WATER-COOLED LIQUID CHILLERS HERMETIC SCROLL RENEWAL PARTS Supercedes: 150.7-RP1 (709) Form: 150.7-RP1 (810) MODELS YCRL0064, 0074, 0084, 0096, 0118, 016, 0156, 0177, 0198, 000, 030, 060, 0300, 0345, 0385, 0445, 0530 and YCRL0610 STYLE "A" YCRL 01 R-410A 50Hz & 60Hz Products are produced at a f a c i l i t y wh o s e qualitymanagement systems are ISO9001 certified. 00-3-60 30-3-60 315-3-60 460-3-60 380-415/3/50 575-3-60 MODELS ONLY
FORM 150.7-RP1 (810) CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls policy for continuous improvement, the information contained in this document is subjected to change without notice. While Johnson Controls makes no commitment to update or provide current information automatically to the manual user, that information, if applicable, can be obtained by contacting the nearest Johnson Controls Service office. It is the responsibility of operating/service personnel as to the applicability of these documents to the equipment in question. If there is any question in the mind of operating/ service personnel as to the applicability of these documents, then, prior to working on the equipment, they should verify with the owner, whether the equipment has been modified and if the current literature is available. SUPERCESSION DATE ITEM AFFECTED PAGE 709 Added models 0177 & 0198 All WARNING HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death. JOHNSON CONTROLS
FORM 150.7-RP1 (810) TABLE OF CONTENTS PAGE Unit nomenclature nameplate engineering data...4 1 EVAPORATOR COMPONENTS...6 REFRIGERANT PIPING COMPONENTS...8 3 COMPRESSOR...16 4 CONTROL PANEL AND POWER panel CONFIGURATIONS...0 CONTROL PANEL AND POWER PANEL COMPONENTS...1 5 SENSOR WIRING HARNESSES...44 temperature sensors AND Transducers...48 TRANSDUCER AND THERMISTOR wire harness connectors...51 6 VIBRATOR ISOLATORs...5 YCRL CHILLER OPTIONS...53 Recommended spare parts...54 JOHNSON CONTROLS 3
FORM 150.7-RP1 (810) UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA Basic Part Number YCRL0118SE40XAA 1 3 4 5 6 7 8 9 10 11 1 13 14 15 Base product type nominal capacity unit designator refrigerant voltage/starter design/development level y : YORK # # # # Tons S Standard E :R-410A 1 7 :00/3/60 A c : Chiller 0064,0074 H High Efficiency 8 :30/3/60 B R : Water Cooled 0084,0096 4 0 L : Scroll 0118,016 4 6 5 0 5 8 0156,0177 0198,000 030,060 0300,0345 0385,0445 0530,0610 X T :380/3/60 :460/3/60 :380-415/3/50 :575/3/60 :Across the Line Start :Soft Start :Design Series A :Development Level B PART NUER letter codes 16 17 18 19 0 1 3 4 5 6 7 8 9 30 31 3 33 POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X X : SP TB X : # # B X : SP CB X : BAS/EMS Temp. Reset / Offset T S S D : SP NF Disc. Sw. X : English Language Kit (Standard) G M B : MP TB w/ Sep. Sys. CB F : French LCD & Keypad Display G I : German LCD & Keypad Display : Italian LCD & Keypad Display R S S : Spanish Language Kit X X : Discharge & Suction Press. Transducers C : European Safety Code (CE) E T : Control Transformer (Factory) L : N. American Safety Code (cu.l./cetl) X : No Sequence Kit 1 MP = Multiple Point SP = NF = Non-Fused TB = Terminal Block Ser. = Service Ind. Sys. Brkr. & L. Ext. Handles = Individual System Breaker & Lockable External Handle : Leaving Supply Temp. : Thermal Storage : Both Suction Isolation & Dual Relief Valves : Dual Relief Valves : Service Isolation Valve : Liquid Line Solenoid Valve : Electronic Expansion Valve : Hot Gas By-Pass (1 circuit) 34 35 36 37 38 39 40 41 4 43 44 45 46 47 48 49 50 51 5 53 54 EVAP. FIELD CONDENSER FIELD CABINET FIELD E : Comp. Ext. Overloads D E F : Diff. Press. Sw. : Diff. Press. Sw. : 3 Diff. Press. Sw. X X :150# PSI DWP S T : Flow Sw. : Flow Sw. D :Double Thick Insulation U : 3 Flow Sw. B V :Victaulic Flange A : ASME Pressure Vessel 57 E : CE Pressure Vessel SHIPPING INSTRUCTIONS A C B 61 PLANT OF MANUFACTURE R : Buy American Act Compliance : Container Shipping Kit : Buy American Act Compliance & Container Shipping Kit : Monterrey : Copper Tubes : Compressor Sound Enclosure : Form 1 Ship (Full Charge) : Form Ship (Holding Charge) : Final Overspray Paint : 1" Deflection : Seismic : Neoprene Pads NOTES: 1. Q :DENOTES SPECIAL / S.Q.. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only. 5. Plant of manufacture to include PIN 61 upon entering the chiller order. X S 1 S N 4 JOHNSON CONTROLS
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Evaporator FORM 150.7-RP1 (810) EVAPORATOR COMPONENTS Service Note: Pin location 38 in Model Number will be "X" for 150# DWP Cooler. Pin location 38 in Model Number will be "3" for 300# DWP Cooler. 9 10 9 10 LIQUID OUT LIQUID IN 3 1/4" PURGE 8 1 6 5 6 7 3/4" DRAIN 676-000 4 Service Note: Standard 150# DWP Cooler Flow Switch - 04-6116-000 Optional 300# DWP Cooler Flow Switch - 04-1144-000 Differential Pressure Switch - 05-30919-000 FIG. 1 evaporator COMPONENTS (ref. table 1, page 7) 6 JOHNSON CONTROLS
FORM 150.7-RP1 (810) EVAPORATOR COMPONENTS (CONT'D) 1 table 1 evaporator COMPONENTS - PIN #9 = 'H' (see fig. 1, page 6) ITEM # QTY PER UNIT 1 1 DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODELS YCRL0064 AND YCRL000 UNIT MODELS YCRL0074, 0084, 0118, 030 AND YCRL0345 UNIT MODELS YCRL0096 AND YCRL0385 375-65740-001 375-676-001 375-7187-001 375-679-000 375-6763-000 375-7188-000 1 Head, Connection End 375-6789-000 375-6768-000 375-7131-000 3 1 Head, Back End 075-65741-003 075-6764-00 075-713-001 4 1 Baffle, Connection End 375-6787-000 375-6766-000 375-71834-000 5 1 Baffle, Back End 375-6788-000 375-6767-000 375-7130-000 6 4 Gasket, Baffle and Head 075-65741-004 075-6764-003 075-7133-000 7 - Insulation (3/4"x49"x65") 010-05997-000 010-05997-000 010-05997-000 - Insulation (1 1/"x49"x65") 010-05998-000 010-05998-000 010-05998-000 8 1 qt. Adhesive (Use with #6) 013-03311-000 9 1 Sensor, Water Temp (EWT) 05-4073-010 1 Sensor, Water Temp (LWT) 05-4073-009 10 Well, Thermo 06-338-000 06-338-000 06-338-000 table 1 (CONT'D) evaporator COMPONENTS - PIN #9 = 'H' (see fig. 1, page 6) ITEM # QTY PER UNIT 1 1 DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODELS YCRL016, 0156, 0177, 0198, 0445, 0530 AND YCRL0610 UNIT MODELS YCRL060 AND YCRL0300 375-67895-001 375-7145-001 375-67896-000 375-71453-000 1 Head, Connection End 375-67887-000 375-71454-000 3 1 Head, Back End 075-6789-00 075-71457-000 4 1 Baffle, Connection End 375-67888-000 375-71458-000 5 1 Baffle, Back End 375-67891-000 375-71460-000 6 4 Gasket, Baffle and Head 075-6789-003 075-71467-000 7 - Insulation (3/4"x49"x65") 010-05997-000 010-05997-000 - Insulation (1 1/"x49"x65") 010-05998-000 010-05998-000 8 1 qt. Adhesive (Use with #6) 013-03311-000 9 1 Sensor, Water Temp (EWT) 05-4073-010 1 Sensor, Water Temp (LWT) 05-4073-009 10 Well, Thermo 06-338-000 06-338-000 JOHNSON CONTROLS 7
