JPS VARIABLE SPEED PUMPS INSTALLATION/PROGRAMMING/ AFFINITY LAW

JPS VARIABLE SPEED PUMPS INSTALLATION/PROGRAMMING/ AFFINITY LAW

Zodiac Pool Systems, Inc. 1-800-822-7933 Regional Extension www.zodiacpoolsystems.com Zodiac Academy zodiac.academy@zodiac.com www.zodiacacademy.com Instructor: Email: Sales person: Phone: Sales person: Phone: Sales person: Phone: Sales person: Phone: Service Manager: Phone: Service Manager: Phone: 2

IMPORTANT SAFETY INSTRUCTIONS The information contained in this technical guide is intended for Zodiac trained service personnel only. Electrical installation and repairs should only be performed by a certified electrician or Zodiac trained professional. and must comply with all national electric codes (NEC, Canadian, etc.). state and local law, ordinances, codes and regulations. If you have not received training, do not attempt any of the electrical repairs presented in this document. Contact Zodiac Pool Systems, Inc. at 1-800-822-7933 for assistance. Read and follow all instructions carefully. When servicing equipment, basic safety precautions should always be followed including those listed below. TO REDUCE THE RISK OF ELECTRICAL SHOCK: Disconnect main power to pool equipment area prior to any service or repairs. Keep all electrical equipment at least 10 feet (3m) from inside wall of pool or spa. Connect equipment only to a receptacle (cord models) or circuit (hardwired) protected by a ground fault circuit interrupter (GFCI). Use only copper conductors and supply wires suitable for the specific device. Replace damaged power cord(s) immediately and use only identical replacement parts. Do not bury power cord(s). Position cord(s) to minimize abuse from lawn mowers, hedge trimmers and other equipment. Do not install or service equipment if precipitation is present or imminent. TO REDUCE EQUIPMENT WATER PRESSURE HAZARD: Always turn pump off to release pressure prior to removing or installing in-line equipment. To avoid equipment damage, do not exceed water pressure (psi) specifications for the device. To reduce the risk of injury, do not permit children to operate, handle or play on equipment.

2HP Variable Speed Pump 2 Inch Union or Internal Threads High Profile Lid Handles Ergonomic Handles 10:00AM PUMP IS PRESS RESET OR MENU Tool Free Drain Plugs For Easy Winterization High Efficiency, Permanent Magnet, TEFC, Variable Speed Motor Adjustable Base Options Available

2.0 HP Variable Speed Pump 40% Larger Basket Reduces Maintenance & Increases Efficiency Ergonomic Handles Jandy RS485 2 x 2.5 Unions No Nipples Required Auxiliary Circuit 2.7 Total Horsepower Premium Wet End with Installer & User Friendly Features Tool Free Drain Plugs For Easy Winterization High Efficiency, Permanent Magnet, TEFC, Variable Speed Motor Large Smooth Trap Basket High Profile Lid Handles Variable Speed Pump (1.5 HP & 2.0 HP, and SVRS options available) Ergonomic Handles High Efficiency, Permanent Magnet, TEFC, Variable Speed Motor 2-3 Inch Unions Tool Free Drain Plugs For Easy Winterization Automation Options

FHP JEP-R VSFHP165JEP VSFHP270JEP AUTOMATION VSFHP165AUT VSFHP270AUT PHP VSPHP270JEP VSPHP270AUT SHP N/A VSSHP220AUT VSSHP270AUT SVRS JEP2.0SVRS JEP2.0SVRS NOTE: THE SVRS PUMP IS COMPANTABLE WITH ALL CONTROLLERS VS PLATFORM TOTAL HP INTERFACE FHP PHP SHP SVRS 165 220 270 JEP AUT Controller Compatibility AquaLink RS Firmware Revisions O.1 to current (T.2) Jandy Variable Speed Pumps and Pentair Intelliflo pumps communicate through the RS 485 line. PDA Firmware Revisions 4.0 to current (7.1) Jandy Variable Speed Pumps and Pentair Intelliflo pumps communicate through the RS 485 line. Z4 Firmware Revision ALL Jandy Variable Speed Pumps and Pentair Intelliflo pumps communicate through the RS 485 line but only through the filter pump circuit. JEP-R RS 485 communication - All revisions compatible. iqpump RS 485 communication - All revisions compatible.

