TEAMTEC INCINERATORS Market leaders since 1972 - More than 11 000 units sold worldwide OG120C. Capacity: 190.000 kcal/h (220 kw). TEAMTEC Incinerator model OG120C The smallest incinerator in our range. The sturdy, compact design and high performance make the OG120C an obvious first choice for the waste treatment onboard small and medium sized vessels. COMPACT DESIGN The TEAMTEC high capacity incinerator models have one of the world s smallest footprints and overall size. The incinerators can easily be installed in a corner. Our incinerators are made from high quality marine components only. AUTOMATIC CONTROL TEAMTEC incinerators are all controlled by a high technology PLC ensuring a simple and reliable operation, maximum capacity utilisation and minimum fuel consumption. Minimum attendance is needed during operation and remote supervision is possible. LOW OPERATION COSTS Our unique high temperature cyclone burning principle ensures that all the incinerators in TEAMTEC product range can incinerate sludge oil (waste oil) with water content up to 50% without using support fuel, leaving our incinerators as one of the most economical incinerators on the market. TEAMTEC incinerators have no strainers or filters in the sludge oil system and this in addition to several other advantages keeps the maintenance costs to an absolute minimum. MODULAR CONSTRUCTION All our incinerators are of a modular construction and can, if required, be delivered as a flat-packed unit for assembling onboard the vessel/installation no parts are bigger than a normal ship door. No welding is needed. This construction also benefits the life-time maintenance works. MED APPROVED
TECHNICAL DATA OG120C model: Calorific capacity: version : C CW 190 000 kcal/h 190 000 kcal/h 220 kw 220 kw Sludge oil capacity *: 29 l/h Bilge water capacity: Solid waste capacity: 200 l/load 200 l/load Feeding sluice: - - Self cleaning nozzle: Yes Total weight : 1 450 kg 1 350 kg Dimensions (L x W x H mm): 1033x1445x1836 1013x1445x1834 Footprint (L x W mm): 700x700 700x700 Fuel oil consumption: 11 kg/day 10 kg/h Rated el. power (440V): 11 kw 7 kw * IMO-defined sludge oil, 20% water content. ALL VERSIONS: Temperature in Combustion chamber: 850-1 200 C Surface temperature: max. 15 C above ambient temp. Flue gas temperature: 350 C (Optional 200 o C) Flue gas back pressure: max. 150 mm W.C. Negative pressure in Combustion chamber: from 10 to 35 mm W.C. The C-version burns simultaneously sludge oil and solid waste. TEAMTEC incinerators are designed and certified in compliance with the IMO resolution MEPC 244(66) (prev. 76 (40)) and IMO MARPOL ANNEX VI. MED certified and type approved by all major classification societies, incl. US Coast Guard. OPTIONS: Skid/base mounted units Containerized units Remote control panel / slave panel Sludge oil and diesel oil tanks Diesel oil transfer and booster pumps Sludge tank level indicator in operator display Heat tracing control for the sludge circulation line Frequency controlled flue gas fan Flue gas stack components Solutions for ambient temp. above 55 o C Project versions
Technical Specification TEAMTEC INCINERATOR OG120C Edition: TG5 (TeamTec Generation 5) Market leaders since 1972 - More than 11 000 units sold worldwide The incinerator consist of a combustion chamber with burner unit, sludge burning equipment, and electric control panel, all assembled in one complete unit resting on four (4) feet or pads to be welded or bolted to the deck or platform. Flue gas damper and cooling fan are delivered as separate units to be installed in the flue gas duct or funnel. TECHNICAL DATA INCINERATOR: Version : C CW Main Dimension Drawing 2008787 2008781 Dimensions (L x W x H mm) 1033 x 1445 x 1836 1013 x 1445 x 1834 Total weight, kg 1268 1230 Feeding door clear opening (W x H mm) 300 x 750 300 x 750 Sluice feeder opening Sluice capacity, l/charge Incineration thermal 190 000 kcal/h 190 000 kcal/h capacity 220 kw 220 kw Sludge oil burning capacity nominal ** 29 l/h Solid Waste capacity, batch load 200 l/charge 200 l/charge Solid Waste continuous charging, kg/h Water Injection capacity Negative pressure 5 20 mm WC 10 28 mm WC Outer skin temperature above ambient 15 C 15 C Working temperature combustion chamber 850 1150 C 850 1150 C Max temperature combustion chamber 1200 C 1200 C Working temperature flue gas 250 350 C 250 350 C Diesel oil viscosity (max) 13 cst at 40 C 13 cst at 40 C Diesel oil consumption when support burner is in operation 1 / 2 nozzles, l/h 10 / - 10 / - version : C CW El. Power consumption diesel oil heater Nominal total electrical power consumption Total rated electrical power consumption Recommended supply fuse 2.0 kw 2.0 kw 8 kw 6 kw 11 kw 7 kw 20 A 16 A Secondary air fan Compressed air requirement (for sludge atomizing) Pipe connection air (DN) Pipe connection for diesel line (supply/return) (DN) Pipe connection for sludge oil line (supply/return) (DN) Pipe connection bilge water (DN) Pipe connection for drain of spill collector (DN/BSP) Flue gas outlet dimension (DN) Minimum distance between incinerator flue gas outlet and first component on the flue gas line 20 norm.m³/h 7 bar 15 15 15 25 - / 1 - / 1 200 200 2500 mm 2500 mm Incinerator body color RAL 6019 RAL 6019 Control panel color RAL 7035 RAL 7035 ** IMO-defined sludge oil, 20% water content.