Refrigerant Piping FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS CHILLER MODEL YCRL 14 RELIEF VALVE SYSTEM 1 SYSTEM 8 7A DISCHARGE 7B 8 71645-001 FIG. A DISCHARGE PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLE, pages 13 THRU 15) 8 JOHNSON CONTROLS
FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCRL 8 13 13 SUCTION 1 71645-00A FIG. B SUCTION PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLE, pages 13 THRU 15) JOHNSON CONTROLS 9
Refrigerant Piping FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCRL 8 SUCTION 1 71645-00B FIG. C SUCTION PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLE, pages 13 THRU 15) 10 JOHNSON CONTROLS
FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCRL 9 9 10 11 3 4 5 1 LIQUID SYSTEM # 10 71645-003A FIG. D LIQUID PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLE, pages 13 THRU 15) JOHNSON CONTROLS 11
Refrigerant Piping FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCRL LIQUID SYSTEM #1 11 3 10 4 1 5 71645-003B FIG. E LIQUID PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLE, pages 13 THRU 15) 1 JOHNSON CONTROLS
FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCRL TABLE REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. A, B, C, D AND E, pages 8 THRU 1) ITEM NO. QTY. SYS. DESCRIPTION YCRL0064 375-7975-xxx YCRL0074 375-7974-xxx YCRL0084 375-79747-xxx YCRL0096 375-79734-xxx YCRL0118 375-71645-xxx YCRL016 375-84138-xxx 1 s 1 1 Valve, Thermal 05-40900-006 05-40900-007 05-40900-007 05-40900-008 05-40900-008 05-40900-008 1 Expansion 05-40900-006 Both Dehydrator, Body (Replacable Core) 06-43984-00 06-43984-00 06-43984-00 06-43984-001 06-43984-006 06-43984-003 3 s 4 Both Core, Dehydrator 06-37540-000 06-37540-000 06-37540-000 06-37540-000 06-37540-000 06-37540-000 4 5 1 1 Valve, Liquid Line 1 Solenoid 05-41841-000 05-41841-000 05-41841-000 05-41841-000 05-41743-000 05-41743-000 1 1 06-1415-000 1 Moisture Indicator 06-199-000 06-1415-000 06-199-000 06-1415-000 06-1415-000 06-1415-000 06-1415-000 7A 1 1 Ball Valve, Discharge 0-09750-000 0-08883-000 0-08883-000 0-09750-000 0-08883-000 0-0975-000 7B 1 0-09750-000 8 4 Both Valve, Transducer 0-11735-000 0-11735-000 0-11735-000 0-11735-000 0-11735-000 0-11735-000 9 Both Compressor See Pages 17 and 18 10 Both Valve, Charging 0-09754-000 0-09754-000 0-09754-000 0-09754-000 0-09754-000 0-09754-000 11 1 1 Valve, Liquid Line 0-099-000 0-099-000 0-100-000 0-100-000 0-100-000 0-100-000 1 Service 0-100-000 1 Both 13 Valve, Suction Relief (400 PSIG) 0-11704-000 0-11704-000 0-11704-000 0-11704-000 0-11704-000 0-11704-000 1 1 Ball Valve, Suction 0-0975-000 0-09753-000 0-09753-000 0-0975-000 0-09753-000 0-1135-000 1 0-0975-000 14 Both Valve, Discharge Relief (560 PSIG) 0-11714-000 0-11714-000 0-11714-000 0-11714-000 0-11714-000 0-11714-000 S = Recommended Spare Parts JOHNSON CONTROLS 13
Refrigerant Piping FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCRL TABLE (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'S or H' (see figs. A, B, C, D AND E, pages 8 THRU 1) ITEM NO. QTY. SYS. DESCRIPTION YCRL0156 375-79741-xxx YCRL0177 375-9586-xxx YCRL0198 375-9586-xxx YCRL000 375-7975-xxx YCRL030 375-7974-xxx YCRL060 375-8414-xxx 1 s 1 1 Valve, Thermal 05-40900-004 05-40900-005 05-40900-005 05-40900-006 05-40900-007 05-40900-007 1 Expansion 05-40900-008 05-40900-006 Both Dehydrator, Body (Replacable Core) 06-43984-004 06-43984-005 06-43984-005 06-43984-00 06-43984-00 06-43984-00 06-43984-004 3 s 4 Both Core, Dehydrator 06-37540-000 06-37540-000 06-37540-000 06-37540-000 06-37540-000 06-37540-000 4 5 7 1 1 Valve, Liquid Line 05-41743-000 05-41840-000 05-41840-000 05-41841-000 05-41841-000 05-41841-000 1 Solenoid 05-41743-000 1 1 06-0574-000 06-1415-000 1 Moisture Indicator 06-1415-000 06-0574-000 06-1415-000 06-0574-000 06-199-000 06-1415-000 06-199-000 06-1415-000 1 1 Ball Valve, Discharge 0-0975-000 0-0975-000 0-0975-000 0-09750-000 0-08883-000 0-08883-000 1 0-09750-000 8 4 Both Valve, Transducer 0-11735-000 0-11735-000 0-11735-000 0-11735-000 0-11735-000 0-11735-000 9 Both Compressor See Pages 17 and 18 10 Both Valve, Charging 0-09754-000 0-09754-000 0-09754-000 0-09754-000 0-09754-000 0-09754-000 11 1 1 Valve, Liquid Line 0-100-000 0-09778-000 0-09778-000 0-099-000 0-099-000 0-100-000 1 Service 0-100-000 0-100-000 1 Both 13 Valve, Relief (400 PSIG) 0-11704-000 0-11704-000 0-11704-000 0-11704-000 0-11704-000 0-11704-000 1 1 Ball Valve, Suction 0-09753-000 0-09753-000 0-09753-000 0-0975-000 0-09753-000 0-09753-000 1 0-0975-000 14 Both Valve, Discharge Relief (560 PSIG) 0-11714-000 0-11714-000 0-11714-000 0-11714-000 0-11714-000 0-11714-000 S = Recommended Spare Parts 14 JOHNSON CONTROLS
