional Useful Troubleshooting Maintenance Functions Functions Operating Procedure Accessory package Type of refrigerant Instruction Manual DAIKIN Oil Cooling Unit ( OILC ) AKZ8 Series Circulating type Optional Useful Operating Before Installation Troubleshooting Maintenance Functions Functions Procedure Operation Procedure + Oil Cooling Unit Machine nameplate Manufacture No. Instruction manual (This document) Rubber bushing (Large and small, pc. each) 4
Precautions for Installation Installation place and oil piping To install this unit, select a place that meets the following conditions:. Level, rigid floor (Inclination: 5 max.) 2. A place where the unit is not exposed to direct sunlight or heat 3. A place with proper ventilation and little humidity 4. A place where exhaust air does not circulate (exhaust air will not be taken into the unit) Do not place an object that may block air flow within 5 mm from the air intake/exhaust port. 5. A place that allows easy access to piping and wiring 6. A place with little contaminant, waste, dust particles or oil mist 7. A place free from explosive atmosphere (evolution, inflow, retention or leak of inflammable gas) Installation Installation Procedure Oil piping: Locations of the oil inlet, oil outlet and oil drain are shown below. Exhaust air OIL OUTLET Intake air OIL INLET OIL DRAIN (No connection) Right side view Rear view. Make sure that the pressure loss at the oil inlet/outlet is within the following range: Suction pressure (at oil inlet)... 3.7 to kpa Discharge pressure (at oil outlet)....5 MPa or less 2. Avoid using a valve in the middle of the piping. If a valve is used, it causes a large pressure loss even when it is fully opened. 3. If the oil viscosity is high, or if there is a large pressure loss in external piping (other than the piping for the Oil Cooling Unit), use a pipe with a larger diameter to reduce the pressure loss. (To change the pipe size, refer to Reference for Pipe Selection on page 6.) If the operating condition exceeds the specified range, it causes noise or fault of the unit. Use thorough caution about the operating condition. Keep the oil viscosity at.4 to 2 mm 2 /s. 4. Wrap the pipe joints with sealing tape to prevent air entry or oil leak. 5. Make sure that the oil piping of the main machine is not blocked (fully closed). Suction strainer (Line filter) Attach a strainer (mesh size: to 5) with a small pressure loss to the oil piping system. If the evaporator (cooler) in the Oil Cooling Unit is clogged with dust, it causes not only cooling capacity deterioration, but also a fault of the compressor or oil pump. During adjustment at trial run, the strainer gathers much dust from the oil piping system. Clean the strainer before starting actual operation. Check the strainer periodically. Oil tank To receive oil from the main machine oil piping system, provide an oil tank that can accept an increase/decrease in oil quantity. Consider the tank structure so that inside of the tank can be easily cleaned. (For example, the tank top plate is detachable.) 5
Reference for Pipe Selection Installation Procedure Installation Connection pipe diameter (Standard model) Connection pipe Model AKZ48 AKZ328/438 AKZ568/98 Oil Inlet Oil Outlet Rc3/4 Rc3/4 Rc /4 Rc /4 Oil Drain Rc/4 Pipe size/maximum pipe length chart For menu models, refer to Model Identification and Specifications on page. 2 3 Suction pipe (Hose inner diameter) Unit: m Model Size (mm) φ9 φ25.4 φ3.8 φ38. 5 Hz 2. 6.3 (5) AKZ48 6 Hz.7 5. (2) Discharge pipe Size (mm) Model 5 Hz AKZ48 6 Hz Unit: m φ2.7 φ9 φ25.4 φ3.8 4.2 2 3.4 7 2 2 AKZ328 AKZ438 5 Hz 6 Hz 2.8 2.3 6.7 5.5 AKZ328 AKZ438 5 Hz 6 Hz.8.4 9 7 28 23 AKZ568 AKZ98 5 Hz 6 Hz 5 4 8 AKZ568 AKZ98 5 Hz 6 Hz 2 6 48 4 Condition: ISO VG32, Viscosity: 2 mm 2 /s : The above pipe size may not be applied to the unit, depending on the pipe specifications. For details, contact DAIKIN. 2: Refer to the pipe resistance calculation formula. Pipe resistance calculation method To determine the oil pipe size, calculate it based on the following formula: Pipe resistance: P =.595 V Q L/D 4 (For general hydraulic oil/lubrication oil) P: Pipe resistance (MPa) V: Kinematic viscosity coefficient (mm 2 /s)...see Viscosity vs.temperature chart. Q: Flow rate (L/min) L: Pipe length (m) D: Pipe inner diameter (mm) For flow rate (Q), refer to Oil pump discharge rate in Model Identification and Specifications on page 2 3. Saybolt second SUS 5, 3, 2,, 5, 3, 2,, 5 3 2 5 Kinematic viscosity coefficient mm 2 /s, 5, 3, 2,, 5 4 3 2 5 75 5 4 3 Temperature 2 3 4 5 6 7 8 9 2 3 4 5 F 2 3 4 5 6 () (2) ISO VG 68 46 Example of viscosity (Kinematic viscosity coefficient) () In winter: 95 mm 2 /s (ISO VG32, Oil temperature: 5 C) (2) In summer: 29 mm 2 /s (ISO VG32, Oil temperature: 4 C) 8 6 5 45 2 5 9. 8. 7. 6. 32 22 5 4 5. 4. 2 35 3. 2. 2 3 4 5 6 7 C 2 3 4 5 6 7 8 9 2 3 4 5 F Temperature 6
