CONVEYOR OVERVIEW
From packaging to processing, Dorner has the food industry covered. By offering three series of sanitary conveyors AquaGard, AquaPruf and AquaPruf Ultimate Dorner can meet virtually any need. To identify the series best for you, simply locate your market and application in one of the four charts below. You can then utilize the chart stretching along the bottom of the page to select your specific conveyor model. MARKET BAKERY SNACK FOODS CONFECTIONARY APPLICATION RECOMMENDED PLATFORM PACKAGED COOKED RAW AquaGard MARKET FRUITS VEGETABLES NON-PROTEIN READY-TO-EAT APPLICATION PACKAGED COOKED RAW RECOMMENDED PLATFORM AquaGard AquaPruf Conveyor Selection Chart ULTIMATE Wipe Down 7200 7300 Cleaning Method Type of Cleaning Agent Wash Down Diluted Environment Wipe Low High Water Dry Wet Down Pressure Pressure Soap/ Bleach or Foaming Water Alcohol Caustic Cleaning Method Type of Cleaning Agent Wash Down Low Pressure Diluted High Soap/ Bleach or Foaming Environment Pressure Water Water Alcohol Caustic Dry Wet 7350 7350 Belt Lifters Clean Out Window 7360 7400 7400 7600 7600 7400U 7400U 7600U 7600U 2
ULTIMATE MARKET PROTEINS DAIRY READY-TO-EAT W/PROTEIN APPLICATION RECOMMENDED PLATFORM PACKAGED COOKED RAW AquaPruf AquaPruf Ultimate MARKET APPLICATION RECOMMENDED PLATFORM MEDICAL PERSONAL CARE PHARMACEUTICAL PACKAGED PROCESSED RAW MATERIALS AquaGard AquaPruf Sanitary Features Tip Up s Tail Complete Tool-less Disassembly Belt Lifters Clean Out Windows Highest Approvals Environment FDA Bissc USDA Red Meat & Poultry Sanitary Features Tip Up Tail Complete Tool-less Disassembly FDA Belt Type Approvals Belt Frame Construction Single Piece Stainless Steel USDA Red Meat Single Piece Bissc Belt & Poultry Stainless Belt Type Steel Belt Width 1.75-18 Frame 1.75 Construction - 18 Conveyor Lengths 2-18 2-18 Offering Straight Offering Straight Modular Plastic TIG Modular Welded Stainless PlasticSteel Straight/ TIG Welded 4-36 Stainless Steel 3-83 Straight/ Curve/Z-Frame Belt TIG Welded Stainless Steel Straight/Z-Frame Continuous Modular TIG Welded Plastic Stainless Modular Steel Continuous Plastic Belt TIG Welded Stainless Steel Belt Modular Plastic Positive Belt Drive Continuous TIG Modular Welded Stainless PlasticSteel Continuous TIG Positive Welded Belt Stainless DrivenSteel Straight/ 6-60 3-83 Curve/ Continuous TIG Straight/ Z-Frame Welded Stainless Steel Curve/Z-Frame Straight/ 6-60 3-40 Curve/ Continuous TIG Straight/ Z-Frame Welded Stainless Steel Z-Frame Straight/ 6 Continuous - 36 TIG 3-83 Straight/ Curve/ Welded Stainless Steel Curve/Z-Frame Straight/ 6 Continuous - 36 TIG 3-40 Straight/ Curve/ Welded Stainless Steel Z-Frame Z-Frame 3
A program of action, support and service that make the customer s choice Smart and Fast Application Hotline: 800-351-8712 A direct line to our engineers, where customers can call to discuss applications and options. Shortest lead time in the conveyor industry No other company can deliver custom sized and application ready conveyors faster than Dorner. Conveyor TYPE Lead time (in days to ship)* Aluminum Extrusion V-Guided Belt 3 Modular Belt 5 STAINLESS STEEL V-Guided Belt 10 Industry leading 10 year limited warranty The longest warranty being offered in the conveyor industry, this reduces the total cost of ownership. Modular Belt 10 * Applies to products configured in E-Pricer. 4
Service Hotline: 888-417-3515 An after hours hotline, where customers can call and get help troubleshooting conveyors from a member of Dorner s FIT team of service experts. Dorner s Service never sleeps. Get FIT and Stay FIT Visits A support program to ensure equipment is installed correctly, and that existing equipment is maintained for optimal performance. FIT Training FIT Replacement Parts A custom designed training course for the customer s engineers and maintenance personnel that ensures proper conveyor maintenance and safety that optimizes conveyor performance. Original equipment, wear and maintenance parts from Dorner, that will add conveyor life, maximize production time and ensure the customer s warranty is maintained. 5