FORM 150.7-RP1 (810) REFRIGERANT PIPING COMPONENTS (CONT'D) CHILLER MODEL YCRL TABLE (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. A, B, C, D AND E, pages 8 THRU 1) ITEM NO. QTY. SYS. DESCRIPTION YCRL0300 375-84143-xxx YCRL0345 375-71645-xxx YCRL0385 375-84139-xxx YCRL0445 375-79741-xxx YCRL0530 375-79748-xxx YCRL0610 375-79744-xxx 1 s 1 1 Valve, Thermal 05-40900-007 05-40900-008 05-40900-008 05-40900-004 05-40900-005 05-40900-005 1 Expansion 05-40900-008 1 1 Dehydrator, Body 06-43984-00 06-43984-006 06-43984-003 06-43984-004 06-43984-005 06-43984-005 1 (Replacable Core) 06-43984-004 3 s 4 Both Core, Dehydrator 06-37540-000 06-37540-000 06-37540-000 06-37540-000 06-37540-000 06-37540-000 4 5 7 1 1 Valve, Liquid Line 05-41743-000 05-41743-000 05-41743-000 05-41743-000 05-41840-000 05-41840-000 1 Solenoid 05-41743-000 1 1 Moisture Indicator 06-1415-000 06-1415-000 06-1415-000 06-1415-000 06-0574-000 06-0574-000 1 06-1415-000 1 1 1 Ball Valve, Discharge 0-08883-000 0-08883-000 0-0975-000 0-0975-000 0-0975-000 0-0975-000 8 4 Both Valve, Transducer 0-11735-000 0-11735-000 0-11735-000 0-11735-000 0-11735-000 0-11735-000 9 Both Compressor See Pages 17 and 18 10 Both Valve, Charging 0-09754-000 0-09754-000 0-09754-000 0-09754-000 0-09754-000 0-09754-000 11 1 1 Valve, Liquid Line 0-100-000 0-100-000 0-100-000 0-100-000 0-09778-000 0-09778-000 1 Service 0-100-000 1 Both 13 1 1 1 14 Both Valve, Relief (400 PSIG) 0-11704-000 0-11704-000 0-11704-000 0-11704-000 0-11704-000 0-11704-000 Ball Valve, Suction 0-09753-000 0-09753-000 0-1135-000 0-09753-000 0-09753-000 0-09753-000 Valve, Discharge Relief (560 PSIG) 0-11714-000 0-11714-000 0-11714-000 0-11714-000 0-11714-000 0-11714-000 S = Recommended Spare Parts JOHNSON CONTROLS 15
Compressor FORM 150.7-RP1 (810) COMPRESSOR Note: System 1 Compressor #3 and System Compressor #6 are omitted on the 4 compressor units. SYSTEM #1 SYSTEM # 4 COMPRESSOR UNIT SYSTEM #1 SYSTEM # 6781-001 6 COMPRESSOR UNIT Note: System 1 Compressor #3 is omitted on the 5 compressor units. FIG. 3 COMPRESSOR PART NUERS (REF. TABLE 3, pages 17 AND 18) 16 JOHNSON CONTROLS
FORM 150.7-RP1 (810) COMPRESSOR (CONT'D) TABLE 3 compressor part numbers (SEE FIG. 3, PAGE 16) CHILLER MODEL YCRL0064 YCRL0074 YCRL0084 YCRL0096 YCRL0118 YCRL016 YCRL0156 YCRL0177 YCRL0198 VOLTAGE SYSTEM 1 SYSTEM COMP. COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR COMPRESSOR CODE MODEL # #1 # #3 MODEL # #4 #5 #6-17 & -8 015-04045-101 015-04045-101 N/A 015-04045-101 015-04045-101 N/A -40 015-04045-10 015-04045-10 N/A 015-04045-10 015-04045-10 N/A ZP180KCE ZP180KCE -46 015-04045-104 015-04045-104 N/A 015-04045-104 015-04045-104 N/A -58 015-04045-105 015-04045-105 N/A 015-04045-105 015-04045-105 N/A -17 & -8 015-04044-101 015-04044-101 N/A 015-04045-101 015-04045-101 N/A -40 015-04044-10 015-04044-10 N/A 015-04045-10 015-04045-10 N/A ZP35KCE ZP180KCE -46 015-04044-104 015-04044-104 N/A 015-04045-104 015-04045-104 N/A -58 015-04044-105 015-04044-105 N/A 015-04045-105 015-04045-105 N/A -17 & -8 015-04044-101 015-04044-101 N/A 015-04044-101 015-04044-101 N/A -40 015-04044-10 015-04044-10 N/A 015-04044-10 015-04044-10 N/A ZP35KCE ZP35KCE -46 015-04044-104 015-04044-104 N/A 015-04044-104 015-04044-104 N/A -58 015-04044-105 015-04044-105 N/A 015-04044-105 015-04044-105 N/A -17 & -8 015-04045-101 015-04045-101 015-04045-101 015-04045-101 015-04045-101 015-04045-101-40 015-04045-10 015-04045-10 015-04045-10 015-04045-10 015-04045-10 015-04045-10 ZP180KCE ZP180KCE -46 015-04045-104 015-04045-104 015-04045-104 015-04045-104 015-04045-104 015-04045-104-58 015-04045-105 015-04045-105 015-04045-105 015-04045-105 015-04045-105 015-04045-105-17 & -8 015-0405-101 015-0405-101 N/A 015-04054-101 015-04054-101 N/A -40 015-0405-10 015-0405-10 N/A 015-04054-10 015-04054-10 N/A ZP385KCE ZP85KCE -46 015-0405-104 015-0405-104 N/A 015-04054-104 015-04054-104 N/A -58 015-0405-105 015-0405-105 N/A 015-04054-105 015-04054-105 N/A -17 & -8 015-04044-101 015-04044-101 015-04044-101 015-04044-101 015-04044-101 015-04044-101-40 015-04044-10 015-04044-10 015-04044-10 015-04044-10 015-04044-10 015-04044-10 ZP35KCE ZP35KCE -46 015-04044-104 015-04044-104 015-04044-104 015-04044-104 015-04044-104 015-04044-104-58 015-04044-105 015-04044-105 015-04044-105 015-04044-105 015-04044-105 015-04044-105-17 & -8 015-04054-101 015-04054-101 015-04054-101 015-04054-101 015-04054-101 015-04054-101-40 015-04054-10 015-04054-10 015-04054-10 015-04054-10 015-04054-10 015-04054-10 ZP85KCE ZP85KCE -46 015-04054-104 015-04054-104 015-04054-104 015-04054-104 015-04054-104 015-04054-104-58 015-04054-105 015-04054-105 015-04054-105 015-04054-105 015-04054-105 015-04054-105-17 & -8 015-04396-10 015-04396-10 015-04396-10 015-04396-10 015-04396-10 N/A -40 BITZER 015-04396-103 015-04396-103 015-04396-103 BITZER 015-04396-103 015-04396-103 N/A -46 385 015-04396-104 015-04396-104 015-04396-104 385 015-04396-104 015-04396-104 N/A -58 015-04396-105 015-04396-105 015-04396-105 015-04396-105 015-04396-105 N/A -17 & -8 015-04396-10 015-04396-10 015-04396-10 015-04396-10 015-04396-10 015-04396-10-40 BITZER 015-04396-103 015-04396-103 015-04396-103 BITZER 015-04396-103 015-04396-103 015-04396-103-46 385 015-04396-104 015-04396-104 015-04396-104 385 015-04396-104 015-04396-104 015-04396-104-58 015-04396-105 015-04396-105 015-04396-105 015-04396-105 015-04396-105 015-04396-105 3 JOHNSON CONTROLS 17
Compressor FORM 150.7-RP1 (810) COMPRESSOR (CONT'D) TABLE 3 (CONT'D) compressor part numbers (SEE FIG. 3, PAGE 16) CHILLER MODEL VOLTAGE CODE COMP. MODEL # SYSTEM 1 SYSTEM COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR #1 # #3 MODEL # #4 #5 COMPRESSOR YCRL000-50 ZP180KCE 015-04045-104 015-04045-104 N/A ZP180KCE 015-04045-104 015-04045-104 N/A YCRL030-50 ZP35KCE 015-04044-104 015-04044-104 N/A ZP180KCE 015-04045-104 015-04045-104 N/A YCRL060-50 ZP35KCE 015-04044-104 015-04044-104 N/A ZP35KCE 015-04044-104 015-04044-104 N/A YCRL0300-50 ZP85KCE 015-04054-104 015-04054-104 N/A ZP85KCE 015-04054-104 015-04054-104 N/A YCRL0345-50 ZP385KCE 015-0405-104 015-0405-104 N/A ZP85KCE 015-04054-104 015-04054-104 N/A YCRL0385-50 ZP35KCE 015-04044-104 015-04044-104 015-04044-104 ZP35KCE 015-04044-104 015-04044-104 015-04044-104 YCRL0445-50 ZP85KCE 015-04054-104 015-04054-104 015-04054-104 ZP85KCE 015-04054-104 015-04054-104 015-04054-104 YCRL0530-50 ZP385KCE 015-0405-104 015-0405-104 015-0405-104 ZP85KCE 015-04054-104 015-04054-104 015-04054-104 YCRL0610-50 ZP385KCE 015-0405-104 015-0405-104 015-0405-104 ZP385KCE 015-0405-104 015-0405-104 015-0405-104 #6 TABLE 3A compressor HEATER AND COMPRESSOR SOUND BLANKET part numbers COMPRESSOR PART NUER HEATER PART NUER QUANTITY PER COMPRESSOR SOUND BLANKET PART NUER QUANTITY PER COMPRESSOR 015-04045-xxx 05-40351-000 1 010-06507-00 1 015-04055-xxx 05-40351-000 1 010-06507-007 1 015-04044-xxx 05-3785-000 1 010-06507-001 1 015-0405-xxx 05-37853-000 1 1 010-06507-000 015-04054-xxx 05-37853-000 1 1 TABLE 3B recommended oil type ITEM REF. DESCRIPTION 1 QUART CAN (6) 1 GALLON 5 GALLON OIL s R-410A Oil, Copeland Compressor (Type 'V') Oil, Bitzer Compressor (Type 'YORK PVE')* n/a 011-00948-000 011-00949-000 011-00981-000 n/a 011-0098-000 S = Recommended Spare Parts *Note: Type 'YORK PVE' synthetic oil used on models YCRL0177 and YCRL0198 only. 18 JOHNSON CONTROLS
