REPAIR PARTS DCG 12.5 Ton Package Gas Unit DCG1502103BAXGAA DCG1502103BAXXAA DCG1502103BAXYAA DCG1502103BHXAAA DCG1502103BHXXAA DCG1502103BJXAAA DCG1502103BXSXAA DCG1502103BXXCAA DCG1502103BXXNAA DCG1502103BXXXAA DCG1502104BJSFAB DCG1502104BJXAAB DCG1502104BJXGAA DCG1502104BXSXAB DCG1502104BXXXAA DCG1502104BXXXAB DCG1502107BAXXAB DCG1502107BXSXAA DCG1502107BXXXAA DCG1502107BXXXAB nufacturing Company, L.P. San Felipe, Suite 500 This manual is to be used by qualified technicians only. This manual replaces RP-D1011E. 2013-2014 San Felipe St., Suite 500 Houston, TX 77056 August 2014
Important Information Index Functional s List Illustration and s...... 3 4-19 Views shown are for parts illustrations only, not servicing procedures Added models DCG1502107BAXXAB and DCG1502103BJXAAA. Text Codes: AR - As Required NA - Not Available - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Daikin Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Daikin Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Daikin Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Daikin North America, LLC 7401 Security Way Houston, Texas 77040 855-770-5678-Telephone 713-863-2382-Facsimile For assistance outside the U.S.A. contact: International Division Daikin Goodman North Company, America, L.P. LLC 7401 Security Way Houston, Texas 77040 713-861-2500-Telephone 713-863-2382-Facsimile 2
Functional s 0130M00025 24V RELAY (QTY 2) B13707 24V RELAY B3240004 BELT DRIVE MOTOR 2 HP (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16) 0131L00006 BELT DRIVE MOTOR 3 HP 575 V (M17, M18, M19, M20) CAP050000440LA CAPACITOR (M17, M20) CAP100000370VAP CAPACITOR 10/370V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M14, M16) CAP050000370VAP CAPACITOR 5/370V (M13, M15, M18, M19) ZP67KCETFD130 COMPRESSOR 67000, 460/60/3 (M11, M12, M13, M14, M15, M16) ZP67KCETF30 COMPRESSOR 67500, 200/230/60/3 (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) ZP67KCETFE130 COMPRESSOR 67500, 575/60/3 (M17, M18, M19, M20) 0131M00430 COND MOTOR 1/3 HP, 1 SP, 6 PL (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) B13400249 COND MOTOR 1/3 HP, 460V (M13, M15) 0131M00500 COND MOTOR 1/3 HP, OD, LAK (M17, M20) 0131M00433 COND MOTOR 460/60 1/3 HP (M11, M12, M14, M16) 0131M00431 COND MOTOR 575V (M18, M19) CONT3P030024V CONTACTOR 30 AMP, 3P, 24V (QTY 3) 10625733 FAN BLADE 22" ALUM CCW (QTY 2) 0130F00010 FLAME SEOR 01L00000 GAS VALVE, MANIFOLD (36H) PCBAG123 IGNITION BOARD, DSI INTEGRATED 20261709 IGNITOR 10123532 MANUAL RESET LIMIT 350ºF 0164L00001 NOTCHED FAN BELT AX49 11112501 PRESSURE SWITCH 0130F00036 PRIMARY LIMIT - PINK B1370187 PRIMARY LIMIT SWITCH 160ºF 0130M00038 TERMINAL BOARD 0130M00144 TRAFORMER (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) 0130M00146 TRAFORMER 480V TO 230V, 150VA (M11, M12, M13, M14, M15, M16) 0130M00145 TRAFORMER 480V to 24V, 75VA (M11, M12, M13, M14, M15, M16) 0130M00147 TRAFORMER 575V TO 230V, 150VA (M17, M18, M19, M20) 0130M00148 TRAFORMER 575V to 24V, 75VA (M17, M18, M19, M20) 0131L00002 VENT MOTOR Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 3
