Real-world Versus Certification Emission Rates for Light Duty Gasoline Vehicles

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Real-world Versus Certification Emission Rates for Light Duty Gasoline Vehicles Tanzila Khan H. Christopher Frey Department of Civil, Construction and Environmental Engineering North Carolina State University 7 th International PEMS Conference & Workshop University of California, Riverside March 30 31, 2017

Emission Regulations New light-duty vehicles must comply with the U.S. Environmental Protection Agency exhaust emission standards Phased in emission regulations: Tier 1 (1994 1997) Tier 2 (2004 2009) Tier 3: started phasing in with 2017 model year vehicles 2

Emission Compliance Chassis dynamometer measurements Standard driving cycles: defined 1 Hz speed traces Representative vehicles Specified pollutants Certification Level (CL): Cycle average rates adjusted with deterioration factors CL must be lower than the emission standard 3

FTP Cold FTP US06 SC03 Standard Driving Cycles 4

Vehicle Speed (mph) 3-Bag Federal Test Procedure (FTP) Driving Cycle 60 50 40 30 20 10 Bag 1: Cold Start Bag 2: Hot Stabilized Bag 3: Hot Start 0 0 500 1000 1500 2000 Time (seconds) 5

Standard driving cycles Knowledge Gap Based on specific real-world driving observations Not necessarily representative of real-world operation of a given vehicle Recent focus on selected diesel vehicles in U.S. market Recent focus broadly in Europe Need systematic comparison of real-world emission rates versus CL and emission standard for the larger share of gasoline vehicles in U.S. market 6

Cold Start Emissions Higher fuel use and emissions than hot stabilized operation Certification levels and emission standards account for cold start in the FTP cycle 7

Research Objectives To compare light duty gasoline vehicles real-world emission rates versus certification levels and standards To test sensitivity of the comparisons to cold start 8

Emission Measurements Portable Emissions Measurement System (PEMS) CO 2, CO, HC, NO x On-Board Diagnostic Data - RPM - Manifold Absolute Pressure - Intake Air Temperature - Mass Air Flow Rate - Fuel Flow Rate - Vehicle Speed Global Positioning System (GPS) receiver with Barometric Altimeter 9

Test Routes ART ART 3 1 FWY I-540 1 Research Triangle Park ART = Arterial FWY = Freeway FWY 0 2.5 5 10 km 3 North Raleigh C NCSU ART A ART 10

Characteristics of Measured 122 Vehicles 11

Vehicle Manufacturers of Measured Vehicles Chrysler (Chrysler, Dodge, Jeep) Ford (Ford, Lincoln) GMC (Buick, Chevrolet, GMC) Honda (Honda, Acura) Hyundai (Hyundai, Kia) Nissan (Nissan, Infiniti) Toyota (Toyota, Scion, Lexus) Volkswagen Fiat Mazda Others: Mitsubishi, Saab, Subaru, Volvo 12

Vehicle Specific Power (VSP) Highly correlated with fuel use and emissions Basis for modal average fuel use and emission rates VSP = v[1.1a + 9.81r + 0.132 ] + 0.000302v 3 Where, v VSP = vehicle speed (km/h) a = acceleration (km/h per sec) r = road grade (%) = vehicle specific power (kw/ton) 13

Definition of VSP Modes Deceleration or Downhill Idle Cruising, Acceleration, or Uphill Frey et. al., EPA Report, 2002 VSP mode Definition (kw/ton) 1 VSP < -2 2-2 VSP < 0 3 0 VSP < 1 4 1 VSP < 4 5 4 VSP < 7 6 7 VSP < 10 7 10 VSP < 13 8 13 VSP < 16 9 16 VSP < 19 10 19 VSP < 23 11 23 VSP < 28 12 28 VSP < 33 13 33 VSP < 39 14 VSP Over 39 14

Fuel use rates (g/s) Average Vehicle Specific Power (VSP) Modal Fuel Use Rates (g/s) of 122 Measured Vehicles 6 5 4 3 2 1 Tier 2 PC (n=55) Tier 2 PT (n=30) Tier 1 PC (n=26) Tier 1 PT (n=11) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Vehicle Specific Power Mode 15