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Control and Power Panels FORM 150.7-RP1 (810) CONTROL PANEL AND POWER PANEL CONFIGURATIONS Power panels and option panels are offered in several different configurations using three (3) major components: 1. TERMINAL BLOCKS. CIRCUIT BREAKERS 3. NON-FUSED DISCONNECT SWITCHES The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power panels, and an options panel with no power wire termination hardware. See figures on previous page. The model pin number locations 16 and 17 would be X and X to reflect this basic combination. Identify model pin number locations 16 and 17 to identify the chiller power wiring connections and hardware listed below. PIN 16 & 17 LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS IDENTIFIERS X X Supply Terminal Block B X Supply Circuit Breaker S D Supply Non-Fused Disconnect Switch M B Multi Point Terminal Block with Separate System Circuit Breakers MODEL 60Hz required TRANSFORMER CONTROL POWER VOLTAGE TRANSFORMER KIT CODE PART NUER -17 375-7513-101-8 375-7513-10 1.0 KVA -40 375-7513-103-46 375-7513-105-50 N/A* -58 375-7513-106 * Note: The Control Transformer is standard on all 50 Hz CE models. 0 JOHNSON CONTROLS
FORM 150.7-RP1 (810) CONTROL PANEL AND POWER PANEL COMPONENTS 371-05-X 1JR-X TESTED BY-X Panel Identifier Label 4 I / O IPU CTB1 YORK CTB1 09789-1 CONTROL PANEL FIG. 4 CONTROL AND POWER PANEL IDENTIFIER LOCATION JOHNSON CONTROLS 1
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 4 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUERS, SELECT PANEL IDENTIFIER NUER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 1, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES 7-4 AND FIGS. 5A, 5B, 5C & 5D ON PAGES 4, 5, 6 & 39). Model YCRL0064 YCRL0074 YCRL0084 YCRL0096 YCRL0118 YCRL016 YCRL0156 Voltage Code Terminal Block () Circuit Breaker () Multi Point Terminal Block w/ Sep. Sys. Circuit Breakers () 17 & 8 371-051-105 371-051-311 371-051-50 40 371-051-31 371-051-5 46 371-051-106 371-051-313 371-051-51 58 371-051-314 371-051-53 17 & 8 371-051-107 371-051-317 371-051-503 40 371-051-318 371-051-53 46 371-051-108 371-051-308 371-051-513 58 371-051-30 371-051-533 17 & 8 371-051-109 371-051-35 371-051-504 40 371-051-36 371-051-54 46 371-051-110 371-051-37 371-051-514 58 371-051-38 371-051-534 17 & 8 371-0513-101 371-0513-301 371-0513-501 40 371-0513-30 371-051-51 46 371-0513-10 371-0513-303 371-051-511 58 371-0513-304 371-0513-531 17 & 8 371-051-115 371-051-351 371-051-507 40 371-051-35 371-051-57 46 371-051-116 371-051-353 371-051-517 58 371-051-354 371-051-537 17 & 8 N/A 371-0513-317 371-0513-50 40 371-0513-5 46 371-0513-106 371-0513-318 371-0513-51 58 371-0513-53 17 & 8 N/A 371-0513-31 371-0513-503 40 371-0513-115 371-0513-35 371-0513-53 46 371-0513-513 371-0513-110 371-0513-3 58 371-0513-533 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 4 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUERS, SELECT PANEL IDENTIFIER NUER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 1, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES 7-4 AND FIGS. 5A, 5B, 5C & 5D ON PAGES 4, 5, 6 & 39) Model YCRL0177 YCRL0198 Voltage Code Terminal Block () Circuit Breaker () Multi Point Terminal Block w/ Sep. Sys. Circuit Breakers () 17 & 8 N/A N/A 371-05587-501 40 371-0513-119 371-0513-36 371-05587-50 46 371-0513-37 371-05587-503 371-0513-11 58 371-0513-38 371-05587-504 17 & 8 N/A N/A 371-05587-506 40 371-0513-118 371-0513-39 371-05587-507 46 371-0513-114 371-0513-330 371-05587-508 58 371-0513-117 371-0513-331 371-05587-509 4 Model Voltage Code Efficiency (PIN 9 = H) Across the Line Start Non-Fused Disconnect (SD) Soft Start YCRL000 50 H 371-0517-701 371-0517-801 YCRL030 50 H 371-0517-70 371-0517-80 YCRL060 50 H 371-0517-703 371-0517-803 YCRL0300 50 H 371-0518-701 371-0518-801 YCRL0345 50 H 371-0518-70 371-0518-80 YCRL0385 50 H 371-0518-703 371-0518-803 YCRL0445 50 H 371-0518-705 371-0518-805 YCRL0530 50 H 371-0518-706 371-0518-806 YCRL0610 50 H 371-0518-707 371-0518-807 JOHNSON CONTROLS 3
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) 3E 3F 3Y DISPLAY KEYPAD 3E 3F ON OFF 3S FRONT VIEW FIG. 5A CONTROL PANEL components (ref. TABLE 4A, PAGE 4) 09788-1 TABLE 4A CONTROL PANEL components (SEE FIGS. 5A AND 5B, PAGES 4-5) ITEM # QTY VOLT CODE DESCRIPTION PART NUER 3A 1 All I/O & IPU Board Kit 331-0550-101 3B 1 All Fuse Block 05-34484-000 3C 1 All Fuse 05-34435-000 3D 1 All Control Transformer 05-37679-000 3E All Twist Latch 09-3445-000 3F All Twist Latch Key 09-3454-000 3Q s 1 60Hz 031-0755-001 Flash Cards 50Hz 031-0755-004 3S 1 All Switch 04-5517-000 3Y 1 All Display 031-0749-000 s = Recommended Spare Part 4 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) 371-05-X 1JR-X TESTED BY-X 3B 3C TB1 I / O IPU J15 TB TB3 1FU 10 V 1A J1 J CTB1 IPU 031-0630-X J6 J7 J8 J9 IPU I/O 031-0550-X J10 1T J14 J13 J1 J11 3A LOAD (75 VA) 1T LINE 4 TB4 YORK 3D CTB1 09789-1b FIG. 5B CONTROL PANEL components (ref. TABLE 4A, PAGE 4) JOHNSON CONTROLS 5
