In-House Repairs and Calibration
Contents Page 2: Services Page 3: Repair and Certification Packages for Accumulators Page 4: Repair packages for Compact Hydraulics Power Units Page 5: Repair and Inspection Packages for Filter Systems Page 6: Repair and Spare Parts Packages for Electronics Products Page 7: Prices for Inspection Records for Electronics Products Page 8: Repair and Calibration of Particle Counters and CM-Sensors Page 9: Charges for Laboratory Services Address / contact for all listed services HYDAC Service GmbH Werk 13 Friedrichsthaler Str. 15 66540 Neunkirchen-Heinitz Tel.: +49 (0) 6897 509 412 Fax: +49 (0) 6897 509 828 E-Mail: service@hydac.com Internet: www.hydac.com 1
Services A programme individually tailored to the customer The HYDAC Servicenter, together with its service partners, offers you a complete package of services. After in-depth consultation, you can create a service package tailored to your needs. Whether it be support of existing in-house maintenance or sub-contracting the complete package, we will always find the best solution for you. Repairs We undertake repairs for the whole HYDAC product range as well as other makes of equipment. Depending on your requirements, we can carry out both individually commissioned repairs with prior consideration as to cost as well as develop repair packages to include spare and reserve parts. Calibration services Inspection of measuring and test equipment is incorporated as an essential Quality Assurance element for standard calibration in the standards series DIN EN ISO 9000-9004. Inspection of measuring and test equipment should be a guarantee that all test equipment relevant for product quality, measures "accurately". In order to guarantee this, the test equipment must be calibrated regularly and must be traceable to national measurement standards. In addition the readings taken must be documented. Optimize the quality of your test equipment by using the calibration service at HYDAC Servicenter or at your own premises in our mobile calibration laboratory. All the calibration equipment we use is traceable to national and international measurement standards.!!!new!!! Calibration laboratory (D-K-15119-01-00) which can be accredited by the Deutsche Akkreditierungsstelle (DakkS) (German Accreditation Body). Calibration certificates can be issued for pressure measurements (-1 bar to 600 bar) to DIN EN ISO/IEC 17025:2005. Prices available on application. 2
Repair and Certification Packages for Accumulators An essential element in modern hydraulics and fluid technology. Hydraulic accumulators perform a wide variety of functions in hydraulic circuits. Overhaul of bladder accumulators * 1 ltr. accumulator e.g. SB330-1A1/112U-330A 259.00 EUR 2.5 ltr. e.g. SB330-2.5A1/112U-330A 337.00 EUR accumulator 4 ltr. accumulator e.g. SB330-4A1/112U-330A 359.00 EUR 5 ltr. accumulator e.g. SB330-5A1/112U-330A 409.00 EUR 6 ltr. accumulator e.g. SB330-6A1/112U-330A 472.00 EUR 10 ltr. accumulator e.g. SB330-10A1/112U-330A 503.00 EUR 20 ltr. accumulator e.g. SB330-20A1/112U-330A 717.00 EUR 24 ltr. accumulator e.g. SB330-24A1/112U-330A 788.00 EUR 32 ltr. accumulator e.g. SB330-32A1/112U-330A 977.00 EUR 50 ltr. accumulator e.g. SB330-50A1/112U-330A 1,461.00 EUR Prices apply to standard accumulators with NBR seals and include replacement bladder and seal kits. Other materials on request. If nitrogen charging is required, there is an additional charge of 5% of the above prices. Costs of Testing/Certification according to Pressure Equipment Directive 0.6-1 ltr accumulator 2.5-6 ltr accumulator 10-24 ltr accumulator 32-50 ltr accumulator e.g. SB330-1A1/112U-330A e.g. SB330-2.5A1/112U-330A e.g. SB330-20A1/112U-330A e.g. SB330-32A1/112U-330A 117.00 EUR 146.00 EUR 175.00 EUR 201.00 EUR * Discount for quantity on request 3
Repair Packages for Compact Hydraulics Power Packs CA Power Units HYDAC compact power units in the CA series are hydraulic power units with a high power density and compact design. The motorpump unit is oil-immersed in the tank. CA power unit e.g. CA2R05H06.3-185-03-10X 534.00 EUR CO Power Units HYDAC medium pressure power unit in the CO series are very low-noise as a result of their special construction and the use of progressive motors. By using aluminium for the flange, the CO power units are lightweight and easy to handle. Good accessibility to valves and ports ensures that the CO power units are easy to install and service. Motor rating from 0.37 to 0.75 kw e.g. CO2... H T 01.3-255-03-20X 246.00 EUR Motor rating from 1.1 to 2.2 kw e.g. CO2... H T 02.4-250-03-20X 298.00 EUR Motor rating 3.0 kw e.g. CO2... H T 20.0-110-03-20X 308.00 EUR Motor rating 4.0 to 5.5 kw e.g. CO2... H T 20.0-200-03-20X 362.00 EUR HP Power Units HYDAC high pressure power units in the HP series have a high power density and compact dimensions. The special construction and use of a noise-damping cast housing ensure very low noise characteristics. HP0 e.g. HP0-0.30-04-X 599.00 EUR HP1 e.g. HP1-0.49-61-X 599.00 EUR HP2 e.g. HP2-1.00-35-X 629.00 EUR 4
