Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR-JET 4E Four-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Rail injectors up to 1800 Bar. All measurements are performed electronically. The software«arm Diesel» The coding device for CR-JET 4E DL-CR50015 The sensor for coding device 2
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Accessories for CR-Jet-4E test bench. Cable for BOSCH injectors (universal) Cable for Delphi injectors (C2i, C3i) Cable for Delphi injectors (C3i) Cable for BOSCH, SIEMENS injectors Cable for BOSCH injectors Cable for truck injectors Cable for truck injectors (universal) Connection line for pressure sensor Connection line for pressure regulator 3
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Accessories for CR-Jet-4E test bench. Adapter kit for CR injector backflow (DL AZ0134-10KIT) Adapter kit for Denso injector backflow High-pressure lines М14хМ14х400mm(4 pcs.) Strait adaptor М14 to М12 for high-pressure line (4 pcs.) Plug for replacing of pressure regulator (1 pcs.) RAIL plugs (4 pcs.) Neck for injector nozzles Ø= 7 mm (4 pcs.) Neck for injector nozzles Ø= 9 mm (2 pcs.) Foot (with ajustment scrue) (4 pcs.) Key for door lock (4 pcs.) 4
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Accessories for CR-Jet-4E test bench Coding device CR-Jet 4E test bench DL-TVD S (Type 5/4 grey) High pressure fuel pipe 1000 x 14 x 14 mm 1800 Bar DL-TVD К (Type 5/4 red) High pressure fuel pipe 1000 x 14 x 14 mm 2500 Bar DL-TVD High pressure lne for test benches and rigs 300 x 14 x 14 мм (14х12 ;12х12) 400 x 14 x 14 мм (14х12 ;12х12) 500 x 14 x 14 мм (14х12 ;12х12) 600 x 14 x 14 мм (14х12 ;12х12) D-CR14P2000 Manometer 2000 bar DL-CR50111 Backpressure valve for piezo injectors Bosch DL-CR50120 Backpressure valve for coding Delphi injectors 5
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR ixe Single-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Rail injectors. All measurements are performed electronically. Software«ARM Diesel» 6
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Accessories for CR-iXE test bench. Cable for BOSCH injectors (universal) Cable for Delphi injectors (C2i, C3i) Cable for Delphi injectors (C3i) Cable for BOSCH, SIEMENS injectors Cable for BOSCH injectors Cable for truck injectors Cable for truck injectors (universal) Connection line for pressure sensor Connection line for pressure regulator 7
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Equipment for test-bench CR-iXE. Set of fittings for CR injector backflow (DL AZ0134-10KIT) Set for Denso injector backflow High pressure line М14хМ14х400mm(1 pcs.) Strait adapter М14 to М12 for pipe (1 pcs.) Plug for replacing of pressure regulator (1 pcs.) Rail plug (1 pcs.) Neck for injector nozzle Ø=7 mm (1 pcs.) Neck for injector nozzle Ø= 9 mm (1 pcs.) Foot (with ajustable scrue) (4 pcs.) Key for dorlock (3 pcs.) 8
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR Classic Diagnostic test bench for Common Rail pumps and injectors. Test bench equipped with flow meter unit, pump control unit, injector control unit, LCD display. Measurement system is electronic. There are following delivery specs available: CR-Classic-4E - Test bench for Common Rail pumps and injectors with beaker-free 4-channel measuring unit; CR-Classic-2P - Test bench for Common Rail pumps with electronic measuring unit; All test benches got power drive of 11 кw. 9
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Kits for testing СR injectors OS.44-01 OS.44-01 Basic CR kit including CR-Tester and СP-3 pump. OS.44-02 CR kit with no CR-Tester and pump. OS.44-05 Software for СR-Tester including test-plans for BOSCH injectors OS.44-01 JET OS.44-01JET Basic CR kit with CR-Tester and СP-3 pump. 10
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Scope of delivery of basic kit COMMON RAIL DL-44-01: ELECTRONIC COMPONENTS: 1 CR1 CR-Tester, 4 channel signal simulator 1 pcs. 2 CR2 Basic cable set 1 pcs. 3 CR3 Connector-adapter (male) for power supply of injector with threated terminals 1 pcs. 4 CR4 Connector-adapter for power supply of Delphi injector 1 pcs. 5 CR5 Connector-adapter for power supply of MB injector 1 pcs. 6 CR6 Connector-adapter for power supply of BMW injector 1 pcs. 7 CR7 Pressure sensor ( 0281002921-1800Bar) 1 pcs. 8 CR8 Pressure regulator (0281002494) 1 pcs. MECHANIC COMPONENTS: 9 CR9 BOSCH СP3 Pump...088 1 pcs. 10 CR10 Rail for 4 injector with 2(3) pressure regulators 1 pcs. 11 CR11 Fitting for rail CR10 М14хМ14, washers included 5 pcs. 12 CR12 Fitting for rail CR10 М14хМ12(M14), washers included 1 pcs. 13 CR14 Manometer 0-2000 bar 1 pcs. 14 CR15 Adapter for manometer 1/2 x М14 1 pcs. 15 CR16 Manometer holder 1 pcs. 16 CR17 High pressure pipe М14ХМ12(M14)х300mm for manometer 1 pcs. 17 CR18 High pressure pipe М12ХМ12(M14) х300mm for pump 1 pcs. 18 CR19 Injector high pressure pipes M14XM14 х300mm 4 pcs. 19 CR20 Injector high pressure pipes М12ХМ14 х300mm 4 pcs. 20 CR21 Bracket adapter for pump, dia.107mm. 1 pcs. 21 CR22 Connecting clutch for pump 1 pcs. 22 CR23 Cylindrical adapter for fitting of BOSCH-DENSO injectors 4 pcs. 23 CR24 Cylindrical adapter for fitting of DELPHI injectors 4 pcs. 24 CR25 Clip (injection cell) for injector nozzles 7mm 4 pcs. 25 CR26 Foam damper 8 pcs. 26 CR27 Quick coupling adapters (angled, dia. 6mm) 4 pcs. 27 CR28 Quick coupling adapters (strait, dia. 6mm) 8 pcs. 28 CR29 PVC pipe dia. 6mm 16 м. 29 CR30 Plug М14 for rail 4 pcs. 30 CR31 Plug for replacing of pressure regulator 1(2) pcs. 31 CR32 Plug М18х1,5mm (instead of pressure sensor 1800Bar) 1 pcs. 32 CR33 Plug М12х1,5mm (instead of pressure sensor 1500Bar) 1 pcs. 33 CR34 PVC hose 10mm for pump supply 1.5m 34 CR35 Backflow fitting for BOSCH injectors 4 pcs. 35 CR36 Backflow fitting for DENSO injectors 4 pcs. 36 CR37 Fitting bolts for injectors backflow fitting 4 pcs. 37 CR38 Connecting fittings for rail (2fittings for backflow 12mm+2 fitting bolts М12) 1 kit. 38 CR39 Frame injector-holder. 1 pcs. 39 CR40 Rail bracket- holder on frame 1 pcs. 40 CR41 Kit of fasteners for rail and frame 1 pcs. 41 CR42 Protective cover 1 pcs.
Section 1. Test benches and accessories for Common Rail pumps and injectors testing. DL-AZ0134-10CRM Beaker set for CR injector backflow measurement DL-AZ0134-10KIT Adapter set for CR injector backflow connection DL-AZ0134-12CR Beaker set with adapters for CR injector backflow measurement 12
Section 2. Tools and accessories for Common Rail pumps and injectors repair. CR-NeXT CR-NeXT complex is intended for precise and high-quality assembling of Common Rail electromagnetic injectors. It allows visualization of step-by-step assembly operations along with forming correct mounting gaps. Following configurations are available: CR-NeXT- BASE CR-NeXT- SPECIAL 13
Section 2. Tools and accessories for Common Rail pumps and injectors repair. CR-NeXT-BASE. Set of delivery: 1. DL-CRN005 Stand for measurement and adjustment of injector parameters 2. DL-KIP020TESA Digital measuring gauge 3. DL-KIP021TESA USB interface for digital gauge Tesa 4. DL-CRN50094 Set of probes 5. DL-CRN50099 Set of adapters for BOSCH, DENSO 6. DL-VSA01 Control signal generator Valve stroke actuator with set of cables: Power supply cable 220V 1 pc.; Extention cable /adapter 1pc.; Cable/adapter for cars1 pc.; Cable-adapter for trucks 1 pc. 7. DL-POCRNEXT Software CR-NeXT 8. DL-PASSCRNEXT Passport, manual Attention : Set does not include the special worktable! 14
Section 2. Tools and accessories for Common Rail pumps and injectors repair. CR-NeXT-SPECIAL. Set of delivery : 22. DL-AP2 Tweezers, non-magnetic 23. DL-08CR5-244 set of shims 55pcs. 24. DL-09CR5-219 set of shims 55pcs 25. DL-11CR5-236 Set of shims 55pcs 26. DL-12CR5-245 Set of shims 130pcs. 27. DL-16CR5-232 Set of shims 60pcs 28. DL-18CR5-271 Set of shims 55pcs 29. DL-19CR5-273 Set of shims 55pcs 1. DL-CRN005 Stand for measurement and adjustment of injector parameters 2. DL-KIP020TESA Digital measuring gauge 3. DL-KIP021TESA USB interface for digital gauge Tesa 4. DL-CRN50094 Set of probes 30. DL-25CR5-288 Set of shims 55pcs. 5. DL-CRN50099 Set of adapters for BOSCH, DENSO 6. DL-VSA01 Control signal generator Valve stroke actuator with set of cables: Power supply cable 220V 1 pc.; Extention cable /adapter 1pc.; Cable/adapter for cars1 pc.; Cable-adapter for trucks 1 pc. 7. DL-POCRNEXT Software CR-NeXT 8. DL-PASSCRNEXT Passport, manual 9. D-MV200UM Digital microscope 10. D-07147122 Torque wrench 1/2", 20-100 Nm, 11. DL-CR50104 Kit of tools to extract and replace the fiber ring of the CR nozzleholders 12. DL-UNI30390 CR nozzle holder wrench, 30 mm 13. DL-UNI30389 CR nozzle holder wrench, 29 mm 14. DL-UNI30435 Wrench for opening the solenoid of the CR (Cummins) nozzleholder, 28 mm 15. DL-UNI30434 Wrench for opening the solenoid of Common Rail Man nozzleholder, 27 mm 16. DL-UNI50046 Dismounting wrench for CR Nippodenso injector ring/nut 17. DL-UNI30545 Dismounting wrench for CR Siemens injector ring/nut 18. DL-UNI50050 Wrench set for mounting CR injector solenoid nut-octagon 16,17.5 Hexagon 14,15,17, 19, UNI30382 Hexagonal open wrench with dinamometric connection of ½. 19. DL-CR30561 Special bit SW 10 20. DL-TORX10 Wrench for mounting and dismounting internal ring-nut 10mm, torx, Bosch CR 21. DL-TORX12 Wrench for mounting and dismounting internal ring/nut 12 mm, torx, Bosch CR 31. DL-28CR5-287 Set of shims 110pcs 32. DL-125BIZON Bench vice L=250mm 33. DL-STN Special worktable Top shelf, undershelf,draawer Perforated backplate; Lamp (1 pc) with mounting brackets (2pcs); Table leg (4) Shelf for notebook, self for device Shelf for keyboard( in case of set with computer and keyboard) Hook for tools Double hook for tools Tool holderfor socket wrench ½ Set of nuts, washers, bolts 34. Computer or notebook 35. DL-KIP011 Digital measuring gauge 0,001mm(2pcs.) 36. DL-KIP011 Digital measuring gauge 0,01mm(1pc.) 37. DL-ST-01 Clamping device for CR injector repair 38. D-07147120 Torque wrench1/4"-1/2", 1-25 Nm, 39.DL-UNI30776 Adapter for torque wrench 40. D-1012020001 Stainless tray 41. D-M030 Micrometer 0,001mm 42. DL-M040 Stand for the micrometer 43. DL- CRN50113 Set of protractors 44. DL-TX10 Тorx wrench Тх 10. 45. DL-TX25 Hexagonal male socket 2,5 mm. 46. DL-TX30 Hexagonal male socket 3 mm. 47. DL-TR13U Socket wrench 13 mm. 48. DL-TR14U Socket wrench14 mm. 49. DL-TR15U Socket wrench15 mm. 50. DL-TR19U Socket wrench 19 mm. 51. DL-CR50052 Device for refilling the hydro compensator of Bosch piezo injector 52. DL- UNI50043 Universal clamp for fixation in vice of CR injectors. 53. DL-UNI50032 Universal clamp for fixation in vice of CR injectors Denso." 54. DL-1219KIT Set of wrenches12мм,13мм,14мм,15мм,17мм,19мм
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CR TOOL KIT-22 Tool kit for repair of CR injectors: 1. Support ring extraction/installation kit DL-CR50104 2. Key for solenoid detaching from CR injector with hexagon 30 mm DL-UNI 30390. 3. Key for solenoid detaching from CR injector with hexagon 29 mm DL-UNI 30389. 4.Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI 30435. 5.Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI 30434. 6. Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI50046. 7.Key for nut detaching from electronic part of Siemens injector DL-UNI30545. 8.Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to be used with dynamometric handle, nut adapter internal octagon, 16 mm, and 17,5 mm DL-UNI50050 9. Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR30561. 10.Key for nut detaching from electronic part of Bosch injector 10 mm. 11. Key for nut detaching from electronic part of Bosch injector 12 mm. 12.Antimagnetic pincers. 13. T-key Tx10 14. Т-key 2.5 mm. 15.T-key 3.0 mm. 16.Hexagonal socket 13 mm. 17.Hexagonal socket 14 mm. 18.Hexagonal socket 15 mm. 19. Hexagonal socket 19 mm. 20. Device for filling in Bosch CR piezo injector s hydraulic tappet DL- CR 50052. 21. Universal adapter for clamping CR injectors in vise DL-UNI50043 22.Universal adapter for clamping Denso injectors in the vise DL- UNI 50032.