FORM 150.7-RP1 (810) 7 18 19 3 M C 7 6 T CAUTION OPTIONAL 6 8FU 9FU CR CR1 4A L1/U L/V L3/W 4A PE 3OL OL 1OL 3OL OL 1OL RIGHT -K1 1-K1 LEFT 4B NFDS or CB 4B 1F 1F L1/U L/V L3/W PTB I Control and Power Panels control panel and power Panel COMPONENTS (CONT'D) 1A 1A 3M 4M 5M 6M 1M M DOOR PLATE (CB / NFDS) ON 1E 1E OFF 1E A 1E 1E 1E O 1A 1A POWER OPTION PTB or NFDS or CB 1A 1A L 09791-1 FIG. 5C POWER PANEL components (ref. TABLE 6, PAGES 7-41) 6 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-051-105* YCRL0064-17 & YCRL0064-8 YCRL0064-40 YCRL0064-46 371-051-311* 371-051-50* 371-051-106* 371-051-31* 371-051-5* 371-051-106* 371-051-313* 371-051-51* Comp. Contactor (L) 1A 04-35470-000 04-35470-000 04-35470-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 Comp. Contactor (R) 1E Ground Lug 05-34088-000 05-34088-000 05-34088-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38370-000 N/A N/A 05-38364-000 N/A N/A 05-38364-000 N/A N/A A 1 Circuit Breaker N/A 04-35976-000 N/A N/A 04-3700-000 N/A N/A 04-31844-000 N/A Multiple Point Circuit Breaker N/A N/A 04-35974-000 N/A N/A 04-31843-000 N/A N/A 04-31841-000 B 1** Lug Kit N/A 05-4085-000 05-4084-000 N/A 05-34480-000 05-34478-000 N/A 05-34479-000 05-34478-000 C 1** Ground Lug 05-34086-000 05-34086-000 05-34085-000 05-34085-000 05-34089-000 05-34088-000 05-34085-000 05-34088-000 05-34088-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 4 JOHNSON CONTROLS 7
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-051-106* YCRL0064-58 YCRL0074-17 & YCRL0074-8 YCRL0074-40 371-051-314* 371-051-53* 371-051-107* 371-051-317* 371-051-503* 371-051-108* 371-051-318* 371-051-53* Comp. Contactor (L) 09-347-000 09-347-000 09-347-000 1A 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 Comp. Contactor (R) 04-35473-000 04-35473-000 04-35470-000 Ground Lug (L) 1E 4 05-34455-000 05-34455-000 05-34455-000 05-34088-000 05-34088-000 05-34088-000 05-34455-000 05-34455-000 05-34455-000 Ground Lug (R) 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38364-000 N/A N/A 05-38370-000 N/A N/A 05-38364-000 N/A N/A A 1 Circuit Breaker N/A 04-31844-000 N/A N/A 04-35976-000 N/A N/A 04-3700-000 N/A Multiple Point Circuit Breaker N/A N/A 04-31840-000 N/A N/A 04-35974-000 N/A N/A 04-31844-000 B 1** Lug Kit N/A 05-34479-000 05-34478-000 N/A 05-4085-000 05-4084-000 N/A 05-34480-000 05-34479-000 C 1** Ground Lug 05-34085-000 05-34088-000 05-34088-000 05-34086-000 05-34086-000 05-34085-000 05-34085-000 05-34089-000 05-34088-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 8 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-051-108* YCRL0074-46 YCRL0074-58 YCRL0084-17 & YCRL0084-8 371-051-308* 371-051-513* 371-051-108* 371-051-30* 371-051-533* 371-051-109* 371-051-35* 371-051-504* Comp. Contactor (L) 1A 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-347-000 04-347-000 04-347-000 Comp. Contactor (R) 1E 4 Ground Lug 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34088-000 05-34088-000 05-34088-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38364-000 N/A N/A 05-38364-000 N/A N/A 05-38370-000 N/A N/A A 1 Circuit Breaker N/A 04-31649-000 N/A N/A 04-31844-000 N/A N/A 04-35976-000 N/A Multiple Point Circuit Breaker N/A N/A 04-3184-000 N/A N/A 04-31840-000 N/A N/A 04-35974-000 B 1** Lug Kit N/A 05-34479-000 05-34478-000 N/A 05-34479-000 05-34478-000 N/A 05-4085-000 05-4084-000 C 1** Ground Lug 05-34085-000 05-34088-000 05-34088-000 05-34085-000 05-34088-000 05-34088-000 05-34086-000 05-34086-000 05-34085-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 4 JOHNSON CONTROLS 9
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-051-110* YCRL0084-40 YCRL0084-46 YCRL0084-58 371-051-36* 371-051-54* 371-051-110* 371-051-37* 371-051-514* 371-051-110* 371-051-38* 371-051-534* Comp. Contactor (L) 1A 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 Comp. Contactor (R) 1E 4 Ground Lug 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38364-000 N/A N/A 05-38364-000 N/A N/A 05-38364-000 N/A N/A A 1 Circuit Breaker N/A 04-3700-000 N/A N/A 04-31649-000 N/A N/A 04-31844-000 N/A Multiple Point Circuit Breaker N/A N/A 04-31844-000 N/A N/A 04-3184-000 N/A N/A 04-31840-000 B 1** Lug Kit N/A 05-34480-000 05-34479-000 N/A 05-34479-000 05-34478-000 N/A 05-34479-000 05-34478-000 C 1** Ground Lug 05-34085-000 05-34089-000 05-34088-000 05-34085-000 05-34088-000 05-34088-000 05-34085-000 05-34088-000 05-34088-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 30 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-0513-101* YCRL0096-17 & YCRL0096-8 YCRL0096-40 YCRL0096-46 371-0513-301* 371-0513-501* 371-0513-10* 371-0513-30* 371-0513-51* 371-0513-10* 371-0513-303* 371-0513-511* Comp. Contactor (L) 1A 09-347-000 09-347-000 04-35470-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 Comp. Contactor (R) 1E 4 Ground Lug 05-34088-000 05-34088-000 05-34088-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 04-35977-000 *** N/A N/A 05-38370-000 N/A N/A 05-38370-000 N/A N/A A 1 Circuit Breaker N/A 04-35976-000 N/A N/A 04-35974-000 N/A N/A 04-35974-000 N/A Multiple Point Circuit Breaker N/A N/A 04-35974-000 N/A N/A 04-31649-000 N/A N/A 04-31843-000 B 1** Lug Kit 05-4086-000 05-4086-000 05-4084-000 N/A 05-4084-000 05-34479-000 N/A 05-4084-000 05-34478-000 C 1** Ground Lug 05-34089-000 05-34089-000 05-34085-000 05-34086-000 05-34085-000 05-34088-000 05-34086-000 05-34085-000 05-34088-000 L 1 Handle 04-31880-000 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") 04-31879-000 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 ***Service Note: Due to size constraints, a Non-Fused Disconnect Switch (part *Service Note: number 04-35977-000) is used in place of the Terminal Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in Block option on panel 371-0513-101. the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 4 JOHNSON CONTROLS 31