7200 & 7300 Series Specifications: Flat and Cleated Belt models Loads up to 60 lbs* (27 kg) Belt speeds up to 264 ft/min (81 m/min) Belt widths: 1.75 (44 mm) to 18 (457 mm) Conveyor lengths: 2 (610 mm) to 18 (8,486 mm) Cleats available from 0.43 (1 mm) to 2.36 (60 mm) high 11 gauge stainless steel roll formed frame Complete stainless steel construction 1.25 (32 mm) diameter drive pulley turns approximately 4.25 (108 mm) of belt per revolution 1.5 (38 mm) bottom of frame to top of belt Self-aligning stainless steel sealed bearings with FDA approved solid lubricant Washdown rated gearmotors and controls models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Quick five-minute belt change for increased uptime Rack and pinion for fast single point belt tensioning 304 stainless steel frame, head and tail plates are polished to a #4 finish V-Groove frame with guided belt ensures accurate tracking Wedge-Lok system for impact protection Streamlined design fits where other conveyors do not Low profile, single piece frame for quick, easy cleaning Quick-clamp rail for easy mounting of bolt-on accessories Optional 0.25 (6 mm) thick bottom wiper for Flat Belt End Drives A variety of FDA approved belting to meet application needs High Pressure Bearing Option V-Guided Belt Tracking 7200 Rated for Low Pressure Soap & Water Cleaners 7300 Rated for High Pressure Chlorinated Cleaners 6
A A AquaGard 7200 & 7300 Series 4 x 4 x 22mm Keyway 4 x 4 x 22mm Keyway 4.91 (125) D W-.16 (4) 7200 7300 5.41 (138) D W-.16 (4) 12mm 12mm Position A 1.90 (48) Position A 3.58 (91) W+1.19 TENSION RECOMMENDED DRIVE (30) END FLOW END W W+5.11 (130) TENSION RECOMMENDED DRIVE END FLOW END W Position D Position D TOP OF BELT L (at initial factory belt tension) 12.00 (305) TYP. 6.04 (153) TOP.78 OF (20) BELT L+1.00 (25) L (at initial factory belt tension) 12.00 (305) TYP. 6.04 (153) 1.19 (30) 1.48 (38) 2.74 (70) 3.44 (87).69 (17) 1.88 (48) 3.25 (83) 3.44 (87) 1.19 (30).38 (10) 2.25 (57) 3.00 (76).38 (10) 2.25 (57) 3.00 (76) W = Conveyor Belt Width Dim = in (mm) Standard Models Flat Belt End Drive Cleated Belt End Drive Standard Options Optional Bottom Wiper Optional Tool-less Belt Change Handles for Quick Belt Release For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 7
7350 Series: STANDARD FEATURE OVERVIEW Improve your bottom line results with industry leading speeds, best in class product transfers, and ease of automation. Tailor Fit Accessories for Your Needs Ease of Automation & Guiding No Drilling with Innovative Key Hole & Mounting Rod Low Voltage Wiring Accesories Accessory Bar for Mounting Multiple Accessories Fully Adjustable Single Rail Fully Adjustable Twin Rail High Side Guide 8
7350 SERIES: STANDARD FEATURE OVERVIEW Maximum Flexibility Straights, Curve and Z-Frame Modules 3 Product Transfers to Choose From No Drilling Required for Ease of Automation or Guiding Attach controls, photo eyes, low voltage wire, & air tubing Attach accessory bar for mounting several automation components Attach any of standard guide packages to tailor fit conveyor Increase Throughput Speeds up to 260 feet per minute Available in Straights, Curves and Z-Frames 1 Nose Bar Tails Powered Transfer Reduce Product Loss 1 Nose Bar Tails for small part transfer Powered Transfer for maintaining speeds through transfer Roller transfer plate for smooth product transfer in minimal added length TIG Welded Stainless Steel Solid UHMW Open Frame Design Curves 45, 90, 135 & 180 1 Nose Bar Drive 1 Nose Bar Tail Patented Sprocket Alignment Key Powered Transfer Roller Transfer Plate Formed Angle TIG Welded Stand 9
7350 Series: Straight & Curved Modular Belt Specifications: Modular Flat, Modular Cleated and Curved Modular Flat Belt models Loads up to 750 lbs* (453 kg) Belt speeds up to 260 ft/min (78.6 m/min) Belt widths: 4 (102 mm) to 36 (914 mm) Conveyor lengths: 3 (914 mm) to 83 (25,298 mm) Cleats available in 1 and 3 heights 45, 90, 135, & 180 curves available Wearstrip material is UHMW TIG welded 304 Stainless Steel Frame FDA approved belting and plastic components models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Frame is constructed of TIG welded 304 stainless steel and features open design with minimal horizontal surfaces Solid UHMW wear strips located in welded cross members for durable belt support Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side The nose bar drive and idler tails (optional) has 1 diameter pulley available for small product transfers The Powered Transfer (optional) has 1/2 diameter pulleys for maintaining speed through transfer Roller Transfer Plate (optional) for smooth product transfer in minimal added length Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max Easy to Accessorize 1 Nose Bar Tail 10