Measurement of Cold Start Emissions Soak time: 12 hours or more 16 Passenger Cars and 16 Passenger Trucks Emissions of CO 2, CO, THC, and NO x measured with PEMS during idling for 15 minutes Hot stabilized measurements conducted for the same vehicles Cold Start Emissions Increment = Mass of emissions during cold start Mass of emissions during hot stabilized condition 16

Real-World Cycle Average Emission Rates without Cold Start (CAER) VSP modal emission rates (grams/second) weighted by time spent in each VSP mode for any driving cycle Cycles: FTP, US06, SC03, and Real-World For pollutant p, VSP mode i, and driving cycle DC: Mass Emissions (grams) Modal time (seconds) Modal emission rates (gm/sec) CAER (gm/mile) Distance (mile) 17

Real-World Cycle Average Emission Rates (CAER) with Cold Start Average of cold start increment (grams) for each group of vehicles: PC-T1, PT-T1, PC-T2, PT-T2 Average mass cold start increment, E cs,p is added to hot start mass emissions, E p Estimate the CAER (grams/mile) with cold start Ep,c= Ep+ Ecs,p E CAER,p,c = E p,c D DC Emissions with cold start (grams) Cold start increment (grams) CAER with cold start (gm/mile) 18

Matching Vehicles with EPA Certification Database Matching Criteria: Model year Make Model Engine displacement Rated horsepower Fuel type Curb weight Gross weight Generations Corporate twins 19

Comparison between Standard and Real-World Driving Cycles Criteria FTP US06 SC03 Route A Route C Route 1 Route 3 Average Speed (mph) Maximum Speed (mph) Average Positive VSP (KW/ton) 21.2 47.9 21.4 26.9 29.6 49.1 31.4 56.7 80.3 54.8 55.7 70.6 76.6 64.1 5.4 14.9 5.9 7.5 8.5 13.4 10.1 Maximum VSP (KW/ton) 22.9 58.7 31.2 34.4 39.5 51.2 37.1 20

Percentage of Total Time (%) VSP Modal Time Distribution of Selected Driving Cycles 35 30 25 FTP 20 15 10 5 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 VSP Modes 21

Percentage of Total Time (%) VSP Modal Time Distribution of Selected Driving Cycles 35 30 25 20 15 10 5 FTP Route A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 VSP Modes 22

FTP NOx CL (g/mile) FTP NO x Certification Level versus Emission Standard for Tier 2 PC (n = 55) 0.30 Average Ratio = 0.39 ± 0.05 0.25 0.20 0.15 0.10 0.05 Reference line Slope=1 0.00 0.00 0.05 0.10 0.15 0.20 0.25 0.30 FTP NOx Emission Standard (g/mile) 23

Average Ratio of Certification Level to Emission Standard Driving Cycle Pollutants Average Ratio of Certification Level to Emissi on Standard (Mean ± 95% Conf. Interval) PC-T1 PT-T1 PC-T2 PT-T2 FTP CO 0.32±0.06 0.32±0.17 0.16±0.04 0.27±0.06 FTP NMHC 0.52±0.07 0.38±0.09 FTP NMOG 0.42±0.05 0.42±0.07 FTP HC 0.23±0.07 0.18±0.08 FTP NO x 0.37±0.07 0.33±0.10 0.39±0.05 0.33±0.07 GREEN Certification Level < Standard BLUE Certification Level Standard (within confidence interval) RED Certification Level > Standard PC-T1 = Passenger Car Tier 1; PT-T1 = Passenger Truck Tier 1 PC-T2 = Passenger Car Tier 2 ; PT-T2 = Passenger Truck Tier 2 24

FTP Weighted NO x Cycle Average Emission Rate (g/mile) FTP-based Real-World NO x Cycle Average Rate w/o Cold Start vs. Certification Level for Tier 2 PC (n = 55) 0.25 Average Ratio = 1.85 ± 0.52 0.20 0.15 0.10 67% vehicles Reference line Slope=1 0.05 0.00 0.00 0.05 0.10 0.15 0.20 0.25 FTP NO x Certification Level (g/mile) 25