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CR TOOL KIT-12 Tool kit for repair of CR injectors: 1. Support ring extraction/installation kit DL-CR50104 2. Key for solenoid detaching from CR injector with hexagon 30 mm DL-UNI 30390. 3. Key for solenoid detaching from CR injector with hexagon 29 mm DL-UNI 30389. 4. Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI 30435. 5. Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI 30434. 6. Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI50046. 7. Key for nut detaching from electronic part of Siemens injector DL-UNI30545. 8. Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to be used with dynamometric handle, nut adapter internal octagon, 16 mm, and 17,5 mm DL-UNI50050 9. Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR30561. 10. Key for nut detaching from electronic part of Bosch injector 10 mm. 11. Key for nut detaching from electronic part of Bosch injector 12 mm. 12. Anti-magnetic pincers.
Section 2. Tools and accessories for Common Rail pumps and injectors repair. Measuring probes and adapters set included in CR-NeXT DL- CRN50094 Measuring probes set: DL CRN30096 DL CRN30503 DL CRN30097 DL CRN50106 DL CRN50007 DL CRN30100 DL CRN30098 DL CRN30101 DL CRN30095 DL CRN50006 DL- CRN50099 Injector adapters set: 1. DL-CRN30027 1.1 CRN30028 Needle stroke adapter for BOSCH nozzle, excessive stroke adapter BOSCH CRI 2.0/2.2 2. DL-CRN30031 2.1 CRN30032 Magnetic gap adaptor for BOSCH injectors CR1 2.1 3. DL-CRN30033 3.1 CRN30034 Excessive stroke adapter for Denso injectors 4. DL-CRN30029 43.1 CRN30030 Magnetic gap adaptor for BOSCH injectors CRI 1, CRI 2.0/2.2, CRIN 1/1.6.
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CRN50107 range: 0-360. Protractor for injectors with nozzle nut 17mm Measurement DL-CRN50110 Protractor for injectors with nozzle nut 19mm Measurement range: 0-360. DL-CRN50108 Protractor for injectors with nozzle nut 21mm Measurement range: 0-360.
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CRN50113A Set of protractors Scope of delivery : 1. DL- CRN50107A Protractor for injectors with nozzle nut 17-19mm 2. DL- CRN50108 Protractor for injectors with nozzle nut 21mm DL- CRN50113 Set of protractors Scope of delivery : 1. DL- CRN50107 Protractor for injectors with nozzle nut 17mm 2. DL- CRN50110 Protractor for injectors with nozzle nut 19mm 3. DL- CRN50108 Protractor for injectors with nozzle nut 21mm
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-ST01 Clamping for CR injectors assembling and disassembling with two stops for injector nozzle (Ø7mm, Ø9mm) Scope of delivery: 1. Foot STD50115 1 pc 13. Shaft STD30812 1 pcs. 2. Clip *big STD50116 1 pc 14. Adjustment screw STD30468 3 pcs. 3. Clamping jaws STD30498 2 pcs. 15. Screw M4x8 Din012 4 pcs. 4. Shaft STD30540 1 pc. 16. Screw M4x16 Din012 1 pcs. 5. Clip *small STD50117 1 pc 17. Screw M4x20 Din012 2 pcs 6. Shaft 7mm STD30148 1 pc 18. Nut M20 Din034 2 pcs 7. Shaft 9 mm STD30147 1 pc 19. Washer 21x37x3 Din0125 2pcs 8. Clamping jaws STD30752 2pcs. 20. Stopper 20 Din 127 2 pcs 9. Bracket STD30610 1 pc. 21. Bolt M10x30 Din033 4pcs 10. Handle STD30610 3 pcs. 22. Nut M10 Din034 4 pcs. 11. Adjustment screw 1 pcs. 23. Washer 10,5x20x2 Din0125 4 pcs 12. Holder STD30813 1 pc. 24. Stopper 10 Din127 4pcs 25. Cursor for protractor STD30874 1 pc 26. Holder for the cursor STD30873 1 pc. 21
Section 2. Tools and accessories for Common Rail pumps and injectors repair. Extra components for clamp DL-ST01. DL-STD50070 К Holder set for unit-pump sections (PLD sections) Including: Holder АТ STD-50077 Holder АС STD-50078 Plate STD-30671 Bar STD-30672 Stopper STD-30673 Bolt 2 pcs. DL-STD50071 К Holder set for unit-pump Including: Holder STD-50009 VW 2.0 Holder STD-50010 VW 1.9 Plate STD-30656 Bar STD-30657 2pcs. Stopper STD-30678 Bolt STD-30658 DL-STD30874 Cursor for protractor DL-STD30873 Holder for the cursor 22
Section 2. Tools and accessories for Common Rail pumps and injectors repair. Equipment from a set of clamp DL-ST01 DL-STD50072 КIT A unit pump section holder kit (PLD section) and unit-injectors (from a kit of clamp DL-ST02) The scope of delivery: holder АТ STD-50077 holder АС STD-50078 strap STD-30671 bar STD-30672 stopper STD-30673 fixing bolt М8 2 pcs. clip STD-50009 VW 2.0 clip STD-50010 VW 1.9 strap STD-30656 bar STD-30657 2шт stopper STD-30678 bolt STD-30658 23
Section 2. Tools and accessories for Common Rail pumps and injectors repair.. Дополнительное оснащение для струбцины DL-ST01. STD-30498 Clamping jaws replaceable for DL- ST01 universal STD-30752 Clamping jaws DL-ST01 replaceable for the Denso injectors 24
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50104 Kit of tools to extract and replace the fiber ring of the CR nozzle holders. DL-CR50112 Set of laps for CR injector valve seat recovery
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CRN50091 Adapter set with digital dial indicators for assembly gaps measurement and nozzle valve and needle stroke measurement. Scope of delivery: 1. DL-CRI 2.1-RLS-N, CRN 30031 1.1 CRN 30032 Magnetic gap adaptor for BOSCH injectors CR1 2.1 2. DL-CRI 1-AHE, CRN50089 2.1 CRN30708 Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/1.6 3. DL-DENSO 016-N, CRN30033 3.1 CRN30034 Excessive stroke adapter for Denso injectors 4. DL-CRI-DNH-N, CRN30027 4.1 CRN30028 Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/2.2 5. DL-CRI-RLS-N, CRN30029 5.1 CRN30030 Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6, excessive stroke adapter BOSCH CRI2.0/2.2 6. DL-CRI 2.1-AHE1 CRN30705 6.1 CRN30706 Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement 7. DL-CRI 2.1-AHE 2, CRN30707 7.1 CRN50007 Injector valve stroke adapter BOSCH CRI2.1 direct measurement 8. DL-VFK-DFK, CRN30709 8.1 CRN30710 Nozzle spring and injector anchor spring adapter BOSCH 9. DL-CRIN 2/3 AHE, CRN50090 BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3 10. Digital dial indicator 0-12.7 mm, 0,001 mm 11. Digital dial indicator 0-25.4 mm, 0,001 mm 12. Allen key 2.5 mm. 26
Section 2. Tools and accessories for Common Rail pumps and injectors repair. MP-250 SASH Lapping machine for injector valves (multiplexors). Available in two versions: MP-250 SASH-Z complete with collet; MP-250 SASH-S complete with self-locking chuck. Vibromachines in a protective casing Table height adjustment with the screw. Compact design. Scope of delivery: 120 lap - 5 pcs.; 124 lap - 5 pcs.; Diamond lapping paste АСМ 7/5 (к) Diamond lapping paste АСМ 5/3 (к) Diamond lapping paste АСМ 3/2 (к) MPS30515 MPS30516 120 lap 124 lap Paste for machine lapping. АСМ 7/5 (к) Diamond lapping paste, Fraction 7/5 micron, 25 gr. АСМ 5/3 (к) Diamond lapping paste, Fraction 5/3 micron, 25 gr. АСМ 3/2 (к) Diamond lapping paste, Fraction 3/2 micron, 25 gr. Paste for hand lapping. АСМ 7/5 (с) Diamond lapping paste, Fraction 7/5 micron, 50 gr. АСМ 5/3 (с) Diamond lapping paste, Fraction 5/3 micron, 50 gr. АСМ 3/2 (с) Diamond lapping paste, Fraction 3/2 micron, 50 gr. D - 261102 Lapping plate 200 Х 200 mm
Section 2. Tools and accessories for Common Rail pumps and injectors repair. ТОM 2 Grinding machine for dressing of the laps. Grinder with two position settings (left/right). Power supply 230V, 50Hz. Motor output 120Wt. Motor RPM 2950 min -1. Dressing spindle RPM 500 min -1. Diameter of the grinding stone 125 mm. Adjustable grinding angle. Compact design. 28
Section 2. Tools and accessories for Common Rail pumps and injectors repair. CR-STN WORKTABLE CR-ST WORKTABLE. D-VNR STAINLESS STEEL TRAY SAPFIRE ULTRASONIC TANK KMD CONTAINER FOR CLEANING SMALL PARTS IN THE ULTRASONIC TANK 29
Section 2. Tools and accessories for Common Rail pumps and injectors repair. MO OPTICAL MICROSCOPE MV200UM USB DIGITAL MICROSCOPE AZ0503-03 LENSE X10 WITH ILLUMINATION AAZ034-24 SET OF 2 ANTI-MAGNETIC PINCERS
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR 50013 Universal adapter for truck CR injectors (Bosch, Denso, Delphi Smart) for supply and backflow lines at angles of 0⁰, 4⁰ and 13⁰. The scope of delivery : 1. DL-CR 30219 Adapter body 2. DL-CR 50035 Bracket with connecting piece and fitting for backflow connection 3. DL-CR 30419 Adapter for backflow connection for Delphi Smart CR injector 4. DL-CR 30238 Long fitting for supply line 5. DL-CR 30225 Normal fitting for supply line 6. DL-CR 30661 Adapter for backflow connection for Bosch CR injectors 0445120147, 0445120098 7. DL-CR 30269 Fitting for backflow connection of Delphi Smart, Denso, Bosch injectors 0445120147, 0445120098. 8. D-27-200078 O-ring for backflow fitting (2pcs). 9. Allen key 3 mm. 31
Section 2. Tools and accessories for Common Rail pumps and injectors repair. Examples of use of universal adaptor DL-CR 50013. Use of adapter for Bosch injector 0445120218 with strait connection 0. The following components are used: Adapter body DL-CR 30219 (wide shelf towards the nozzle); Normal fitting DL-CR 30225 for supply connection; Holding bracket with connecting piece and fitting DL-CR 50035 for backflow. Use of adapter for Bosch injector 0445120067 with angled connection 13. The following components are used: Adapter body DL-CR 30219 (wide shelf towards the nozzle); Long fitting DL-CR 30238 for supply connection; Allen key for tightening of adapter body tilting plate at angle of 13 ; Holding bracket with connecting piece and fitting DL-CR 50035 for backflow 32
Section 2. Tools and accessories for Common Rail pumps and injectors repair. Examples of use of universal adaptor DL-CR 50013. Use of adapter for Bosch injectors 0445120147,0445120098 with strait connection 0. The following components are used: Backflow adapter DL-CR 30661 Adaptor body DL-CR 30219 (wide shelf towards the nozzle); Normal fitting DL-CR 30225 for supply connection; Short connecting piece with fitting DL-CR 30269 for the backflow. Use of adapter for Denso injector with strait connection 0. The following components are used: Adapter body DL-CR 30219 (wide shelf towards the nozzle); Normal fitting DL-CR 30225 for supply connection; Short connecting piece with fitting DL-CR 30269 for the backflow 33