AquaGard 7350 Series: Straight & Curved Modular Belt 1.00 (25) DIA. SHAFT WITH.25 (6) KEYWAY 4.37 (111) 1.00 (25) DIA. SHAFT WITH.25 (6) KEYWAY Position A Position A 8.87 (225) W + 1.60 (41) FLOW W W Position D Position D L OPTIONAL LONG SHAFT FOR SIDE DRIVE 4.13 (105) 4.13 (105) 4.26 (108) 5.64 (143) 5.82 (148) 3.00 (76) R0.89 (R23) 3.00 (76) R0.89 (R23) 10.18 (258) 12.31 (313) OPTIONAL NOSE BAR TAIL 7.85 (199) 11.68 (297) OPTIONAL NOSE BAR DRIVE W = Conveyor Belt Width Dim = in (mm) Standard Models Modular Flat Belt Modular Cleated Belt Curved Modular Flat Belt Standard Options Powered Transfer For small parts and maintaining speeds through transfer. Slave driven with speeds up to 260 ft/min. Roller Transfer Plate For smooth product transitions in minimal added length. For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 11
7350 Series: Z-Frame & Curved Modular Flat Belt Specifications: Z-Frame Modular Flat, Modular Cleated and Curved Modular Flat Belt models Loads up to 750 lbs (453 kg) Belt speeds up to 260 ft/min maximum (78.6 m/min) Belt widths: 4 (102 mm) to 24 (610 mm) Total lengths up to 83 (25,298 mm) Z-Frame Straight and Z-Frame Curved Modular Flat Belt has 5 to 30 fixed angle modules available in 5 increments Z-Frame Modular Cleated Belt has 5 to 60 fixed angle modules available in 5 increments 45, 90, 135, & 180 curves available Wearstrip material is UHMW TIG welded 304 Stainless Steel Frame FDA approved belting and plastic components models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Frame is constructed of TIG welded 304 stainless steel and features open design with minimal horizontal surfaces Solid UHMW wear strips located in welded cross members for durable belt support Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side The nose bar drive and idler tails (optional) has 1 diameter pulley available for small product transfers The Powered Transfer (optional) has 1/2 diameter pulleys for maintaining speed through transfer Roller Transfer Plate (optional) for smooth product transfer in minimal added length Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max Easy to Accessorize 1 Nose Bar Tail 12
AquaGard 7350 Series: Z-Frame Flat, Cleated & Curved Modular Flat Belt 1.00 (25) DIA. SHAFT WITH.25 (6) KEYWAY Position D 8.87 (225) Position D W FLOW W-1.97 (50) W 3.02 (77) Position A Position A L1 L2 L3 OPTIONAL LONG SHAFT FOR SIDE DRIVE 6.01 (153) 4.36 (111) Standard Options R0.90 (R23) 5 or 10 3.00 (76) 3.00 (76) 4.18 (106) R0.89 (R23) 5.82 (148) Powered Transfer For small parts and maintaining speeds through transfer. Slave driven with speeds up to 260 ft/min. 12.31 (313) 10.18 (258) OPTIONAL NOSE BAR TAIL 7.85 (199) 11.68 (297) OPTIONAL NOSE BAR DRIVE W = Conveyor Belt Width Dim = in (mm) Standard Models Z-Frame Modular Flat Belt Z-Frame Modular Cleated Belt Z-Frame Curved Modular Flat Belt Roller Transfer Plate For smooth product transitions in minimal added length. For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 13
7360 Series: STANDARD FEATURE OVERVIEW Improve your bottom line results with industry leading speeds, best in class product transfers, and ease of automation. Tailor Fit Accessories for Your Needs Ease of Automation & Guiding No Drilling with Innovative Key Hole & Mounting Rod Low Voltage Wiring Accesories Accessory Bar for Mounting Multiple Accessories Fully Adjustable Single Rail Fully Adjustable Twin Rail High Side Guide 14