Plumbing Good Plumbing Installation Minimum 2 times pipe diameter for discharge Sweep Elbow STEALTH STEALTH Minimum 4 times pipe diameter into pump! Also, if possible, plumb larger pipe on the suction side than on the discharge side. Sweep Elbow Poor Plumbing Installation Air Lock STEALTH

FloPro VSP Base Jandy VS FloPro Variable Speed Pump Series VS-FHP Notes: 8

Electrical Installation Wiring Controller of choice: JEP-R, RS, PDA, or Z4 4 conductor 22 AWG wire Circuit Breakers STEALTH GROUND WIRE BOND WIRE Note: Filter Pumps require the use of GFCI protection. (NEC 680.22) Check local authority having jurisdiction for all other pump applications. Zodiac recommends the Siemens/Murray QF220A 20 amp breaker. Notes: 9

Installation Wiring FIL- PMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 Power to independent unit running only when pump is powered ie: Salt, ozone 4 conductor 22 AWG wire Red 4 pin connector Circuit Breakers L2 L1 STEALTH GROUND WIRE Note: Filter Pumps require the use of GFCI protection. (NEC 680.22) Check local authority having jurisdiction for all other pump applications. BOND WIRE Notes: 10

Installation Electrical VS-FHP 1.0 1 2 3 4 5 ON Dip Switches: 1, 2 & 5 ON 3 & 4 Factory Setting MENU L2 L1 L2 L1 1 2 3 4 Red Black Yellow Green Not Used L1 = Line 1 L2 = Line 2 240 VAC Ground Installation Electrical Gen II Motors Pro Series Wire 4 conductor cable to controller Green to terminal 4 Yellow to terminal 3 Black to terminal 2 Red to terminal 1 VARIABLE SPEED PUMP 230 VAC Ground L2 L1 L2 L1 Pro Series VARIABLE SPEED PUMP L2 L1

Auxiliary Circuit Wiring As an added feature all Gen II VS pumps with a 2014 serial number or newer come equip with the auxiliary dry contact connection. This feature allows for added safety, equipment protection, and energy efficiency. Runs chlorine generators and booster pumps only when ample flow is available, maximizing effective run time conserving energy Prevents gas production at low flow rates Avoids dry run cycles lengthening equipment life span All connections must be wired according to the National Electrical Code (NEC ), state and local codes & guidelines, and should be performed by qualified licensed personnel. Auxiliary Circuit Operation/Wiring Gen II drives with 2014 serial number or newer only Operation of Auxiliary Circuit Dry contact - single pole, single throw relay. First time the pump maintains speed above 1725 rpm for 3 + minutes the auxiliary relay closes. Pump rpm drops below 1725 rpm the auxiliary Pro Series relay opens. Pump rpm returns to 1725 or higher relay closes after 5 seconds, not 3 VARIABLE SPEED minutes. PUMP Anytime the speed drops below 1725 rpm the relay opens without a delay. Aux Circuit L2 L1

Auxiliary Circuit Operation/Wiring Gen II drives with 2014 serial numbers only Separate 150 VAC Power Source L2 L1 NOTE: The Auxiliary Load relay contact is rated at 11 amps whether wired for 115 or 230 VAC. Please ensure the auxiliary load does not exceed this rating. 230 VAC Power Source 115 VAC Power Source 115 VAC Auxiliary Load Separate 230 VAC Power Source L2 L1 230 VAC Power Source 230 VAC Power Source 230 VAC Auxiliary Load Drive Test and Control Bypass Gen II drives with 2014 serial number or newer only Pro Series VARIABLE SPEED PUMP L2 L1 Jump 1 to 3 and 2 to 4 Dip Switches 1 & 2 must be in the ON position.

Dip Switch Settings Variable Speed Controller (JEP-R) Dip Switches 1 and 2 ON epump Gen l epump Gen ll FloPro VSP 1.0 AquaLink RS or PDA Dip Switches 1 and 2 Pump Address 1 Dip Switches 3 & 4 Pump Address 2 Dip Switch 3 ON, 4 Pump Address 3 Dip Switch 3, 4 ON Pump Address 4 Dip Switch 3 & 4 ON Do not turn dip switches 1 & 2 ON unless the control panel is a JEP-R VSP Controller. By turning these two switches on, 10 volts DC is sent from the motor to the controller. If these switches are turned on, and the motor is connected to a PDA, AquaLink RS or Z4, the printed circuit board of the control will eventually fail due to 10 volts DC traveling in the wrong direction. Notes: 14

VSP Programming OneTouch VSP Setup JANDY AquaLinkRS 08/7/07 TUES 9:02 AM From the Main Screen highlight MENU/HELP, then press Select. FILTER PUMP AIR 88 F EQUIPMENT ON/ ONETOUCH ON/ MENU / HELP Select VSP Setup MENU HELP PROGRAM SET TEMP SET TIME DISPLAY LIGHT LOCKOUTS PASSWORD PROGRAM GROUP SYSTEM SETUP Scroll to SYSTEM SETUP and press Select.