Section 2. Tools and accessories for Common Rail pumps and injectors repair. Examples of use of universal adaptor DL-CR 50013. Use of adapter for Delphi Smart injector with strait connection 0. The following components are used: Adaptor body DL-CR 30219 (wide shelf towards the nozzle); Normal fitting DL-CR 30225 for supply connection; Backflow adapter DL-CR 30419; Short connecting piece with fitting DL-CR 30269 for the backflow. Tools for Delphi Smart injector. DL-UNI50039-20,9 Key for assembling/ disassembling of nozzle nut Ø 20,9 mm for Delphi Smart injector (for torque wrench) DL-CR30767 Adapter for testing nozzles of Delphi Smart injector (1725282). 34
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-02 Adapter (AZ0309-02) for Bosch 0445120098, 0445120147 and MAN 29mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-04A Adapter (AZ0309-04A) for RENAULT 32 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (9mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-05N Adapter (AZ0309-05N) for CUMMINS truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-06 Adapter (AZ0309-06) for DENSO truck injectors 27mm Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-07 Adapter (AZ0309-07) for DENSO 23,5 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-08 Adapter (AZ0309-08) for MAN 26 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-09 Adapter (AZ0309-09) for VOLVO 28 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. 35
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-010 (DL-05К) Adapter (AZ0309-10) for CUMMINS truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-012 (DL-0203) Adapter (AZ0309-12) for Bosch 0445120063 truck injector Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-014 (DL-022) Adapter (AZ0309-14) for Denso 24 mm truck injector backflow Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-017 (DL-0216) Adapter (AZ0309-17) for backflow connection of truck injector Bosch 0445120066 Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-018 (DL-CR30595) Adapter (AZ0309-18) for backflow connection of truck Injector Cursor 9 Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-020 (DL-CR30596) Adapter (AZ0309-20) for backflow connection for truck injector Scania 4PIN Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. 36
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-030 (DL-CR30818) Adapter for Bosch truck injectors 0 445 120 178 Scope of delivery: adapter 1 pc, injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. 37
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR30429 (DL-EA) Side connecting piece for truck Adapters DL-K7 (CR25) Injection chamber for injector nozzle (nozzle adapter) Ø 7 mm Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs. DL-K9 Injection chamber for injector nozzle (nozzle adapter) Ø 9 mm Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs. DL-UNI30156 (DL-PG) Foam dumper Scope of delivery: foam dumper 1 pcs., fitting 1 pcs. DL-МOK 6 mm х 6 mm Coupling with check valve (fitting-quick coupling) Strait 6mm X 6mm 38
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-KD (CR40) Bracket for Rail DL- CR30181 DL- CR30522 From the set of CR equipment DL-RF (CR39) Frame injector holder DL-ASB (CR23) Stepped cylinder-adapter for Bosch injectors To be used with the frame of CR-equipment DL-ASD (CR24) Stepped cylinder-adapter for Delphi injectors To be used with the frame of CR-equipment DL-RFJ Frame holder for the injectors. Equipped with fixing necks for nozzles 7 mm DL- KDRJ Bracket holder for injector frame 39
Section 2. TOOLS AND ACCESSORIES for Common Rail pumps and injectors repair. DL-CR30181 (for 2 regulators) Pressure accumulator (Rail) for testing of pumps and CR injectors Scope of delivery: Rail -1 pcs., fitting М14х1,5-6 pcs., plug М14-5 pcs., pressure sensor plug - 2 pcs. DL-CR30522 (for 3 regulators) Pressure accumulator (Rail) for testing of СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors Scope of delivery: Rail -1 pcs., fitting М14х1,5-6 pcs., plug М14-5 pcs., pressure regulator plug - 3 pcs., pressure sensor plug -1 pcs., safety valve plug -1 pcs., backflow fitting Banjo - 1 pcs. DL-CR30479 Pressure accumulator (Rail) for testing of pumps and CR injectors. For usage with pressure regulator and safety valve. Scope of delivery: Rail - 1 pcs., fitting М14х1,5-3 pcs. pressure regulator plug -1 pcs., safety valve plug -1 pcs., DL-CR30180 Pressure accumulator (Rail) for testing of СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors Scope of delivery: Rail - 1 pcs., fitting М14х1,5-2 pcs. DL-CR30526 Pressure accumulator (Rail) for testing of СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors. To be used with pressure sensor scope of delivery: Rail - 1 pcs., fitting М14х1,5-3 pcs. DL-CR30188 Pressure accumulator (Rail) for testing СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors with cooling channels. scope of delivery: Rail - 1 pcs., fitting М14х1,5-3 pcs. DL-KD-NR-OHL Bracket for Rail DL-CR30188 40
Section 2. TOOLS AND ACCESSORIES for Common Rail pumps and injectors repair. DL-UNI30828 Adapter with Bosch high pressure filter for testing pumps СР2-СР4, installing on Rail. Adapter has thread wholes : for filter М18х1,5 (1 whole.) for liquid supply М14х1,5 (2 wholes up) for connection of pressure sensor М18х1,5 (1 whole.) for connection of safety valve М20х1,5 (1 whole) for pressure relief when exceeding М5 (1 whole). Scope of delivery: adapter - 1 pc, high pressure filter1687012144 Bosch - 1 pc., special fitting for the high pressure filter М14хМ18-1 pc., fitting М14х1,5-2 pc., washer -3 pc.,plug М14х1,5-1 pc., fitting Ø 6mm х М5. 41
Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50121 Adapter for high pressure fuel filter 1687012144, installed instead of fitting in the pressure accumulator (Rail) DL-CR30479,DL-CR30180,DL-CR30181, DL-CR30188, DL-CR30522,DL-CR30526. Scope of delivery : adapter-1 pc., case of adapter with case М14 х1,5-1pc. D - 1110010028 Safety valve 1800 bar for pressure accumulator (Rail) Scope of delivery : valve 1 pc. D F00N010001 Pressure relief valve 2400 bar for pressure regulator (Rail) Scope of delivery : valve 1 pc. DL-UNI30650 Adapter for safety valve for pressure accumulator(rail) DL- CR30188,DL-CR30180. Scope of delivery: adapter 1 pc. DL-UNI30796 Thread adapter М14 to М18 for installing of pressure sensor in the pressure accumulator DL-CR30479,DL-CR30180. Scope of delivery: adapter 1 pc. DL-UNI50055 Thread adapter М14 to М12 Scope of delivery: adapter 1 pc.. DL-UNI50056 Thread adapter М12 to М14 Scope of delivery: adapter 1 pc. 42
Section 2. Tools and accessories for Common Rail pumps and injectors repair. D-CR14P2000 Manometer 2000 bar DL-SM Washer for manometer D-CR14P2000 DL-UNI30287 adapter 1/2 for 2000 Bar manometer. DL-КМ2000 Bracket for manometer 2000bar For «rail» DL-CR30181 and DL-CR30522 Scope of delivery: -bracket; -clamping strap; -bolt М6х60, - washers,nuts ; -bolt М6х45,washers DL-КМ3000 Bracket for manometer 2000 bar for installing on the test bench Scope of delivery : -bracket ; -profile bolt with washer, nut ; -clamping strap; -bolt М6Х60mm with washer, nut. D-CR14P2500 Manometer 2500 bar DL-UNI30508 Adapter 20х1,5 for 2500 bar manometer DL-КМ2500 Bracket for manometer 2500 bar. For«rail» DL- CR30181 and DL-CR30522 Scope of delivery : -bracket ; -ring for bracket; -bolt М6х45,washers (2sets) -bolt М6х30,washers (2sets) -bolt М6х10mm, (3pcs.). DL-КМ3500 Bracket for manometer 2500 bar for installing on the test bench Scope of delivery : -bracket; - ring for bracket; -profile bolt with washer; -bolt М6 х30mm with washer (2sets). - bolt М6х10mm, (3pcs.)
Section 2. Tools and accessories for Common Rail pumps and injectors repair. 0 281 002 494 (CR8) Rail pressure regulator Bosch. 0 281 002 842 (CR7) Pressure sensor Bosch for 1800 bar pressure accumulator (Rail) 0 281 002 405 1500 bar pressure sensor Bosch for hand press. DL-CR50111 Backpressure valve for piezo injectors Bosch D-0 986 612 922 Backpressure valve for piezo injectors Bosch DL-CR50052 Device for filling in Bosch CR piezo injector s hydraulic tappet. Consists of two parts: body with guides and plunger 44
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI30218 (CR11) Fitting М14х1,5 for pressure accumulator (Rail) DL-CR30493 Plug М20х1,5 to replace safety valve for Rail DL-CR30497 Plug М24х1,5 with sealing heat-treated washer for rail as a replacement of pressure regulator. DL-UNI30159 Heat-treated plug М24х1,5 for rail as a replacement of pressure regulator. DL-UNI30162 Plug М18х1,5 to replace 1800Bar pressure sensor for Rail DL-UNI30636 Plug М12х1,5 for outlet opening for Rail DL-UNI30529 plug М14х1,5 for Rail DL-CR30 Fitting plug М14х1,5 for Rail 45
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50087 Strait adapter М12х1.5 to М12х1.5 Scope of delivery: adapter 1 pcs. removable nut М14х1,5 1 pcs. DL-UNI50083 Strait adapter М14х1.5 to М12х1.5 Scope of delivery: adapter removable nut М14х1,5 1 pcs. 1 pcs. DL-UNI50084 adapter angled М14х1.5 to М12х1.5 Scope of delivery: adapter 1 pcs. removable nut М14х1,5 1 pcs. DL-UNI50088 adapter angled М12х1.5 to М12х1.5 Scope of delivery: adapter 1 pcs. removable nut М14х1,5 1 pcs. 46
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50043 Universal adapter for fixing CR injectors in vise. Adapter may be tighten in one of two positions: -injector nozzle upwards; -injector nozzle downwards. DL-UNI50032 Universal adapter for fixing CR Denso injector in vise. Adapter may be tighten in one of two positions: -injector nozzle upwards; -injector nozzle downwards. DL-UNI50046 A key with three pins for assembling / Denso injectors. Scope of delivery: key; guiding nut; pin punch; 3 extra pins. disassembling of The key has special openings that allow replacement of broken or worn out pins.
