Electronic Power Conversion

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Electronic Power Conversion Introduction Challenge the future 1

Electronic Power Conversion (ET4119) Lecturers: Dr. Jelena Popović-Gerber (LB 3.630) j.popovic@tudelft.nl Material: - Study guide (see Blackboard) - Book: Power Electronics: Converters, Applications, and Design Authors: Mohan, Undeland, Robins Publisher: Wiley, 2nd or 3rd ed. available at the ETV for about 50,- Book is used for ET3165, ET4119, ET4116 & ET4145 Additional material: Fundamentals of Power Electronics Authors: R.W. Erickson, D. Maksimovic Publisher: Springer; 2nd ed. 2

Electronic Power Conversion (ET4119) Practicals: 3 half days; subscribe in pairs H.J.M. Olsthoorn, H.J.M.Olsthoorn@tudelft.nl Exam: Written, closed book, January/June (April) Homeworks: 3 homeworks, each worth 2 points towards final mark Examination requirements: see study guide Blackboard: - study guide; course objectives - sheets - answers to problems - exams 3

Additional Info http://www.ipes.ethz.ch/ educational module basic power electronic circuits Java applets 4

Electronic Power Conversion (ET4119) Intro (Ch1) Overview power semiconductors (Ch2) Review of basics (Ch3) Diode rectifiers (Ch5) DC-DC converters (Ch7) DC-AC converters (Ch8) Isolated power supplies (Ch10) Power electronics applications 5

What is Power Electronics? Power electronics is a technology for converting, controlling and conditioning the flow of electrical energy from the source to the load according to the requirements of the load. 6

Source: CPES, ECPE seminar 7

Conversion Efficiency High conversion efficiency: Efficient energy usage (cost); Loss heat additional components for heat removal negatively influences size and cost. P in Power processor P out Loss η = P out /P in = (P in -P loss )/P in 8

Example Comparison of 2 desktop computer power supplies η 1 =75% η 2 =95% P out =500W P loss1 =167W loss P loss2 =26W P loss =141W Annual energy consumption saving 141W*24h*365 1235kWh*0.2 /kwh=247 per computer! P = P (1 η) Pout = (1 η) η NL: 0.8 computers per person 12million computers 3 billion euros in 9

Linear vs. Switching Power Conversion Linear dc power supply Example: 230V ac to 5V dc Transistor operates in active region Cons: Dissipation in transistor; V dmin >V o ; Heavy & bulky line transformer; Pros: Less electromagnetic noise; 10

Linear vs. Switching Power Conversion Switch-mode dc power supply Example: 230V ac to 5V dc 11

Linear vs. Switching Power Conversion Output voltage control through duty ratio 1 v 0 = T t s T s 0 v dt oi on = V d = D Vd Ts Pros: High effciency Small hf transformer, L and C Cons: Noisy; 12

Source:CPES@ECPE seminar How? Processing of electrical energy with semiconductors by means of a nondissipative switching process. 13

Power Electronic System 14

Power Electronic Processor PE processor (converter): basic block of PE systems Example: motor drive 15

Power Electronic Processor Generic term: converter (omzetter) On the basis of the form of input and output ac to dc (rectification, gelijkrichten) dc to ac (inversion, wisselrichten) dc to dc ac to ac On the basis of the type of switching line-frequency (naturally) commutated forced commutated (quasi) resonant 16

Power Electronic Converter Fundamental Functions Switching function Controls energy flow Electromagnetic energy storage function components Enables energy continuity when interrupted by switching function Conduction function Guides energy flow through the converter Control/information function Enables relationship between the three functions above 17

Cooling technology Power Electronics Interdisciplinary Technology Packaging (materials, interconnections) Environmental impact technology ET3165 PE&EMC ET4119 Electronic Power Conversion ET4116 PE Components ET4003 Power Electromagnetics ET4117 Electrical Machines and Drives Manufacturing technology 18

Power Electronics Applications Wide power range applications mw portable electronics GW energy transmission lines Source:ECPE 19

Applications - Residential Lighting Home appliances Personal computers All images source: Wikimedia Commons CC-BY-SA 20

Applications - Commercial UPS Air conditioning Elevators All images source: Wikimedia Commons CC-BY-SA 21

Applications - Industrial Variable Speed Drives (fans, pumps, compressors) Induction heating 22

Application - Transportation Hybrid car Tram Source: Toyota Hybrid locomotive Source: Bombardier Source: GE 23

Application Utility Systems FACTS (Flexible AC Transmission Systems) HVDC (High Voltage DC Transmission) Source: ABB Source: ABB 24

Applications Renewable Energy Sources Wind turbine Photovoltaic systems Source: Aalborg University @ECPE seminar Source: GE@ECPE seminar 25

Power Electronics Growth Societal, Economic and Environmental Megatrends Hybrid and electric vehicles Utility systems -Smart Grid Mobility More electric aircraft/ship Energy savings Intelligent power management Trains Energy efficiency Information & Communication Portable electronics Internet PC Wireless sensor networks Comfort & Health Electrification Body implants 26

Energy Efficiency the Role of Power Electronics Energy saving ubiquitous topic globally; Various EU and international programmes and policies: Intelligent Energy Programme, Energy Star EC plan: reduce total energy consumption by 20% by 2020; Power electronics savings potential: 1150TWh or 30% of the predicted EU-25 electricity consumption; 40% of total energy consumption is electrical energy power electronics can achieve half of the target! 27

Major Consumers of Electrical Energy Savings Potential Today: 40% out of the overall energy consumption is electrical energy Consumers electrical energy (ww) Con. power supply: - stand-by, - active, I&C, Computing power supply, EC-Ballast Daylight dimming HID, LED, Factory autom. Process engineering, Heavy industry, Light industry, Transportation: Train, Bus, Car, Home appliance: Fridge, WM, HVAC, Energy Split: ww Others 14% Internet 10% Lighting 21% Motor control 55% - stand-by - active 80+ / 90+ Source: ZVEI, Siemens, CEMEP, CPES, EPA, NRDC Electronic control Variable Speed Drive (VSD) VSD + Bi-directional energy flow VSD Energy saving potential >90% >>1% >>1% >25% >30% >25% >40% Key technology CoolMOS, SiC Smart control IC CoolSET CoolMOS, SiC, Smart control IC, Low cost µc CoolMOS Smart ballast IC Low cost µc IGBT Modules CiPOS EMCON CoolMOS CT Optimized µc 8 bit / 16 bit / 32 bit Source: Infineon, ECPE seminar Energy Efficiency-The Role of Power Electronics 28

Energy Savings Potential Motor Drives 29 Source: Infineon, ECPE seminar Energy Efficiency-The Role of Power Electronics 29

Energy Savings Potential Home Source: ABB, ECPE seminar Energy Efficiency-The Role of Power Electronics 30

Image credits All uncredited diagrams are from the book Power Electronics: Converters, Applications, and Design by N. Mohan, T.M. Undeland and W.P. Robbins. All other uncredited images are from research done at the EWI faculty. 31