VSP Setup SYSTEM SETUP VAR SPEED PUMP ONETOUCH LABEL AUX FREEZE PROTECT AIR TEMP SEASONAL ADJ DEGREES C/F DAYLIGHT SAVIN Scroll Up to VAR SPEED PUMP and press Select. MORE VSP SETTINGS PUMP MODEL PUMP APPLICATION MINI-MAX SETTINGS SPEED/LABELS PRIME RESTORE DEFAULTS Pump MODEL will be highlighted, press Select. PUMP 1 PUMP 2 PUMP 3 PUMP 4 PUMP MODEL Up to 4 variable speed or variable flow pumps maybe operated by the OneTouch. Highlight the pump number to be set and press Select. Highlight an item and press

VSP Setup epump Intelliflo VF Intelliflo VS VSP AC PUMP MODEL PUMP 1 X Highlight the appropriate pump type and press Select. An X will appear to the right of the pump. Press the Back button to return to VSP Settings screen. Highlight an item and press Note: Starting with Revision P a OneTouch system can operate any combination of variable speed and variable flow pumps. Note 2: Do not choose VSP AC, this circuit does not operate at this time. VSP SETTINGS PUMP MODEL PUMP APPLICATION MINI-MAX SETTINGS SPEED/LABELS PRIME RESTORE DEFAULTS Highlight PUMP APPLICATION and press Select. PUMP MODEL Highlight the pump number and press Select. PUMP 1 PUMP 2 PUMP 3 PUMP 4 Highlight an item and press

VSP Setup PUMP APPLICATION PUMP 1 FILTRATION AUX. PUMP NOT INSTALLED X Highlight where the pump will be used and press Select. Press the Back button to return to VSP Settings screen. Example: Pump application is as a filter pump Highlight an item and press VSP SETTINGS PUMP MODEL PUMP APPLICATION MINI-MAX SETTINGS SPEED/LABELS PRIME RESTORE DEFAULTS Highlight MIN-MAX/SETTINGS and press Select. PUMP MODEL Highlight the pump number and press Select. PUMP 1 PUMP 2 PUMP 3 PUMP 4 Highlight an item and press

VSP Setup MNI-MAX SETTINGS PUMP 1 SCALE MIN LIMIT MAX LIMIT RPM 600 3450 Highlight either MINI LIMIT or MAX LIMIT and press Select. Press the Back button to return to VSP Settings screen. Highlight an item and press MNI-MAX SETTINGS PUMP 1 SCALE MIN LIMIT MAX LIMIT Highlight an item and press RPM 600 3450 Press the Up or Down buttons to change the Speed, press Select when done. Press the Back button to return to VSP Settings screen. Note: Minimum and maximum speeds can be changed in 5 rpm increments. Low minimum limit is set to 600 rpm and the high maximum limit is set to 3450 rpm. To increase speed of change, hold down the Up or Down button for 5 seconds. VSP SETTINGS PUMP MODEL PUMP APPLICATION MINI-MAX SETTINGS SPEED/LABELS PRIME RESTORE DEFAULTS Highlight SPEED/LABELS and press Select. Press the Back button to return to VSP Settings screen.

VSP Setup PUMP MODEL Highlight the pump number and press Select. PUMP 1 PUMP 2 PUMP 3 PUMP 4 Highlight an item and press SPEED/LASBELS PUMP 1 Highlight SET SPEEDS and press Select. SET SPEEDS LABEL SPEEDS ASSIGN SPEEDS Highlight an item and press POOL SPA SPEED 3 SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT SET SPEED (RPM) ^^ MORE ^^ 1750 2750 2750 2750 2250 2250 2750 Because Filtration was chosen earlier as the application, default speeds will be assigned to various circuits. For example, pool filtration default speed is 1750 rpm and spa filtration default speed is 2750 rpm. To change speed for any circuit simply highlight the circuit, press Select then use the Up or Down button to change speed.

VSP Setup ADJUST SPEED 3 (RPM) SPEED 3 2200 Use ARROW KEYS to set value. Then When this screen appears, the first digit in the number will be highlighted. Use the Up or Down buttons to change this digit then press Select. Do the same for the second, third and fourth digits. When the last digit is selected the screen will revert to the previous screen. All four digits must be highlighted and selected for the speed change to be recorded. In this example SPEED 3 has been changed to 2200 rpm. SPEED/LASBELS PUMP 1 Highlight LABEL SPEEDS and press Select. SET SPEEDS LABEL SPEEDS ASSIGN SPEEDS Highlight an item and press POOL SPA SPEED 3 SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT SPEED 8 LABEL SPEEDS As was the case with SET SPEEDS, since Filtration was chosen earlier as the application, default labels will be assigned to various circuits. For example, pool filtration default label is POOL and spa filtration default label is SPA. To change labels for any circuit simply highlight the circuit and press Select. Note: Names such as POOL, SPA, POOL HEAT, SPA HEAT and SOLAR HEAT cannot be changed.