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR50109 set of keys for mounting / detaching of Bosch CR injector electronic part nut. Consists of: DL-CR30543, DL-CR30558, DL-CR30561, DL-CR30393. DL-CR30543 Key for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with internal Ø 7,5 mm and hexagonal part to suit 17mm key. DL-CR30558 Key for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with internal 1/2 socket for torque wrench. DL-CR30561 Key 10-13 for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with internal Ø 7,5 mm for torque wrench. DL-CR30393 Key for mounting / detaching of Bosch CR injector electronic part nut. 48
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50058 32 teeth key for mounting / detaching of DELPHI truck injector nut. DL-CR30545 key for mounting / detaching of multiplexor nut of SIEMENS injectors. DL-UNI30434 27mm 12-point key for mounting / detaching of CR injector solenoid nut. DL-UNI30435 28mm 12-point key for mounting / detaching of CR injector solenoid nut. DL-UNI30389 29mm hexagonal key for mounting / detaching of CR injector solenoid nut. DL-UNI30390 30 mm hexagonal key for mounting / detaching of CR injector solenoid nut. 49
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50050 Set of keys for CR injector nozzle nut tightening of all manufacturers: BOSCH, DELPHI, DENSO, SIEMENS. Includes hexagonal keys 14, 15, 17, 19mm, octagonal keys 16, 17,5mm and 27mm key for torque wrench. DL-UNI30384 14mm Internal hexagon key adapter. DL-UNI30385 Key adapter with 15mm internal hexagon. DL-UNI30386 Key adapter with 17mm internal hexagon. DL-UNI30387 Key adapter with 19mm internal hexagon. DL-UNI30388 Key adapter with 16mm internal octagon. DL-UNI30392 Key adapter with 17,5mm internal hexagon. 50
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50054 Set of keys for CR injector nozzle nut tightening of all manufacturers: BOSCH, DELPHI, DENSO, SIEMENS. Includes hexagonal keys 14, 15, 17, 19mm with flange, octagonal keys 16, 17,5mm with flange and 27mm key for torque wrench. DL-UNI30459 Key adapter with 16mm internal octagon and flange. DL-UNI30691 Key adapter with 17,5 mm internal octagon and flange. DL-UNI30460 Key adapter with 14mm internal hexagon and flange. DL-UNI30461 Key adapter with 15mm internal hexagon and flange. DL-UNI30462 Key adapter with 17mm internal hexagon and flange. DL-UNI30463 Key adapter with 19mm internal hexagon and flange. 51
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50105 Set of crowfoot keys with hexagons 25, 27, 29, 30 mm and square socket for torque wrench. DL-UNI30803 24 mm hexagonal crowfoot key with square socket for torque wrench or wrench 1/2 DL-UNI30624 25 mm hexagonal crowfoot key with square socket for torque wrench. DL-UNI30382 27 mm hexagonal crowfoot key with square socket for torque wrench. DL-UNI30541 29 mm hexagonal crowfoot key with square socket for torque wrench. DL-UNI30625 30 mm hexagonal crowfoot key with square socket for torque wrench. 52
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR30814 Key- adapter 18B for mounting / detaching of nozzle nut for CR SCANIA 1881565 DL-CR30816 Key-adapter 2V for mounting / detaching of solenoid nut for CR SCANIA 1881565 DL-CR30815 Key-adapter 16Z for mounting/ detaching nut of CR SCANIA 1881565 DL-CR50119 Key set for mounting/ detaching of CR SCANIA 1881565 Set includes: key DL-CR30814 ; key DL-CR30815 ; key DL-CR30816. DL-CR30843 The key for easy and safe dismantling of the piezo injectors tube (under 27 mm key). Prevents damage to the injector backleak fitting
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-07147122 ½ torque wrench. DL-07147120 ¼ torque wrench. DL-UNI30776 ¼ to ½ adapter for torque wrench. 54
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50049 Extractor for dismantling of Bosch CR injectors from cylinder block head. Injector could be extracted either with hydraulic jack or with slide hammer. DL-UNI50060 Slide hammer, length 340 mm DL-CR30559 Extractor with internal threadм27х1 for CR injectors DL-CR30542 Threaded extractor М17х1 /М14х1,5 for internal grip of CR injectors 55
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50062 Adapter* for compression test for diesel engine (М12х1,5; length - 175 mm). For installation instead of injector. *) Pressure sensor not included. DL-UNI50062 KIT Compression test set for diesel engine. The scope of delivery: adapter DL-UNI50062, 1pc.; pr-tester, 1pc.; pressure sensor cable- adapter - 4 pcs. DL-WT04A3021 Set for fuel pressure test for petrol engine. Measurement range 0-140 psi (0-10 bar) 56
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-KIP015 Limit 0,01 Digital dial gauge with plunger travel12.5 mm DL-KIP020TESA Digico 305M1 12,5/0,001 Digital dial gauge with plunger travel12.5 mm DL-KIP016 D-151300308 Limit 0,001 Digital dial gauge with plunger travel12.5 mm DL-KIP011 D DI 12 0,001 Digital dial gauge with plunger travel12.7 mm DL-KIP012 D DI 25 0,001 Digital dial gauge with plunger travel 25.4 mm DL-KIP010 D DI 12 0,01 Digital dial gauge with plunger travel12.7 mm DL-KIP021TESA Communication module for data transmission from digital dial gauge to PC. D DI Eee 0,001 Digital dial gauge with plunger travel12.7 mm Eee - Key Communication device for data transmission from digital dial gauge to PC. DL-KIP001 Limit 0,001 Dial gauge with plunger travel12.5 mm 543-500B Mitutoyo 0,001 Digital dial gauge with plunger travel12.7 mm 543-470B Mitutoyo 0,001 Digital dial gauge with plunger travel 25.4 mm 57
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-M035 Digital micrometer Range 0-25 mm Accuracy 0,001 mm DL-M030 Digital micrometer Range 0-25 mm Accuracy 0,001 mm DL-M031 Digital micrometer Range 0-25 mm Accuracy 0,001 mm DL-M040 D-SDM Base for digital micrometer D- DMТS-KIT Set DL-031 with DL-040. Digital micrometer with base 58
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL08CR-220 SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H = 1.20-1.70mm, Step = 0,02mm, 24 size x10 = 240 pcs. DL08CR5-244 SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H =1.20-1.70mm, Step = 0,05mm, 11 size x10 = 110 pcs. DL09CR-219 SET OF ADJUSTMENT SHIMS Ø = 10.5 x 15.7mm, H =1.20-1.30mm, Step = 0,01mm 11 size x10 = 110 pcs. DL10CR-235 SET OF ADJUSTMENT SHIMS Ø = 19 Es 22mm, H =1.00-1.10mm, Step = 0,01mm 11 size x10 = 110 pcs. DL11CR-236 SET OF ADJUSTMENT SHIMS Ø = 19 x 23.7mm, H =1.00-1.10mm, Step = 0,01mm 11 size x10 = 110 pcs. 59
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL12CR-230 SET OF ADJUSTMENT SHIMS Ø = 2.5 x 4.5mm, H =1.20-1.70mm, Step = 0,02mm 26 size x10 = 260 pcs. DL12CR5-245 SET OF ADJUSTMENT SHIMS Ø = 2.5 x 4.5mm, H =1.20-1.70mm, Step = 0,05mm 11 size x10 = 110 pcs. DL14CR-228 SET OF ADJUSTMENT SHIMS Ø = 2.3 x 4.2mm, H =1.20-1.70mm, Step = 0,02mm 24 size x10 = 240 pcs. DL14CR5-243 SET OF ADJUSTMENT SHIMS Ø = 2.3 x 4.2mm, H =1.20-1.70mm, Step = 0,05mm 11 size x10 = 110 pcs. DL16CR-232 SET OF ADJUSTMENT SHIMS Ø = 2.25 mm, H =1.14-1.25mm, Step = 0,01mm 12 size x10 = 120 pcs. 60
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL17CR-269 SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H =0.90-1.90mm, Step = 0,05mm 21 size x10 = 210 pcs. DL18CR-271 SET OF ADJUSTMENT SHIMS Ø = 19 x 23.7mm, H =0.90-1.00mm, Step = 0,01mm 11 size x10 = 110 pcs. DL19CR-273 SET OF ADJUSTMENT SHIMS Ø = 19 Es 22mm, H =0.90-1.00mm, Step = 0,01mm 11 size x10 = 110 pcs. DL24CR-301 SET OF ADJUSTMENT SHIMS Ø = 19 Es 22mm, H =1.30-1.40mm, Step = 0,01mm 11 size x10 = 110 pcs. DL25CR-288 SET OF ADJUSTMENT SHIMS Ø = 18 Es 22mm, H =1.00-1.10mm, Step = 0,01mm 11 size x10 = 110 pcs. 61
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL26CR-283 SET OF ADJUSTMENT SHIMS Ø = 2,3mm, H =0.95-1.13mm, Step = 0,01mm 19 size x10 = 190 pcs. DL28CR-287 SET OF ADJUSTMENT SHIMS Ø = 19,5 x 22,8mm, H =1.34-1.44mm, Step = 0,02mm 22 sizeа x10 = 220 pcs. DL130CR-130 SET OF ADJUSTMENT SHIMS Ø = 3.0 x 5.75mm, H =1.10-2.00mm, Step = 0,05mm 19 size x10 = 190 pcs. DL77CR-77 SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H =1.04-1.44mm, Step = 0,02mm 21 size x10 = 210 pcs. DL78CR-78 SET OF ADJUSTMENT SHIMS Ø = 3,0 х 6,75 mm, H =1.75-2.30mm, Step = 0,05mm 12 size x10 = 120 pcs. 62
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL88CR-88 SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H =1.46-1.86mm, Step = 0,02mm 21 size x10 = 210 pcs. DL99CR-99 SET OF ADJUSTMENT SHIMS Ø = 10,5 х 15,7mm, H =1.12-1.23mm, Step = 0,01mm 12 size x10 = 120 pcs. DL120CR-120 SET OF ADJUSTMENT SHIMS Ø = 2,5 х 4,5mm, H =1.70-1.90mm, Step = 0,02mm 11 size x10 = 110 pcs. DL20CR-272 SET OF ADJUSTMENT SHIMS Ø = 2,40 x 5,30mm, H =1.72-1.90mm, Step = 0,02mm 10 size x10 = 100 pcs. 63
Section 2. Tools and equipment for Common Rail pumps and injectors repair DL- UNI 30474 Adapter for CР-3 injection pump MAN, Bosch analogue DL- UNI30884 Flanfe for injection pump CР3.4, analog Bosch 1685720312 DL-NA69 Adapter 69,5 mm for CR injection pump (MB) DL-HP50 (CR30860)Flange 50 mm for pump CR DENSO HP2, HP3. DL-NA50 Adapter 50/60 mm for VE, for CR injection pump (BMW, RENAULT) DL-50CP4 (CR30861) Flange 50 mm for pump CR CP4. DL-NA107 (CR21) 107mm adapter for CP-3 injection pump DL-50CP4HS2 (CR30862) Flange to pump 50 mm for pump CR CP4HS2 Bosch0445010637. DL-NA107СР2 (UNI30886) Flange 107mm for injection pump CP2 Bosch 0445020036 (Renault). DL-KN125 Bracket for injection pump, Bosch standard 125 mm Scope of delivery : bracket 1pc; bolt for clamping flange 2pc; profile bolt fot fixing on plate 2pc; set of washers, nuts 1 set. 64
Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-MS11 Adapter with 11 splines for CR injection pump -MAN (11splines) DL-MS8 Adapter with 8 splines for CR injection pump (for МВ 8x18) DL-MS9 Adapter with 8x18 splines(for Renault 9x20) DL-M24 Adapter 24 mm for CRСР-3 pump mod.044502088 DL-M19 Connecting adapter for CR and VE injection pumps, bore 19 mm. DL-MS10 S Adapter for pump Siemens Peugeot Boxer 2.2, splines 10х21,6 65
Section 2. Tools and equipment for Common Rail pumps and injectors repair. OS. 15-03 R CR TESTER. PR 4-channel device for testing and diagnostic of CR injectors and pumps СР-1, СР-3. With set of cables. OS. 15-03 V6 CR TESTER.V6 4-channel device for testing and diagnostic of CR injectors Bosch, Denso, Delphi, Siemens VDO and pumps СР-1, СР-3. With set of cables. Allows controlling of measurement module shutter, priming pump and frequency converter for test-bench RPMs regulation. Governs test-bench through ARMDiesel software. OS.15-03D Cable-adapter for Delphi injectors OS.15-03M Cable-adapter for MB, Audi, VW injectors. OS.15-03W Cable-adapter for BMW injectors. OS.44-05 Software ARMDiesel for CR-Tester OS.15-03 R (V6) 66
Section 7. Electronic devices for diagnostic and repair of diesel injection equipment. OS. 15-02 CR TESTER Single-channel device for testing of CR injectors with hand press. Warning: cannot be used on a testbench. OS. 32-01 CP TESTER device for testing and diagnostic of CR pumps. With set of cables. CPFM TESTER Device for checking performance of different Common Rail injection pumps (Bosch, Delphi, Denso, Siemens, Cummins) on a test-bench. Device is 2-channel multimode flow meter (pump supply and backflow). Information in digital form displayed in a LCD backlight display. 67
