Technical Data Book. Door Operators. Commercial & Industrial. Edition V0

Technical Data Book Commercial & Industrial Door Operators Edition 2008-01-11 V0

Table of Contents Page(s) Accessory Wiring... Hardwired Operators... 3-4 Symptoms & Solutions... General - Hardwired Operators... 5-6 Symptoms & Solutions... Mechanical - Hardwired Operators... 7 Sprocket Selection Charts...Sectional & Rolling Steel Doors & Grilles... 8 Accessory Wiring... ECB BOARD060 Operators... 9-11 ECB Settings...Program & Mode Settings BOARD060... 12-13 Symptoms & Solutions... ECB BOARD060... 14-16 Electrical Wiring Diagrams Operator Wiring Diagram n o OMJ/OMH - 1 Phase... OPERA11MD-W...17 OMJ/OMH - 1 Phase, Timer to close... OPERA12MD-W... 18 OPJ/OPH/OSH - 1 Phase... OPERA11W... 19 OPJ/OPH/OSH - 3 Phase... OPERA31JW... 20 OPJ/OPH/OSH - 1 Phase, Timer to close... OPERA12W... 21 OPJ/OPH/OSH - 3 Phase, Timer to close... OPERA32JW... 22 OGH - 1 Phase...OPERA11W-GH... 23 OGH - 3 Phase...OPERA31JW-GH... 24 OGH - 1 Phase, Timer to close... OPERA12W-GH... 25 OGH - 3 Phase, Timer to close... OPERA32JW-GH... 26 MLT - 1 Phase... MLTC2RES-W... 27 MGH/MGT/MTH/MTBH/MSLD/MGSLD - 1 Phase...M11MAB-W...28 MGH/MGT/MTH/MTBH/MSLD/MGSLD - 3 Phase...M31MABJJ-W...29 MGH/MGT/MTH/MTBH/MSLD/MGSLD - 1 Phase, Timer to close... M12MAB-W... 30 MGH/MGT/MTH/MTBH/MSLD/MGSLD - 3 Phase, Timer to close... M32MABJJ-W... 31 MGH/MGT/MTH/MTBH/MSLD/MGSLD - 1 Phase, Timer to close & Warning Lights... M13MAB-W... 32 MGH/MGT/MTH/MTBH/MSLD/MGSLD - 3 Phase, Timer to close & Warning Lights... M33MABJJ-W... 33 OPJ/OPH/OHJ/OSH/OGH BOARD060-1 Phase... B60-OPE11-N1... 34 OPJ/OPH/OHJ/OSH/OGH BOARD060-3 Phase... B60-OPE33-N1... 35 MGH/MGT/MGSLD BOARD060-1 Phase...B60-MGH11-N1... 36 MGH/MGT/MGSLD BOARD060-3 Phase...B60-MGH33-N1... 37 MTH/MTBH/MSLD BOARD060-1 Phase... B60-MTBH11-N1... 38 MTH/MTBH/MSLD BOARD060-3 Phase... B60-MTBH33-N1... 39 OPJ/OPH/OSH/MTH/MTBH/MGH/MGT/MGSLD, BOARD060-1 Phase NEMA4...B60-11-N4... 40 OPJ/OPH/OSH/MTH/MTBH/MGH/MGT/MGSLD, BOARD060-3 Phase NEMA4...B60-33-N4... 41 1

Table of Contents Mechanical Exploded Views Page(s) Jackshaft Operators Trolley Operators OMJ...42 OMH...43 OPJ...44 OPJW/C...45 OHJ...46 OPH... 47 OPHW/C... 48 OSH... 49 OSHW/C... 50 OGH 1PH - 1HP...51 OGH 1PH - 1.5HP to 2HP...52 MGH up to 1.5HP...53 MLT...54 MTH... 55 MTBH...56 MGT... 57 Notes... 58 For mechanical exploded view drawings of obsolete models, please consult our TDB addendum. 2

Accessory y Wiring g Hardwired POWER SUPPLY 115/208/230 VAC 1Ph.60 Hz 3 Open only 4 White Green 208/230/ 460/575 VAC 3Ph.60Hz 7 Open/Close 8 3 6 PULLCORD003 STATION020 AIRSWITCH009 2-wire Electrical Sensing Edges Open NC NO Red Jumper must be removed if a station with a stop button is also connected Close NC NO Stop NC NO Yellow STATION031 Adjustment AIRSWITCH007 KEYSWITCH019 3