VSP Setup LABEL SPEED 3 CURRENT LABEL SPEED 3 GENERAL LABELS CUSTOM LABEL Two choices will appear on the screen, GENERAL LABELS and CUSTOM LABEL. Highlight one, then use the Up and/or Down button to change label or type the custom name. Note: Remember, at this screen the changes to the labels are changes to the speed labels not the auxiliary labels. LABEL SPEEDS POOL SPA FLOOR SYSTEM SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT SPEED 8 In this example SPEED 3 has been changed to FLOOR SYSTEM. When labeling is done press the Back button to return to VSP Settings screen. Note: Remember, at this screen the changes to the labels are changes to the speed labels not the auxiliary labels. SPEED/LASBELS PUMP 1 Highlight ASSIGN SPEEDS and press Select. SET SPEEDS LABEL SPEEDS ASSIGN SPEEDS Highlight an item and press

VSP Setup ASSIGN SPEEDS PUMP1 Highlight one of the auxiliaries, then press Select. AUX1 AUX2 AUX3 AUX3 AUX4 AUX5 AUX6 AUX7 Example: AUX3 ASSIGN SPEEDS AUX3 POOL SPA FLOOR SYSTEM SPEED4 POOL HEAT SPA HEAT SOLAR HEAT IN FLOOR X Highlight the auxiliary to which the speed will be assigned, then press Select. Example: FLOOR SYSTEM VSP Setup FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 AUX3 AUX4 AUX5 ON ON Review Speed/Labels: At this point Speed 3 has been changed as follows: 1. Operating speed was changed from 2750 to 2200 rpm. 2. Relabeled FLOOR SYSTEM. 3. Assigned to be activated from the AUX3 circuit. vv MORE vv

Programming VSP Programming This section will cover two ways to JANDY AquaLinkRS 08/7/07 TUES 9:02 AM FILTER PUMP AIR 88 F Start by highlighting MENU / HELP and pressing Select. EQUIPMENT ON/ ONETOUCH ON/ MENU / HELP MENU HELP PROGRAM SET TEMP SET TIME DISPLAY LIGHT LOCKOUTS PASSWORD PROGRAM GROUP SYSTEM SETUP Scroll to PROGRAM and press Select. PROGRAM FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 vv MORE vv First way to turn on the pump automatically. Highlight the circuit and press Select. For example: To program the filter pump to turn on automatically highlight FILTER PUMP then press Select. Very Important Note: When changing speeds through programming, always set the speed to be switched to higher than the current programmed speed. Note: The items listed on this screen are the names of some of the circuits that maybe set to turn on and off automatically. To see the other circuits, press the Up or Down Button.

VSP Programming FILTER PUMP Add Program will be highlighted, press Select. NO PROGRAMS ENTERED ADD PROGRAM ON ALL DAYS FILTER PUMP NEW PROGRAM Use ARROW KEYS to set value. Then 1:00 PM 1:00 PM When this screen appears the default ON and times will show as 1:00 PM and the ON hour will be highlighted. To change the ON hour press the Up or Down button. Note the AM/PM indicator as the hour is changed, then press Select. Next change the on minutes and press Select. Set the time in the same manner. Finally chose whether the pump should run everyday (All Days), on individual days, on weekdays or just on weekends, then press Select. Example: The Filter Pump circuit is now programmed to turn on everyday at 8:00 AM and off at 5:00 PM. FILTER PUMP NEW PROGRAM ON ALL DAYS Use ARROW KEYS to set value. Then 8:00 AM 5:00 PM As shown here the Filter Pump circuit is now programmed to turn on everyday at 8:00 AM and off at 5:00 PM. Follow the same procedure for setting other circuits to turn on/off automatically.

VSP Programming AUX3 NEW PROGRAM ON ALL DAYS Use ARROW KEYS to set value. Then 11:00 AM 1:00 PM Here the AUX3 circuit has been programmed to turn on everyday at 11:00 AM and off at 1:00 PM. Remember: AUX3 circuit has been previously assigned speed label FLOOR SYSTEM which has speed setting 2200 rpm set. FILTER PUMP NEW PROGRAM ON ALL DAYS Use ARROW KEYS to set value. Then 8:00 AM 5:00 PM AUX3 NEW PROGRAM Review: Programmed, as shown in these two examples, the VSP will turn on at 8:00 AM and, after priming is complete, run at 1750 rpm. At 11:00 the speed will increase to 2200 rpm (AUX3/FLOOR SYSTEM speed), and run at this speed until 1:00 PM. From 1:00 PM until the pump turns off at 5:00 PM it will return to the filtration speed of 1750 rpm. ON ALL DAYS 11:00 AM 1:00 PM Use ARROW KEYS to set value. Then