Cabinet Assembly 4
Cabinet Assembly Image 1: 11 21 31 41 61 71 81 91 101 111 121 131 141 161 0121L00979RFNG 0152L00001 0121L00980RFNG 0121L00759NG 0121L00757RFNG 0121L00378NG 0121L01062NG 0121L00082NG 0270L00494 0121L01078NG 0121L00817RFNG 0121L00767NG 0121L00819NG 0121L00765RFNG 0121L00766NG 0121L00129 0164L00009 0164L00011 Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB CORNER POST (QTY 4) GRILLE-CONDEER (QTY 2) SIDE POST (QTY 2) FILTER DOOR FILTER POST ECONOMIZER DOOR DUCT PANEL RETURN DUCT COVER PNT-SUPPLY DUCT COVER DOOR, CONTROL PAINTED CONTROL POST ELECTRIC HEAT DOOR BLOWER DOOR BURNER BOX POST BURNER DOOR DOOR RAIN SHIELD GASKET-RUBBER, CPOST (QTY 3) GASKET-RUBBER, SIDE POST (QTY 4) 5
Top Panel / Tubing Assembly 6
Top Panel / Tubing Assembly Image 1: 11 21 31 31 41 41 61 71 81 91 Image 2: 12 22 32 52 62 0161L00000 10625733 0152G00002 0152G00000 0163M00006P 01M00012 0131M00430 B13400249 0131M00500 0131M00433 0131M00431 17788000083F 0121L00497NG 20455902 0121L01105NG 0259L00025 0259L00027 0259L00026 0259L00028 0130M00074 0130M00075 01M00012 0130M00075 0130M00074 B1373315 0163M00175 VENTURI RING 22" (QTY 2) FAN BLADE 22" ALUM CCW (QTY 2) FAN GRILLE (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M13, M15) FAN GRILLE, RAISED (M11, M12, M14, M16, M17, M18, M19, M20) ACORN NUT 5/16 HEX BLACK (QTY 8) BI-FLOW FILTER DRIER COND MOTOR 1/3 HP, 1 SP, 6 PL (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) COND MOTOR 1/3 HP, 460V (M13, M15) COND MOTOR 1/3 HP, OD, LAK (M17, M20) COND MOTOR 460/60 1/3 HP (M11, M12, M14, M16) COND MOTOR 575V (M18, M19) PVC CONDUIT 8.25" (QTY 2) TOP INDOOR SPLICE GASKET.50 X.25 (QTY 5) TOP OUTDOOR COND MOTOR HARNESS 230V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M17, M18, M19, M20) COND MOTOR HARNESS 230V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M17, M18, M19, M20) COND MOTOR HARNESS 460V (M11, M12, M13, M14, M15, M16) COND MOTOR HARNESS 460V (M11, M12, M13, M14, M15, M16) HIGH PRESSURE SWITCH C2 LOW PRESSURE SWITCH C1 BI-FLOW FILTER DRIER LOW PRESSURE SWITCH C2 HIGH PRESSURE SWITCH C1 ACCESS FITTING (QTY 4) CAP WITH O-RING (QTY 4) Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 7
Evaporator / ition Assembly 8
Evaporator / ition Assembly Image 1: 21 31 41 61 61 71 81 111 141 1 161 0270L00184 0121L007 0121L00845 0121L00399 0121L00399 0270L00161 0270L00185 0202L00079 0121L00372 0161L00002 0121L00374 0121L00522 0160L00137 SIDE VERTICAL WELDMENT, RET BLOCKOFF-EVAPORATOR, RET END EXTEION-EVAP HPIN FILTER ANGLE-HORIZONTAL (QTY 2) FILTER ANGLE-HORIZONTAL FILTER ANGLE-HORIZONTAL (CENTER) SIDE VERTICAL WELDMENT, HPIN EVAPORATOR COIL TUBING ASSY DRAIN PAN SUPPORT DRAIN PAN DECK SIDE CHANNEL HEAT EXCHANGER BLOCK-OFF FILTER, 20 X 25 X 2, STANDARD (QTY 4) Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 9
