BUILT ON TRUST CASING OSCILLATOR

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Transcription:

BUILT ON TRUST CASING OSCILLATOR

BUILT ON TRUST SHAFT DRILLING FOR LARGE BORED PILING STRONG OSCILLATING TORQUE AND LIFTING FORCE BORE PILING FOR BIG STRUCTURE BUILDING 2 BUMA CE CO.,LTD.

Company BUMA CE is a leading manufacturer and supplier of foundation equipment in Korea. Since the company was built in 1992, we have been supplying the equipment to all around world with outstanding reputation of not only good quality products but also much knowledge in foundation work. Reverse Circulation Drilling Rig Casing Oscillator Hammer Grab & Spherical Grab Diaphragm Wall Grab (Mechanical & Hydraulic) Casing & Casing Joint Drilling Tools & Accessories Our mission is to provide the best solution to customers based on engineering knowhow of many years experiences. BUILT ON TRUST 3

Casing Oscillator Method Cased Drilled Shafts are required when ground conditions are so unstable that drilled holes can not safely be stabilized with drilling slurry or where lose of ground must be controlled. Casing can be temporary or permanent steel pipe which provides a 100% stable excavation for the full length of the drilled shaft. The Casing Oscillator method provides a superior method for drilled shaft construction with high quality ensuring an uninterrupted construction schedule through the elimination of anomalies. This technology is the only proven method to drill large diameter shafts in caving conditions, such as loose sands and gravelly soil with cobbles and boulders. Boulders several feet in diameter can be removed safely by the use of Hammer Grab without major interruption to the excavation process. Since only water is used for drilling, environmental concerns are minimized or totally eliminated using this technique. 4 BUMA CE CO.,LTD.

Casing Oscillator Method 1 2 3 Install starter casing equipped with cutting shoe. Add new casing section with bolted connection. Excavate soil continuously during casing installation. Maintain water head inside casing to balance external hydrostatic head at all times. 4 5 6 Add new casing sections until pile has been excavated to depth. Keep casing tip ahead of excavation at all times. Install reinforcement cage and suspend at proper elevation. Pour concrete using sectional tremie pipe. Maintain concrete head above casing tip at all times. Remove casing and tremie pipe sections simultaneously as concrete is poured. BUILT ON TRUST 5

Casing Oscillator General Type(G) Heavy Duty Type(H) Model C1500G C2000G C2500G C3000G C3300G C2000H C2500H C3000H Max. Casing Diameter 1.5m 2.0m 2.5m 3.0m 3.3m 2.0m 2.5m 3.0m Max. Oscillating Torque 285ton.m 451ton.m 844ton.m 1,017ton.m 1,402ton.m 721ton.m 942ton.m 1,185ton.m Max. Lifting Force 243ton 314ton 581ton 726ton 1,018ton 581ton 726ton 804ton Lifting Stroke 600mm 600mm 650mm 650mm 650mm 600mm 650mm 650mm Max. Clamping Force 197ton 257ton 402ton 509ton 509ton 402ton 509ton 509ton Weight(Approx.) 26ton 31ton 48ton 53ton 66ton 42ton 54ton 58ton Overall Width 3,206mm 3,547mm 4,090mm 4,700mm 5,150mm 3,780mm 4,210mm 4,700mm Overall Length 6,931mm 7,921mm 8,961mm 9,171mm 10,420mm 8,431mm 9,066mm 9,151mm Overall Height 2,210mm 2,210mm 2,575mm 2,655mm 2,750mm 2,525mm 2,655mm 2,655mm Power Pack P2612C / P2612C / P3618C / P3618C / P6028C P2612C / P3618C / P3618C / P3618C / P4214D P3618C / P4214D P5318C / P4218D P5318C / P4218D P3618C / P4214D P5318C / P4218D P5318C / P4218D 6 BUMA CE CO.,LTD.