7360 SERIES: STANDARD FEATURE OVERVIEW Maximum Flexibility Straights & Z-Frame Modules 3 Product Transfers to Choose From No Drilling Required for Ease of Automation or Guiding Attach controls, photo eyes, low voltage wire, & air tubing Attach accessory bar for mounting several automation components Attach any of standard guide packages to tailor fit conveyor Increase Throughput Speeds up to 300 feet per minute V-Guided Belt Tracking 1 Nose Bar Tails Powered Transfer Reduce Product Loss 1 Nose Bar Tails for small part transfer Powered Transfer for maintaining speeds through transfer Roller transfer plate for smooth product transfer in minimal added length Snap in Hard Anodized Aluminum Bed Rails TIG Welded Stainless Steel Open Frame Design V-Guided Belt Tracking 1 Nose Bar Tail Tip-Up Tail Powered Transfer Roller Transfer Plate Formed Angle TIG Welded Stand 15
7360 Series: Flat & Cleated Belt Specifications: Flat and Cleated Belt models Loads up to 500 lbs (453 kg) Belt speeds up to 300 ft/min maximum (91 m/min) Belt widths: 4 (102 mm) to 52 (1,321 mm) Total lengths: 3 (914 mm) up to 40 (12,192 mm) Cleats available in 1 and 3 heights Wearstrip material is hard coat anodized aluminum TIG welded 304 Stainless Steel Frame FDA approved belting and plastic components models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Frame is constructed of TIG welded 304 stainless steel and features open design with minimal horizontal surfaces Hard coat anodized aluminum wear strips located in welded cross members for durable belt support Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side Spindle has groove for V-guided belt and optimum performance Integrate jack-screw system in tails for belt take up and easy tracking adjustments The center drive (optional) allows additional clearance on ends when needed The nose bar drive and idler tails (optional) has 1 diameter pulley available for small product transfers The Powered Transfer (optional) has 1/2 diameter pulleys for maintaining speed through transfer Roller Transfer Plate (optional) for smooth product transfer in minimal added length Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max Easy to Accessorize 1 Nose Bar Tail 16
AquaGard 7360 Series: Flat & Cleated Belt OPTIONAL LONG SHAFT FOR SIDE DRIVE W + 2.62 (67) Position A Position A FLOW W 4.47 (114) W 1.00 (25) DIA. SHAFT WITH.25 (6) KEYWAY Position D 1.00 (25) DIA. SHAFT WITH.25 (6) KEYWAY Position D 8.68 (220) L 4.00 (102) 4.00 (102) 4.53 (115) R1.81 (R46) 5.59 (142) 5.00 (127) R0.56 (R14) OPTIONAL NOSE BAR TAIL W = Conveyor Belt Width Dim = in (mm) Standard Models Center Drive Module Flat Belt Cleated Belt Standard Options Powered Transfer For small parts and maintaining speeds through transfer. Slave driven with speeds up to 260 ft/min. Roller Transfer Plate For smooth product transitions in minimal added length. For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 17
7360 Series: Z-Frame Flat & Cleated Belt Specifications: Z-Frame Flat and Cleated Belt models Loads up to 500 lbs (453 kg) Belt speeds up to 300 ft/min maximum (91 m/min) Belt widths: 4 (102 mm) to 24 (610 mm) Total lengths up to 40 (12,192 mm) Modular Flat has 5 to 30 fixed angle modules Modular Cleated has 5 to 60 fixed angle modules available in 5 increments Wearstrip material is hard coat anodized aluminum TIG welded 304 Stainless Steel Frame FDA approved belting and plastic components models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Frame is constructed of TIG welded 304 stainless steel and features open design with minimal horizontal surfaces Hard coat anodized aluminum wear strips located in welded cross members for durable belt support Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side Spindle has groove for V-guided belt and optimum performance Integrate jack-screw system in tails for belt take up and easy tracking adjustments The center drive (optional) allows additional clearance on ends when needed The nose bar drive and idler tails (optional) has 1 diameter pulley available for small product transfers The Powered Transfer (optional) has 1/2 diameter pulleys for maintaining speed through transfer Roller Transfer Plate (optional) for smooth product transfer in minimal added length Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max Easy to Accessorize 1 Nose Bar Tail 18
4.47 (114) 1.00 (25) DIA. SHAFT WITH.25 (6) KEYWAY W FLOW L1 4.00 (102) 5, 10, 15 or 30 Standard Models Z-Frame Flat Belt AquaGard 7360 Series: Z-Frame Flat & Cleated Belt OPTIONAL LONG SHAFT FOR SIDE DRIVE Position D W+2.62 (67) W 8.68 (220) Position A L2 5.59 (142) 1.00 (25) DIA. SHAFT WITH.25 (6) KEYWAY 5.00 (127) R1.81 (R46) R0.56 (R14) OPTIONAL NOSE BAR TAIL W = Conveyor Belt Width Dim = in (mm) Center Drive Module Z-Frmae Cleated Belt Standard Options Powered Transfer For small parts and maintaining speeds through transfer. Slave driven with speeds up to 260 ft/min. Roller Transfer Plate For smooth product transitions in minimal added length. For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 19
7400 Series: STANDARD FEATURE OVERVIEW Designed to transport Food & Pharmaceutical product with confidence while keeping operators safe. Flange Belt Tracking System Eliminates sprocket fasteners and keeps pulleys safe & sanitary. Patented Sprocket Alignment Key Provides continuous sprocket alignment for quick belt assembly. Belt Lifters For easy cleaning on wide or long conveyors. Tip-Up Tail For quick release of belt tension. 20
7400 SERIES: STANDARD FEATURE OVERVIEW Round Cross Members Eliminate horizontal surfaces for complete drainage. Solid UHMW Wear Strips Quickly removed without tools for cleaning. Most pieces are identical & completely interchangeable. Stainless Steel Gearmotors located outside food zone. Stainless Steel Welded Frame Construction USDA Accepted Open Hinge Modular Belt Eliminates fasteners in food zone. (Continuous TIG welding) Improves cleaning and access to pins. 21
7400 Series: SANITATION & CLEANING OPTIONS Fast & Effective Sanitation Options for Daily Cleaning Tool-less Tip-Up Pulley for quick release of belt tension Tool-less Belt Lifters for easy access to the inside of the conveyor Frame Cutouts for continuous access to the inside of the conveyor NO TOOLS REQUIRED! Total time for cleaning preparation: 30 Seconds 22 Note: Proper conveyor application, cleaning and sanitation is the responsibility of the end user.
7400 SERIES: SANITATION & CLEANING OPTIONS Fast & Effective Sanitation Options for Complete Dis-Assembly & Cleaning Conveyor Cleaning Preparation * 1 Person 3 Minutes Per Section No Problem! Fully Assembled to Completely Dis-Assembled in Minutes *Belt removal requires a hammer and tap 23
7400 Series: STRAIGHT & CURVED MODULAR BELT * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Specifications: Modular Flat, Modular Cleated and Curved Modular Flat Belt models Load: 20 lbs/square foot of belt (90 kg/m 2 )* Belt speed: 233 ft/min maximum (71 m/min) Belt Widths: 6 (152 mm) to 60 (1,524 mm) Conveyor Lengths: 36 (914 mm) to 999 (25,375 mm) Degree of curves: 15 to 180 8 and 10 widths available in 30 increments 12 through 36 widths available in 15 increments Maximum of 2 curves per conveyor with up to 240 total degrees of turns (up to 4 curves is possible dependant upon length and degree of curves, consult factory) Wear strip material is UHMW Continuous TIG welded 304 stainless steel frame #4 Polish on all outside surfaces Bearing material is 400 stainless steel Bearing lubricant is H1 type FDA lubricant FDA approved belting and plastic components Features & Benefits: Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over 10 (3,048 mm) long consist of multiple sections which are bolted together. Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments. Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time. The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning. Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions. The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning. Tip-Up Tail Drive sprockets are located on a 1.5 square stainless steel shaft without fasteners to provide optimum drive strength and cleanability. Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt. Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5 diameter transfer. The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers. Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning. 24