Electric Wiring n Conduct electric wiring according to the local wiring standard. n The Oil Cooling Unit (except for the B model) is not equipped with a circuit breaker. A circuit breaker exclusively for the unit should be mounted to the main machine. n For electric wiring, refer to the electric wiring diagram on the nameplate attached to the rear of the electrical equipment box cover. n Do not change the wiring in the Oil Cooling Unit. Do not touch the protection devices. Installation Starting/stopping the Oil Cooling Unit To turn the power supply for the Oil Cooling Unit, the following three methods are available: Installation Procedure Directly starting/stopping the Oil Cooling Unit with the main machine power supply When the circuit breaker for the main machine is turned, the Oil Cooling Unit starts operation. To stop the unit, turn the circuit breaker for the main machine. Circuit breaker Power line Main machine (Machining center) 2 Starting/stopping the Oil Cooling Unit with the remote control contact (see page 9 ) When the remote control switch is turned, the Oil Cooling Unit starts operation. To stop the unit, turn the remote control switch. Circuit breaker Power line Signal Main machine (Machining center) Remote control switch 3 Starting/stopping the Oil Cooling Unit with the control panel If you keep pressing the and keys for at least 2 seconds in the operation lock mode, the Oil Cooling Unit starts operation according to preset conditions. If you keep pressing the and keys for at least 2 seconds during operation, Loc blinks on the data display, and the Oil Cooling Unit will be stopped (locked). Control panel Circuit breaker Power line Main machine (Machining center) 7
Installation Procedure Installation Mounting a circuit breaker The Oil Cooling Unit is not equipped with a circuit breaker. Be sure to mount a 3-pole circuit breaker exclusively for the Oil Cooling Unit to the main machine. For the breaker capacity, refer to the specifications of each model (see page 2 3 ). To ensure safety, it is recommended to use an earth leakage breaker. Mount a circuit breaker exclusively for the Oil Cooling Unit. CAUTI To use an earth leakage breaker, select an inverter-compatible type. If the earth leakage breaker is not inverter-compatible, it may malfunction due to high-frequency noise of the inverter. (Recommended product: 5 ma or 2 ma) Wiring procedure Top plate ()(4) Top plate mounting screw For inside of the electrical equipment box, refer to the top view of the electrical equipment box in Outline of electrical equipment box (page 9 ). 2 Remove the top plate mounting screws, and remove the top plate.. Insert the power cable into the power cable insertion hole (φ28) in the side plate of the unit. When using the different-voltage model (E), insert the power cable into the transformer box. 2. Insert the remote control signal cable and external output signal cable into the signal cable insertion hole (φ22) in the side plate of the unit. When inserting each cable from the left side of the unit (when viewed from the front of the unit), place the cable along the guide rail in the electrical equipment box. Then, fasten the cable to the cable anchor at the bottom of the electrical equipment box by using a tie band etc. (2) (3) Standard model, B, C, H, T Power cable insertion hole (φ28) Signal cable insertion hole (φ28) (φ22) 3 Connect the power cable to the power supply terminal block. Connect the ground cable to the PE (ground) terminal. The cable size should conform to those listed below, or a larger size. Model/Series name JIS Cable type AKZ48/328/438/568 series Heat-resistant vinyl, 2. mm 2 AKZ98 series Heat-resistant vinyl, 3.5 mm 2 (2) Different-voltage model (E) UL cable UL5 AWG#4 (equivalent to 2. mm 2 ) UL5 AWG#2 (equivalent to 3.3 mm 2 ) 8 Transformer box Different-voltage model (E) For inside of the transformer box, refer to the transformer power supply terminal block in Outline of electrical equipment box (page 9 ). Power cable insertion hole (φ28) 4 IEC/CENELEC cable 2.5 mm 2 245 IEC53/H5RR-F 4. mm 2 245 IEC53/H5RR-F To connect each cable, use M4 (AKZ98: M5) shielded round crimp terminal. Place the power cable in a conduit. For remote control input connecting procedure, refer to page 9. For external output contact connecting procedure, refer to page. Re-mount the top plate, and fasten it with the screws.