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-0513-10* YCRL0096-58 YCRL0118-17 & YCRL008 YCRL0118-40 371-0513-304* 371-0513-531* 371-051-115* 371-051-351* 371-051-507* 371-051-116* 371-051-35* 371-051-57* Comp. Contactor (L) 04-35473-000 04-35473-000 04-35473-000 1A 04-35467-000 04-35467-000 04-35467-000 04-3494-000 04-3494-000 04-3494-000 Comp. Contactor (R) 04-35470-000 04-35470-000 04-35470-000 1E 4 Ground Lug 05-34455-000 05-34455-000 05-34455-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38370-000 N/A N/A 05-38364-000 N/A N/A 05-38370-000 N/A N/A A 1 Circuit Breaker N/A 04-35974-000 N/A N/A 05-3445-000 N/A N/A 04-35976-000 N/A Multiple Point Circuit Breaker N/A N/A 04-31843-000 N/A N/A 04-35976-000 04-35974-000 N/A N/A 04-35974-000 Lug Kit (L) 05-4085-000 B 1** N/A 05-4084-000 05-34478-000 N/A 05-34414-000 N/A 05-4085-000 05-4084-000 Lug Kit (R) 05-4084-000 Ground Lug (L) 05-34086-000 C 1** 05-34086-000 05-34085-000 05-34088-000 05-34085-000 05-34086-000 05-34086-000 05-34086-000 05-34085-000 Ground Lug (R) 05-34085-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 3 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-051-116* YCRL0118-46 YCRL0118-58 YCRL016-17 & YCRL016-8 371-051-353* 371-051-517* 371-051-116* 371-051-354* 371-051-537* N/A 371-0513-317* 371-0513-50* Comp. Contactor (L) 04-35473-000 04-35473-000 04-35473-000 04-35473-000 04-35473-000 04-35473-000 1A 09-347-000 09-347-000 Comp. Contactor (R) 04-35470-000 04-35470-000 04-35470-000 04-35470-000 04-35470-000 04-35470-000 1E 4 Ground Lug 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38370-000 N/A N/A 05-38370-000 N/A N/A N/A N/A A 1 Circuit Breaker N/A 04-35974-000 N/A N/A 04-35974-000 N/A 05-3444-000 N/A Multiple Point Circuit Breaker N/A N/A 04-35974-000 04-31649-000 N/A N/A 04-31844-000 04-31843-000 N/A 04-35976-000 05-4084-000 05-34479-000 B 1** Lug Kit N/A 05-4084-000 N/A 05-4084-000 05-34479-000 05-34478-000 05-34481-000 05-4085-000 N/A 05-34085-000 C 1** Ground Lug 05-34086-000 05-34085-000 05-34086-000 05-34085-000 05-34088-000 05-34086-000 05-34086-000 05-34088-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 4 JOHNSON CONTROLS 33
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-0513-106* YCRL016-40 YCRL016-46 YCRL016-58 371-0513-318* 371-0513-5* 371-0513-106* 371-0513-318* 371-0513-51* 371-0513-106* 371-0513-318* 371-0513-53* Comp. Contactor (L) 1A 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 04-35467-000 Comp. Contactor (R) 1E 4 Ground Lug 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38370-000 N/A N/A 05-38370-000 N/A N/A 05-38370-000 N/A N/A A 1 Circuit Breaker N/A 04-35974-000 N/A N/A 04-35974-000 N/A N/A 04-35974-000 N/A Multiple Point Circuit Breaker N/A N/A 04-31649-000 N/A N/A 04-31844-000 N/A N/A 04-31843-000 B 1** Lug Kit N/A 05-4084-000 05-34479-000 N/A 05-4084-000 05-34479-000 N/A 05-4084-000 05-34478-000 C 1** Ground Lug 05-34086-000 05-34085-000 05-34088-000 05-34086-000 05-34085-000 05-34088-000 05-34086-000 05-34085-000 05-34088-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 34 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description N/A YCRL0156-17 & YCRL0156-8 YCRL0156-40 YCRL0156-46 371-0513-31* 371-0513-503* 371-0513-115* 371-0513-35* 371-0513-53* 371-0513-110* 371-0513-3* 371-0513-513* Comp. Contactor (L) 1A 04-3494-000 09-347-000 09-347-000 04-35470-000 04-35470-000 04-35470-000 04-35467-000 Comp. Contactor (R) 1E 4 Ground Lug 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block*** N/A 04-35977-000 N/A N/A 05-38370-000 N/A N/A A 1 Circuit Breaker N/A N/A 04-35976-000 N/A N/A 04-35976-000 N/A Multiple Point Circuit Breaker 05-35976-000 N/A N/A 04-35974-000 N/A N/A 04-35974-000 B 1** Lug Kit N/A NO RAM INFO AS OF 07/01/10 05-4085-000 N/A 05-4086-000 05-4084-000 N/A 05-4085-000 05-4084-000 C 1** Ground Lug 05-34086-000 05-34086-000 05-34089-000 05-34085-000 05-34086-000 05-34086-000 05-34085-000 L 1 Handle 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 ***Service Note: Due to size constraints, a Non-Fused Disconnect Switch (part *Service Note: number 04-35977-000) is used in place of the Terminal Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in Block option on panel 371-0513-101. the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 4 JOHNSON CONTROLS 35
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-0513-110* YCRL0156-58 YCRL0177-17 & YCRL0177-8 YCRL0177-40 371-0513-3* 371-0513-533* N/A N/A 371-05587-501* 371-0513-119* 371-0513-36* 371-05587-50* Comp. Contactor (L) 1A 4 04-35470-000 04-35470-000 04-35467-000 04-3494-000 LC1D115F7 LC1D115F7 Comp. Contactor (R) 1E 4 Ground Lug 05-34088-000 05-34088-000 05-34455-000 05-34088-000 05-34088-000 05-34088-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block 05-38370-000 N/A N/A N/A 05-38364-000 N/A A 1 Circuit Breaker N/A 04-35976-000 N/A N/A N/A N/A Multiple Point Circuit Breaker N/A N/A 04-31844-000 04-35976-000 N/A 04-3700-000 04-35974-000 B 1** Lug Kit N/A 05-4085-000 05-34479-000 05-4085-000 N/A N/A N/A C 1** Ground Lug 05-34086-000 05-34086-000 05-34088-000 05-34086-000 05-34085-000 NO RAM INFO AS OF 07/01/10 05-34480-000 05-4084-000 05-34089-000 05-34085-000 L 1 Handle N/A 04-31880-000 04-31880-000 04-31880-000 N/A 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 04-31879-000 N/A 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 043556-000 043556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-0107-000 031-0107-000 031-0107-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 36 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-0513-11* YCRL0177-46 YCRL0177-58 YCRL0198-17 & YCRL0198-8 371-0513-37* 371-05587-503* 371-0513-11* 371-0513-38* 371-05587-504* N/A N/A 371-05587-506* Comp. Contactor (L) 1A 5 LC1D80G7 LC1D80G7 04-34310-000 LC1D80G7 04-35467-000 04-34309-000 04-3494-000 Comp. Contactor (R) 1E 5 Ground Lug 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34455-000 05-34088-000 05-34088-000 1F 5 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 6 Terminal Block 05-38370-000 N/A N/A 05-38370-000 N/A N/A N/A A 1 Circuit Breaker N/A 04-35976-000 N/A N/A 04-35974-000 N/A N/A Multiple Point Circuit Breaker N/A N/A 04-31851-000 04-31844-000 N/A N/A 04-31649-000 04-31649-000 04-35976-000 05-34480-000 B 1** Lug Kit N/A 05-4085-000 05-34479-000 N/A 05-4084-000 05-34479-000 05-4085-000 N/A N/A 05-34089-000 C 1** Ground Lug 05-34086-000 05-34086-000 05-34086-000 05-34085-000 05-34088-000 05-34086-000 05-34088-000 L 1 Handle N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 04-31880-000 M 1 Shaft (8.86") N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-0107-000 031-0107-000 031-0107-000 031-0107-000 031-0107-000 031-0107-000 031-0107-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS JOHNSON CONTROLS 37