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). DORPAT Multi-Cam 11 Diagnostic test-bench for testing of unit-injectors and unit-pumps. Diagnostic test-bench is suitable for fuel system of all diesel engines of low and middle power rate including hi-speed car engines and engines for buses, trucks and agricultural machines. Test-bench can examine components of UIS (unit injector system) and UPS (unit pump system). Motor power of the test-bench is 11 kwt. All measurements are made electronically. 68
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). DORPAT Multi-Cam 15 Diagnostic test-bench for testing of unit-injectors and unit-pumps. Diagnostic test-bench is suitable for fuel system of all diesel engines of low and middle power rate including hi-speed car engines and engines for buses, trucks and agricultural machines. Test-bench can examine components of UIS (unit injector system) and UPS (unit pump system). Motor power of the test-bench is 15 kwt. All measurements are made electronically. 69
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam. Cable for BOSCH injectors (universal) Cable for 4-wire Delphi E3 injectors Cable for 2-wire Delphi injectors Cable for VW injectors DIY cable (4 wire) DIY cable (2 wire) 70
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam. DL-CB2 0140 DORPAT test-bench adapter for Cam Box 2 (Scania injectors) Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0129 DORPAT test-bench clip for Cam Box 2 (PLD Mersedes Actros) Scope of delivery: clamp 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB2 0133 DORPAT test-bench clip for Cam Box 2 (PLD Mersedes Atego) Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB2 0144 clip for DAF, MAK, Renault PLD for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. 71
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam. DL-CB2 0124 Clip for Volvo FH12, Iveco, Bosch injectors for DORPAT Cam Box 2 Scope of delivery: clip 1pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0148 Clip for Volvo FH12, Delphi E3 injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0151 Clip for Audi/VW 1.9 injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs., clamp 1pcs., clamping screw 1 pcs. DL-CB2 0152 Clip for Audi/VW 2.0 injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., sealing washer 4 pcs., clamping screw 2 pcs. 72
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam. DL-CB2 0100 clip-adapter for dial gauge for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs. DL-CB2 0123 D clip-adapter for PLD-sections unit injector 0129, 0133, 0144, 0145 for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs. 73
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 0130 clip for injectors 0414703005, 0414703007 for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB2 0131 clip for UD Nissan injectors 0414701023, 0414701024, 0414701033, 0414701034 for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0128 Clip for Iveco 7.8l injectors for Cam Box 2 Scope of delivery: clip 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB2 0136 Clip for Land Rover-Discovery (Delphi) injectors for Cam Box 2 Scope of delivery: clip 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs. 74
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 0137 Clip for Caterpillar L10 injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0146 Clip for Caterpillar L15 injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., sealing washerа 4 pcs. DL-CB2 0149 Clip for Bosch 0414703004, 0414703007, 0414703008, 0414703009, 0414703013 injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB2 0155 Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2 Scope of delivery : clip 1pc, fitting 2 pc, rubber-metal washer 4 pc. 75
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 0145 Clip for DELPHI PLD for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB2 0127 clip for Detroit (Bosch) PLD for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 1 pcs., rubber- metal washer 2 pcs. 76
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 0138 KIT Set for testing and examination of Detroit 5234770-5235580 unit- injectors for DORPAT Cam Box 2. Scope of delivery: clip-adapter DL-CB2 0138 1pcs.; pusher for injectorсв2 30276 1pcs.; U-plate 1pcs. fitting - 2 pcs.; rubber-metal washer - 4 pcs. DL-CB2 0139 KIT Set for testing and examination of Cummins 4DEC01L 4061851 unit- injectors for DORPAT Cam Box 2. Scope of delivery : clip- adapter DL-CB2 0139 1pcs.; U-plate 1pcs. fitting 2 pcs.; rubber-metal washer - 4 pcs. DL-CB2 0153 KIT Set for testing and examination of Bosch 0414703003 unit-injectors for DORPAT Cam Box 2. set The scope of delivery : clip-adapter DL-CB2 0153 1pcs. ; pusher for injectorсв2 30276 1pcs.; fitting - 2 pcs.; rubber-metal washer - 4 pcs. 77
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 0154 KIT Set for testing and examination of Cummins HPI unit-injectors for DORPAT Cam Box 2. Scope of delivery: clip-adapter DL-CB2 0154 1pc. ; pusher for injector CB2 30356 1pcs.; sealing washer 1pcs. ; nozzle bushing CB2 30357 1pcs.; adapter valve CB2 30355 1pcs.; timing valve 1pcs.; metering valve 1pcs.; steel braided hose - 2 pcs.; hose fitting - 4 pcs.; clip-adapter fitting - 2 pcs.; rubber-metal washer - 12 pcs. D-25-FN72-04 fitting quick connector for clip-adapter DL-CB2 50037 Injection sensor for Cummins HPI unitinjectors 78
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 0126 KIT Set for testing and examination of Caterpillar C15, С13 (САТ2490713) unit-injectors for DORPAT Cam Box 2. Scope of delivery : clip-adapter DL-CB2 0126 ; pusher for injectorсв2 30294 (forс15); pusher for injectorсв2 30276 (forс13); sealing washer СВ2 30289; nozzle bushing СВ2 30282; V-plateСВ2 30283; fitting - 2 pcs.; rubber-metal washer - 4 pcs. D-25-FN72-04 fitting quick coupler for clip-adapter 79
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 0125 KIT Set for testing and examination of Caterpillar C12 unit injectors for DORPAT Cam Box 2. The scope of delivery : clip-adapter DL-CB2 0125 ; injector pusherсв2 30276; sealing washer СВ2 30289; nozzle bushing СВ2 30282; fitting - 2 pcs.; rubber-metal washer - 4 pcs. D-25-FN72-04 fitting - quick coupler for clip-adapter 80
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB2 50036 KIT Injection sensor for DORPAT Multi- Cam test-bench 1680750120 Pipe for test-injector for DORPAT Multi-Cam test-bench 1680750120 Test-injector for PLD-sections for DORPAT Multi-Cam test-bench DL-UNI30229 End-piece with washers and fitting test-injector for DORPAT Multi-Cam test-bench. Scope of delivery: end-piece 1pcs., rubber-metal washer - 2 pcs., fitting 1 pcs. 81
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). DL-CB1 K BASIC SET for TESTING OF UNIT-INJECTOR DL-CB1 K The scope of delivery: СAM BOX 1 - mechanical part for unit-injectors testing Notice: the clip-adapter for Volvo FH12 unit-injectors and some of Iveco unit-injectors made by Bosch included by default. Clip-adapters for other unit-injectors should be ordered for extra pay. 2. UIS-controller 1 electronic part for unit-injectors testing DL-CB1 СAM-BOX 1 mechanical part for unitinjectors testing. The clip-adapter for Volvo FH12 unitinjectors and some of Iveco unit-injectors made by Bosch included by default. Clip-adapters for other unit-injectors should be ordered for extra pay. OS. 21-01 UIS TESTER 1 Device for testing and examination of unit-injectors (UIS) and unit-punps with highpressure valves (UPS ). 82
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for CAM-BOX 1. Protective cover. Included in CAM-BOX 1: covers, 3 pcs. Injector bushing Included in CAM-BOX 1: bushing 3 pcs., fitting 3 pcs. Threaded pusher Included in CAM-BOX 1: Spherical pusher 1 pcs., Indented pusher 1 pcs. Handle Included in CAM-BOX 1: handle 1pcs. Guide bush for Cam Box installation Included in CAM-BOX 1: Guide bush 2 pcs. 83
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for CAM-BOX 1. Clip for Volvo FH12 injectors and some of Iveco injectors made by Bosch CB 0124-01 Included in CAM-BOX 1: clip -1 pcs. Set for clip-adapter hoses Included in CAM-BOX 1: Pressure valve -1 pcs., Bolt for banjo-fitting 1 pcs., Banjo-fitting -2 pcs., Rubber-metal washers 4 pcs. U-plate for injector Included in CAM-BOX 1: U-plate -1 pcs., Set for nozzle Included in CAM-BOX 1: Nozzle holder -1 pcs., Nozzle adapter 7 mm -1 pcs., Fitting -1pcs. Set for test oil supply Included in CAM-BOX 1: Foam-dumper -1pcs., Fitting -1pcs., PVC pipe 6mmХ1.5 m -1pcs. 84
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 1. KV Camshaft for Land Rov, Iveko Cur,VW Scope of delivery: Camshaft -1 pcs. VW adapter for Audi/VW Scope of delivery: adapter 2 pcs. (2 variants), nozzle endpiece, fitting 1pcs., side fitting 1pcs., clamp 1 pcs., clamping bolt 1 pcs. MU flange adapter for P, PE-type Injection pump and for CAM BOX adapter 1 pcs., stopper washer 1 pcs., fixing nut 1 pcs. CB 0128-01 IVECO clip for Iveco 7,8L Scope of delivery: clip 1 pcs., side fitting 1pcs. CB 0136-01 LR clip for Land Rover Discovery injectors clip1pcs., fitting 1 pcs., clamp 1 pcs., injector nozzle end-piece ø7mm 1pcs. CB 0129-01 ACT clip for Mersedes Actros injectors Scope of delivery: clip 1 pcs., adapter AZ0309-01 1pcs., side fitting DL-EA 1pcs. CB 0140-01 SC clip for Scania injectors Scope of delivery: clip 1 pcs., pusher 1 pcs. CB 0133-01 AT clip for Mersedes Atego injectors Scope of delivery: clip 1 pcs., adapter AZ0309-01 1pcs., side fitting DL-EA 1pcs. CB 0148-01 500HP clip for Volvo 500 HP, Delphi injectors Scope of delivery: clip 1 pcs. CB 0147-01 JD clip for John Deere Delphi injectors CB 0144-01 DAF clip for DAF, MAK, Renault injectors Scope of delivery: Clip 1pcs., adapter AZ0309-02 1pcs., side fitting 1pcs., receiver 1 pcs., fitting 2 pcs. Scope of delivery: clip 1 pcs.
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 1. CB 0146-01 CAT15 clip for Caterpillar L15 injector Scope of delivery: clip 1pcs., clamp 1pcs., injector nozzle end-piece conical 1pcs., cover 1pcs., fitting 1pcs. CB 0137-01 CAT10 clip for Caterpillar L10 injectors Scope of delivery: clip 1pcs., injector nozzle end-piece Ø10,5 mm 1pcs., fitting 1pcs. CB 0138-01 DET clip for Detroit injectors Scope of delivery: clip 1pcs., injector nozzle end-piece Ø8,5 mm 1pcs., clamp 1pcs., fitting 1pcs. CB 0139-01 CUM clip for Cummins injectors Scope of delivery: clip 1pcs., injector nozzle end-piece Ø8,5 mm 1pcs., clamp 1pcs., fitting 1 pcs. PCIDS2ZNKW-M8-45-M8 RPM sensor for CAM BOX1 Scope of delivery: sensor 1pcs., Connecting able 1pcs., Fixing nut 2 pcs. 0 232 103 064 RPM sensor for CAM BOX1 and CAM BOX2 DL-CB230017 Flange for RPM sensor for CAM BOX1 and CAM BOX2 H5-1024-IE-D angled encoder with range of 1024 impulse for CAM BOX1 и CAM BOX2 H5-5000-IE-D angled encoder with range of 5000 impulse for CAM BOX1 и CAM BOX2 DL-UNI50038 angled encoder with range of 5000 impulse for CAM BOX1 и CAM BOX2 DL-CBTS Spherical pusher for CAM BOX1 rocker arm DL-CBT Indented pusher for CAM BOX1 rocker arm
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). СAM BOX 2 MASTER includes: 1.СAM BOX 2 MECHANIC mechanical device for testing injectors 2. Controller UIS-тesterV6 electronic device for testing injectors СAM-BOX 2 MECHANIC Mechanical part for unit-injectors and unit-pumps testing. A device for performance test of unit-injectors (UIS) and unit-pumps (UPS) with high pressure solenoid valves. DL-OS. 21-01-2 UIS TESTER V6 Electronic part for unit-injectors and unitpumps testing. A device for performance test of unitinjectors (UIS) and unit-pumps (UPS) with high pressure solenoid valves.