Outline of electrical equipment box (Typical) Installation CN2 CN Installation Procedure Control board Power supply terminal block (Ground terminal) L L2 L3 Short-circuit bar PROTECT SW (Erroneous operation prevention) Signal cable terminal block 6 6 62 63 64 65 66 67 9 2 3 3 3 Alarm output No connection Temperature range warning output No connection Remote control input For connection of optional protection device (OP) For connection of machine temperature tuning sensor Top view Conducted by user Operation setting and parameter setting cannot be changed. Operation setting and parameter setting are enabled. (Standard factory setting) Transformer power supply terminal block U V W E: 22V 23 22 23 22 23 E2: 38V 4 45 38 4 45 38 4 E3: 44V 46 48 44 46 48 44 46 45 48 (Ground) Select a terminal according to the main power supply voltage. For different-voltage model (E) only Connection of remote control input To execute remote control, connect the cable according to the procedure below. Local procurement items Component Wiring material Single-pole, single-throw remote control switch, or a contact that enables operation command output Note) Select a switch whose minimum allowable load is 2 VDC and 5 ma. Single-core cable: φ.2 (AWG6), or twisted cable:.25 mm 2 (AWG6), M3 crimp terminal 2 3 Remove the short-circuit bar (between terminals [] and []) on the terminal block in the electrical equipment box. Connect the cable specified in above between terminals [] and []. 2 VDC is applied across these terminals (Terminal []: negative polarity, []: positive polarity). 9
Installation Procedure Installation Connection of external output contact To output the Oil Cooling Unit operation status signal to the main machine, connect the required signal cable to the signal terminal block according to the procedure below. For details of alarms, refer to Alarm list (page 39 4 ). To use an output contact, change the parameter setting, and make sure that the output contact normally operates. (For parameter setting changing procedure, refer to page 26.). Screw terminal and cable size 2. Connect each cable by using a round crimp terminal. Screw terminal M3 JIS cable.25 mm 2.25 mm 2 Cable size IEC cable.3 mm 2.5 mm 2 UL cable AWG # 22 # 6 3. Use a twisted cable. 4. When a 2-core IEC cable is used, the cable size should be.5 to.5 mm 2. 2 3 External output circuit RY3Y Alarm output logic The alarm output logic can be changed depending on the parameter setting. (See page 33.) When the power supply is turned, external output becomes unstable. Set up the main machine sequence program so that the external output signal is ignored for one second after power-. Preset condition RY52PAX (X2M) 6 6 62 63 64 65 66 67 9 2 3 3 3 Normal Pump run Alarm/Power failure RY3W RY3X Temperature range warning output Alarm level output (: Level, : Level 2) Operation status Power supply Remote control contact Operation panel Inside of Oil Cooling Unit Remote control Not used (No connection) Not used (No connection) (For alarm levels, refer to page 39.) External output timing chart For connection of machine temperature tuning thermistor For connection of optional protection device (OP) Between terminals and [LOCK] key H model: Oil lack prevention flow switch is connected. Power (including power failure) The contact capacity is as follows: Resistance load: 3 VDC, 2 A The minimum allowable load is as follows: µa, mv To connect an inductive load, be sure to use a surge absorber. Normal 6 6 63 6 6 63 Alarm or power failure CAUTI Value of the first digit in alarm output logic parameter (n) (Factory setting) [Positive action] [ b contact] Normal or power failure Alarm 6 6 63 6 6 63 Power Run Alarm Alarm level 2 Run level Run Reset Reset Mode and terminal symbol of external output contact Output logic parameter Output logic parameter setting: setting: Normal ( a contact) Alarm/Stop (Power ) ( b contact) Pump run ( a contact) Alarm level Alarm ( a contact) Normal/Stop (Power ) ( b contact) Pump run ( a contact) Alarm level Between terminals 6 and 6 Between terminals 6 and 63 Between terminals 6 and 62 Between terminals 6 and 64 Between terminals 6 and 6 Between terminals 6 and 63 Between terminals 6 and 62 Between terminals 6 and 64