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIG. 5C, PAGES 6) Item Qty Description 371-0513-118* YCRL0198-40 YCRL0198-46 YCRL0198-58 371-0513-39* 371-05587-507* 371-0513-114* 371-0513-330* 371-05587-508* 371-0513-117* 371-0513-331* 371-05587-509* Comp. Contactor (L) 1A LC1D115F7 LC1D115F7 LC1D80G7 LC1D80G7 04-34310-000 04-35467-000 04-35467-000 04-34309-000 Comp. Contactor (R) 1E 4 Ground Lug 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34455-000 05-34455-000 05-34088-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 3 Terminal Block N/A N/A 05-38370-000 N/A N/A 05-38370-000 N/A N/A A 1 Circuit Breaker 05-3445-000 N/A N/A 04-35976-000 N/A N/A 04-35976-000 N/A Multiple Point Circuit Breaker N/A 04-35974-000 N/A N/A 04-31851-000 N/A N/A 04-31649-000 B NO RAM INFO 1** Lug Kit 05-34414-000 05-4084-000 N/A 05-4086-000 05-34480-000 N/A 05-4085-000 05-34479-000 AS OF 07/01/10 C 1** Ground Lug 05-34086-000 05-34085-000 05-34086-000 05-34089-000 05-34089-000 05-34086-000 05-34086-000 05-34088-000 L 1 Handle 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 N/A 04-31880-000 04-31880-000 M 1 Shaft (8.86") 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 N/A 04-31879-000 04-31879-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-0107-000 031-0107-000 031-0107-000 031-0107-000 031-0107-000 031-0107-000 031-0107-000 031-0107-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 **Service Note: Quantity of Ground Lugs for Multiple Point Circuit Breaker units. *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT CIRCUIT BREAKER * MULTI POINT CIRCUIT BREAKERS 38 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) 4A LEFT 4B POWER OPTION PTB or NFDS or CB 1A 1A 09791-6 FIG. 5D POWER PANEL components - SOFT START (ref. TABLE 6, PAGES 37-41) 4 4A RIGHT 4B JOHNSON CONTROLS 39
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIGS. 5C AND 5D, PAGES 6 AND 39) Item Qty Description 371-0517-701* SD (ATL) YCRL000-50 YCRL030-50 YCRL060-50 371-0517-801* SD (YD) 371-0517-70* SD (ATL) 371-0517-80* SD (YD) 371-0517-703* SD (ATL) 371-0517-803* SD (YD) Comp. Contactor (L) 04-3546-000 04-3546-000 1A 04-35459-000 04-35459-000 04-3546-000 04-3546-000 Comp. Contactor (R) 04-35459-000 04-35459-000 1E 4 Ground Lug 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 A 1 NF Disconnect Switch 04-31888-000 04-31888-000 04-31888-000 04-31888-000 04-31888-000 04-31888-000 B 1 Lug Kit 05-34479-000 05-34479-000 05-34479-000 05-34479-000 05-34479-000 05-34479-000 C 1 Ground Lug 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 05-34088-000 L 1 Handle 04-31880-000 04-31880-000 04-31880-000 04-31880-000 04-31880-000 04-31880-000 M 1 Shaft (8.86") 04-31879-000 04-31879-000 04-31879-000 04-31879-000 04-31879-000 04-31879-000 Manual Starter (L) 04-31816-000 04-31816-000 4A 4 04-33183-000 04-33183-000 04-31816-000 04-31816-000 Manual Starter (R) 04-33183-000 04-33183-000 4 Auxiliary Contact (L) 04-31814-000 04-31814-000 4B 04-33176-000 04-33176-000 04-31814-000 04-31814-000 Auxiliary Contact (R) 04-33176-000 04-33176-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 9 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 30 Fuse, Time Delay 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 31 Power Relay N/A 04-36701-000 N/A 04-36701-000 N/A 04-36701-000 3 Ground Lug N/A 05-34455-000 N/A 05-34455-000 N/A 05-34455-000 33 Surge Suppressor N/A 031-00808-000 N/A 031-00808-000 N/A 031-00808-000 SD* SINGLE POINT NON-FUSED DISCONNECT SWITCH *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. 40 JOHNSON CONTROLS
FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIGS. 5C AND 5D, PAGES 6 AND 39) Item Qty Description 371-0518-701* SD (YTL) YCRL0300-50 YCRL0345-50 YCRL0385-50 371-0518-801* SD (YD) 371-0518-70* SD (ATL) 371-0518-80* SD (YD) 371-0518-703* SD (ATL) 371-0518-803* SD (YD) Comp. Contactor (L) 04-35470-000 04-35470-000 1A 04-35467-000 04-35467-000 04-3546-000 04-3546-000 Comp. Contactor (R) 04-35467-000 04-35467-000 Ground Lug (L) 05-34088-000 05-34088-000 1E 4 05-34455-000 05-34455-000 05-34455-000 05-34455-000 Ground Lug (R) 05-34455-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 A 1 NF Disconnect Switch 04-35975-000 04-35975-000 04-35975-000 04-35975-000 04-35975-000 04-35975-000 B 1 Lug Kit 05-4084-000 05-4084-000 05-4084-000 05-4084-000 05-4084-000 05-4084-000 C 1 Ground Lug 05-34085-000 05-34085-000 05-34085-000 05-34085-000 05-34085-000 05-34085-000 L 1 Handle 04-31880-000 04-31880-000 04-31880-000 04-31880-000 04-31880-000 04-31880-000 M 1 Shaft (8.86") 04-31879-000 04-31879-000 04-31879-000 04-31879-000 04-31879-000 04-31879-000 4A 4 Manual Starter 05-34488-000 05-34488-000 05-34488-000 05-34488-000 04-31816-000 04-31816-000 4B 4 Auxiliary Contact 04-31814-000 04-31814-000 04-31814-000 04-31814-000 04-31814-000 04-31814-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 9 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 30 Fuse, Time Delay 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 31 Power Relay N/A 04-36701-000 N/A 04-36701-000 N/A 04-36701-000 3 Ground Lug N/A 05-34455-000 N/A 05-34455-000 N/A 05-34455-000 33 Surge Suppressor N/A 031-00808-000 N/A 031-00808-000 N/A 031-00808-000 SD* SINGLE POINT NON-FUSED DISCONNECT SWITCH *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. JOHNSON CONTROLS 41