Condenser / ition Assembly 10
Condenser / ition Assembly Image 1: 11 171 191 201 211 221 241 0201L00197 0121L00168 0121L00092 0121L00975 0121L00169 0121L00094 ZP67KCETFD130 COND COIL ASSY, 5MM C1 BLOWER TRAITION, RH END BLOWER TRAITION, FRONT BLOWER DECK BLOWER TRAITION, LH END BLOWER TRAITION, BACK COMPRESSOR 67000, 460/60/3 (M11, M12, M13, M14, M15, M16) 241 241 2 2 261 271 281 291 291 301 ZP67KCETF30 ZP67KCETFE130 0159L00004 0159L00009 M0221641 B1339533 0121L00408 0159L00033 0159L00035 0201L00198 COMPRESSOR 67500, 200/230/60/3 (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) COMPRESSOR 67500, 575/60/3 (M17, M18, M19, M20) COMPRESSOR SCROLL HARNESS (M11, M12, M13, M14, M15, M16, M17, M18, M19, M20) COMPRESSOR SCROLL HARNESS (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) TF SHOULDER SCREW (QTY 8) COMPRESSOR GROMMET (QTY 8) COMPRESSOR MOUNTING PLATE COMPRESSOR SCROLL HARNESS (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) COMPRESSOR SCROLL HARNESS (M11, M12, M13, M14, M15, M16, M17, M18, M19, M20) COND COIL ASSY, 5MM C2 Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 11
Heat Exchanger Assembly 12
Heat Exchanger Assembly Image 1: 11 21 31 41 71 81 91 101 111 121 131 141 1 161 171 171 181 191 201 211 221 231 241 2 261 271 281 291 301 311 321 0131L00002 0121L00080 0154L00007 0154L00006 0121L00077 0154L00010 0121L00133 0121L00033 0154L00015 0121L00076 0121L00323 10123532 0121L01065 B1370187 0121L00093 0270L00043 0270L00171 0130F00010 20261709 11112501 A3468601 0163L00000 0121L00147 0121G00268 01L00000 0154L00011 0154L00012 0163L00007 0121L00073 0163L00006 0121L00049 0163L00010 0121L00130NG B1392609 VENT MOTOR MOUNTING PLATE-ID BLOWER GASKET, BLOWER/ORIFICE PLATE GASKET, COLLECTOR/ORIFICE PLATE COLLECTOR BOX COVER REAR COVER GASKET, HEAT EXCHANGER TUBE PLATE, HEAT EXCHANGER PANEL-HT TUBES, 6 BURNER TUBE PLATE GASKET, HEAT EXCHANGER COLLECTOR BOX CHANNEL FLAME ROLLOUT BRACKET MANUAL RESET LIMIT 350ºF SUPPORT-HT TUBES 6 PRIMARY LIMIT SWITCH 160ºF POST-LIMIT SWITCH HEAT EXCHANGER ASSY 6B HEAT EXCHANGER ASSY 6B (M7, M14, M18) FLAME SEOR IGNITOR PRESSURE SWITCH PRESSURE SWITCH HOSE BECKETT BURNER (QTY 6) PIPE BRACKET-GAS VALVE BRACKET-BURNER TOP/BOT (QTY 2) GAS VALVE, MANIFOLD (36H) INNER GASKET, COLLECTOR BOX OUTER GASKET, COLLECTOR BOX ORIFICE #34 DRILL (QTY 6) TUBE RESTRICTOR FLUE SCREEN HEAT EXCHANGER FLUE (QTY 2) MANIFOLD - 6 BRNR PNT, FLUE COLLAR SEAL STRIP, RED, 1/8 X 1/2 X 100 (QTY 3) Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 13
Belt Drive Blower / Motor Assembly 14