Electric wiring diagram (Typical: AKZ328) B model only Note). To use the optional oil temperature control thermistor (Th-9), substitute it for the outlet oil temperature thermistor (Th-2) on CN. 2. For details, refer to the electric wiring diagram for each model. NF MCCB Tr W L Blue White Red Blue White Red XM L3 L2 L 6 4 2 5 3 V U AP B model Other than B model HL HL2 E2 E T S R Blue WC VC + + + Surge absorber SA Yellow Red Brown (Power supply) C2 C UC NC + X3M Power supply Model FU5 R S T 3-2/2 22 V 5/6 Hz Standard, B, C, T, H Blue White Red CN5 HM 3-22 23 V 5/6 Hz TP SP RP 25V 3.5A Power supply circuit 25V 3.5A CN6 3-38 4 45 V 5/6 Hz + FU4 3-44 46 48 V 5/6 Hz E E2 E3 Black White Red U2 V2 W2 M 25V 6.3A T T2 T3 CN7 YE FM FU FU2 FU3 Th8 Th7 Th6 JH L L2 L3 CN CN6 CN3 CPU normal indicator CN2 CN7 A2P SW LED3 LED2 LED Th2 CN9 CN2 LED LED2 LED3 Brown Red Yellow Blue Communication Control CPU Inverter CPU Black White CN CN Erroneous operation prevention SW Red CN4 N U V W U V W LED4 LED5 LED6 LED7 RY3Y M TH M Th3 Protection device input circuit 3NθS2B CN RY3W SS SS2 SS3 SS4 CE model only DC M 3- Th4 RY52PAX Th-Fin MP CE model only M3F CN9 RY3X CN8 M2C Th (Except for AKZ98) X2M CN8 6 6 62 63 64 65 66 67 9 2 3 3 3 A4P A3P CN2 CN3 CN4 CN5 CN6 Short-circuit bar Short-circuit bar X4M CE model only 23 24 H 95 96 FM Th5 (Optional) (Optional parts) (Optional parts) S3PH S5P H model only (Menu model) S4B (Standard) Additional part symbol No-fuse breaker Compressor protection thermostat High-pressure pressure switch MP ground X2M Alarm and run signals Th2 Th3 Th4 Main board AP MCCB Model B (Built-in breaker model) H model only 6 6 62 63 64 66 67 2 3 3 3 Outlet oil temperature thermistor Air (room temperature) thermistor Inlet oil temperature thermistor EV valve outlet temperature thermistor Operation panel board A2P S2B Capacitor C,C2 S3PH C (CE model) For connection of machine temperature tuning thermistor For connection of optional protection device (OP) Remote control Temperature range warning Pump run Normal Th6 Connector CN Part symbol Type (Optional parts) Name Alarm/Power failure Condenser temperature thermistor Exhaust gas temperature thermistor Pump outlet temperature thermistor Fin temperature thermistor Control box temperature thermistor Th7 Over-current relay FM Transformer Tr E, E2, E3 (Different-voltage model) AKZ8 OP K5 : Level : Level 2 Th8 Fuse FU~5 Alarm level output AKZ8 OP K Th5 Th Reactor L AKZ8 OP A5 Machine temperature tuning thermistor Magnetic contactor Electric heater Overheat preventive temperature switch Oil lack preventive pressure switch HM ThFin Motor (Pump) MP JH H (Built-in heater) AKZ8 OP A TH Motor (Compressor) M2C S4B A3P AKZ8 OP CS Terminal block S5P A4P AKZ8 OP CSP Expansion board for communication with main machine Electronic expansion valve M3F Motor (Fan) XM~X2M NF Noise filter YE Installation Installation Procedure
Model Identification and Specifications Specifications (AKZ48/328/438) Before Operation Handling Oil Cooling Unit equivalent horsepower (HP).5.2.5 Model Cooling capacity (5/6 Hz) Heater Power supply 2 Circuit voltage Max. power consumption Max. current consumption Transformer capacity Exterior color Outer dimensions (H W D) 2 V 5 Hz 2 V 6 Hz 22 V 6 Hz Compressor (Fully-enclosed DC swing type) Evaporator Condenser Propeller fan Oil pump Temperature control (Selectable) Refrigerant control Motor kw kw mm Discharge rate L/min Clacking pressure MPa Refrigerant (New refrigerant: R4A) 5 Loading weight kg Protection device Operating range Applicable oil Connection pipe Discharge Suction Sound level (Measured at m from front of unit, at m height, in anechoic room) Transportation vibration resistance Weight Tuning type Fixed type Main circuit Operation circuit Motor Reference Control target Tuning range Control target Range Room temperature Inlet oil temperature K C C C Oil viscosity mm 2 /s External pressure loss Oil inlet Oil outlet Oil drain db (A) kg AKZ48 AKZ328 AKZ438 Standard B C H T E 3 Standard B C H T E 3 Standard B C H T E 3.3/.4 2.8/3.2 3.8/4.3 3-phase 2/2 22 VAC 5/6 Hz.2 kva/3.5 A 3-phase 2/2 22 VAC 5/6 Hz 2/24 VDC.7 kva/5.3 A 2.3 kva/6.6 A.32 kva/3.7 A.73 kva/5.5 A 2.35 kva/6.8 A.33 kva/3.9 A.75 kva/5.7 A 2.45 kva/7. A 2.6 kva 2.6 kva 2.6 kva White 65 36 44 95 36 44 82 36 465 95 36 44 79 36 44 9 36 44 55 36 465 9 36 44 99 36 44 29 36 44 225 36 465 29 36 44 Equivalent to.4 kw Equivalent to.75 kw Equivalent to. kw Shell & coil type Cross fin coil type φ3, 75 W.4 kw 4P 2/4.4 24/28.8.5.6 Room temperature or machine temperature 4 (Factory setting: Room temperature: Mode 3) Inlet oil temperature or outlet oil temperature (Factory setting: Inlet oil temperature) Within ±9.9 relative to reference temperature (Factory setting:.) Inlet oil temperature or outlet oil temperature 55 Inverter compressor rotation speed + Electronic expansion valve opening.49.72.98 Over-current relay (Pump motor), Reverse-phase protector, Restart prevention timer, Low room temperature protection thermostat, High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature thermostat, Condenser temperature thermostat, Refrigerant leak detector, Inverter protector, High-pressure pressure switch ( C only), Compressor protection thermostat ( C only), Overheat prevention temperature thermostat ( H only), Oil lack prevention switch ( H only) 545 55.42 (ISO VG232).5 MPa or less Within 3.7 kpa Lubrication oil, Mineral hydraulic oil (Phosphoric ester hydraulic oil, water/water-soluble liquid, chemical, food, fuel, cutting/grinding fluid cannot be used.) Rc3/4 Rc3/4 Rc /4 Rc3/4 Rc /4 Rc3/4 Rc /4 Rc3/4 Rc/4 (Fastened with plug) 62 65 Vertical: 4.7 m/s 2 (.5 G) 2.5 hr ( to Hz sweep/5 min) 52 62 67 58 68 73 6 67 77 82 25 Internal