VSP Programming PROGRAM FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 Second way to turn on the pump automatically. Highlight VSP1 SPD PGM and press Select. VSP SPD PGM allows program times to be set so the variable speed pump will change speeds within a programmed operational time without using additional circuits such as POOL HEAT, SPA, SPA HEAT, or auxiliaries. vv MORE vv PROGRAM FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 Very Important Note: The same requirement as Program applies when setting VSP SPD PGM, that is, ALWAYS SET THE SWITCHING SPEED HIGHER THAN THE PREVIOUS SPEED. vv MORE vv PROGRAM SPEEDS POOL SPA FLOOR SYSTEM SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT SPEED 8 At this screen the pump maybe programmed to change to any of the 8 speeds within an operating time without using up an equipment circuit to do so. For example: If the pool filtration pump is set to run at 1750 rpms from 8:00 AM to 5:00 PM and the FLOOR SYSTEM is set to run from 11:00 AM to 2:00 PM at 2200 rpms, the following will occur. The filter pump will turn on at 8:00 AM and go to the priming speed and run at that speed for the priming duration. The pump will then switch to the set speed of 1750 rpms until 11:00 AM. At 11:00 AM the pump will ramp up to 2200 rpms and run at that speed until 2:00 PM. From 2:00 PM until it shuts off at 5:00 PM the pump will again operate at 1750 rpms.

VSP Programming PROGRAM FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 vv MORE vv PROGRAM FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 vv MORE vv Review: Use PROGRAM to set the equipment to operate automatically using circuits. Set PROGRAM SPEEDS (VSP SPD PGM) to change speed for equipment within its automatic operating time. Always set the switch to speed higher than the switch from speed. Note: If more than one variable speed/flow pump is installed there will be additional VSP SPD PGM listed on this screen. For example if there are 4 epump installed they will be listed as follows: VSP2 SPD PGM VSP3 SPD PGM VSP4 SPD PGM Notes: 28

Manual Operation JANDY AquaLinkRS 08/7/07 TUES 9:02 AM FILTER PUMP AIR 88 F EQUIPMENT ON/ ONETOUCH ON/ MENU / HELP There are two ways to change speeds Manually, both are selected through the EQUIPMENT ON/ screen. To change speeds manually highlight EQUIPMENT ON/ from the main screen and press Select. FILTER PUMP SPA VSP1 SPD ADJ POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 AUX3 AUX4 AUX5 First way to change speeds manually. If a speed has been assigned to a circuit, highlight the circuit and press Select. After priming the pump will go to the speed set to that circuit. Example: AUX1 selected. After priming the pump will run at the speed set to AUX1. ^^ MORE ^^ FILTER PUMP SPA VSP1 SPD ADJ POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 AUX3 AUX4 AUX5 ON Second way to change speeds manually. Highlight the circuit for the pump application and press select to turn on this circuit. Example: Pump application is filtration therefore the FILTER PUMP circuit must be turned on first. ^^ MORE ^^

VSP Manual Operation FILTER PUMP SPA VSP1 SPD ADJ POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 AUX3 AUX4 AUX5 ON Scroll to VSP1 SPD ADJ and press Select. Note there maybe more than one VSP SPD ADJ, so chose the appropriate pump. ^^ MORE ^^ SET SPEED (RPM) Highlight a speed, then press Select. POOL SPA FLOOR SYSTEM SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT 1750 2750 2200 2750 2250 2250 2750 ^^ MORE ^^ SPEED4 SET TO 1200 RPM Use ARROW KEYS To set value. Then When this screen appears, the first digit in the number will be highlighted. Use the Up or Down buttons to change this digit then press Select. Do the same for the second, third and fourth digits. When the last digit is selected the screen will revert to the previous screen and the pump will run at the speed selected. All four digits must be highlighted and selected for the speed change to be recorded. In this example SPEED4 has been changed to from 2750 to 1200 rpm.

VSP Manual Operation SERVICE MODE When in SERVICE or TIME OUT MODE, the pump will run at the priming speed. NO OPERATIONS ALLOWED HERE ON RESET POOL MODE AUTO SPA MODE SERVICE HEATER SOLAR SPA DRAIN TIME OUT SPA FILL ON FIL- PMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 INTAKE RETURN CLEANER SOLAR SLR-PMP E-HTR SPARE Notes: 31

Troubleshooting Confirm Compatibility JANDY AquaLinkRS 08/7/07 TUES 9:02 AM FILTER PUMP AIR 88 F From the main screen highlight MENU / HELP then press Select. EQUIPMENT ON/ ONETOUCH ON/ MENU / HELP MENU HELP PROGRAM SET TEMP SET TIME DISPLAY LIGHT LOCKOUTS PASSWORD PROGRAM GROUP SYSTEM SETUP HELP will be highlighted, press Select. Notes: 32

