MASTER PARTS CATALOG Vol. I
TABLE OF CONTENTS Stroker Kit... Electric Starter Kits ES3 50-5 Eagle... ES4... 3 ES4 Lithium Ion... 4 Battery Blocks ES3... 5 ES4... 5 Front Brakes FBK 54 Eagle and Up... FBK Springer Eagle 50 54... Rear Brakes RBK 3 Rear Wheel Large Hub... RBK4 Cast Iron... 9 RBK5 Silver Eagle... 0 Gary Smith Conversions Rear Flathead... Rear Silver Eagle... Front Conversion... 3 Flathead Jack Shift Kit 50 5... 4 Billet Hub Brakes Front Brake 54 Eagle +... 5 Rear Brake 54 5... Rear Brake Silver Eagle 0 5... Front Brake Truckster, Highlander, Pacemaker... Trailer Wheel Block... 9
STROKER KIT 3 4 5. 300- Crankshaft. 300 - Rod 3. 3003 - Rod Bearings - set (500) 4. 3004 - Main Bearings (005) 5. 3005 - Piston. 300 - Rings
STARTER KIT - ES3 50-5 EAGLE BASIC KIT, 3, 4, 5 9 0 3 4 ES3?,,, 9 5 30 9 5 0 3 4. 00 - Flywheel. 00 - Stator Plate 3. 003 - Stator Winding (Briggs # 4. 004 -Ignition Coil (ST # 5. 005 - Regulator. 00 - Starter Nose Cover. 00 - Starter Shims. 00 - Starter Motor 9. 009 - Crankshaft Collar 0. 00 - Stator Bolts (/4 x /4 x 0). 0 - Starter Mount Bolts (3/ x 3/4 x ). 0 - Ignition Switch 3. 03 - Washer for Ignition Switch 4. 04 - Solenoid 5. 05 - Chain Guard Setback. 0 - Rear Fender Setback. 0 - Clutch Cable Anchor. 0 - Transmission Plug 9. 09 - Lower Transmission Plate 0. 00 - Upper Transmission Brace. 0 - Wiring harness. 0 - Belt (350 Gates) 3. 03 - Luggage Rack Setbacks 4. 04 - Ground Cable (9 / ) 5. 05 - Positive Cable and Starter Cable (0 / ) Both required. 0 - Battery. 0 - Battery Carrier. 0 - Battery Pad 9. 09 - Battery Strap 30. Basic Instructions ( 5 and back + Video)
STARTER KIT - ES4, 3, 4, 5 9 0 4 3 5 9 0,,, 3 9 5 4-4. Basiic Kit Parts 5. 030 - Starter Wire. 03 - Positive Cable. 03 - Ground Cable. 04 - / 0 Transmission Pivot Bolt Bolt & Nut 5 / inches 9. 033 - Clutch Brake 0. 0 - Battery. 034 - Battery Carrier. 035 - Battery Pad 3. 03 - Battery Strap 3 4. 03 - Tie Rod End 5. 03 - Bolts () / & Nuts () / Fine Thread. 039 - Tranmission Setback Brackets (). 040 - Setback Bracket Spacers. 0 - Belt (350 Gates) 9. Basic Instructions ( 5 and up + Video)
ES4 LITHIUM ION, 3, 4, 5 9 0 4 3 5 0 9 3-4. Basic Kit 5. 04 - Battery. 04 - Battery Box. 043 - Solonoid. 044 - Wiring Harness 9. 045 - Starter to Solonoid Cable ( ) 0. 04 - Positive Cable (Red - 5 / ). 04 - Ground Cable (Black - / ). 0 - Belt (350 Gates) 3. Basic Instructions ( 5 and up + Battery Placement + Video) 4
BATTERY BLOCK ES3. 0 - Battery Carrier 3. 0 - Battery Pad 3. 09 - Battery Strap BATTERY BLOCK ES4. 03 - Battery Carrier 3. 034 - Battery Pad 3. 035 - Battery Strap 5
FBK - 54 EAGLE AND UP 3 4 5 0 9. 500 - Rotor Adapter. 500 - Brake Master Cylinder 3. 505 - Rotor 4. 50 - Stoplight Switch 5. 500 - Caliper Mount. 500 - Front Brake Hose 4. 50 - Front Spacer Outside (5/ x / x 3/). 509 - Front Spacer Inside (5/ x / x 3/ ) 9. 50 - Caliper Mount Bolts (m x - Flangehead) 0. 50 - Rotor Mount Bolts & Lock Washer. 500 - Caliper. 50 - Brake Bleeder
FBK - SPRINGER EAGLE 50-54 A 3 4 5 9 0 A. 500 - Caliper A. 500 - Caliper Mount Bolts (m x flangehead). 50 - Caliper Mount 3. 503 - Anchor 4. 504 - Spacer 5. 505 - Adjusting Nut. 50 - Brake Bleeder. 55 - Rotor Clamp A. 50 - Rotor Mount Bolts & Lock Washer 5/ x x 3/4. 500 - Front Brake Hose 4 9. 500 - Brake Master Cylinder 0. 505 - Rotor. 50 - Stoplight Switch. Instruction Picture
RBK 3 - REAR WHEEL LARGE HUB /4 IN FLAT HEAD BRAKE 5 & UP 0 3 9 4 5. 500 - Brake Master Cylinder. 50 - Stoplight Switchwire 3. 5005 - Rear Brake Hose / 4. 5009 - Caliper 5. 50 - Rotor Mount Bolts & Lock Washer. 50 - Caliper Mount Bolts. 5004 - Anchor. 50-3/4 x Jam Nut 9. 5009 - Caliper Mount 0. 54 - Rotor Clamp. 505 - Rotor
RBK 4 - CAST IRON REAR WHEEL 50-5 / IN 4 3 0 9 5. 500 - Brake Master Cylinder. 5005 - Rear Brake Hose / 3. 50 - Stoplight Switchwire 4. 505 - Rotor 5. 50 - Rotor Mount Bolts & Lock Washers 5/ x x 3/4. 50 - Caliper Mount Bolts (m x Flangehead). 500 - Caliper. 5004 - Anchor 9. 50-3/4 x Jam Nut 0. 5 - Rotor Clamp 9
RBK 5 - REAR SILVER EAGLE 0-5 SMALL HUB / IN 3 4 9 0 5. 500 - Brake Master Cylinder. 505 - Rotor 3. 5003 - Anchor 4. 50 - Stoplight Switch Wire 5. 500 - Caliper Mount. 5005 - Rear Brake Hose /. 50 - Caliper Mount Bolts (m x Flangehead). 50 - Rotor Mount Bolts & Lock Washer 5/ x x 3/4 9. 500 - Caliper 0. 5 - Rotor Clamp. 50 - Brake Bleeder 0
GARY SMITH BRAKE REAR CONVERSION 3 4 5. 400 - Axle Spacer (Inner:. OD x 0.50 ID) (Length:.5). 4009 - Caliper Bracket (Flathead Frame) 3. 400 - Caliper Anchor 4. 4004 - Axle Spacer (Outer: 5/ ID. OD) (Length: 0.0) 5. 4005 - Rotor (California Scooter). 400 - Caliper Bolts (). 400 - Rotor Adapter. 400 - Caliper (California Scooter)
GARY SMITH BRAKE REAR CONVERSION SILVER EAGLE FRAME 3 4 5. 400 - Axle Spacer (Inner:. OD x.50 ID) (Length:.5). 400 - Caliper Bracket (Silver Eagle) 3. 4003 - Caliper Anchor 4. 4004 - Axle Spacer (Outer: 5/ ID. OD) (Length: 0.0) 5. 4005 - Rotor (California Scooter). 400 - Caliper Bolts (). 400 - Rotor Adapter. 400 - Caliper (California Scooter)
GARY SMITH FRONT CONVERSION 3 4 5. 4005 - Rotor (California Scooter). 400 - Caliper Bolts () 3-4. 4009 - Spacer 0.5 Thickness 0.50 OD 0.345 ID 5. 40 - Spacer 0.5 Thickness.00 OD 0.45 ID SAE s Washer Bored. 400 - Rotor Adapter. 40 - Front Wheel Caliper Bracket. 400 - Caliper 3
FLATHEAD JACK SHAFT KIT 50-5 4 3 Bearings Not Pictured 5? 9 0 4? 3 4 5. 900 - Jackshaft Housing. 900 - Jackshaft 3. 9003 - Jackshaft Bearings (05) 4. 9004 - Bolt + Washer Endcap for Jackshaft 5. 9005 - Bolt + Washer Endcap Clutch End. 900 - Driven Clutch (Comet 40). 900 - Spacer (Between Sprocket + Brg. 900 - Key 3/ sq. 3 reqd) 4 9. 9009 - Sprocket 4T - 0T 0. 900 - Spacer.45. 90 - Spacer. 90 - Clutch Nut 3. 903 - Comet 44 Special 4. 904 Belt (03A) 5. 905 - Front Clutch Cover Brace. 90 - Rear Clutch Cover Crace. 90 - Chain Guard. 90 - Clutch Cover