circuit breaker (Rated current) A Oil tank (Volume) L 5 2 2 Local procurement item Circuit breaker (Rated current) A (Required for the models other than B ) 3 3-phase 2/2 22 VAC 5/6 Hz 3 3-phase 2/2 22 VAC 5/6 Hz 3 Model identification AKZ 8 - Series symbol (8 series) Nominal cooling capacity (Note 2) Series name AKZ: Energy-saving high-precision inverter oil cooling unit Menu symbol (Note ) (Note ) Menu symbol B : Circuit breaker (with built-in breaker) C : CE-conformable H : Built-in heater T : Built-in tank E : Different voltage (Built-in transformer) E : 22 VAC, 23 VAC 5/6 Hz E2 : 38 VAC, 4 VAC, 45 VAC 5/6 Hz E3 : 44 VAC, 46 VAC, 48 VAC 5/6 Hz (Note 2) Nominal cooling capacity Indicates cooling capacity at standard point with commercial power supply frequency of 6 Hz. (Inlet oil temperature and room temperature: 35 C, VG32-equivalent oil is used.) 4 :.4 kw 32 : 3.2 kw 43 : 4.3 kw 56 : 5.6 kw 9 : 9. kw 2
Specifications (AKZ568/98) Oil Cooling Unit equivalent horsepower (HP) Model Cooling capacity (5/6 Hz) Heater Power supply 2 Circuit voltage Max. power consumption Max. current consumption Transformer capacity Exterior color Outer dimensions (H W D) 2 V 5 Hz 2 V 6 Hz 22 V 6 Hz Compressor (Fully-enclosed DC swing type) Evaporator Condenser Propeller fan Oil pump Temperature control (Selectable) Refrigerant control Transportation vibration resistance Motor kw kw mm Discharge rate L/min Clacking pressure MPa Refrigerant (New refrigerant: R4A) 5 Loading weight kg Protection device Operating range Applicable oil Connection pipe Tuning type Fixed type Main circuit Operation circuit Motor External pressure loss Reference Control target Tuning range Control target Range Room temperature Inlet oil temperature Discharge Suction Sound level (Measured at m from front of unit, at m height, in anechoic room) K C C C Oil viscosity mm 2 /s Oil inlet Oil outlet Oil drain db (A) Weight kg Internal circuit breaker (Rated current) A Oil tank (Volume) L Local procurement item Circuit breaker (Rated current) A B C Standard 2. 3. AKZ568 AKZ98 H T E 3 Standard B C H T E 3 5./5.6 8./9. 3-phase 2/2 22 VAC 5/6 Hz 3 3-phase 2/2 22 VAC 5/6 Hz 3.2 kva/9.4 A 5.2 kva/5.2 A 3.3 kva/9.5 A 5.4 kva/5.6 A 3.34 kva/9.2 A 5.2 kva/4.5 A 47 56 4 47 56 375 47 58 36 47 59 22 56 62 52 56 68 485 56 7 47 56 695 97 Equivalent to.5 kw 5 3 82 3-phase 2/2 22 VAC 5/6 Hz 2/24 VDC White Shell & coil type Cross fin coil type.75 kw 4P 3/36.6 25 Equivalent to 2.2 kw Room temperature or machine temperature 4 (Factory setting: Room temperature: Mode 3) Inlet oil temperature or outlet oil temperature (Factory setting: Inlet oil temperature) Within ±9.9 relative to reference temperature (Factory setting:.) Inlet oil temperature or outlet oil temperature 55 545 55.42 (ISO VG232).5 MPa or less Within 3.7 kpa Lubrication oil, Mineral hydraulic oil (Phosphoric ester hydraulic oil, water/water-soluble liquid, chemical, food, fuel, cutting/grinding fluid cannot be used.) Rc /4 2 3 Rc 5 kva 6 kva φ4, 9 W 4P φ45, 5 W 4P Inverter compressor rotation speed + Electronic expansion valve opening.25.53 Over-current relay (Pump motor), Reverse-phase protector, Restart prevention timer, Low room temperature protection thermostat, High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature thermostat, Condenser temperature thermostat, Refrigerant leak detector, Inverter protector, High-pressure pressure switch ( C only), Compressor protection thermostat ( C only), Overheat prevention temperature thermostat ( H only), Oil lack prevention switch ( H only) Rc /4 Rc /4 Rc Rc /4 Rc /4 Rc/4 (Fastened with plug) 65 67 Vertical: 4.7 m/s 2 (.5 G) 2.5 hr ( to Hz sweep/5 min) 5 2 5 6 2 5 7 5 (Required for the models other than B ) 2 (Required for the models other than B ) 3 Handling Before Operation Note) : Cooling capacity is the value at standard point (inlet oil temperature and room temperature: 35 C, ISO VG32 oil). The product tolerance is approx. ±5%. 2: Be sure to use a commercial power supply. Using an inverter power supply may result in burnout. Voltage fluctuation range should be within ±%. If voltage fluctuation exceeds ±%, consult DAIKIN. 3: For the different-voltage model, three types (E, E2 and E3) are available depending on the power supply voltage. 4: The optional machine temperature tuning thermistor is required. (For details, see page 34.) 5: The C model is supplied with MSDS (Material Safety Data Sheet) for refrigerant R4A. 6: This product is not equipped with a circuit breaker. The user must prepare a circuit breaker. 7: Conventional HP -equivalent models (AKS5AK/AKZ(S)257 class) have been integrated into AKZ328 (.2 HP -equivalent). 3