Troubleshooting HELP Choose a topic with arrow keys and press Scroll to DIAGNOSTICS and press Select. GO KEYS SERVICE DIAGNOSTIS MODEL E0260801 TYPE RS-8 Combo FIRMWARE R Look for the FIRMWARE number in Diagnostics. The Firmware must be revision O or newer. Example: The revision of this system is R. SENSORS WATER AIR SOLAR OK OK OK NEXT Notes: 33

Troubleshooting Confirm Communication MODEL E0260801 TYPE RS-8 Combo FIRMWARE R If the revision letter is correct, press Select to go to the NEXT screen. SENSORS WATER AIR SOLAR OK OK OK NEXT REMOTES epump CHEMLINK ONETOUCH SERIAL ADAPTER 1 1 1 1 All items connected through the RS485 line will appear on this screen. If the epump is listed check the number to its right making certain it coincides with the address of the pump. CONTINUE Notes: 34

Troubleshooting ERRORS epump RS485 ERROR CONTINUE 1 At this screen any communication issues with the connection to the RS485 line will be shown. This screen indicates any of the following: 1. The RS485 line (4 conductor wire) is damaged or not connected properly. 2. Power is off to the motor when it should be on. 3. epump is damaged. REMOTES epump CHEMLINK ONETOUCH SERIAL ADAPTER CONTINUE 2 1 1 1 Example: Here the epump is addressed as epump 2. If this is not the correct address of the epump the dip switches, located in the junction box at the rear of the epump, will need to be changed. If the address is correct, press Select to continue. Notes: 35

Affinity Law Up to 90% Annual Energy Savings Pump Affinity Law shows the relationship between volume capacity (gpm), head (pressure or resistance) and power consumption of a pump due to changes in speed (rpm). Holds true for: Highly efficient permanent magnet motors, such as variable speed pumps. Does not hold true for: Standard induction motors, such as single and two speed pumps. What does this mean? Notes: 36

Pump Affinity Law Simplified The simplified version that you need to understand: When reducing the pump speed by 1/2: the flow reduces by 1/2; the head (pressure of resistance) reduces to approximately ¼ of the original high speed resistance; the energy consumption reduces to 1/8 of the original high speed energy consumption. Flow as Speed Changes Energy saved through speed reduction is MUCH GREATER than savings through improved motor efficiency.

Pump Affinity Law Example Jandy epump installed with 3 inch plumbing, running at a max speed of 3450 rpm, at 140 gpm, and at a head loss is 5.6 ft of head per 100 ft of pipe. By reducing the speed by half: Pump Speed: 3450 1725 1/2 Flow (gpm): Ft of Head: Pump Operating Cost: 140 70 5.6 1.09 12 1.5 1/2 1/4 1/8 As the flow rate is reduced, you must increase the run time to meet turn over requirements. Power Consumption Low Speed 30 GPM 850 RPM One Light Bulb PUMP AFFINITY LAW indicates the influence on volume capacity (gpm) and power consumption of a pump due to changes in speed (rpm). Half Speed 400 W 60 GPM 1725 RPM 4 Light Bulbs 20 Light Bulbs 100 Watt Light Bulb High Speed 120 GPM Flow RPM 3450 RPM % of Speed 0% 25% 50% 75% 100%

LONG TERM COST SAVINGS Single VSP Pump Operating Cost per/hr: $.12 $.015 12 HR 24 HR Pump Operating Daily @ 12 hr/per day: Pump Operating Yearly @ 150 days: Pump Operating Yearly @ 365 days: Pump Operating 5 Year @ 150 days: Pump Operating 5 Year @ 365 days: $1.44 $.36 $216 $54 $525 $131 $1080 $270 $2625 $655 As the flow rate is reduced, you must increase the run time to meet turn over requirements. Jandy JEP Pump Curve

Two 1½" Pipes or One 3 Pipe" Which is better for Flow? 1½" 3" One 3" = 4.71 sq" Or 1½" Two 1½" = 3.53 sq" Area of a Circle ~ r 2 Notes: 40