TECHNICAL DATA FLUE GAS DAMPER: Version : C and CW Main Dimension Drawing 3007338 Flange connection inlet (from incinerator) (DN) Flange connection outlet (fan side) (DN) 200 200 Weight, kg 20 Color (heat resistant) Aluminum TECHNICAL DATA FLUE GAS FAN: Version : C and CW Main Dimension Drawing 4007653 Flue gas fan outer dimension (L x W x H) 863 x 856 x 800 mm Flue gas duct dimension (inlet/outlet) (DN) 200 / 200 Weight, kg 175 Flue gas fan capacity, maximum 3 500 m³/h Ventilation requirement 1 750 m³/h Back pressure, maximum Separate starter recommended fuse Rated power consumption from separate supply Color (heat resistant) 100 mm WC Aluminum TECHNICAL DATA EXPANSION COMPENSATOR: Version : C and CW Flange connection (DN) 200
39- Spare part list Article / Name 17982 / Minimum Spare Parts, OG120C, TG5 Art. no. Art. name Quantity Unit 15686 Bonded Stator, Blue mark 1,00 ea. 18925 TeamTec Incinerator Service Video (as USB-stick) 1,00 ea. 8334 Photo resistor. QRB 1B 1,00 ea. RESPACK 16.09.2015 1 of 1
39- Spare part list Article / Name 18241 / One year wear and tear parts, OG120C, TG4/5 Art. no. Art. name Quantity Unit 13530 Glassfibre Rope 15x20 3,00 M 15686 Bonded Stator, Blue mark 2,00 ea. 15688 Universal Joint 1,00 ea. 15731 V-belt, XPZ 987 2,00 ea. 15912 Rotor 1,00 ea. 17168 Stuffing Box Gasket 1,00 ea. 17691 Sealing Compound, NON DANGEROUS GOODS 1,00 ea. 6996 Cover gasket 2,00 ea. 9825 Nozzle 2,5 gph 30 2,00 ea. RESPACK 14.09.2015 1 of 1
39- Spare part list Article / Name 18242 / Recommended on board repair parts, OG120C, TG4/5 Art. no. Art. name Quantity Unit 11069 Thermocouple with Pocket 1,00 ea. 11878 CALDE PATCH PT 88 U 25,00 KG 12500 Thermocouple Type "N-300" Assembly 1,00 ea. 12501 Thermocouple Type "K" Assembly 1,00 ea. 15556 Solenoid Valve, G1/4", 220V, 3-Way 1,00 ea. 15687 Seal Plate Gasket 1,00 ea. 15741 Mechanical Seal 1,00 ea. 17168 Stuffing Box Gasket 1,00 ea. 4078 Flue Gas Restriction Ring Brick OG 120C 2,00 ea. 4365 Ignition Electrodes 1,00 ea. 4374 Ignition Cable Compl. L=580 2,00 ea. 4995 Bearing, 2209 EK 2,00 ea. 5604 Spline Coupling Compl. for 210K 1,00 ea. 6406 Repair kit for sludge valve A6323 1,00 ea. 6987 Press. regulator kit, 10-21 bars 1,00 ea. 8126 Solenoid Valve, G1/4", 220V 1,00 ea. 8334 Photo resistor. QRB 1B 1,00 ea. 8454 Solenoid Valve, 1/8", 220V 1,00 ea. 8628 Blast Tube 1,00 ea. 8760 Flame Scrod, OG 120 1,00 ea. 8762 Nozzle Line 1,00 ea. 9272 Shaft seal kit 1,00 ea. 9731 Sludge Oil Burner Assembly 1,00 ea. RESPACK 14.09.2015 1 of 1