Before Operation Before operating the Oil Cooling Unit, check the following items: Operating environment Check the atmosphere for any factor (dust, oil mist, high temperature, high humidity, etc.) that may adversely affect the unit. Check if the unit is not installed in explosive atmosphere (that may cause evolution, inflow, retention or leak of inflammable gas). The operating range is limited. Make sure that the operating conditions are within the following range. (Note: If this unit is operated out of the specified range, the protection devices may be activated, or the service life may be shortened.) Before Operation Handling Room temperature ( C) 5 45 4 3 2 Allowable operating range 5 5 2 3 4 5 Oil Cooling Unit inlet oil temperature ( C) Installation 2 Check if the unit has been securely fastened with bolts or foundation bolts. Check for any obstacle that blocks air intake or exhaust flow. (Do not put an obstacle within 5 mm from the air intake/exhaust port.) Oil piping 3 Check the oil piping for leak. Check if an appropriate quantity of oil is filled in the tank. (Never run the pump without oil. Otherwise, the oil pump may be damaged.) Check if the main machine oil piping is not blocked (fully closed). (If the unit is operated with the main machine oil piping blocked (fully closed), the oil temperature rises, causing an alarm.) Check if the pressure loss is within the specified range. (Refer to Precautions for Installation on page 5.) Check if the main machine oil piping is equipped with a flow switch. (To protect the main machine, it is recommended to mount a flow switch.) 4 5 Applicable oil The Oil Cooling Unit is intended for lubrication oil and hydraulic oil (mineral oil). (Oils that belong to Class 3 petroleum and Class 4 petroleum among Class 4 dangerous substances prescribed by the Fire Service Law, and correspond to Discoloration No. under Petroleum ProductsCorrosiveness to CopperCopper Strip Test (JIS K253) and the pollution degree of NAS Class.) The following oils (liquids) cannot be used for this unit.. Flame-resistant hydraulic oil (Phosphoric ester / chlorinated hydrocarbon / water + glycol / W/O, O/W emulsion type oils) 2. Water and water-soluble liquids 3. Chemical and food liquids CAUTI 4. Cutting oil (fluid) and grinding oil (fluid) 5. Fuels (kerosene, gasoline, etc.) Electric wiring Before operating the Oil Cooling Unit, be sure to read through this instruction manual and understand the contents of this manual. Check if the cable size is larger than the specified size. (Refer to Wiring procedure on page 8.) Check if the ground cable is securely connected. Be sure to use a commercial power supply. Using an inverter power supply may result in burnout. Check if the power supply voltage is within the following range: 5 Hz...2 V ±% 6 Hz...2/22 V ±% Check if a circuit breaker is provided exclusively for each Oil Cooling Unit. 4
Part Names and Functions Standard (B, C) (4) (2) (2) (9) (3) (5) (3) Handling () (7) (6) () (8) () Before Operation H E T, T (4) (5) (6) No. Name Function No. Name Function () (2) Compressor Condenser Sucks and compresses the low-temperature, low-pressure gas refrigerant produced in the evaporator, to produce high-temperature, high-pressure gas. Conducts heat exchange between the high-temperature, high-pressure gas refrigerant produced in the compressor and the air, to produce high-temperature, high-pressure liquid refrigerant. (9) () Air filter Oil drain Located at the front of the condenser. It is intended to prevent cooling capacity deterioration by eliminating dust adhering to the condenser from the air intake. Drains oil from the evaporator when the Oil Cooling Unit is re-located. (3) Fan (for condenser) Forcefully blows air to accelerate heat exchange between the refrigerant in the condenser and the air. () Circuit breaker ( B only) Tripped when over-current flows through the circuit. It is intended to protect the internal electric wiring. (4) Electronic expansion valve The valve mechanism reduces pressure of the high-temperature, high-pressure liquid refrigerant produced in the condenser, to produce low-temperature, low-pressure liquid/gas mixed refrigerant. (2) High-pressure pressure switch ( C only) Tripped when high-pressure alarm is activated. It is intended to protect the refrigerant system for the condenser etc. (5) Evaporator Evaporates the low-temperature, low-pressure liquid refrigerant produced in the electronic expansion valve by conducting heat exchange between the refrigerant and oil, to produce low-temperature, low-pressure gas refrigerant. (3) Compressor protection thermostat ( C only) Tripped when compressor head high-temperature alarm is activated. It is intended to protect the compressor. (6) Oil pump Sucks oil from outside of the unit, and discharges it from the unit through the evaporator. (4) Heater ( H only) During warm-up in winter, the electric heater heats up the oil to a preset temperature. (7) Relief valve Limits the oil pump discharge pressure within a specified level. (5) Transformer ( E only) Intended for the different-voltage model. (8) Rubber hose A part of the oil piping for suction and discharge of the oil pump. (6) Oil tank ( T and T only) Receives oil from the main machine oil piping system. The oil tank can accept an increase/decrease in oil quantity. 5