Determining Head Loss Per 100' of Pipe U.S. 3/4" Pipe 1" Pipe 1 1/4" Pipe 1 1/2" Pipe 2" Pipe 2 1/2" Pipe 3" Pipe 4" Pipe 6" Pipe U.S. Gals. Vel. Loss Vel. Loss Vel. Loss Vel. Loss Vel. Loss Vel. Loss Vel. Loss Vel. Loss Vel. Loss Gals. per Ft. per in Ft. per in Ft. per in Ft. per in Ft. per in Ft. per in Ft. per in Ft. per in Ft. per in per Min. Sec. Feet Sec. Feet Sec. Feet Sec. Feet Sec. Feet Sec. Feet Sec. Feet Sec. Feet Sec. Feet Min. 1 0.6 0.25 0.37 0.07 1 2 1.2 0.9 0.74 0.28 0.43 0.07 2 3 1.8 1.92 1.11 0.6 0.64 0.16 0.47 0.07 3 4 2.41 3.28 1.48 1.02 0.86 0.25 0.63 0.12 4 5 3.01 5.8 1.86 1.52 1.07 0.39 0.79 0.18 5 6 3.61 7 2.33 2.15 1.29 0.55 0.95 0.25 0.57 0.07 6 8 4.81 11.8 2.97 3.6 1.72 0.97 1.25 0.46 0.76 0.14 0.54 0.05 8 10 6.02 17.9 3.71 5.5 2.15 1.46 1.58 0.69 0.96 0.21 0.67 0.09 10 15 9.02 37.8 5.57 11.7 3.22 3.07 2.36 1.45 1.43 0.44 1.01 0.18 0.65 0.07 15 20 7.42 19.9 7.29 4.2 3.15 2.47 1.91 0.74 1.34 0.3 0.87 0.12 20 25 9.28 30 5.36 7.9 3.94 3.8 2.39 1.11 1.67 0.46 1.08 0.16 25 30 U.S 11.14 42 6.43 11.1 4.73 5.2 2.87 1.55 2.01 0.65 1.3 0.23 30 35 GAL. 7.51 14.7 5.52 7 3.35 2.06 2.35 0.88 1.52 0.3 0.88 0.07 35 40 PER 8.58 18.9 6.3 8.9 3.82 2.63 2.64 1.11 1.73 0.39 1.01 0.09 40 45 MIN. 8" PIPE 9.65 23.5 7.09 11.1 4.3 3.28 3.01 1.39 1.95 0.48 1.13 0.12 45 50 700 4.37 0.66 10.72 28.5 7.88 13.5 4.78 4.0 3.35 1.69 2.17 0.58 1.26 0.16 50 60 750 4.7 0.75 9.46 18.9 5.74 5.6 4.02 2.36 2.6 0.81 1.51 0.21 60 70 800 4.99 0.82 11.03 25.1 6.69 7.4 4.69 3.14 3.04 1.09 1.76 0.28 70 80 850 5.37 0.95 7.65 9.5 5.35 4 3.47 1.39 2.02 0.37 80 90 900 5.64 1.06 8.6 11.8 6.03 5 3.91 1.73 2.27 0.46 90 100 950 5.94 1.23 9.56 14.4 6.7 6.1 4.34 2.1 2.52 0.55 1.11 0.07 100 125 1000 6.25 1.28 U.S 11.95 21.8 8.38 9.2 5.42 3.19 3.15 0.85 1.39 0.12 125 150 1050 6.57 1.4 GAL. 10.05 12.8 6.51 4.5 3.78 1.18 1.67 0.16 150 175 1100 6.89 1.51 PER 7.59 5.9 4.41 1.57 1.94 0.21 175 200 1150 7.2 1.65 MIN. 10" PIPE 8.68 7.9 5.04 2.08 2.22 0.28 200 225 1200 7.51 1.79 1500 5.99 0.92 9.76 9.4 5.67 2.52 2.5 0.35 225 250 1250 7.82 1.94 1600 6.4 1.03 10.85 11.5 6.3 3.05 2.78 0.42 250 275 1300 8.13 2.09 1700 6.8 1.15 6.93 3.6 3.05 0.48 275 300 1350 8.45 2.23 1800 7.2 1.27 7.56 4.3 3.33 0.58 300 325 1400 8.77 2.37 1900 7.6 1.41 8.19 5 3.61 0.67 325 350 1450 9.08 2.53 2000 7.99 1.54 8.82 5.7 3.89 0.79 350 375 1500 9.39 2.68 2100 8.39 1.68 9.45 6.5 4.17 0.88 375 400 1550 9.7 2.85 2200 8.8 1.82 10.08 7.3 4.44 0.99 400 425 1600 10 3.01 2300 9.2 1.99 4.72 1.11 425 450 1650 10.32 3.21 2400 9.6 2.17 5 1.22 450 475 1700 10.64 3.4 2500 10 2.34 5.28 1.36 475 500 1750 10.96 3.59 2600 10.4 2.5 5.55 1.5 500 550 1800 11.27 3.78 2700 10.79 2.69 6.11 1.8 550 600 1850 11.58 3.98 2800 11.18 2.88 6.67 2.1 600 650 1900 11.89 4.19 2900 11.59 3.08 7.22 2.44 650 700 1950 12.21 4.4 3000 11.99 3.28 7.78 3.79 700 750 2000 12.52 4.61 3100 12.39 3.32 8.33 3.19 750 800 3200 12.79 3.35 8.89 3.6 800 Based on Williams & Hazen Formula Using Constant 150, Sizes of Standard Pipe in Inches. Based Friction Williams Loss & of Hazen Water Formula in Feet per Using 100 Constant Feet Length 150, of Sizes Pipe of Standard Pipe in Inches. Friction/Flow Chart for Schedule 40 Rigid PVC Pipe Friction Loss of Water in Feet per 100 Feet Length of Pipe