Repair and Inspection Packages for Filter Systems With the mobile filter systems, HYDAC offers an extensive product range of professional solutions for hydraulic servicing and maintenance. They are designed to fill/filter and empty hydraulic and lubrication tanks, to flush systems on commissioning or to filter continuously offline. OF7 e.g. OF7K10P1M1B05E 396.00 EUR OF5 e.g. OF5C10P6N2B05E 731.00 EUR Inspection packages for dewatering units* Inspections include: Visual inspection for leaks Testing of sensors Replacement of spray and condensate line Complete cleaning of vacuum pump Checking the threaded connections Checking all fault messages Function test FAM 10 999.00 EUR FAM 15 1,049.00 EUR FAM 30 1,089.00 EUR FAM 50 1,169.00 EUR FAM 70 1,199.00 EUR * Any repairs or filter element changes which may be required are quoted on a time & materials basis and if approved, carried out. 5
Repair Packages for Electronics Products The broad product range extends from the simple pressure transmitter to the intelligent multiple pressure switch with customized software. In the area of sensors, we work with different techniques so that we are able to offer our customers the best solution for their applications. Pressure switches EDS 601 EDS 1600 EDS 1700 ETS 1600 ETS 1700 Display units HDA 5000 Portable data recorders HMG 3000 UBS cards UBS 2000 without position controller UBS 2000 with position controller 199.00 EUR 179.00 EUR 179.00 EUR 179.00 EUR 179.00 EUR 145.00 EUR 579.00 EUR 254.00 EUR 357.00 EUR Spare parts for flow rate turbines F/I converter EVS 3000 F/U converter EVS 3000 279.00 EUR 279.00 EUR New for 2013 Upgrade of HMG 3000 to HMG 3010 445.00 EUR 6
Inspection Records for Electronics Products Optimize the quality of your test equipment by using our calibration service at HYDAC Servicenter. We create inspection records with traceability to the measurement standard used (DAKKS - German Calibration Service). Pressure switches EDS 300 55.00 EUR EDS 601 55.00 EUR EDS 1600 55.00 EUR EDS 1700 55.00 EUR EDS 2000 55.00 EUR EDS 3000 55.00 EUR Pressure transmitters HDA 3000 55.00 EUR HDA 4000 55.00 EUR HDA 7000 55.00 EUR HDA 8000 55.00 EUR Pressure indicator HDA 5500 Option 0 89.00 EUR HDA 5500 Option 1,2,3 154.00 EUR Temperature transmitters ETS 300 89.00 EUR ETS 3000 89.00 EUR ETS 4000 89.00 EUR ETS 7000 89.00 EUR Flow rate transmitters EVS 3xxx 289.00 EUR Portable data recorders HMG 500 139.00 EUR HMG 1000 139.00 EUR HMG 2010 139.00 EUR HMG 2020 139.00 EUR HMG 3000 309.00 EUR Level switch ENS 3000 154.00 EUR 7
Repair and Calibration of Particle Counters and CM-Sensors Optimize the quality of your test equipment by using our calibration service at HYDAC Servicenter. All calibration equipment used by us is subject to audit by DAKKS (the German Accreditation body). Repair and calibration FCU 1xxx 979.00 EUR FCU 2xxx 1,139.00 EUR FCU 8xxx 1,285.00 EUR CS 1xxx 425.00 EUR CS 2xxx 750.00 EUR CSM xxxx 785.00 EUR FMM xxx 625.00 EUR Inspection and calibration CS 1xxx CS 2xxx CSM FCU1xxx FCU2xxx-1 FCU2xxx-4/-5 FCU8xxx FMM AS 1xxx/2xxx 325.00 EUR 590.00 EUR 590.00 EUR 492.00 EUR 590.00 EUR 620.00 EUR 799.00 EUR 325.00 EUR 215.00 EUR Modification including inspection and calibration FCU 2010 FCU 2210 including hardware update FCU 2110 FCU 2210 including hardware update 2,732.00 EUR 2,229.00 EUR 8
Charges for Laboratory Services The condition of the fluid is crucial for optimum machine performance today. This means that the fluids must be monitored and tested. We carry out these tests in our own laboratories or on site at your premises. Laboratory analysis (as prepaid service): PVM PVM-MVA-WA PVM-MVA-WA-VIS-SP 65,91 EUR 109,20 EUR 153,11 EUR Laboratory analysis (customer sends own bottles): Contamination load of element PVM/-EG PVM-MVA/-EG PVM-MVA-WA/-EG PVM-MVA-WA-VIS-EG PVM-MVA-WA-VIS-SP/-EG GRA-MVA-EG SP/-EG MVA/-EG WA/-EG VIS/-EG 112,31 EUR 65,91 EUR 84,18 EUR 109,20 EUR 130,68 EUR 153,11 EUR 65,91 EUR 51,28 EUR 38,93 EUR 38,93 EUR 38,93 EUR PVM = Particle distribution measurement, MVA = Microscopic contamination analysis, WA = Water content, VIS = Viscosity, SP = Spectral analysis, SO = Special analysis, EG = Customer's own bottle Services of laboratory vehicle On-site analysis / component cleanliness On-site process chain analysis 1,390.00 EUR/day 1,520.00 EUR/day 9