Scope of delivery for CAM-BOX 2 MECHANIC. DL-CB2 0124 Clip for Volvo FH12, Iveco, Bosch 0414700002, 0414701004, 0414701006, 0414701013, 0414701014, 0414701015, 0414701021, 0414701022, 0414702002, 0414702003, 0414702005, 0414702006, 0414702007, 0414702009, 0414702010, 0414702012, 0414702013, 0414702014, 0414702015 Fitting DL-CB230035 Ø М14(1,5) х 1/4 " (2pcs) with rubber metal washer(4pcs) DL-CB2 0123 Clip for PLD sections UI 0129,0133,0144 DL-CB2 50061 Test injector holder for Cam Box 2, 1 pc. DL-СВ2 30022 Locking U plate DL-CB230010 Holder for nozzle tip Ø 9мм DL-CB230012 Nozzle tip for Cam Box 2, 1 pc Bolt М10, L= 106mm, bolt М10, L= 56mm for nozzle tip holder DL-CB2 0100 Clip for indicator Sealing washers for Cam Box 2, 4 pcs. DL-CB230046, CB230047, CB230048,CB230049 DL-CB230013 Locking pin for Cam Box 2, 3 pcs.
Scope of delivery CAM-BOX 2 MECHANIC. DL-CB230084 Sleeve H=7 Ø 20 (2 pcs.) DL-CB230189 Sleeve H=5 Ø 12 (2 шт.) Screw(4pcs) DL- CB230109, CB230134, DL-CB230135, DL-CB230043 DL-CB250001 Caliber adjustable Pressure supply hose to the pump-injector Ø 10х1000mm Backleak hose Ø 10х1000mm Fitting Banjo, bolt Banjo, rubber/metal washer and strap for hoses (2 sets) DL-34-RWN06x04 Teflon line Ø 6 mmх 1500mm Connector DL-UNI30001 with fitting Ø 6mm х 1/8 " DL-PG Liquid defoamer with fitting Ø 6mm х 1/4 " D-5358 Spring for car injectors (red) DL-CB230169 Pusher for spring
Optional equipment for CAM-BOX 2 MECHANIC. DL-MU (CB1 30139) Coupling to the bench for quick connection DL-MUD (CB2 30016) Coupling to the bench DL-CB230879 Wrench for couplings CAM-BOX DL- CB130139 and DL-CB230016 DL-CB250036KIT Injection sensor (piezo) D-25-FN72-04 Quick connector Штуцер DL-CB20154KIT 90
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX2 MECHANIC. DL-CB2 0151 Clip for Audi/VW 1.9 injectors for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs., clamping bolt 1 pcs., clamp1pcs. DL-CB2 0152 Clip for Audi/VW 2.0 injector for Cam Box 2 Scope of delivery: clip 1pc., fitting 2 pcs., Metal-rubber washer 4 pcs., fixing bolt2 pcs. DL-CB2 0148 Clip for Volvo FH12, Delphi E3 injectors Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0140 Clip for Scania injectors for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0128 Clip for Iveco 7.8l injectors for Cam Box 2 Scope of delivery: clip 1pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0136 Clip for Land Rover-Discovery (Delphi) injectors for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. 91
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB2 0149 Clip for Bosch 0414703004, 0414703007, 0414703008, 0414703009, 0414703013, injectors. Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0130 Clip for injector 0414703005, 0414703007. for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0131 Clip for UD Nissan 0414701023, 0414701024, 0414701033, 0414701034 injectors Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0137 clip for Caterpillar L10 injector for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0146 Clip for Caterpillar L15 injectors for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0155 Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2 Scope of delivery : clip 1pc, fitting 2 pc, rubber-metal washer 4 pc. 92
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB2 0129 clip for PLD Mersedes Actros for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0133 Clip for Mersedes Atego PLDs for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0144 clip for PLD DAF, MAK, Renault for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0145 clip for PLD DELPHI for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB2 0127 clip for PLD Detroit (Bosch) for Cam Box 2 Scope of delivery: clip 1 pc., fitting 1 pc., rubber- metal washer, 2 pcs. 93
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB2 0138 KIT Set for test and examination of unit-injectors Detroit 5234770-5235580 for Cam Box 2 Scope of delivery: clip-adapter DL-CB2 0138 1pcs. ; pusher for injector sсв2 30276 1pcs.; fixing U-plate 1pcs. fitting for clip-adapter - 2 pcs.; rubber-metal washer - 4 pcs. DL-CB2 0139 KIT Set for test and examination of Cummins 4DEC01L 4061851 unit-injectors for Cam Box 2 Scope of delivery : clip-adapter DL-CB2 0139 ; fixing U-plate 1pcs. fitting for clip-adapter - 2 pcs.; rubber- metal washer - 4 pcs. DL-CB2 0153 KIT Set for test and examination of Bosch 0414703004, 0414703008, 0414703009 injectors for Cam Box 2 Scope of delivery : clip-adapter DL-CB2 0153 ; pusher for injectorsсв2 30276; fitting for clip-adapter- 2 pcs.; rubber-metal washer - 4 pcs. 94
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB2 0154 KIT set for testing and examination of Cummins HPI unit-pumps Scope of delivery: clip-adapter DL-CB2 0154 ; injector pusher CB2 30356; nozzle end-piece CB2 30357; adapter valve CB2 30355; timing valve; metering valve; steel braided hose - 2 pcs.; hose fitting - 4 pcs.; clip-adapter fitting - 2 pcs.; rubber-metal washer - 4 pcs. DL-CB2 50037 Injection sensor for Cummins HPI unit-injectors DL-CB2 0126 KIT set for testing and examination of Caterpillar C15, С13 (САТ2490713) unit-pumps for Cam Box 2 Scope of delivery : clip-adapter DL-CB2 0126 ; injector pusher СВ2 30294; sealing washerсв2 30289; nozzle end-piece СВ2 30282; fixing V-plateСВ2 30283; clip-adapter fitting - 2 pcs.; rubber-metal washer - 4 pcs. DL-CB2 0125 KIT set for testing and examination of Caterpillar C12 unitpumps for Cam Box 2 Scope of delivery : clip-adapter DL-CB2 0125 ; pusher for injector СВ2 30276; sealing washer СВ2 30289; nozzle end-pieceсв2 30282; fitting for clip-adapter - 2 pcs.; rubber-metal washer - 4 pcs. 95
Section 3. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB2 0137 KIT Clip for injectors Caterpillar L10 for Cam Box 2 Scope of delivery: clip DL-CB2 0137 ; washerсв2 30289; nozzle tip СВ2 30282; connector- 2 pc; rubber/metal washer- 4 pc. DL-CB2 0146 KIT Clip for injectors Caterpillar L15 For Cam Box2 Scope of delivery: clip DL-CB2 0146 ; pusher СВ2 30294; washer СВ2 30289; nozzle tip СВ2 30282; fixatorсв2 30283; connector 2 pcs; rubber metal washer- 4 pcs. 96
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-ST02 Clamping device for assembling- disassembling unit-injectors and CR injectors, with two supports fot injectors nozzle Ø7mm, с Ø9mm. Set for installing unit-injectors Audi/VW in the clamping device. Set for installing PLD sections in the clamping device. 97
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. Комплект поставки для струбцины DL-ST02. DL-ST02 Clamping device for assembling- disassembling unit-injectors and CR injectors, with two supports fot injectors nozzle Ø7mm, с Ø9mm. Scope of delivery : 1. Stand STD50115 1pc. 24. Screw М10х60 Din912 2pcs. 2. Lower vice STD50116 1pc. 25. Screw М10х30 Din912 2pcs. 3. Replacable gripping jaws STD30498 2pc. 26. Screw М8х35 Din912 1pc. 4. Stand STD30540 1pc. 27. Screw М10х20 Din912 2pcs. 5. Upper vice STD50117 1pc. 28. Nut М10 Din934 2pcs. 6. Shaft Ø 7mm STD30148 1pc. 29. Washer10,5х20х2 Din125 2pcs. 7. Shaft Ø 9mm STD30147 1pc. 8. Replacable gripping jaws STD30752 2pc. 9. Bracket STD30610 1pc. 10. Handle STD30811 3pcs. 11. Adjustment screw STD30810 1pc. 12. Holder STD30813 1pc. 13. Holder АТ STD50077 1pc. 14. Holder АТ STD50078 1pc. 15. Bar STD30671 1pc. 16. Bar STD30672 1pc. 17. Strap STD30673 1pc. 18. Bracket STD50009 VW2.0 1pc. 19. Bracket STD50010 VW1.9 1pc. 20. Shaft STD30656 1pc. 21. Bar STD30657 2pc. 22. Strap STD30678 1pc. 23. Bolt STD306758 1pc. 98
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. Examples of installation of pump-injectors onto the clamp DL-ST02 Installation of pump-injector AUDI/VW 1.9 onto the clamp. Installation of pump-injector AUDI/VW 2.0 Bosch, Siemens-VDO onto the clamp. Installation of 2 or 4 wire pump-injector VOLVO, Delphi onto the clamp. Installation of pump-injector SCANIA of 4-type onto the clamp. 99
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. Examples of installation of unit-pump onto the clamp DL-ST02 Installation of unit-pump Delphi 082240354 onto the clamp Installation of unit-pump DAF Bosch 0414755005 onto the clamp Installation of unit-pump МВ ATEGO onto the clamp Installation of unit-pump МВ ACTROS onto the clamp 100
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30724 Key for detaching/mounting for nozzle nut of BoschTDI unit-injector Audi / VW 2,0 Suitable for : 414720403, 0414720404 DL-UIS30693 Hexagonal key for detaching/mounting of nozzle nut of unit-injector Audi/ VW 1,9 Suitable for : PDE-P1, PDE-P1,1, PDE-P1,3, PDE-P1,4 DL-UIS30725 Octagonal key for detaching/mounting of nozzle nut of unit-injector Audi/ VW 1,9-5,0 PDE-P1,5. Suitable for : 0414720309-2,5, 0414720359-2,5, 0414720310-2,5, 0414720360-2,5 0414720305-5,0, 0414720301-5,0, 0414720311-5,0, 0414720361-5,0 0414720306-2,0, 0414720302-2,0, 0414720312-2,0, 0414720362-2,0 0414720307-1,9, 0414720303-1,9, 0414720313-1,9, 0414720363-1,9 0414720308-1,9, 0414720304-1,9, 0414720314-1,9, 0414720364-1,9 DL-UIS30751 Octagonal key 17mm for nozzle nut of Siemens VDO (PIEZO) unit-injector Audi/VW 101
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30726 Key for detaching / mounting of solenoid nut of unitinjector Audi /VW 2.0 Suitable for : 0414720403, 0414720404 DL-UIS30733 Key for detaching / mounting of solenoid nut of unitinjector Audi /VW 1.9 Suitable for : 0414720029-0414720215 DL-UIS30745 Key for detaching / mounting of solenoid nut of Bosch (Iveco, Scania, Volvo) unit-injector DL-UNI30667 29 mm hexagonal key for detaching / mounting of body nut for unit-injector AUDI / VW Suitable for : 0414720400, 0414720401, 0414720402, 0414720403,0414720453, 0414720454 DL-UNI30668 30 mm octagonal key for detaching / mounting of body nut for unit-injector VW SIEMENS 102
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UNI50039-20,9 Key for detaching / mounting of nozzle nut Ø 20,9mm of Delphi Smart injectors (for use with torque wrench) DL-UNI50011-27 Key for detaching / mounting of nozzle nut Ø 27 mm Volvo, Delphi, Lucas injectors (for use with torque wrench) DL-UNI50012-31,5 Key for detaching / mounting of nozzle nut Ø 31,5 mm injectors Cummins (Scania) HPI (for use with torque wrench) DL-UNI50048-36,2 Key for detaching / mounting of Delphi 1668325 PLDsection nut Ø 36,2 mm (for use with torque wrench) DL-UNI50127-29,4 Key for detaching / mounting of nozzle nut Ø 29,4 mm of injectors Caterpillar C12, С15 (for use with torque wrench) DL-UIS30880 Adapter for Caterpillar C12, С15 in the vice 103
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UNI30763 Key for detaching/mounting for nozzle nut Ø 32 mm of unit injector Bosch Usage: 0414701005, 0414701006, 0414701008, 0414702002, 0414702007, 0414702010, 0414703008 DL-UIS30827 Adapter - holder for indicator DL-UIS50102 Indicator adapter for valve stroke measurement for BOSCH unit-injectors. DL-UIS50100 Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW 1,9 TDI while testing on a test-bench. Suitable for : 0414720029-0414720215 DL-UIS50101 Key for detaching / mounting and adjustment of solenoid nut of unit-injector Audi/VW 2.0 TDI
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW10SMFULL SET OF KEYS FOR DETACHING / MOUNTING OF UNIT-INJECTORS AUDI/VW 1. DL-UIS30667 29mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0, PDE-P2. Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454. 2. DL-UIS30668 30mm octagonal key for detaching / mounting of body nut of VW SIEMENS unit-injectors 3. DL-UIS50100 Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW 1.9 5.0 while testing on a test-bench. Suitable for: 0414720029-0414720215 4. DL-UIS30726 Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 2.0 Suitable for: 0414720403, 0414720404 5. DL-UIS30725 Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5. Suitable for: 0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l. 0414720305-5.0 l. 0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l. 0414720302-2.0 l. 0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l. 0414720313-1.9 l. 0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l. 0414720364-1.9 l. 6. DL-UIS30693 Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9, PDE-P1, PDE-P1.1, PDE-P1.3 PDE-P1.4 7. DL-UIS50101 Key for adjustment of solenoid nut of unit-pump Audi/VW 2.0 8. DL-UIS30733 Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 1.9 TDI Suitable for : 0414720029-0414720215 9. DL-UIS30724 Key for detaching / mounting of nozzle nut of Bosch unit-injectors Audi/VW 2.0, Suitable for : 0414720403, 0414720404 10. DL-UIS30751 17mm octagonal key for nozzle nut of unit-injector of Audi/VW Siemens VDO (PIEZO) 11. DL-UIS 30757 Key for detaching/ mounting of piezo element. 105
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW PDE Toolset for detaching / mounting of unit-injectors Audi/VW PDE-P1.5 1. DL-UIS 50100 Key for detaching / mounting and adjustment of solenoid nut of unit-injectors Audi/VW 1.9-5.0 (Bosch) while testing on a test-bench. Suitable for: 0414720029-0414720215 2. DL-UIS30733 Key for detaching / mounting of solenoid nut of unit-injectors Audi/VW 1,9 TDI Bosch Suitable for: 0414720029-0414720215 3. DL-UIS30725 Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5. Suitable for: 0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l. 0414720305-5.0 l. 0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l. 0414720302-2.0 l. 0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l. 0414720313-1.9 l. 0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l. 0414720364-1.9 l. 4. DL-UIS30693 Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9, PDE-P1, PDE-P1.1, PDE-P1.3, PDE-P1.4. 106
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW-PDE-2 Toolset for disassembling/assembling of unit-pumps Audi/VW 2.0 1. DL-UIS30667 29mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0, PDE-P2. Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454. 2. DL-UIS30726 Key for detaching / mounting of solenoid nut of unit-injectors Audi /VW 2.0 Bosch. Suitable for: 0414720403, 0414720404 3. DL-UIS50101 Key for adjustment of solenoid nut of unit-injectors Audi/VW 2.0 4. DL-UIS30724 Key for detaching / mounting of nozzle nut of unit-injectors Audi/VW 2.0 Bosch Suitable for: 0414720403, 0414720404. DL-VW2-SVDO Toolset for detaching / mounting of unit-injectors Audi/VW Siemens VDO 1. DL-UIS30668 30mm octagonal key for detaching / mounting of body nut of unit-injectors VW SIEMENS 2. DL-UIS 30751 17mm octagonal key for nozzle nut распылителя of unit-injectors Audi/VW Siemens VDO (PIEZO) 3. DL-UIS 30757 Twelve-point key for detaching / mounting of piezo-element. DL-UIS30757 Key for detaching/ mounting of piezo element of unit injector Siemens VDO
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30590 (BR0004-03) Adapter for injector test of unit-injectors Bosch, Scania, Volvo, Cursor. DL-UIS30591 (BR0004-04) Adapter for injector test of unit-injectors Bosch Volvo. DL-UIS30594 (BR0004-16) Adapter for injector test of unit-injectors Volvo 520CV. DL-UIS30597 (BR0004-05, BR0004-09) Adapter for injector test of unit-injectors Volvo Tape A Delphi. DL-UIS30598 (BR0004-13) Adapter for injector test of unit-injectors Detroit. DL-UIS30606 (BR0004-14) Adapter for injector test of unit-injectors Cummins L10-M11. 108
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30627 (BR0004-08) Adapter for injector test of unit-injectors Volvo 460 type 2, Scania pumps. DL-UIS30631 (BR0004-15) Adapter for injector test of unit-injectors EUI/PDE Cummins N14 pumps. DL-UIS30634 (BR0004-10) Adapter for injector test of unit-injectors EUI/PDE Audi,VW 2. (2.0 ) DL-UIS50082 (BR0004-11) Adapter for injector test of unit-injectors EUI/PDE Audi,VW pumps DL-UIS30643 (BR0004-20) Adapter for injector test of unit-injectors EUI/PDE Iveco Stralis 500HP. DL-UIS30640 (BR0004-25) Adapter for injector test of unit-injectors Cummins. DL-UIS30635 (BR0004-26) Adapter for injector test of unit-injectors Volvo Delphi 4PIN. 109
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS50079 (BR0004-21) Adapter for injector test of unit-injectors Audi, VW. 04147203ХХ for assembling on a clamp. DL-UIS50081 (BR0004-22) Adapter for injector test of unit-injectors Audi, VW. 04147200ХХ, 04147202ХХ, 04147204ХХ, 04147206ХХ for assembling on a clamp. DL-UIS30638 (BR0004-23) Adapter for injector test of unit-injectors EUI/PDE Audi,VW 2. (2.0 l). 1 681 398 033 for assembling on a clamp. DL-UIS30662 (BR0004-24) Adapter for injector test of unit-injectors Audi, VW Siemens VDO piezo for assembling on a clamp. 110
Section 4. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW-4BR Set of adapters for injector test of unit-injectors AUDI/VW of all types. DL-UIS50079 - AUDI/VW 04147203ХХ, DL-UIS50081 - AUDI/VW 04147200ХХ, 04147202ХХ, 04147204ХХ, 04147206ХХ, DL-UIS30638 - EUI/PDE AUDI/VW 2,0 литра (type 2), DL-UIS30662 - AUDI/VW SIEMENS VDO (piezo) DL-TRUKE-07BR Set of adapters for injector test of unit-injectors for European trucks. DL-UIS30590 - BOSCH (Scania,Volvo,Iveco Cursor), DL-UIS30591 - BOSCH (Volvo), DL-UIS30594 - Volvo 520CV, DL-UIS30597 - DELPHI (Volvo Tape A), DL-UIS30627 - (Volvo 460 Tape 2, Scania), DL-UIS30635 - DELPHI (Volvo 4 Pin),. DL-UIS30643 - (Iveco Stralis 500HP) DL-TRUKUSA-04BR Set of adapters for injector test of unit-injectors for American trucks. DL-UIS30598 - DETROIT, DL-UIS30606- CUMMINS L10-M11, DL-UIS30631- CUMMINS N14, DL-UIS30640 - CUMMINS
Section 5. Test-benches for high pressure pumps testing ST -308 Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsory lubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of: - Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS) - Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO) - СR regulators and pressure sensors - European and American trucks unit-injectors - Electronic pumps of VE, VP, РЕ types, Zexel. Motor power of the test-bench is 7,5 kwt. 112
Section 5. Test-benches for high pressure pumps test Test-bench SPN-308 equipment Flexible pipes 3/8 L- 105cm, 2 pcs. 14mm fittings, 2 pcs. 12mm fittings, 2 pcs. Connecting hose Ø 8 mm, L- 150 cm, 1 pcs. Connecting hose Ø 10 mm, L- 150 cm, 1 pcs. Two way ratchet, 1 pcs. Foot (pud with adjustment bolt), 4 pcs. a Key for doorlock, 4 pcs. 113
Section 5. Test-benches for high pressure pumps testing ST-408 Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsory lubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of: - Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS) - Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO) - СR regulators and pressure sensors - European and American trucks unit-injectors - Electronic pumps of VE, VP, РЕ types, Zexel. Motor power of the test-bench is 11 kwt. 114
Section 5. Test-benches for high pressure pumps test Test-bench SPN-308 equipment Flexible pipes 3/8 L- 105cm, 2 pcs. 14mm fittings, 2 pcs. 12mm fittings, 2 pcs. Connecting hose Ø 8 mm, L- 150 cm, 1 pcs. Connecting hose Ø 10 mm, L- 150 cm, 1 pcs. Two way ratchet, 1 pcs. Foot (pud with adjustment bolt), 4 pcs. a Key for doorlock, 4 pcs. 115
Section 5. Test-benches for high pressure pumps testing STU-308 Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsory lubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of: - Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS) - Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO) - СR regulators and pressure sensors - European and American trucks unit-injectors - electronic pumps of VE, VP, РЕ types, Zexel. Motor power of the test-bench is 7,5 kwt. 116
Section 5. Test-benches for high pressure pumps test Test-bench SPNU-308 equipment Flexible pipes 3/8 L- 105cm, 2 pcs. 14mm fittings (2 pcs.) 12mm fittings, 2 pcs. Connecting hose Ø 8 mm, L- 150 cm, 1 pcs. Connecting hose Ø 10 mm, L- 150 cm, 1 pcs. Two way ratchet, 1 pcs. Foot (pud with adjustment bolt), 4 pcs. a Key for doorlock, 4 pcs. 117
Section 5. Test-benches for high pressure pumps testing STU-408 Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsory lubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of: - Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS) - Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO) - СR regulators and pressure sensors - European and American trucks unit-injectors - electronic pumps of VE, VP, РЕ types, Zexel. Motor power of the test-bench is 11 kwt. 118
Section 5. Test-benches for high pressure pumps test Test-bench SPNU-408 equipment Flexible pipes 3/8 L- 105cm, 2 pcs. 14mm fittings (2 pcs.) 12mm fittings, 2 pcs. Connecting hose Ø 8 mm, L- 150 cm, 1 pcs. Connecting hose Ø 10 mm, L- 150 cm, 1 pcs. Two way ratchet, 1 pcs. Foot (pud with adjustment bolt), 4 pcs. a Key for doorlock, 4 pcs. 119
Section 5. Test-benches for high pressure pumps testing Optional equipment and components for test-benches for high pressure pumps testing OS.55-08 FLOWMETER. DT 8-channel beaker-free volume measurement system (4 supply channels and 4 backflow channels). Flow Meter DT is controlled by PC in fully automatic mode. Flow Meter DT is supplied as a part of new testbench or as a retrofit option for used testbench. OS.55-02 Two-channel beaker-free measurement system. OS.55.01 Pivoting bracket for measurement system. DL-OHL Chiller for test-bench Frequency converter for test-bench: 2,2 кw 7,5 кw 11 кw 15 кw 120
Section 5. Test-benches for high pressure pumps testing Optional equipment and components for test-benches for high pressure pumps testing ADS - Angle-drive system ADS is intended for injection angle real-time measurement during pump trial on a test-bench. Allows visual evaluation of injection angle on a taho-counter panel or on a PC screen with special software. First select proper section in the SET window. Read the angle value in the ANGLE window. System includes indication with a tahocounter panel, cross- PCB and 8 sensors on a measurement module. 121