Determining Head Loss Per 100' of Pipe Friction/Flow Chart for Schedule 40 Rigid PVC Pipe Based on Williams & Hazen Formula Using Constant 150, Sizes of Standard Pipe in Inches. As an example: At 40 GPM what is the Head Loss in 100 feet of 1.5 inch straight PVC pipe? 8.90 Friction Loss of Water in Feet per 100 Feet Length of Pipe Based on Williams & Hazen Formula Using Constant 150, Sizes of Standard Pipe in Inches. As an example: At 40 GPM what is the Head Loss in 100 feet of 2 inch straight PVC pipe? 2.63 Twice the gpm equals four times the resistance!!! Friction Loss of Water in Feet per 100 Feet Length of Pipe

Determining Head Loss Per 100' of Pipe Friction/Flow Chart for Schedule 40 Rigid PVC Pipe Based on Williams & Hazen Formula Using Constant 150, Sizes of Standard Pipe in Inches. As an example: At 80 GPM what is the Head Loss in 100 feet of 2 inch straight PVC pipe? 9.50 Friction Loss of Water in Feet per 100 Feet Length of Pipe Based on Williams & Hazen Formula Using Constant 150, Sizes of Standard Pipe in Inches. As an example: At 80 GPM what is the Head Loss in 100 feet of 1.5 inch straight PVC pipe? Exceeds Pipe Limit Friction Loss of Water in Feet per 100 Feet Length of Pipe

Don't forget the fittings Head loss Fittings value 1" 1½" 2" 2½" 3" STANDARD 90º ELBOW STANDARD 45º ELBOW INSERT COUPLING 2.25 4.0 6.0 8.0 8.0 1.4 2.0 2.5 3.0 4.0 1.0 1.5 2.0 3.0 3.0 GATE VALVE 0.6 1.0 1.5 1.6 2.0 TEE FLOW THROUGH RUN 1.7 2.7 4.3 5.1 6.3 TEE FLOW THROUGH BRANCH 6.0 8.0 12.0 15.0 16.0 GLOBE VALVE 29.0 42.0 54.0 62.0 79.0 Notes: 44

3 Simple Steps to Variable Speed Success 1. Calculate your 8 hour turn over rate 2. Determine equipment flow minimums 3. Calculate new turnover run time Notes: 45

Calculate the pool size in gallons Step 1: Calculate the Turnover Rate Length x width x average depth x 7.5 (7.5 = approximate number of gallons in 1 cubic foot of water) Example: 40' x 20' x 4.8' x 7.5 = 28,800 gallons 20" 40' Average Depth 4.8' The length of time it takes for the circulation system to filter an amount equal to the amount of water in the pool. Generally one to four turnovers per day (6 to 8 hrs), some local commercial codes are higher. Gallons # of hrs x 60 = GPM Use 8 hour turnover rate Example: 28,800 gallons (8 x 60) = 60 GPM

Step 2: Determine Equipment Flow Minimums A few examples of minimum flow requirements: Skimmers.. 25 gpm/skimmer * APSP15 requires a minimum of 25 gpm per skimmer. The weir door must pull down to operate correctly. Some skimmers require more gpm to operate. Heaters 35 gpm D.E. filters. 45-50 gpm * Minimum flow to keep D.E. on grids. Salt Water Chlorinators.. 25 40 gpm Step 3: Calculate New Turnover Run Time Each pool will be different. The key to the greatest energy savings is to run the pump at the lowest minimum speed for the equipment that is in operation when filtering and, if necessary, sanitizing the pool. 1. Enter the number of gallons of the pool: 28,800 2. Enter minimum filtration flow rate for equipment: 30 3. Divide # of gallons by the minimum flow rate: (Ex: 28,800 / 30 = 960, which is # of filtration mins) 4. Divide # of minutes by 60 to find filtration hours: (Ex: 960 / 60 = 16 hours, which is new filtration run time) 960 16

Calculate the existing Feet of Head Vacuum x 1.13 = Suction head Pressure x 2.31 = Discharge head Added together equals Total Dynamic Head PSI Vacuum Calculate the existing Feet of Head Vacuum = 10 Pressure = 9 (Vacuum) 10 x 1.13 = 11.30 (Pressure) 9 x 2.31 = 20.79 Total head in system = 32.09

Notes: