imapla HIGHLY EFFICIENT/////////////////////////////////////////// MAGNET PLATE SYSTEM FOR///////////////////////// MATERIAL HANDLING AND SORTING ///////////
02// imapla solutions // INNOVATION AND HIGH PERFORMANCE GTS-iMAPLA SOLUTIONS: FASTER MATERIAL HANDLING AND SORTING INTELLIGENT MAGNET PLATE SYSTEM: ///////////////////////////////////////////////////////////////////////////////// // High-performance GTS generators, innovative controls technology, and a customer oriented controls concept are the essentially building blocks of our imapla magnet plate systems. // imapla provides an increase in productivity of up to 25 percent. // Trust a system with over ten years of experience and more than 20,000 worldwide sold units. INNOVATIVE CONTROLS METHOD ENSURES MAXIMUM PRODUCTIVITY: /////////////////////////////////////////////////////////// Magnet plate systems require powerful electric current to build up magnetic energy. Whether a classic material handler or a heavy forklift truck: the vehicles must be mobile in order to transport, sort or separate magnetizable material at scrap yards, recycling facilities and steel mills, for railway projects or at demolition sites. Powerful and durable generators are therefore the first prerequisite for the functioning of magnet plate systems. The generators can be connected directly to the drive motor of the vehicle, to the hydraulic system of the lifting crane or to a separate drive source in the form of an external diesel engine. Thanks to this diversity plug & play solutions are possible for nearly any application requirement. The technological innovation however, is the electronic control system responsible for the build-up and release of the magnetic energy. State-of-the-art inverter technology ensures that the material can be loaded and unloaded at the touch of a button via a man-machine interface (MMI) that obviously meets all ergonomic requirements. Our imapla thus operates up to 25 % faster than conventional magnet plate systems.
Advantages imapla //03 // MODULAR. INTEGRATED. VERSATILE. GTS-iMAPLA ADVANTAGES: MAXIMUM RELIABILITY COMBINED WITH HIGH EFFICIENCY Our imapla Systems consist of intelligent controls and heavy duty IP 54 generators for lifting magnets which offer the optimum solution for high productivity in material handling and sorting. MAXIMUM EFFICIENCY: ///////////////////////////////////////////////////////////////////////////////////////////////////////// up to 25 % shorter handling cycles maximum efficiency MAXIMUM RELIABILITY: ////////////////////////////////////////////////// designed for 100 % duty cycle 100 % hermetically sealed housing protection class ip 54 or higher corrosion-free materials in compact lightweight design OUTSTANDING PRICE-PERFORMANCE RATIO:////////////////// durability and reliability maximum productivity easy and individual implementation in existing handling machines INTELLIGENT CONTROLS:///////////////////////////////////////////////// automatic adjustment to various magnet plate sizes extensive diagnostics capability (standard installation) vibration free and reliable hydraulic or belt drive (with belt slip prevention) SAFETY THROUGH SELF-PROTECTING CIRCUITS://///////////////////////////////////////////////////////////////// protection against: short circuits, loose and interrupted connections, overloads, defective insulation, overheating, low and high speeds watertight protection against environmental influences MAINTENANCE-FREE SYSTEM://///////////////////////////////////////////////////////////////////////////////////////////// wear-free electronics no mechanical switches brushless generator
04// imapla Technology // OPTIMAL. INTELLIGENT. ADVANCED. GTS-iMAPLA TECHNOLOGY: ELECTRONICS KEEP THE SYSTEM UNDER PERFECT CONTROL The imapla is an intelligent system, with optimally matched components for greater performance and custom adaptations. UNSURPASSED PERFORMANCE: THE CONTROLS//////////////////////////////////////////////////////////////////// quadruple protection against short circuits and overloads no external power supply needed (self-exciting) Plug & Play: pluggable connections for simple installation and service vibration and shock resistant 100 % impermeable per IP 65 parameterized digital generator controller MAPLA Main board Cooling element Voltage regulator Drop control unit Plug to the magnet plate IGBT power amplifier HIGHEST ROBUSTNESS: THE GENERATOR//////////////////////// brushless, robust synchronous generator, electronically controlled housing of corrosion-free alloy widely usable speed range (2,200 4,500 rpm) housing tolerant against dirt / special profile Shaft Brushless exciter Stator coil Exciter (magnet wheel) Bearing Fan MAXIMUM EFFICIENCY: The proprietary imapla energizing and de-energizing process enables you to shorten the cycle times. Magnet lift force (f) LIFTED Demagnetization Precise power development for more efficiency QUICK DROP GTS imapla system conventional systems considerably reduced operation timing up to 25 % higher handling capacity Time (sec) Fast magnetizing through burst excitation Highly dynamic: allows fast load drop and very short cycle times