Names and Functions of the Control Panel Parts Outline of control panel (2) () (3) () (9) Before Operation Handling (4) (5) (6) (7) (8) No. Name Description Reference page () Power lamp (Green) Lit while power supply is. Indicates the control panel operation mode. (2) Operation mode indicator NORMAL : Normal mode SETTING : Operation setting mode MITOR : Monitor mode TIMER : Timer setting mode page 7 (3) Operation mode/data number display Display the current operation mode (NORMAL/SETTING), or the data number currently displayed on the data display. (4) Data display Displays various data. The displayed data vary depending on the operation mode and data number. (5) [SELECT] (selection) key Used to select each mode. (6) [DOWN] key Decrements the number of operation mode or data number/value by one. If you keep pressing this key, the number is decremented by ten. (7) [UP] key Increments the number of operation mode or data number/value by one. If you keep pressing this key, the number is incremented by ten. (8) [ENTER] (registration) key Registers an operation mode, data number or data changed. (9) Timer mode lamp (Red) Blinks while the unit is halted in the timer mode. page 24 When an alarm is activated: () Alarm lamp (Red) Blinks (Operation stops)...alarm level Lit (Only the compressor stops)...alarm level 2 page 39 6
Operation mode The control panel provides the following seven operation modes. Among these seven modes, only four modes are available for normal operations. In other modes, the Oil Cooling Unit may malfunction depending on operation. Before using each mode, please understand the description on each mode. Mode Description Operation mode indicator Reference page Operation lock mode Normal mode Operation setting mode Monitor mode Timer setting mode Parameter setting mode Auto-tuning mode Disables operations of the Oil Cooling Unit regardless of preset conditions. Displays the current operation mode and control target value. Specifies an operation mode and control target value. Displays the current value of each thermistor etc. Used to set up time for the timer. Used to set up basic parameters 2 of the Oil Cooling Unit. Used to set up the function for control response improvement. NORMAL lamp is lit. SETTING lamp is lit. MITOR lamp is lit. TIMER lamp is lit. SETTING lamp blinks. NORMAL lamp blinks. page page page page page page page 8 8 9-22 23 24 25 3 Handling Before Operation : The operation modes marked with a circle can be used for normal operation. 2: Parameter means a constant to be defined for each setting. Mode changing operation Normally, the key is used to shift between individual modes. For special modes, you can change the mode by pressing several keys simultaneously for two seconds. Power Keep pressing these keys simultaneously for two seconds. Normal mode Operation lock mode Keep pressing these keys simultaneously for two seconds. Operation setting mode Timer setting mode Auto-tuning mode Keep pressing this key for two seconds. Monitor mode Parameter setting mode CAUTI n The factory setting is the Operation lock mode. To start operation, cancel the operation lock mode. (See page 8.) n With the standard model, the initial operating conditions are as follows: Operation mode: 3 (Room temperature tuning, Inlet oil temperature control) Temperature difference:. (K) 7
Checking Initial Operating Conditions Turn the power supply for the Oil Cooling Unit. Check the indication on the control panel. : You hear tick sound after power-, while the electronic expansion valve is under initial setup. This does not mean a fault. 2: For initial setup of the electronic expansion valve and the microprocessor, the Oil Cooling Unit takes 6 to 9 seconds. After the initial setup, cooling operation starts (the compressor runs). Before Operation Handling Is U displayed on the control panel? Is the Operation lock mode selected? The DAIKIN factory setting is the Operation lock mode. The Operation lock mode locks the Oil Cooling Unit, and disables any key operation other than operation lock cancel. NO NO YES YES Operation lock mode It means reverse-phase connection. Exchange two phases out of three phases (L, L2 and L3). Cancel the operation lock mode. If you keep pressing the and keys simultaneously for two seconds, the Oil Cooling Unit starts operation. Keep pressing these keys simultaneously for two seconds. Normal mode Check the initial operating conditions. Check the current operation settings on the control panel display. With the standard model, the factory setting of the operation mode is 3 (Room temperature tuning, Inlet oil temperature control), and the temperature difference is. (K). (With non-standard models, the factory settings may be different from the above.) () (2) () Operation mode display: Displays the operation mode. (2) Data display: Displays the target temperature setting. Example) Room temperature: 35 C See page 9 Changing operation settings Holding constant oil temperature Tuning oil temperature to room temperature (or machine temperature) Cooling oil at constant capacity (%) See page See page See page 2 2 22 8