Belt Drive Blower / Motor Assembly Image 1: 21 31 41 61 71 81 91 101 111 B3204310 B1398604 0164L00001 0163L00012 0270L00015 0163M00045 3225000F B1446707 B1393726 B3240004 FIXED SHEAVE AK66 STEEL KEY (000158812) 2.0" NOTCHED FAN BELT AX49 VARIABLE PITCH SHEAVE VL40 MOTOR BASE ASSY BOLT 1/4-20 X 4" BELT TIGHTENER ANGLE SCREW 5/16-18 X 1" (QTY 4) ELECT. CONNECTING BUSHING BELT DRIVE MOTOR 2 HP (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16) 111 121 131 141 1 171 0131L00006 B1393738 03-78497 04-11526 04-01526 0130F00036 04-02196 0259L00008 BELT DRIVE MOTOR 3 HP 575 V (M17, M18, M19, M20) BOLT 1/4-20 X 3/4" (M9) BLOWER WHEEL BLOWER SHAFT BLOWER HOUSING PRIMARY LIMIT - PINK BLOWER BEARING & FRAME ASSY MOTOR HARNESS-BELT DRIVE Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 15
Control Box Assembly 16
Control Box Assembly Image 1: 31 0121G00491 0130M00144 VOLTAGE BARRIER TRAFORMER (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10) 0130M00145 0130M00148 TRAFORMER 480V to 24V, 75VA (M11, M12, M13, M14, M15, M16) TRAFORMER 575V to 24V, 75VA (M17, M18, M19, M20) 61 61 61 71 141 1 161 201 2 661 CAP050000440LA CAPACITOR (M17, M20) CAP100000370VAP CAPACITOR 10/370V (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M14, M16) CAP050000370VAP CAPACITOR 5/370V (M13, M15, M18, M19) 20520901 CAPACITOR STRAP (QTY 2) 0130M00038 TERMINAL BOARD PCBAG123 IGNITION BOARD, DSI INTEGRATED 0130M00025 24V RELAY (QTY 2) 0130M00042 POWER BLOCK CONT3P030024V CONTACTOR 30 AMP, 3P, 24V (QTY 3) B13707 24V RELAY 0130M00146 TRAFORMER 480V TO 230V, 150VA (M11, M12, M13, M14, M15, M16) 0130M00147 0259L00148 0259L00149 0259L00168 TRAFORMER 575V TO 230V, 150VA (M17, M18, M19, M20) WIRE HARNESS ASSY WIRE HARNESS ASSY WIRE HARNESS, ECONOMIZER Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 17
Accessory s List 18
Accessory s List Image 1: 0130M00065 0270L00560 0270L00560 CIRCUIT BREAKER, CONVENIENCE OUTLET (M9) CONVENIENCE OUTLET ASSEMBLY (M9) CONVENIENCE OUTLET ASSEMBLY (M1, M4, M6, M11, M12, M13) 0270L00562 DNE150BFI DSC060B59ND01FI DSC060B59YD01FI DSC100B59ND01FI DSC100B59YD01FI 0130M00059 LAKT09150FIAC3 SDRKT01FI75T12 SDSRKT01FI75T12 0130M00061 CONVENIENCE OUTLET ASSEMBLY (M9) D'FLOW ECON-DAIKIN,12.5 TON, (M1, M2, M3, M6, M11, M12, M13, M17) DISCONNECT MODULE ASSY (M13) DISCONNECT MODULE ASSY (M11, M12) DISCONNECT MODULE ASSY (M5) DISCONNECT MODULE ASSY (M4, M6) LOW AMBIENT KIT (M3, M8, M11) LOW AMBIENT KIT-7.5-12.5 T 230 (M3, M8, M11) SMOKE DETECTOR ASSEMBLY (M1, M9, M13) SMOKE DETECTOR ASSEMBLY (M3) TRAFORMER, CONVENIENCE OUTLET (M9) Expanded Model Nomenclature M1 - DCG1502103BAXGAA M2 - DCG1502103BAXXAA M3 - DCG1502103BAXYAA M4 - DCG1502103BHXAAA M5 - DCG1502103BHXXAA M6 - DCG1502103BJXAAA M7 - DCG1502103BXSXAA M8 - DCG1502103BXXCAA M9 - DCG1502103BXXNAA M10 - DCG1502103BXXXAA M11 - DCG1502104BJSFAB M12 - DCG1502104BJXAAB M13 - DCG1502104BJXGAA M14 - DCG1502104BXSXAB M15 - DCG1502104BXXXAA M16 - DCG1502104BXXXAB M17 - DCG1502107BAXXAB M18 - DCG1502107BXSXAA M19 - DCG1502107BXXXAA M20 - DCG1502107BXXXAB 19