Technology imapla //05 MMI (MAN-MACHINE INTERFACE) /////////////////////////////////// - selectable operations: material handling / sorting perfect sorting at the touch of a button easy to follow and fast on-board diagnostics fast and precise localization of faults blink code for remote diagnosis safety concept for quick change-out MAGNET PLATE /////////////////////////////////////////////////////////////// THE imapla-system MAXIMUM PROTECTION: The GTS imapla protects the magnet plate and the complete generator system. - protection against overload - fail safe mode - detection of cable and magnet defects - hermetically sealed, cast steel housing - wear and shock resistant - long duty cycle (up to 75 %) Magnet voltage 230 V DC conventionally system at overload The imapla System limits current to magnet maximum permitted nominal current of MAPLA The reduced output voltage protects the generator and the electronics against overload Start-up phase Measuring and testing phase (Learning phase) steady state time (sec)
06// imapla Installation // FAST. UNCOMPLICATED. FLEXIBLE. GTS-iMAPLA INSTALLATION AND APPLICATION: OPTIONS FOR INSTALLATION AND APPLICATION The imapla System stands out through its modular design which allows quick and uncomplicated assembly and offers users a variety of applications. SIMPLE INSTALLATION:////////////////////////////////////////////////////////////////////////////////////////////////////////// The imapla System components are pluggable (generator, magnet plate, control, magnet plug, power cable) and easily assembled. The imapla System automatically adjusts itself to different plate sizes and guarantees optimal efficiency at every operating point. The imapla is designed with intelligent controls for stable and vibration-free belt or hydraulic drive. Various SAE flanges and associated couplings are available for direct drive. The imapla System is available as a single unit (generator and electronic steering combined) or as an external unit (with a separate control unit for flexible installation). GENERATORS-TYPES OF DRIVES: Belt driven Hydraulic driven Generator Direct driven // INSTALLATION (HYDRAULIC DRIVEN): FITTED DIRECTLY TO THE GENERATOR // PLUG & PLAY : USER-FRIENDLY INSTALLATION DUE TO PLUGGABLE COMPONENTS // OPEN INSTALLATION ENCLOSURE FOR PROTECTION AGAINST ENVIRONMENTAL HAZARDS
Family imapla //07 // MULTIFACETED SOLUTIONS TO MEET ANY REQUIREMENTS GTS-iMAPLA FAMILY: MEETS INDIVIDUAL NEEDS WIDE RANGE OF APPLICATIONS://////////////////////////////////////////////////////////////////////////////////////////// The imapla System is the professional solution for your mobile magnet plate system: regardless of location and degree of mobility. The imapla concept makes it possible to use the advantages of the system in varying applications and industries - always with the benefits of a professional system solution tailored for your specific application. We provide various system configurations within the imapla family: imapla CLASSIC://///////////////////////////////////////////////////////////////////////////////////////////////////////////////// imapla CLASSIC is a fully integrated system, that can be installed in any conventional handling machine. In this case the generator is connected directly to the engine of the machine, in order to generate electrical energy. The imapla CLASSIC is particularly well suited for use in scrapyards and recycling facilities, where magnetic material must be continuously handled and sorted. imapla GENSET://////////////////////////////////////////////////////////////////////////////////////////////////////////////////// For vehicles that do not have enough power to produce heavy-duty electrical energy, we offer a system with an integrated diesel engine. You can use this portable source of electrical power anywhere to handle materials with heavy duty lifting magnets. imapla QUICK:////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// imapla QUICK is the ideal solution for demolition companies that need to handle, sort or filter out magnetizable materials. In this case, the generator is re-equipped in the short term. The imapla QUICK tool consists of the generator and electronic controls and is mounted on the heavy duty lifting magnet. It can be connected to the MMI of the machine by cable or wireless connection. In this case, the generator is driven by hydraulics (e.g. hammer hydraulics).