Casing Oscillator Tiny Type(T) Model C1000T C1200T C1500T C2000T Max. Casing Diameter 1.0m 1.2m 1.5m 2.0m Max. Oscillating Torque 145ton.m 222ton.m 228ton.m 305ton.m Max. Lifting Force 99ton 129ton 201ton 243ton Lifting Stroke 320mm 400mm 450mm 450mm Max. Clamping Force 64ton 101ton 157ton 183ton Weight(Approx.) 6ton 8.5ton 12.5ton 17ton Overall Width 2,198mm 2,298mm 2,540mm 3,220mm Overall Length 3,145mm 3,700mm 4,315mm 5,235mm Overall Height 1,250mm 1,495mm 1,600mm 1,685mm Tiny type Casing Oscillator can use power of Rotary Drilling Rig. For better efficiency of work, equipping independent power pack is recommended. Rotary Drilling Rig Casing Oscillator BUILT ON TRUST 7

Power Pack Unit : mm P2612C P3618C P5318C P6028C CUMMINS 6CT8.3C (TIER Ⅱ) 194KW / 260HP / 2200rpm Hyd. Pump Max. Flow 228ℓ/min x 2ea Operating 250bar / Max. 350bar Weight(Approx.) 6.5ton CUMMINS QSM11-360 (TIER Ⅲ) 268KW / 360HP / 2100rpm Hyd. Pump Max. Flow 324ℓ/min x 2ea Operating 250bar / Max. 350bar Weight(Approx.) 8ton Engine CUMMINS QSX15-535 (TIER Ⅲ) 399KW / 535HP / 2100rpm Hyd. Pump Max. Flow 324ℓ/min x 2ea Operating 250bar / Max. 350bar Weight(Approx.) 11ton CUMMINS QSX15-600 (TIER Ⅲ) 447KW / 600HP / 2100rpm Hyd. Pump Max. Flow 504ℓ/min x 2ea Operating 250bar / Max. 350bar Weight(Approx.) 11.5ton P4214D P4218D DOOSAN P126TI-2 (TIER Ⅱ) 307KW / 418HP / 1800rpm Hyd. Pump Max. Flow 252ℓ/min x 2ea Operating 250bar / Max. 350bar Weight(Approx.) 8.5ton DOOSAN P126TI-2 (TIER Ⅱ) 307KW / 418HP / 1800rpm Hyd. Pump Max. Flow 324ℓ/min x 2ea Operating 250bar / Max. 350bar Weight(Approx.) 8.5ton Engine Engine BUMA CE CO.,LTD. 3rd generation Power pack maximizes cooling effect of hydraulic operating oil and minimizes noise level through arduous technical development As option, application of different brand engine (Volvo, Caterpillar) is available. 8 BUMA CE CO.,LTD. Engine Engine Engine

Chisel Model Casing Diameter Length Weight [mm] [mm] [kg] T100CH 1200/1120 3000 3800 T130CH 1500/1400 3500 6700 T150CH 1800/1680 3500 7725 T170CH 2000/1880 3500 8900 T190CH 2200/2080 3500 10000 T220CH 2500/2380 3500 12500 T250CH 2800/2640 3500 13800 T270CH 3000/2840 3500 15200 BUILT ON TRUST 9

Hammer Grab Single Rope Double Rope Standard Type Model Casing Diameter Jaw Capacity Length[mm] Weight[kg] [mm] [ ] Single Double Single Double H1050S 1200/1120 340 4784 3715 4700 4200 H1350S 1500/1400 830 4956 3881 5300 4800 H1600S 1800/1680 1000 5251 4176 5800 5300 H1800S 2000/1880 1150 5488 4413 6500 6000 CROWN & CATCHER BODY EXTENSION GRAB BODY SLIDE BOX ROD MIDDLE PART SHOVEL Heavy Duty Type Model Casing Diameter Jaw Capacity Length[mm] Weight[kg] [mm] [ ] Single Double Single Double H1350A 1500/1400 800 5114 4241 7000 6300 H1600A 1800/1680 1060 5211 4338 8000 7300 H1800A 2000/1880 1200 5303 4430 8700 8000 H1800B 2000/1880 1200 6042 5097 10500 9500 H2250B 2500/2380 1800 6231 5286 13100 12100 H2750B 3000/2840 2300 6440 5495 15500 14500 Single Rope CROWN & CATCHER GRAB BODY SLIDE BOX BODY EXTENSION ROD Double Rope SHOVEL X-Link Operating Type Model Casing Diameter Jaw Capacity Length[mm] Weight[kg] [mm] [ ] Single Double Single Double H750R 900/820 195 4200 3675 3200 2750 H1350R 1500/1400 905 4465 3940 6800 6350 H1600R 1800/1680 1100 4715 4190 7600 7150 H1800R 2000/1880 1240 5245 4720 8800 8350 H2250R 2500/2380 1800 5738 5213 10500 10050 H2750R 3000/2840 2700 7280 6755 16000 15550 Single Rope Double Rope 10 BUMA CE CO.,LTD.

Spherical Grab SG1 Class Model Casing Diameter Jaw Capacity Length Weight [mm] [ ] [mm] [kg] S1180 1300/1220 230 5630 8000 S1380 1500/1400 420 5800 10500 S1630 1800/1680 730 5875 11300 SG2 Class Model Casing Diameter Jaw Capacity Length Weight [mm] [ ] [mm] [kg] S1810 2000/1880 970 5800 13850 S2010 2200/2080 1450 6000 17000 S2310 2500/2380 2250 6105 18500 S2580 2800/2640 3050 6215 19600 S2710 3000/2840 3900 6325 20300 BUILT ON TRUST 11

Casing Tube Single Wall Casing D1/D2 S B Weight (kg) per Working Length (L) [mm] 1m 2m 3m 4m 5m 6m 8m 600/520 20 40 380 672 993 1255 1546 1838 2421 700/620 20 40 447 789 1131 1473 1815 2157 2841 800/720 20 40 514 906 1298 1690 2082 2474 3258 900/820 20 40 580 1022 1464 1906 2348 2790 3674 1000/920 20 40 640 1133 1626 2119 2612 3105 4091 1080/1000 20 40 690 1190 1720 2260 2820 3350 4420 1200/1120 25 40 860 1600 2340 3080 3820 4560 6030 1500/1400 25 50 1440 2370 3300 4230 5160 6090 7950 1800/1700 25 50 1720 2830 3950 5070 6190 7310 9550 1800/1680 25 60 1837 2932 4026 5120 6215 7309 9498 2000/1880 25 60 2190 3430 4670 5910 7150 8390 10870 2200/2080 25 60 2410 3780 5140 6510 7880 9250 11990 2500/2380 30 60 2810 4670 6530 8400 10270 12140 15880 2800/2640 35 80 3929 6488 9047 11606 14166 16725 21843 3000/2840 35 80 4147 6706 9265 11824 14384 16943 22061 Double Wall Casing D1/D2 S1 S2 d B Longitudinal Bars Weight (kg) per Working Length (L) [mm] [Q'ty] 1m 2m 3m 4m 5m 6m 8m 600/520 15 10 13 40 18 433 805 1177 1549 1921 2293 3037 700/620 15 10 13 40 20 509 945 1381 1817 2253 2689 3561 800/720 15 10 13 40 24 587 1090 1593 2096 2599 3102 4108 900/820 15 10 13 40 26 653 1206 1759 2312 2865 3418 4524 1000/920 15 10 13 40 30 724 1343 1962 2581 3200 3819 5057 1080/1000 15 10 13 40 32 790 1440 2155 2845 3530 4210 5570 1200/1120 15 10 13 40 36 870 1620 2365 3120 3870 4610 6110 1500/1400 20 15 13 50 45 1485 2520 3555 4590 5625 6660 8735 1800/1700 20 15 13 50 55 1910 3505 5085 6675 8270 9865 13055 1800/1680 20 20 18 60 55 2251 4023 5795 7539 9293 11056 14582 2000/1880 20 20 18 60 60 2530 4600 6670 8730 10800 12870 17010 2200/2080 20 20 18 60 66 2785 5065 7350 9635 11920 14205 18775 2500/2380 20 20 18 60 76 3105 5710 8315 10920 13525 16130 21340 2800/2640 25 25 27 80 86 4530 8335 12135 15945 19755 23565 31185 3000/2840 25 25 27 80 90 4940 9015 13090 17170 21250 25330 33490 12 BUMA CE CO.,LTD.