Accessory Wiring Hardwired 1 9 6 3 1 9 PHOTO044 Black & White Black & White White PHOTO008 White NOTE PHOTO051 PHOTO038 Blue Brown Orange White 1 9 3 6 Interface Module Jumper (TK8200) Always set the jumper located inside the InterfaceModuleon N.O (Normally Open) FOR MOMENTARY CONTACT TO CLOSE (B2 WIRING), PLEASE REFER TO INSTRUCTION BELOW Warning: Motorized doors can cause serious injuries or death. Manaras strongly recommends the use of entrapment protection systems, especially in the case of momentary contact to close such as with B2 wiring or timer to close. For heavy-duty operators (MJ, MJH, Opera-H, Opera-J, MSJ,GH,MGH,MTH,MTBH,MGT,MSLDandMGSLD) For medium-duty operators (MLJ,MLH,MLT and Opera-MJ & Opera-MH) C2 B2 C2 B2 4

Symptoms & Solutions Hardwired Operators General SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Door will not respond to "open" or "close" pushbuttons. Motor has overworked and the overload thermal protection has tripped. Circuit breaker tripped (if used).! Reset circuit breaker. Fuse is blown. Transformer is defective.! Test and replace if needed. Defective "stop" push-button.! Test and replace if needed. Loose connection in one of the pushbuttons.! Press reset button located for a single-phase operator.! For a three-phase operator, the thermal switch is inside the motor, let the motor cool and restart operator. Is the door unbalanced?! Replace fuse. If control circuit fuse keeps blowing: disconnect all external devices. Leave power terminals connected. (Remove power-to-power terminals). Run the operator artificially by using jumpers and shorting out the appropriate terminals as indicated in the Start-Up and Testing Guide. Then reconnect the various external devices one by one until you find the one causing the short to ground.! OR: If you have an ohmmeter, use it to check all incoming wires for continuity to ground. The meter should read infinity in all instances. If there is conduction between any control circuit wire and ground, this indicates a leak to ground and this is why the control circuit fuse blows when power is applied.! In some cases, the trouble is intermittent: i.e. the fuse blows at certain times. This problem is difficult to detect, but again: disconnect all wires going to external devices, and run the operator: if the fuse doesn t blow, this indicates the trouble resides outside the operator.! Verify, tighten or replace. Defective "open" or "close" push-button.! Test and replace if needed. Door won t respond to "open" command, but will respond to "close" command. Door won t respond to "close" command, but will respond to "open" command. Door moves in wrong direction with a three-phase motor. Door closes by itself and operator doesn t shut-off at the end of closing travel. Door opens by itself and operator does not shut-off at the end of opening travel. Stop button doesn t stop the door. Defective "open" push-button.! Test and replace if needed. Defective "open" limit switch.! Test and replace if needed. Loose wire on "open" push-button, "open" limit switch or coil of open contactor.! Verify, tighten or replace. Defective "close" push-button.! Test and replace if needed. Defective close limit switch.! Adjust and replace if needed. Loose wire on close push-button, close limit switch or coil of close contactor.! Verify, tighten or replace. Incorrect phasing.! Interchange any two power leads. "Close" contactor is defective.! Verify and replace. "Close" limit switch is defective.! Verify and replace. Open relay is defective for light duty. Open contactor is defective for standard operator.! Verify and replace. "Open" limit switch is defective.! Verify and replace. Two push-button station.! Correct wiring. Bad stop button.! Check and replace. 5