BILLET HUB FRK FRONT BRAKE FB - 54 EAGLE AND UP 3 9 4 5 0 3 4 5 0 9. 00 - Hub. 00 - Axle 3. 00 - Brg Adjuster Nut 4. 00 - Jam Nut 3/4 5. 003 - Jam Nut / (30404). 03 - Lug Bolt 3/ x Fin?. 003-5/ Chrome Washer. 00-5/ Lock Washer 9. 009 - Seal () (30) 0. 00 - Bearing () (009). 0 - Race () (00). 00 - Chrome Acorn Nuts 3. 50 - Rotor Mount Bolts & 5 Lock Washer 5/ x x 3/4 4. 50 - Brake Bleeder 5. 500 - Caliper Mount. 505 - Rotor. 50 - Caliper Mount Bolts m x Flangehead. 500 - Front Brake Hose 4 9. 50 - Front Spacer Outside (5/ x x 3/ 0. 500 - Brake Master Cylinder. 500 - Caliper. 50 - Stoplight Switch Wire
BILLET HUB RBK BILLET REAR BRAKE 54-5 FLATHEAD FRAME 5 4 3 3 4 9 5 0 9 0 3. 00 - Axle. 00 - Brg Adjuster Nut 3. 00 - Jam Nut () 4. 03 - Lug Bolts 3/ Fine + Lock Washers 5. 500 - Caliper. 00 - Billet Hub (FH)?. 0 - Rotor Collar. 009 - Seal () (30) 9. 00 - Bearing () (009) 0. 0 - Race () (00). 50 - Rotor Mount Bolts + Lock Washers 5/ x x 3/4. 004 - Rotor 3. 00-5/ Chrome Acorn Nuts 4. 00-5/ Chrome Lock Washer 5. 003-5/ Chrome Washer. 5005 - Rear Brake hose. 500 - Brake Master Cylinder. 50 - Stoplight Switch Wire 9. 003 - Sprocket 5T or 0T 0. 5009 - Caliper Bracket. 5004 - Anchor. 50 - Caliper Mount Bolts 3. 004 - Sprocket Bolts 3/ Fine 3/4 with Lock Washer
BILLET HUB RBK 3 BILLET REAR BRAKE SILVER EAGLE 0-5 4 5 3 5 3 4 9 9 0 0. 00-5/ Chrome Acorn Nuts. 00-5/ Chrome Lock Washer 3. 003-5/ Chrome Washer 4. 50 - Rotor Mount Bolts + Lock Washer 5/ x x 3/4 5. 004 - Rotor. 500 - Caliper. 500 - Caliper Mount. 005 - Rear Axle 9. 00 - Brg Adjuster Nut 0. 00 - Jam Nut. 00 - Billet Hub (SE). 009 - Seal () (30) 3. 00 - Bearing () (009) 4. 0 - Race () (00) 5. 0 - Rotor Collar. 500 - Brake Master Cylinder. 50 - Stoplight Switch Wire. 5005 - Rear Brake Hose 9. 03-3/ Lock Washer (4) 0. 5003 - Anchor. 003 - Sprocket 5T or 0T
BILLET HUB FRK 4 FRONT BRAKE TRUCKSTER, HIGHLANDER, PACEMAKER 3 9 4 5 0 3 4 5 9 0. 900 - Hub. 900 - Axle 3. 00 - Brg Adjuster Nut 4. 00 - Jam Nut 3/4 5. 003 - Jam Nut / (30404). 03 - Lug Bolt 3/ x Fin?. 003-5/ Chrome Washer. 00-5/ Lock Washer 9. 009 - Seal () (30) 0. 00 - Bearing () (009). 0 - Race () (00). 00 - Chrome Acorn Nuts 3. 50 - Rotor Mount Bolts & Lock Washer 5/ x x 3/4 4. 50 - Brake Bleeder 5. 500 - Caliper Mount. 505 - Rotor. 50 - Caliper Mount Bolts m x Flangehead. 500 - Front Brake Hose 4 9. 500 - Brake Master Cylinder 0. 500 - Caliper. 50 - Stoplight Switch Wire
TRAILER WHEEL 00 - Chock (Palmore) To order call: Phil Humphreys 5..4 Need additional help with installation? Visit cushmanperformanceparts.com for instructional videos! 9
To order call: Phil Humphreys 5..4 Need additional help with installation? Visit cushmanperformanceparts.com for instructional videos!