Casing Joint D1/D2 H1 H2 S S1 S2 S3 S4 B Conical Ring Threaded Ring Bolt Locating Key Sealing Weight [mm] Q'ty Type Q'ty Type Q'ty Type Q'ty Type [mm] [kg] 600/520 340 380 22 17 12 10 2 40 8 C75 8 T75 8 B32 4 40 10x510 188 700/620 340 380 22 17 12 10 2 40 8 C75 8 T75 8 B32 4 40 10x610 221 800/720 340 380 22 17 12 10 2 40 8 C75 8 T75 8 B32 4 40 10x700 255 900/820 340 380 22 17 12 10 2 40 8 C75 8 T75 8 B32 4 40 10x785 288 1000/920 340 380 22 17 12 10 2 40 10 C115 10 T115 10 B32 4 40 10x900 315 1080/1000 340 380 22 17 12 10 2 40 12 C115 12 T115 12 B32 4 40 10x975 333 1200/1120 340 380 27 17 12 12 3 40 12 C115 12 T115 12 B32 4 40 10x1075 375 1500/1400 585 625 27 17 12 12 3 50 16 C165 16 T165 16 B42 4 50 10x1370 1049 1800/1700 585 625 27 22 17 12 3 50 20 C165 20 T165 20 B42 4 50 10x1670 1260 1800/1680 585 625 27 22 22 12 3 60 20 C220 20 T220 20 B48 4 50 10x1650 1384 2000/1880 585 625 27 22 22 12 3 60 20 C220 20 T220 20 B48 4 50 12x1860 1659 2200/2080 585 625 27 22 22 12 3 60 20 C220 20 T220 20 B48 4 50 12x2050 1830 2500/2380 585 625 27 22 22 12 3 60 20 C220 20 T220 20 B48 4 50 12x2300 2018 2800/2640 585 625 35 28 28 16 3 80 24 C300 24 T300 24 B65 6 50 12x2600 2950 3000/2840 585 625 35 28 28 16 3 80 24 C300 24 T300 24 B65 6 50 12x2800 3250 Casing Joint of other bolt type is also available. Bolt Threaded Ring Conical Ring BUILT ON TRUST 13

Casing Shoe Pocket Assembling Welding Assembling Pocket Assembling Welding Assembling Casing Oscillator Type Casing Rotator Type D1/D2 D3 B H Weight Weld-on T.C. Tip [mm] [kg] [mm] Q'ty 600/520 610 40 510 270 110x100x60/15 18 700/620 710 40 510 310 110x100x60/15 21 800/720 810 40 510 360 110x100x60/15 24 900/820 910 40 510 410 110x100x60/15 27 1000/920 1010 40 510 450 110x100x60/15 30 1080/1000 1090 40 510 470 110x100x60/15 32 1200/1120 1210 40 510 550 110x100x60/15 37 1500/1400 1516 50 510 840 110x100x60/15 47 1800/1700 1816 50 510 1010 110x100x60/15 56 1800/1680 1816 60 510 1180 110x100x60/15 56 2000/1880 2016 60 510 1315 110x100x60/15 62 2200/2080 2216 60 510 1450 110x100x60/15 69 2500/2380 2516 60 510 1650 110x100x60/15 78 2800/2640 2816 80 510 2460 110x100x60/15 87 3000/2840 3016 80 510 2650 110x100x60/15 94 D1/D2 D3 B H Weight Weld-on T.C. Tip [Q'ty] [mm] [kg] x (in) y (center) z (out) 600/520 610 40 450 240 6 6 6 700/620 710 40 450 280 7 7 7 800/720 810 40 450 325 8 8 8 900/820 910 40 450 365 9 9 9 1000/920 1010 40 450 410 10 10 10 1080/1000 1090 40 450 460 11 11 11 1200/1120 1210 40 450 490 12 12 12 1500/1400 1516 50 450 760 15 15 15 1800/1700 1816 50 450 920 18 18 18 1800/1680 1816 60 450 1100 18 18 18 2000/1880 2016 60 450 1215 20 20 20 2200/2080 2216 60 450 1340 22 22 22 2500/2380 2516 60 450 1530 25 25 25 2800/2640 2816 80 450 2270 28 28 28 3000/2840 3016 80 450 2435 30 30 30 14 BUMA CE CO.,LTD.

Tremie Pipe BUMA provide various types of Tremie Pipe according to Pipe internal diameter NW200 (183mm), NW250 (254mm) & NW300 (302mm) Pipe joint type Wire Locking Type & Bolt Locking Type. Wire Locking Type Bolt Locking Type Casing Funnel To protect Casing Joint located on the top of the Casing and support drilling tools insertion in to the Casing, BUMA provide Casing Funnel. BUILT ON TRUST 15

BUILT ON TRUST www.bumace.com 291 1637 Beon-Gil, Seobu-Ro, Juchon-Myon, Gimhae-City, Gyeongsangnam-Do, Korea (ZIP 621-843) TEL : +82 55 337 9891 ~ 3 FAX : +82 55 337 9894 E-mail : bumace@bumace.com