Symptoms & Solutions Hardwired Operators General SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Pneumatic hose is broken.! Replace or adjust. Bad advanced close limit switch.! Check and replace. Sensing edge does not reverse door. Bad advanced open limit switch.! Check and replace. Bad reversing relay.! Check and replace. Bad airswitch.! Replace or adjust. Bad wiring.! Check and correct wiring. Safety doesn t reverse but stops. Reversing devices will open the door when the door is closed. When door closes it reverses to fully open after it hits the floor. Motor runs always in same direction Motor hums, starts when spun. Motor works directly from contactor but not from PBS (single phase). Motor fails to shut off at fully closed or opened positions. Bad advanced open switch.! Check and replace. Bad reversing relay.! Check and replace. The advanced close limit switch is defective. The advanced close limit switch is not being engaged by travelling cam. The advanced close limit switch is defective. The advanced close limit switch is not being engaged by travelling cam. A "Close" command is being given.! Check and replace.! The advanced close limit switch needs to be adjusted just slightly ahead of the end of travel close limit switch.! Replace.! The advanced close limit switch needs to be adjusted just slightly ahead of the end of travel Close limit switch.! Check "Close" push-button or any closing device for shortcircuit. Contactor connection.! Check and rectify contactor connection. Capacitor defective.! Replace. Bad motor relay.! Replace. Defective limit switch. Limit cams are not adjusted.! Verify and adjust. Limit drive chain broken.! Replace. Loose sprocket on limit shaft.! Tighten setscrew.! Operate limit switch manually while door is moving. If door does not stop, replace switch. Limit shaft does not rotate.! Verify and replace accordingly. Motor turns but door does not move. Motor hums or does not run and trip breaker. Limit switches do not hold their setting. Radio-control does not function or hesitates for 10 seconds before working. Radio opens but does not close. Sprocket key is missing.! Replace. Drive chain is broken.! Replace. Clutch is slipping.! Adjust clutch tension. Door locked or jammed.! Verify manual operation of door. Dead phase (three-phase supply).! Check power supply, fuses on each phase. Brake does not release.! Check wires to solenoid brake. Verify and adjust brake tension. Check solenoid. Loose drive or limit chain allows chain to jump sprocket teeth.! Adjust chain to proper tension. Limit cam retainer not engaging slots in limit cams.! Be sure retainer is in slots of BOTH cams. Limit cams are binding on shaft threads, which allows them to jump position on retainer.! Lubricate shaft threads. Limit cams should turn freely. Limit shaft has a light.! Verify and adjust. It is normal for a radio receiver to take up to 10 seconds to "warm-up" before being fully operational. Therefore, when applying power for the first time, the radio-control will take 10 seconds before becoming fully operational. Bad advanced limit switch.! Replace.! Protocol code pins of the transmitter and receiver must be the same. Press on the transmitter and listen to the receiver: You should hear a faint click. The transmitter battery may be dead or your receiver may need servicing. To test for radio-control function, short out momentarily terminals 7 and 8 on the terminal strip. Operator should function normally. 6

Symptoms & Solutions Hardwired Operators Operator works but the door doesnít move. Limits are not respected. Stop distance of the door is too long. After a manual operation, the operator doesnít want to restart. After a maintenance check involving movement of the (Opera) control box, the operator doesnít wanttorestart. Door sprocket keys not in proper position of the door not there.! Place the sprocket key appropriately. Chain is broken.! Replace the chain. Internal reduction chain or one of the reductionstepchainsisbroken.! Replace or repair.! Adjust the tension.! Verify that the door works freely and that it is equilibrated Clutch is slipping. adequately (remove the chain between the operator and the door and manipulate the door manually by hand).! Verify that the locks arenít engaged. Chain between operator and door is slackened to be able to jump off the teeth.! Tighten the chain correctly. Limit chain is slackened enough to be able to jump teeth.! Tighten the chain correctly. The camís camplate isnít engaged properly! Engage properly the camplate in each of the two cams after in each of the two cams. the limits adjustment.! Lubricate limit shaft and cams. A cam doesnít move freely in limit shaft.! Check that the cams turn freely on limit shaft for the entire length of the travel. Worn brake lining.! Replace and/or adjust. For the Opera: worn and straitened belt.! Verify the tension and integrity of the belt. Door unbalanced.! Verify and regulate the tension of the balancing spring. Chain hoist didnít return to its proper position (OPERA-H/MH/HJ/GH). Disconnect system isnít free (OPERA- J/MJ/HJ). The (Opera) control box didnít return to its proper position.! Manually pull the hand chain about 1í in the opposite manual operation in order to return the hoist to its proper position and to close the disconnect switch.! Release the chain of its blockage. Mechanical! Be sure that the control boxís locklatchintheframeis properly placed. 7

Sprocket Selection Sprocket Combinations for Jackshaft Operators The charts below demonstrate different types of sectional and rolling door sprocket combinations recommended for a speed of approximately 8 per second. Example: Opera -H on a Full Vertical Lift door with drums of 11 = B36 Door sprocket Sectional Doors Operator + Op. Sprocket Door type Standard Lift Full Vertical Lift High Lift Drum dia. 4 5.25 8 8.5 11 13.5 4 5.25 5.75 6.375 8 Cable dia. 1/8 3/16 1/4 3/16 3/16 1/4 1/8 3/16 3/16 1/4 1/4 Opera-MJ/MH + 41B12 Bore 1 Kw 1/4 B14 B18 B23 B36 B18 B18 Opera-J/HJ/H/SH + 50B12 Bore 1 Kw 1/4 B14 B18 B23 B23 B36 B18 B18 B23 B23 B36 Opera-GH + 50B12 Bore 1 Kw 1/4 B18 B23 B23 B36 B36 B18 B18 B18 B23 B36 Opera-GH + Clutch + 50B16 (1) B23 B36 B36 B36 B42 B18 B23 B23 B36 B36 MGH up to 1.5 HP + 50B12 Bore 1-1/4 Kw 1/4 B18 B23 B23 B36 B36 B18 B18 B18 B23 B36 MGH above 1.5 HP + 50B15 Bore 1-3/8 Kw 3/8 B23 B36 B36 B36 B42 B18 B23 B23 B36 B36 MGH + Clutch + 50B16 (1) B23 B36 B36 B42 B54 B18 B23 B36 B36 B36 B36 Rolling Steel Doors and Grilles (door thickness 3/4 ) Operator + Op. Sprocket Barrel diameter 4 1/2 6 5/8 8 5/8 Door height Up to 6 6 to 12 12 to 16 16 to 20 Up to 6 6 to 12 12 to 16 16 to 20 Up to 6 6 to 12 12 to 16 16 to 20 Opera-MJ/MH + 41B12 Bore 1 Kw 1/4 B36 B36 B36 B36 B48 B48 Opera-J/HJ/H/SH + 50B12 Bore 1 Kw 1/4 B36 B36 B36 B42 B36 B42 B42 B42 B36 B42 B54 B54 Opera-GH + 50B12 Bore 1 Kw 1/4 B36 B36 B36 B42 B36 B36 B42 B42 B36 B36 B42 B54 Opera-GH + Clutch + 50B16 (1) B36 B42 B54 B60 B36 B54 B54 B60 B42 B54 B54 B60 MGH up to 1.5 HP + 50B12 Bore 1-1/4 Kw 1/4 B36 B42 B42 B42 B36 B42 B42 B42 B36 B42 B42 B54 MGH above 1.5 HP + 50B15 Bore 1-3/8 Kw 3/8 B36 B42 B54 B60 B42 B54 B54 B60 B42 B54 B60 B60 MGH + Clutch + 50B16 (1) B42 B54 B60 B72 B42 B54 B60 B72 B54 B54 B60 B72 (1) Supplied with the clutch 8

L/L1 L3 N/L2 Accessory Wiring 1 Power Supply 2 ECB BOARD060 4 3 5 6 7 8 9 24VAC (10VA MAX.) ONLY FOR Circuit 5V DC THE SUPPLY OF PHOTOCELLS, 115/208/230 VAC 1 Ph. 60 Hz LOOP DETECTORS, KEYPADS 208/230/ 460/575 VAC 3 Ph. 60 Hz 3 Open/Close 4 White 3 Open Only 7 Green AIRSWITCH009 STATION020 3 5 2-wire Electric Sensing Edges PULLCORD003 3 5 6 7 8 6 9 NC 7 8 9 6 7 8 9 Jumper must be removed if a station with a stop button is also connected NO Open NC NO Close NC Red NO Yellow Stop KEYSWITCH019 Adjustment KEYSWITCH015 AIRSWITCH007 STATION031 9

Accessory Wiring ECB BOARD060 Accessory Wiring 1 ECB Operators 2 3 5 NOTE Interface Module Jumper (TK8200) Always set the jumper located inside the Interface Module on N.O (Normally Open) Black & white Black & white White White PHOTO008 Blue Brown Orange White 1 2 3 1 2 3 5 5 PHOTO038 12 5312 PHOTO051 PHOTO044A FOR MOMENTARY CONTACT TO CLOSE (B2 WIRING) SET ROTARY SWITCH ON 1 Warning Motorized doors can cause severe injury or death. Manaras strongly recommends the use of entrapment protection systems, especially in the case of momentary contact to close (B2 wiring) and timer to close (T & TS). B2 wiring can only be set when: a stop button, a one-button radio control or another open/close control is used. For other operating modes please refer to the installation manual supplied with the operator. 10

Accessory Wiring Power and Control Wiring Diagram 7.1 POWER AND CONTROL WIRING DIAGRAM 18 ECB BOARD060 VERY IMPORTANT NOTES Before installing power and control wiring, be sure to follow all specifications described below. Failure to do so may damage the operator.! The operator must be properly grounded and connected in accordance to local electrical codes.! Use different knockouts available on EACH side of the control box to pass the power and control wiring through.! Ensure maximum separation between power wiring and low voltage control wirings in the control box.! Please refer to next page for details.! Ifapushbuttonisnotused,ajumper must be placed between #8 & #9 ***Under this condition a stop command is not available to stop the door during its travel.! Please refer to Accessories Wiring diagrams (TN005E) before connecting any external accessories! 2Ampfuseis used to protect 24VDC on electronic board and also the 24VAC supply for auxiliary control devices 11

ECB Settings Programming ability and door control at electrical box are provided by Open/Close/Stop buttons and Select Switch located on the ECB.! Programs PROGRAMS RUN TIMER MID-STOP TIMER TO CLOSE TIMER TO CLOSE (from fully open position only) ADVANCE CLOSED TIME Program & Mode FUNCTIONS AND DESCRIPTIONS The Run Timer stops automatically the operator after an adjustable time delay either travelling upwards or downwards. The Run Timer is designed to protect the door and the operator by preventing the motor over running much longer than the normal time. Mid-Stop function will, when active, move the door from the down position to a predetermined Mid-stop position when the open button or Open/Close device is activated. Once at Mid-Stop, subsequent Open/close commands will close the door. To move the door to full open position, the open button must be pressed again. Timer to Close is a function that, when active, will close the door after an adjustable time delay once the door has reached its fully open and mid-stop position. The timer to close function works only in T and TS modes. Option used in conjunction with MID STOP function. When activated, Timer to Close is active from the fully open position only and not from the mid-stop position. This feature, when programmed, allows adjustment of the safety device disabling point and to determine the final stop point of the door once the closelimit switch is activated. No advance close limit switch is needed with this feature. BOARD060 Settings 7.3 PROGRAM SETTING Door should be in fully closed position while setting of these following programs. PROGRAM SETTING PROGRAMS ACTIVATE DEACTIVATE RUN TIMER MID-STOP TIMER TO CLOSE DEFEATE TIMER TO CLOSE (from floor level)! Check if close limit switch is activated.! Set select switch on D.! Press Open button to add 10 sec to the total time needed to open the door.! Set the select switch on (0,1 or 2)! Check the close limit is activated.! Setselectswitchon C! Press Open button then press Stop button on desired Mid-Stop position.! Setselectswitchon B! Press Open button to add 15 sec or Close button to add 1 sec each time (max. 4 minutes & 30 seconds)! Set the select switch on T or TS mode! Press the Stop four times continuously on the push button station. (operator will operate as B2 mode)! Set select switch on D.! Press Stop button.! Setselectswitchon C! Press Close button.! Setselectswitchon B! Press Stop button the timer to close is reset to 0 sec but still activated.! To defeat the timer to close completely set the switch on desired position (0, 1, 2or3)! Press the Close button four times continuously on the push button station. (operator return to T or TS mode) SELECT SWITCH D D A B C 9 A B C D A B C E F E F 9 E F 9 0 8 0 8 0 8 1 7 1 7 1 7 Not required 2 3 6 2 4 5 3 6 2 4 5 3 6 4 5 TIMER TO CLOSE (from fully open position only)! Setselectswitchon 6! First press the Close button and then the Stop! Setselectswitchon 6! Press Close button. *Now the Timer to Close works from fully open and Mid-Stop position. E D A B C 9 F 8 0 1 7 2 3 6 4 5 ADVANCE CLOSED TIME! Set the select switch on 7! Press Open to add 50 milliseconds up to 500 milliseconds max.! Press Close to deduct 50 milliseconds each time till it reaches 0/sec.! By pressing Stop the default time will be set to 100 milliseconds. *LED INDICAT comes ON only when time is increased or reduced. LED OFF when open or close button is pressed indicates Advance Close Time is reached Maxi or Mini. (pressing Stop LEDON=100 milliseconds) The close limit switch should be readjusted when the advance closed time is programmed or deactivated D A B C E F 9 0 8 1 7 2 3 6 4 5 12

ECB Settings BOARD060 Settings 7.4 MODE SETTING Wiring Type C2 (factory preset) 23 Wiring Type & Functions Program & Mode SET SELECT SWITCH ON 0 Momentary contact to open and stop, constant pressure to close with 3 buttons station. Activation of safety devices will reverse the door during closing. Auxiliary devices function as an Open control and to reverse door during closing. Select Switch E D A B C 9 F 0 8 1 7 2 3 6 4 5 B2 Set the select switch on 1. Momentary contact to Open/Close and Stop with 3 buttons station. Activation of safety devices will reverse the door during closing. Auxiliary devices function as Open/Close control and reverse the door during closing. A B C D E 9 F 8 0 1 7 2 3 6 4 5 D1 Set the select switch on 2. Constant pressure to Open and constant pressure to Close. Activation of safety devices will stop the door during closing. E A B C D 9 F 8 0 1 7 2 3 6 4 5 E2 Set the select switch on 3 Momentary contact to open and constant pressure to Close. Release of Close button activates the door upwards. Activation of safety devices will reverse door motion to fully open position. A B C D E 9 F 8 0 1 7 2 3 6 4 5 T TS Set the select switch on 4. Momentary contact to Open / Close and Stop. Timer to Close if programmed, safety devices reverse upon but will disable Timer to Close. Timer to close will also be disabled if there is a power outage, a chain hoist is engaged or the stop is pressed before elapsed time. The timer resumes its normal operation, once the close cycle is completed. Set the select switch on 5. Momentary contact to Open / Close and Stop. Timer to Close if programmed, safety devices reverse upon activation and will refresh Timer to Close. Timer to close also gets refreshed, if there is a power outage, a chain hoist is engaged or a stop button is pressed before elapsed time. D E A B C D E 9 A B C 9 F F 0 8 0 8 1 7 1 7 2 3 6 2 4 5 3 6 4 5 IMPORTANT NOTES:! STOP JUMPER! While testing the operator or adjusting the cams using the O/C/S buttons available on the Electronic Control Board, a jumper should be placed between the #8 & #9. Once the tests or adjustments completed the jumper should removed before connecting the wall 3-push buttons station. Failure to remove the stop jumper, the STOP BUTTON WILL NOT RESPOND.! A stop jumper should be installed between #8 & #9 when using a Key switch, a single button Radio control or a 2-buttons station (Open/Close). IN THESE CONDITIONS NO STOP COMMAND IS AVAILABLE TO STOP THE DOOR DURING THE TRAVELLING. WARNING MOTORIZED DOORS CAN CAUSE SEVERE INJURY OR DEATH. MANARAS STRONGLY RECOMMENDS THE USE OF ENTRAPMENT PROTECTION SYSTEMS, ESPECIALLY IN THE CASES OF MOMENTARY CONTACT TO CLOSE (B2 WIRING) AND TIMER TO CLOSE (T & TS). 13

Symptoms & Solutions ECB BOARD060 Troubleshooting an operator with an ECB is easier since the LEDs provided on the circuit board help to bring a better diagnostic while finding faults. Easy fix Check light status on the ECB Check the operating modes Check the programming Check the presence of stop jumper Check the followings that may prevent the operator from starting before coming to any conclusion Before starting any intervention, check the LEDs status. Review the operating modes: B2, C2, D1, T or TS AwrongprogrammingonTimertoCloseorMidStopwillstopthedoortoan improper position. If the 3 test buttons are being used without the stop jumper between #8 & #9, the operator will not respond to the 3 buttons command 14

Symptoms & Solutions 26 TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION Door will not respond to «open» or «close» push buttons Door will not respond to open command,butwillrespondto close command Door won t respond to close command,butwillrespondto open command Door move in wrong direction single or 3-phase operator Stop button doesn t stop the door Sensing edge does not reverse door When door closes it reverses to fully open after it hits the floor Motor hums, starts when spun (1 ph) Motor relais buzz for a few seconds when door is stopped (1 ph) Motor fails to shut off at fully closed or opened position Motor turns but door does not move Limit switches do not hold their setting CheckifSTOPLed:ifOFF. Check if hoist is not engaged. Disengage the hoist. (JP4 on 2-3 for trolley & sliding operators) Defective stop push button. Replace. Check wiring from push button to operator Replace if needed. Loose connection in one of the push buttons. Verify, tighten or replace If STOP Led is ON. Defective open or close push button. Replace. Check the open Led: if OFF Replace the board If open Led is ON Defective open push button Replace. Defective open limit switch. Replace. Loose wire on open push button, open limit switch. Verify, tighten or replace. Check the close Led: if OFF Replace the board If close Led is ON Defective close push button. Replace. Defective close limit switch. Replace. Loose wire on close push-button, close limit switch. Verify, tighten or replace. Motor rotation is reversed on board motor Interchange #T13 and #T14 on the terminals. power board. Two 3-push button stations connected in Correct wiring (only stop buttons in parallel. series) Bad stop button. Check and replace. Pneumatic hose broken. Check and adjust. Bad air switch. Check and adjust. Bad wiring. Check and correct wiring. The advanced close time is not proper adjusted. Check and adjust. The close limit switch is not being engaged by The close limit switch needs to be traveling cam. adjusted properly at the end of travel. An open command is given. Check open push button or any opening device for short-circuit. Capacitor defective. Bleeder resistor faulty on capacitor. Defective limit switch. Limit cams are not adjusted. Limit drive chain broken. Loose sprocket on limit shaft. Limit shaft does not rotate. Sprocket key is missing. Drive chain broken. Limit shaft does not rotate. Loose drive or limit chain allows chain to jump sprocket teeth. Limit cam retainer not engaging slots in limit cams. Limit cams are binding on shaft threads, which allow them to jump position on retainer. Limit shaft have a light. Replace. Replace. Operate limit switch manually while door is moving. If door does not stop, replace the switch. Verify and adjust. Replace. Tighten setscrew. Verify and replace accordingly. Replace. Replace. Adjust clutch tension. Adjust chain to proper tension. Be sure retainer is in slots of both cams. Lubricate shaft threads. Limit cams should turn freely. Verify and adjust. ECB BOARD060 15

Symptoms & Solutions 21 ECB BOARD060 7.2 ELECTRONIC CONTROL BOARD LED MONITORING STATUS LED s on the ECB help will wiring and making troubleshooting diagnoses. Every LED states the actual position of the door. The board has a non-volatile memory and all the LED return to their initial state after a power interruption. L.E.D Color STATUS +24 V Green When ON indicates the presence of 24VDC on the Logic Board +5 V Green When ON indicates the presence of 5VDC power in the Control Circuit Open Limit Red When ON indicates door position, completely open. Open Red Only when the open relay is activated (open relay is energized) Close Limit Red When ON indicates door position, completely close. Close Red Only when the close relay is activated (close relay is energized) Safe Red Light ON only when safety devices are activated. Flashes only when motor runs in opposite direction and activates the INDICAT wrong limit switch. (Wrong Red Stay ON only when the centrifugal switch is opened (please contact Handling)** technical support) In normal conditions light; stay ON, goes OFF every time when press STOP Yellow STOP button or hoist is engaged WRONG HANDLING Wrong handling protection prevents the operator from over passing the limits when incoming 3-phase power or a single-phase motor are incorrectly connected. When the operator turns in the opposite direction and reaches the wrong limit switch, the LED indicator flashes-on and all the external commands are ignored by the electronic board. To correct the problem when: Stop LED OFF:! Check if the Stop button is properly connected on #8 and #9 or if a Normally Closed contact is used.! Verify if the Hoist is properly engaged and if the Hoist switch is closed (or if any external interlock device is remained open) EXTERNAL CONTROLS Refer to the wiring diagram before connecting power or any external device to the ECB. Neglecting to use the proper terminals will result in complete damage to the ECB. If you are not certain about procedures, please consult Manaras for assistance. NOTE: Do not attempt correction by reversing wires on control station. WARNING WHEN REPLACING AN ELECTRONIC CONTROL BOARD DO CHECK THAT ALL JUMPERS ARE POSITIONED AS INDICATED IN THE WIRING DIAGRAMS FOR SINGLE PHASE AND FOR 3-PHASE. 16

OPERA11MD-W OMJ/OMH - 1phase 17

OPERA12MD-W OMJ/OMH - 1phase, TTC 18

OPERA11W OPJ/OPH/OSH - 1phase 19

OPERA31JW OPJ/OPH/OSH - 3phase 20

OPERA12W OPJ/OPH/OSH - 1phase, TTC 21

OPERA32JW OPJ/OPH/OSH - 3phase, TTC 22

OPERA11W-GH OGH - 1phase 23

OPERA31JW-GH OGH - 3phase 24

OPERA12W-GH OGH - 1phase, TTC 25

OPERA32JW-GH OGH - 3phase, TTC 26

MLTC2RES-W MLT - 1phase 27

M11MAB-W MGH/MGT/MTH/MTBH/MSLD/MGSLD - 1phase 28

M31MABJJ-W MGH/MGT/MTH/MTBH/MSLD/MGSLD - 3phase 29

M12MAB-W MGH/MGT/MTH/MTBH/MSLD/MGSLD - 1phase,TTC 30

M32MABJJ-W MGH/MGT/MTH/MTBH/MSLD/MGSLD - 3phase,TTC 31

M13MAB-W MGH/MGT/MTH/MTBH/MSLD/MGSLD - 1phase, TTC, Warning lights 32

M33MABJJ-W MGH/MGT/MTH/MTBH/MSLD/MGSLD - 3phase, TTC, Warning lights 33

B60-OPE11-N1 OPJ/OPH/OHJ/OSH/OGH - 1phase 34

B60-OPE33-N1 OPJ/OPH/OHJ/OSH/OGH - 3phase 35

B60-MGH11-N1 MGH/MGT/MGSLD - 1phase 36

B60-MGH33-N1 MGH/MGT/MGSLD - 3phase 37

B60-MTBH11-N1 MTH/MTBH/MSLD - 1phase 38

B60-MTBH33-N1 MTH/MTBH/MSLD - 3phase 39

B60-11-N4 OPJ/OPH/OSH/MTH/MTBH/MGH/MGT/MGSLD - 1phase NEMA4 40

B60-33-N4 OPJ/OPH/OSH/MTH/MTBH/MGH/MGT/MGSLD - 3phase NEMA4 41

Opera-MJ 42

Opera-MH 43

Opera-J 44

Opera-JW/C Water/Corrosion Proof 45

Opera-HJ 46

Opera-H 47

Opera-HW/C Water/Corrosion Proof 48

Opera-SH 49

Opera-SHW/C Water/Corrosion Proof 50

Opera-GH 1phase - 1hp 51

Opera-GH 1phase - 1.5hp to 2hp 52

MGH up to 1.5hp 53

MLT 54

MTH 55

MTBH 56

MGT up to 1.5hp 57

Notes 58

Canimex, has been a leading force in the Access Systems industry by offering OEM customers worldwide a broad range of premium hardware components for over 35 years. Canimex s diverse operations include three distinct divisions: Mechanical Power Transmission, Fluid Power and Torque Force garage door hardware. Manaras-Opera, Québec, Canada Canimex Laferté, Quebec Plant Canimex St-George, Quebec Head Office Backed by their unrivalled experience, vast production capabilities and a global manufacturing network, the Canimex name is synonymous with innovation, performance and superior quality. canimex.com We pride ourselves on having one of the most comprehensive, reliable and innovative product lines on the market. Product offerings consist of our signature Opera brand of jackshaft and gear head operators, including our patented Hoist-a-matic, as well as trolleys and sliders for medium and heavy duty applications. Our product line also includes a wide range of modifications, control accessories, and entrapment protection devices, providing solutions for commercial and industrial projects. Manaras-Opera, part of the Canimex Group, has been designing, assembling and marketing operators for commercial and industrial garage doors, commercial grilles and shutters for more than 25 years. The Manaras-Opera head office and manufacturing facility is located in Montréal, Québec, Canada, with an expanded distribution network across North America. Manaras-Opera TDB 2008/01/11 Printed in Canada Easy to install. Easy to use. Year after year. Customer Service & Technical Support Tel.: 1-800-361-2260 Fax: 1-888-626-0606 www.manaras.com info@manaras.com Manaras-Opera reserves the right to make specification or design changes without prior notice. 136 Oneida Drive Pointe-Claire, Quebec Canada H9R 1A8 Tel.: 514-426-1332 Fax: 514-426-4330 Reg. T.M. of 9141-0720 Québec Inc.