Control and Power Panels FORM 150.7-RP1 (810) control panel and power Panel COMPONENTS (CONT'D) TABLE 5 (CONT'D) CONTROL AND POWER PANEL components (SEE FIGS. 5C AND 5D, PAGES 6 AND 39) Item Qty Description 371-0518-705* SD (ATL) YCRL0445-50 YCRL0530-50 YCRL0610-50 371-0518-805* SD (YD) 371-0518-706* SD (YTL) 371-0518-806* SD (YD) 371-0518-707* SD (ATL) 371-0518-807* SD (YD) Comp. Contactor (L) 04-35470-000 04-35470-000 1A 04-35467-000 04-35467-000 04-35470-000 04-35470-000 Comp. Contactor (R) 04-35467-000 04-35467-000 Ground Lug (L) 05-34088-000 05-34088-000 1E 4 05-34455-000 05-34455-000 05-34088-000 05-34088-000 Ground Lug (R) 05-34455-000 05-34455-000 1F Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 A 1 NF Disconnect Switch 04-35977-000 04-35977-000 04-35977-000 04-35977-000 04-35977-000 04-35977-000 B 1 Lug Kit 05-4085-000 05-4085-000 05-4085-000 05-4085-000 05-4086-000 05-4086-000 C 1 Ground Lug 05-34086-000 05-34086-000 05-34086-000 05-34086-000 05-34089-000 05-34089-000 L 1 Handle 04-31880-000 04-31880-000 04-31880-000 04-31880-000 04-31880-000 04-31880-000 M 1 Shaft (8.86") 04-31879-000 04-31879-000 04-31879-000 04-31879-000 04-31879-000 04-31879-000 4A 4 Manual Starter 05-34488-000 05-34488-000 05-34488-000 05-34488-000 05-34488-000 05-34488-000 4B 4 Auxiliary Contact 04-31814-000 04-31814-000 04-31814-000 04-31814-000 04-31814-000 04-31814-000 6 Control Relay 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 04-3556-000 7 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 18 1 Fuse Block 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 05-35667-000 19 1 Fuse 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 3 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 8 1 Ground Bar 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 05-35685-000 9 1 Control Transformer 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 05-39400-000 30 Fuse, Time Delay 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 05-37653-000 31 Power Relay N/A 04-36701-000 N/A 04-36701-000 N/A 04-36701-000 3 Ground Lug N/A 05-34455-000 N/A 05-34455-000 N/A 05-34455-000 33 Surge Suppressor N/A 031-00808-000 N/A 031-00808-000 N/A 031-00808-000 SD* SINGLE POINT NON-FUSED DISCONNECT SWITCH *Service Note: Locate the PANEL NUER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #4), then refer to the appropriate parts list for that number. Or, identify PIN number positions 16 and 17 on unit identification plate (See example on Page 4) then compare to table at right for power configuration options. 4 JOHNSON CONTROLS
FORM 150.7-RP1 (810) 4 This page intentionally left blank JOHNSON CONTROLS 43
Wiring Harnesses FORM 150.7-RP1 (810) SENSOR HARNESSES SYSTEM #1 3 100 COMPR. #/1-M COMPR. #1/1-M1 10 BLCT (LWT) BECT (EWT) 1-YLLSV (1LLSV) 11 1 10 67816-00d FIG. 6A SENSOR HARNESSES (ref. TABLE 6, PAGE 47) 44 JOHNSON CONTROLS
FORM 150.7-RP1 (810) SENSOR HARNESSes (CONT'D) SYSTEM # 4 5 COMPR. #5/-M COMPR. #4/-M1 103 101 67816-00e FIG. 6B SENSOR HARNESSES (ref. TABLE 6, PAGE 47) JOHNSON CONTROLS 45
Wiring Harnesses FORM 150.7-RP1 (810) SENSOR HARNESSes (CONT'D) SYSTEM # SENSORS YLLSV (LLSV) 67816-00f FIG. 6C SENSOR HARNESSES (ref. TABLE 6, PAGE 47) 46 JOHNSON CONTROLS
FORM 150.7-RP1 (810) SENSOR HARNESSes (CONT'D) TABLE 6 SENSOR harness WIRING (see figs. 6A, 6B and 6C, pages 44-46) Plug Detail 4 8 3 1 6 5 4 9 8 7 3 7 6 1 5 1 1110 9 4 8 3 7 6 1 5 1 1110 9 DIN CONNECTOR DIN CONNECTOR Plug and Pin P/N Plug = 05-119-000 Pin = 05-19673-000 Plug = 05-8383-001 Pin = 05-8386-000 Plug = 05-8383-001 Pin = 05-8386-000 Plug "P" No. MICRO P6 MICRO P7 MICRO P9 Plug = 05-37876-000 SOLENOID Plug = 05-37876-000 SOLENOID UNIT SENSOR WIRING Plug Wire Pin Color No. 7 Black 4 Red 1 Drain 8 Black 5 Red Drain 5 Red 10 White 9 Black 1 Drain 6 Red 11 White 7 Black Drain 5 Red 10 White 9 Black 1 Drain 6 Red 11 White 7 Black Drain Red Blue Yellow/ Green Red Blue Yellow/ Green Cable # N/A N/A N/A 3 N/A N/A N/A 4 10 11 100 10 101 103 1 Function Leaving Water Temperature LWT Entering Water Temperature EWT System #1 Suction Pressure System #1 Discharge Pressure System # Suction Pressure System # Discharge Pressure System #1 Liquid Line Solenoid Valve System # Liquid Line Solenoid Valve System #1 High Pressure Cut Out System # High Pressure Cut Out Harness Assembly Part Number 05-4073-009 05-4073-010 575-67811-300 575-67811-30 575-67811-301 575-67811-303 575-67811-01 575-67811-0 575-67811-03 575-67811-04 5 JOHNSON CONTROLS 47
Wiring Harnesses FORM 150.7-RP1 (810) TRANSDUCERS, CUT-OUTS AND TEMP SENSORS SYS. #1 SUCTION PRESS. 1-BSP (S1SP) SYSTEM #1 SYS. #1 1-FHP1 (1HPCO) 5 4 COMPR. #/1-M COMPR. #1/1-M1 3 SYS. #1 1-BDP (S1DP) 1 BECT (EWT) 1 BLCT (LWT) 67816-00dd fig. 7A TRANSDUCERS, CUT-OUTS AND temp sensors (ref. table 7, PAGE 50) 48 JOHNSON CONTROLS
FORM 150.7-RP1 (810) transducers, CUT-OUTS and temp sensors (CONT'D) SYS. # SUCTION PRESS. -BSP (SSP) 4 SYSTEM # SYS. # -FHP1 (HPCO) 5 5 COMPR. #5/-M COMPR. #4/-M1 3 SYS. # -BDP (SDP) 67816-00ee fig. 7B TRANSDUCERS AND temp sensors (ref. table 7, PAGE 50) JOHNSON CONTROLS 49
Wiring Harnesses FORM 150.7-RP1 (810) transducers, CUT-OUTS and temp sensors (CONT'D) TABLE 7 transducers, temp sensors AND HIGH PRESSURE CUT-OUT SWITCH (see figs. 7A AND 7B, PAGES 48 AND 49) Item # Quantity Description Voltage Code Part Number 1 s 1 Sensor, Water Temp. (EWT) 1 Sensor, Water Temp. (LWT) All 05-9964-000 - Compound, Heat Conductive All 013-00898-000 3 s 1 per system Transducer, Discharge Pressure (0-650psi) All 05-41756-003 4 s 1 per system Transducer, Suction Pressure (0-400psi) All 05-41756-00 5 1 per system High Pressure Cut Out Switch All 05-41535-000 s = Recommended Spare Part 50 JOHNSON CONTROLS
FORM 150.7-RP1 (810) TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS field replacement part numbers C BLK - PIN A (GND) RED - PIN B (SUPPLY) WHT - PIN C (OUTPUT) 1 A B A B 3 C 5 Item No. Location Description Pins Part Number 1 Transducer (0-00 PSIS) 05-41756-001 (0-400 PSIS) 05-41756-00 3 Pin (0-650 PSIS) 05-41756-003 End (0-150 PSIS) 05-41756-004 (0-175 PSIS) 05-41756-005 Plug Connector 3 Pin 05-41761-000 Wire Harness 3 Contact Pins End 05-4181-000 8 7 4 5 049-c 9 6 Item No. Location Description Pins Part Number 4 Plug Connector 05-8948-000 Temperature Pin 5 Contact Pins 05-8949-000 Sensor End 6 Rubber Collar 05-8950-000 7 Plug Connector 05-8951-000 Pin 8 Wire Harness Contact Pins 05-895-000 End 9 Rubber Collar 05-8950-000 FIG. 8 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORs - FIELD REPLACEMENT PART NUERS JOHNSON CONTROLS 51