Average Ratio of Cycle Average Emission Rate w/o Cold Start to Certification Level, Standard Cycles Driving Cycle Pollutants Average Ratio of CAER to CL (Mean ± 95% Confidence Interval) Tier 1 PC Tier 1 PT Tier 2 PC Tier 2 PT FTP CO 1.27±0.41 1.70±1.22 0.84±0.33 0.91±0.27 FTP NMHC 1.10±0.38 1.51±0.55 FTP NMOG 2.93±1.20 2.27±1.21 FTP HC 0.93±0.50 0.91±0.39 FTP NO x 2.30±0.83 2.01±1.59 1.85±0.52 1.31±0.37 US06 CO 0.55±0.32 0.61±0.44 US06 NMHC+NO x 2.80±0.66 2.62±1.02 SC03 CO 1.12±0.66 1.45±0.53 SC03 NMHC+NO x 3.97±0.77 4.69±2.16 GREEN CAER < CL BLUE CAER CL (within confidence interval) RED CAER > CL 26

FTP Weighted NOx Cycle Average Emission Rate (g/mile) FTP-based Real-World NO x Cycle Average Rate w/o Cold Start vs. FTP Standard for Tier 2 PC (n= 55) 0.30 0.25 0.20 0.15 0.10 0.05 Average Ratio = 0.67 ± 0.17 18% vehicles Reference line of slope 1 0.00 0.00 0.05 0.10 0.15 0.20 0.25 0.30 FTP NOx Emission Standard (g/mile) 27

Average Ratio of Cycle Average Emission Rate w/o Cold Start to Level of Standard, Standard Cycles Driving Cycle Pollutants Average Ratio of CAER to Emission Standard (Mean ± 95% Confidence Intervals) Tier 1 PC Tier 1 PT Tier 2 PC Tier 2 PT FTP CO 0.41±0.15 0.39±0.26 0.12±0.05 0.25±0.08 FTP NMHC 0.56±0.26 0.58±0.27 FTP NMOG 1.28±0.64 0.89±0.49 FTP HC 0.19±0.09 0.15±0.05 FTP NOx 0.74±0.23 0.54±0.30 0.67±0.17 0.44±0.18 US06 CO 0.07±0.03 0.10±0.03 US06 NMHC+NOx 0.56±0.09 0.42±0.16 SC03 CO 0.13±0.05 0.28±0.10 SC03 NMHC+NOx 0.45±0.08 0.45±0.16 GREEN CAER < CL BLUE CAER CL (within confidence interval) RED CAER > CL 28

Sensitivity to Cold Start: Mean Ratio of FTP Weighted Rate to Certification Level: Tier 2 Tier 2 29

Sensitivity to Cold Start: Mean Ratio of FTP Weighted Rate to Level of the Standard: Tier 2 Tier 2 Considering confidence intervals, the FTP-weighted real-world rates are comparable to or lower than the level of the standard 30

Sensitivity to Cold Start: Mean Ratio of FTP Weighted Rate to Level of the Standard: Tier 1 Tier 1 Considering confidence intervals, the FTP-weighted real-world rates are comparable to or lower than the level of the standard 31

Sensitivity to Cold Start: Mean Ratio of Route A Weighted CAER to CL and CAER to Standards Tier 2 Tier 1 Tier 2 Tier 1 32

Conclusions Certification levels tend to be much lower than standards Real world hot stabilized mission rates tend to be higher than the certification levels and lower than the level of the standards For example, for Tier 2 PC, real-world emission rates (w/o cold start) are higher than the FTP certification level but lower than the FTP standards With cold starts, real world-based rates are comparable to or lower than the levels of the standards 33

Acknowledgements This material is based upon work supported by the National Science Foundation under Grant No. 0853766. Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the National Science Foundation Research Team Members who were associated with field measurements and data analysis, including Maryum Delavarrafiee, Brandon Graver, Jiangchuan Hu, Wan Jiao, Bin Liu, Gurdas Sandhu, Yuanfang Sun, Behdad Yazdani, Xiaohui Zheng 34