Operation Setting The Oil Cooling Unit operation setting provides the following modes. Control method Reference temperature Control target Operation mode 3 (Reference page) Setting range Holding constant oil temperature (Keeping a control target at a constant temperature) Tuning oil temperature to room temperature (or machine temperature) (Keeping a constant temperature difference between the control target and the reference temperature) Fixed temperature control Tuning temperature control Room temperature Machine temperature 2 Inlet oil temperature Outlet oil temperature Returned oil temperature 2 Inlet oil temperature Outlet oil temperature Returned oil temperature 2 Inlet oil temperature (p. 2) (p. 2) (p. 2) 3 (p. 2) 5 (p. 2) 5 (p. 2) 4 (p. 2) 5.5. ( C) 5.5. ( C) 5.5. ( C) 9.99.9 (K) 9.99.9 (K) 9.99.9 (K) 9.99.9 (K) 4 Handling Cooling oil at constant capacity (%) (Executes cooling operation according to capacity command, but disables oil temperature control.) Capacity direct designation (used for trial run etc.) None Outlet oil temperature Returned oil temperature 2 None 6 (p. 2) 6 (p. 2) 9 (p. 22) 9.99.9 (K) 9.99.9 (K) (%) Before Operation : For control target measuring points, see the figure below. 2: Optional function using optional parts 3: Operation modes 2, 7 and 8 cannot be used. 4: K (Kelvin) is a symbol of the SI unit system that indicates a temperature difference ( C). System outline drawing The oil cooling system of the Oil Cooling Unit is as shown below. Inlet oil temperature thermistor (To point) Outlet oil temperature thermistor (To 2 point) Returned oil temperature thermistor (optional) (To 3 point) Control board Room temperature thermistor (To 4 point) Machine temperature tuning thermistor (Th5) (optional) (To 5 point) Room temperature (Th3) Pressure reducing mechanism (Refrigerant) Outlet oil temperature (Th2) Intake air 4 B Condenser Fan M C (Refrigerant) A Exhaust air Evaporator (Cooler) D (Oil) (Oil) M Oil pump 2 Inlet oil temperature (Th4) Oil outlet Oil inlet Returned oil temperature 3 Machining center 5 Machine temperature (Th5) Compressor (Refrigerant only) Oil tank Description on the refrigerating cycle A: The compressor produces high-temperature, high-pressure compressed gas so that the refrigerant gas can be easily cooled and liquefied in the condenser. B: The condenser cools and condenses the high-temperature, high-pressure gas produced in the compressor, to transform it to high-temperature, high-pressure liquid. C: The pressure reducing mechanism throttles the high-temperature, high-pressure liquid to reduce pressure, and transform it to low-temperature, low-pressure liquid/gas mixture so that it can be easily evaporated in the evaporator. D: The evaporator evaporates the low-temperature, low-pressure liquid/gas mixture produced in the pressure reducing mechanism by absorbing heat from the oil (by cooling the oil), and transforms it to low-temperature, low-pressure gas. 9
Holding Constant Oil Temperature To hold a constant oil temperature, the following two types of operation settings are available. Controlling the inlet oil temperature at a constant temperature Operation mode: Controlling the outlet (returned) oil temperature at a constant temperature Operation mode: Outlet oil temperature control Operation mode: Handling Inlet oil temperature control Operation mode: Tank Returned oil temperature control Operation mode: Operating Procedure Optional function using optional parts. See page 35. Setting procedure Operation mode indicator Operation mode display Data display. Select the operation setting mode. Go to the operation setting mode with the key. See Mode changing operation on page 7. The SETTING lamp on the operation mode indicator lights. The number on the operation mode display blinks. 2. Change the operation mode. When the number on the operation mode display is blinking, change the number to or with the or key. Factory setting (With non-standard models, the settings may be different from the above.) 6 2 4 2 4 3 5 Example) Outlet oil temperature, Fixed temperature control (Temperature setting: 25 C) 3. After changing the number, press the key to register it. After the number is registered, the number on the data display blinks. The number on the operation mode display remains lit. 4. Change the temperature setting. When the number on the data display is blinking, change the set value to a desired oil temperature with the or key. 5. After changing the set value, press the key to register it. After the temperature setting is registered, the number on the operation mode display blinks. The number on the data display remains lit. 6. Return to the normal mode. Press the key three times, to return to the normal mode. See Mode changing operation on page 7. The NORMAL lamp on the operation mode indicator lights. 2