Section 5. Test-benches for high pressure pumps testing Optional equipment and components for test-benches for high pressure pumps testing DL-RSZ Safety frame with polycarbonate glass. DL-MSP Mobile oil station for test-benches 122
Section 5. Test-benches for high pressure pumps testing Optional equipment and components for test-benches for high pressure pumps testing D-12-TG63- -1 0 Pressure gauge with range - 1 0 bar, Ø 63mm. Fitting 1/4. For SPN(U) test-benches. D-12-TG63-02,5 Pressure gauge with range 0 2,5 bar, Ø 63mm. Fitting 1/4. For SPN(U) test-benches. D-12-TG63-004 Pressure gauge with range 0 4 bar, Ø 63mm Fitting 1/4. For SPN(U) test-benches. D-12-TG63-016 Pressure gauge with range 0 16 bar, Ø 63mm Fitting 1/4. For SPN(U) test-benches. D-12-TG63-040 Pressure gauge with range 0 40 bar, Ø 63mm Fitting 1/4. For SPN(U) test-benches. 123
Section 5. Test-benches for high pressure pumps testing Optional equipment and components for test-benches for high pressure pumps testing OMTI05ANR (MPS18847SG1A03) 10 micron fine filter with housing. For CR-JET, SPN(U) test-benches. CS05AN 10 micron fine filtering element. For CR-JET, SPN(U) test-benches. CS05FN (SPH18847) 3 micron fine filtering element. For CR-JET, SPN(U) test-benches. 4020/1 Filtering element. For CR-JET test-bench. PDL 124 Analogue OE1931100, MANN WDK962/16, FILTRON PP861/2. 3 micron fine filtering element. For CR-iXE test-bench. DL-UNI50047 40 micron filter. Outlet 1/8. DL-CR30051 40 micron filter. Outlet 10mm. 124
Section 5. Test-benches for high pressure pumps testing Optional equipment and components for test-benches for high pressure pumps testing MZR-260 Beaker 260ml For SPN(U) test-benches. Length 310mm Diameter 38mm Scale range 0-260ml Resolution 2ml. MZR-44 Beaker 44ml For SPN(U) test-benches. Length 310mm Diameter 18mm Scale range 0-44ml Resolution 0,2ml. MZК-260 Beaker 260ml For SPN(U) test-benches. Length 320mm Diameter 38mm Scale range 0-260ml Resolution 2ml. MZK-150 Beaker 150ml For SPN(U) test-benches. Length 320mm Diameter 29mm Scale range 0-150ml Resolution 1ml. MZR-190 Beaker 190ml For CR-iX test-benches. Length 220mm Diameter 38mm Scale range 0-180ml Resolution 2ml. MZK-45 Beaker 45ml For SPN(U) test-benches. Length 320mm Diameter 18mm Scale range 0-45ml Resolution 0,2ml. MZR-22 Beaker 22ml For CR-iX test-benches. Length 220mm Bigger diameter 18mm Smaller diameter 11mm Scale range 0-22ml Resolution 0,2ml. Scale range of smaller diameter part 0-3ml Resolution of smaller diameter part 0,1ml. SDMZ - 38 Holder brace for MZ of 190ml and 260 мл SDMZ 29 Holder brace for MZ of 150ml SDMZ - 18 Holder brace for MZ of 44, 45 and 22ml
Section 6. ОБОРУДОВАНИЕ и ИНСТРУМЕНТ for repair of high pressure injection pumps. Optional equipment and components for test-benches for high pressure pumps testing D-9873-А Compensating clutch for connection between pump flange and testbench drive shaft. D-9873-305 Spacer for compensating clutch DL-MS11 Connecting adapter for CR injection pumps with 11 splines DL-MS8 Connecting adapter for CR injection pumps with 8x18 splines DL-CB2 50031 Compensating clutch with elastic insert. DL- UIS50092 Compensating clutch with elastic insert for Bosch CamBox DL-CB2 30016 Connecting flange for CamBox2 DL-MS9 Connecting adapter for CR injection pumps with 9x20 splines DL-M24 Connecting adapter for CR injection pumpsср-3 mod.044502088 24mm DL-M19 Connecting adapter for CR and VE injection pumps. 19 mm 126
Section 6. Tools and accessories for repair of high pressure injection pumps. Optional equipment and components for rotor and in-line high pressure injection pumps DL- UNI50051-KIT Set for testing of VE-type injection pumps: holding frame for 6 injectors; frame mounting section-shaped bolt; injector fixing screws, 6 pcs.; injector holder fixing screws, 2 pcs.; foam dampers for test oil, 6 pcs.; 6mm x 1/4 fitting for foam dampers, 6 pcs.; injector bushings (6 pcs.); 6mm x 1/8 fitting for injector bushings, 6 pcs.; Ø 6mm PVC connecting pipe, 12m. DL- UNI50051 holder frame for injectors with mounting sectionshaped bolt and injector fixing screws DL- UNI30452 6mm x1/8 fitting for injector bushings 34-RWN-06x04 Ø 6mm PVC connecting pipe DL-PG (CR26) Foam damper For test oil with 6 mm x1/4 fiting
Section 6. Tools and accessories for repair of high pressure injection pumps. equipment and components for rotor and in-line high pressure pumps DL-KN125 Pump bracket, Bosch standard, 125mm. DL-NA50 adapter 50/60mm for VE and CR pumps (BMW, RENAULT) DL-NA68 adapter 68mm for VE pumps DL-NA70 adapter 70 mm for VE pumps MU Connecting adapter for P, PE pumps Scope of delivery: clutch 1 pcs. lock washer 1 pcs. fixing nut 1 pcs. DL-M17 Connecting adapter for VE injection pumps 17mm DL-M19 Connecting adapter for CR and VE injection pumps 19mm DL-NA105 UNI30521 adapter 105mm for injection pumps of MTZ-50, MTZ -80, MTZ -82, MTZ -825, T16, T25, T30, T40, SND-18, SND-17, SND-14. 128
Section 6. Tools and accessories for repair of high pressure injection pumps. equipment and components for rotor and in-line high pressure pumps DL- UNI30514 Support for in-line pumps Bosch-Kamaz (analogue Bosch 1688030141). Scope of delivery: support 2 pcs. section-shaped bolt 2 pcs. nut 2 pcs. washer 2 pcs. DL- UNI30525 Support for in-line pumps MAN (analog Bosch 1688030184). Scope of delivery : support 1 pc. section-shaped bolt 1 pc. nut 1 pc. washer 1 pc. spring washer 1 pc. 129
Section 6. Tools and accessories for repair of high pressure injection pumps. equipment and components for rotor and in-line high pressure pumps DL-UNI50040 DL- UNI50042 Device for dial gauge for rack travel measurement of in-line pumps Bosch Р (Р7100, Р8500). Including adapters: 18х1,5 (B,BV pumps); 20х1,5 (А pumps); 24х1,5 (Р pumps); 24х1,5 (8500 pumps). Offset lock pin for plungers of in-line Bosch Р pumps (Р7100, Р7800). DL-RD30765 28mm hexagonal key for repair of mechanical injectors DL-RD30766 27mm hexagonal key for repair of mechanical injectors DL-VP3 Connecting adapter for VP injection pumps (Opel) DL-VPLО lodgment for VP injection pumps (Opel) DL-VP4 Connecting adapter for VP injection pumps (Audi/VW,BMW,MB) DL-VP5 Connecting adapter for VP injection pumps (Ford) DL-VPLА lodgment for VP injection pumps Audi/VW,BMW,MB 130
OS. 15-03 R Section 7. Electronic devices for diagnostic and repair of diesel injection equipment. CR TESTER. PR 4-channel device for testing and diagnostic of CR injectors and pumps СР-1, СР-3. With set of cables. OS. 15-03 V6 CR TESTER.V6 4-channel device for testing and diagnostic of CR injectors Bosch, Denso, Delphi, Siemens VDO and pumps СР-1, СР-3. With set of cables. Allows controlling of measurement module shutter, priming pump and frequency converter for test-bench RPMs regulation. Governs test-bench through ARMDiesel software. OS.15-03D Cable-adapter for Delphi injectors OS.15-03M Cable-adapter for MB, Audi, VW injectors. OS.15-03W Cable-adapter for BMW injectors. OS.44-05 Software ARMDiesel for CR-Tester OS.15-03 R (V6) 131
Section 7. Electronic devices for diagnostic and repair of diesel injection equipment. OS. 15-02 CR TESTER Single-channel device for testing of CR injectors with hand press. Warning: cannot be used on a testbench. OS. 32-01 CP TESTER device for testing and diagnostic of CR pumps. With set of cables. CPFM TESTER Device for checking performance of different Common Rail injection pumps (Bosch, Delphi, Denso, Siemens, Cummins) on a test-bench. Device is 2-channel multimode flow meter (pump supply and backflow). Information in digital form displayed in a LCD backlight display. 132
Section 7. Electronic devices for diagnostic and repair of diesel fuel equipment. OS. 16-02 B DIESEL TESTER PE Power supply for in-line pumps with built-in controller of rack position. OS.16-02 P6 DIESEL TESTER PE complete with 104, 107, 109, 113, 114, 124 ОS.16.014 Adapter cable 0.986.610.124 ОS.16.005 Adapter cable 0.986.610.104 ОS.16.007 Adapter cable 0.986.610.107 ОS.16.009 Adapter cable 0.986.610.113 ОS.16.012 Adapter cable 0.986.610.114 ОS.16.013 Adapter cable 0.986.610.109 133
Section 7. Electronic devices for diagnostic and repair of diesel fuel equipment. OS. 14-01B DIESEL TESTER VE Controller is designed to diagnose and test the performance of the distributor injection pump with inductive and potentiometric position sensor of spool valve (dozer) - HDK and EDC. OS. 14-01R DIESEL TESTER VE complete with four cables ОS.14.007 Cable-adapter for MB Sprinter, 0.986.612.698 ОS.14.008 Cable-adapter for BMW, 0.986.612.430 ОS.14.006 Cable-adapter for BMW, 0.986.612.434 ОS.14.009 Cable-adapter for VW Sharan, 0.986.612.444 134
Section 7. Electronic devices for diagnostic and repair of diesel fuel equipment. DT-UNI Diesel tester universal. Controller DT-UNI is used for diagnostics and testing of efficiency of high pressure fuel pumps VE, PE and ZEXEL. 135
Section 7. Electronic devices for diagnostic and repair of diesel fuel equipment. OS. 24-02 PRt TESTER Pressure tester for hand press. OS. 24-01 PR TESTER Fuel pressure tester for CR, FSI and for air pressure measurement in pneumatic systems. DL-EM 50014 PR INDICATOR digital pressure gauge for hand press (replaces original one). DL-EM 50014-DD PR INDICATOR DD digital pressure gauge with 1500 Bar pressure sensor for hand press (replaces original one). 136
Section 7. Electronic devices for diagnostic and repair of diesel fuel equipment. DL-RPEM Hand press with digital pressure gauge for injector test Scope of delivery: press 1pc., connecting pipes 3pcs., adapter 1pc. DL-RPEM1500 Hand press for injector test equipped with digital pressure gauge with 1500 Bar pressure sensor. Scope of delivery: press 1pc., connecting pipes 3pcs., adapter 1pc. DL-RP400 Hand press for injector test With classic pressure gauge. D-EPS100 Hand press with classic pressure gauge for testing of mechanic injectors. 137
Section 7. Electronic devices for diagnostic and repair of diesel fuel equipment. DL UMK Set for CR system testing: 1. Triple adaptor, 1pc.; 2. Pressure sensor, 1pc.; 3. HP pipes, 2 pcs. (14х14х300,12х14х300); 4. Fittings, 3pcs. ( 14х14, 14х14, 12х14 ); 5. Plugs, 2pcs. (М14, М12) OS. 24-01 PR TESTER Liquid pressure tester for CR, FSI and for air pressure measurement in pneumatic systems. 138
. Section 8. Spare parts and other equipment Nozzles for Common Rail injectors: DLLA 147P747 DLLA 150P815 DLLA 152P805 DLLA 153P884 DLLA 153P885 SRS Calibration oil, 20 liters. Usage: test benches for testing CR injectors, unit injectors and pump sections.. KMD Container for small parts Usage: cleaning in the ultrasonic tank 139