// FACTS AND FIGURES GTS-iMAPLA SYSTEMS: TECHNICAL DATA // imapla INTELLIGENT MAGNET PLATE SYSTEMS Single Unit (Base version) Controller fitted to the generator. Mounted on top or at the side. External Unit (flexible cable lengths) Controller can be installed separately. imapla 8 imapla 13 imapla 17 imapla 20 imapla 25 / 30 Nominal capacity ED 100 % 8 kw 13 kw 17 kw 20 kw 25 / 30 kw Nominal voltage 230 V DC 230 V DC 230 V DC 230 V DC 230 V DC Burst voltage 280 V DC 280 V DC 230 V DC 280 V DC 280 V DC Nominal current 34.7 A DC 56.5 A DC 73.9 A DC 87 A DC 108 / 130 A DC rpm-range 2,800 4,500 rpm 2,800 4,500 rpm 2,800 4,500 rpm 2,800 4,500 rpm 2,200 3,500 rpm Weight single unit 64 kg / 144 lbs 75 kg / 165 lbs 96 kg / 212 lbs 124 kg / 273 lbs 196 kg / 432 lbs Weight external unit 48 / 15 kg 61 / 16 kg 80 / 35 kg 82 / 41 kg 155 / 85 kg 106 / 33 lbs 135 / 35 lbs 176 / 77 lbs 181 / 90 lbs 342 / 187 lbs GTS is known as the global market leader in the field of mobile generator technology. GTS-Systems are known for their excellent performance characteristics, customer-specific solutions and first-class quality.
Systems imapla //09 // ACCESSORIES FOR imapla SYSTEMS Cable accessories Magnet plates Diagnostic tools Hydraulic accessories Remote control Extensive cable accessories with holders for safe connection to all types of magnet plates Heavy duty magnet plates from light weight design to operation under most severe conditions Easy trouble shooting or system diagnosis for reading out stored error data and statistical values Universal adaptation options for various types of hydraulic motors Wireless radio control of imapla systems: overview of all operational conditions without time consuming MMI cabling Our accessories allow you to modify the imapla system to your individual needs. For any questions please do not hesitate to call us: 07174 89800-0. // imapla GENSET COMPLETE UNIT WITH INTERNAL-COMBUSTION ENGINE GENSET Petrol / Gasoline GENSET Diesel Nominal capacity ED 100 % 8 kw 8 30 kw Nominal voltage 230 V DC 230 V DC Burst voltage 280 V DC 280 V DC Nominal current 34 A DC 32 130 A DC Weight approx. 150 kg / 331 lbs from 350 kg / 772 lbs imapla GENSET
// INVENTIVE MOBILE POWER GENERATION GTS-SOLUTIONS AND SERVICE: INDIVIDUAL SOLUTIONS FOR MOBILE POWER GENERATION For over 100 years and with over 60 employees worldwide, we have been developing and applying high-performance generators for producing electrical power. We are not only concentrating on manufacturing generators, but in particular on the development of specific solutions for the users of mobile electrical power. A good example of how we apply this corporate philosophy is the imapla magnet plate system. With high-quality machines Made in Germany, we have the expertise, imagination and creativity needed to find the optimal solution for your applications. To achieve this, we are in close cooperation with universities and institutions to develop solutions for large and medium-sized industrial use. If we have awakened your interest, please contact us. SERVICE FROM DEVELOPMENT TO INSTALLATION AND MAINTENANCE: /////////////////////////////// Many claim to offer full service we do! Our service starts with engineering, developing solutions for problems reliably and in partnership. It continues with professional installation of our systems and extensive training programs with customers on site. We provide fast spare parts service, perform repairs and service as fast as possible. This is the guarantee that we remain what we are: the world leader in innovation for mobile power generation. GTS GENERATOR.TECHNOLOGY.SYSTEMS. WE MAKE ELECTRICITY MOBILE Generator.Technik.Systeme. GmbH & Co. KG // Ziegelfeldstraße 62 + 65 // D-73563 Mögglingen // T. +49 (0) 71 74 8 98 00-0 // F. +49 (0) 71 74 8 98 00-25 // E. info@gts-generator.com // W. www.gts-generator.com