AquaPRUF 7400 Series: STRAIGHT & CURVED MODULAR BELT W+1.77 (45) Position A W+1.77 (45) Position A W+2.97 (75) W+4.02 (102) FLOW W W+4.02 (102) FLOW Position D 7.36 (187) Note: When ordered with a Gearmotor Mounting Package the bearing support is replaced with the Gearmotor Mounting bracket. L (at initial factory belt tension) 6.00 (152) 6.00 (152) Position D 8.70 (221) 1.00 (25) DIA. SHAFT WITH 1/4" KEYWAY 2.15 (54) 5.65 (144) 6.00 (152) Note: When ordered with a Gearmotor Mounting Package the bearing support is replaced with the Gearmotor Mounting bracket. L (at initial factory belt tension) 6.00 (152) 1.00 (25) DIA. SHAFT WITH 1/4" KEYWAY 1.5 (38) DIA. 10.37 (263) 5.65 (143) 4.29 (109) 2.16 (55) 7.34 (187) 11.59 (294) 1.5 (38) DIA. 6.00 (152) W+.50 (13) 1.5 (38) DIA. 6.00 (152) W+.50 (13) 5.65 (144) 5.85 (149) 5.65 (144) NOSE BAR TAIL NOSE BAR TAIL 12.50 (318) W = Conveyor Belt Width Dim = in (mm) Standard Models Modular Flat Belt Modular Cleated Belt Curved Modular Flat Belt Standard Options Nose Bar Idler Pulley 1.5 (38 mm) diameter for tight transfers. Belt Lifters For easy cleaning on wide or long conveyors. Frame Cut-Out Allows access for internal frame washing. For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 25
7400 Series: Z-FRAME MODULAR BELT * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Specifications: Z-Frame Modular Flat and Cleated Belt models Loads up to 20 lbs/square foot of belt (90 kg/m 2 )* Belt speed: 233 ft/min maximum (71 m/min) Belt Widths: 6 (152 mm) to 24 (610 mm) Section Lengths: 24 (610 mm) to 20 (6.1 m) Total Conveyor Lengths up to 40 (12.2 m) Z-Frame Modular Flat Belt has 5, 10, 15 & 30 Fixed Angle Modules standard (inclines over 5 require friction insert belting) Z-Frame Modular Cleated Belt has 15, 30, 45 & 60 Fixed Angle Modules standard Cleat height available in 25 mm & 76 mm Wear strip material is UHMW Continuous TIG welded 304 stainless steel frame #4 Polish on all outside surfaces Bearing material is 400 stainless steel Bearing lubricant is H1 type FDA lubricant FDA approved belting and plastic components Features & Benefits: Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over 10 (3,048 mm) long consist of multiple sections which are bolted together. Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments. Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time. The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning. Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions. The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning. Drive sprockets are located on a 1.5 square stainless steel shaft without fasteners to provide optimum drive strength and cleanability. Tip-Up Tail Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt. Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5 diameter transfer. The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers. Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning. 26
Modular Flat Belt Model W+1.77 (45) W+4.02 (102) 7400 Flat Available in 5, 10, 15 and 30 Angles 6.00 (152) 5.65 (143) Standard Models AquaPRUF 7400 Series: Z-FRAME MODULAR BELT 1.5(38) DIA. 6.00 (152) Position A 5.65 (144) NOSE BAR TAIL FLOW W 1.5(38) DIA. 6.00 (152) Note: When ordered with a Gearmotor Mounting Package the bearing support is replaced with the Gearmotor Mounting bracket. Position D 8.70 (221) 1.00 (25) DIA. SHAFT WITH 1/4" KEYWAY 11.59 (294) 10.37 (263) 7.34 (187) 6.00 (152) 2.14 (54) 4.29 (109) B (pocket width) A Angle 2.14 (54) A= 7.43(189) for 1" Guide Profile 9.09(231) for 3" Guide Profile B= W-2.67(68) for 1" Guide Profile W-2.67(67) for 3" Guide Profile W = Conveyor Belt Width Dim = in (mm) Z-Frame Modular Flat Belt Z-Frame Modular Cleated Belt Z-Frame Configurations Standard Options Nose Bar Idler Pulley 1.5 (38 mm) diameter for tight transfers. Belt Lifters For easy cleaning on wide or long conveyors. Frame Cut-Out Allows access for internal frame washing. For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 27
7400 Series: ROLLER CONVEYORS Specifications: Loads up to 20 lbs/roller Roller widths: 8, 12, 18, 24, 30, & 36 Conveyor lengths: 36 to 120 in 3 increments Frame is all welded with round cross members Frames outer surface is a #4 finish with 2B on internal components Roller centers 3 and 6 Standard Hollow Tube roller 1.9 diameter Solid Acetal roller 2 diameter Hollow Tube rollers are 304 SS hollow tubes with a 2B finish Solid Acetal roller ends are located in a UHMW guide bar Hollow Tube roller ends are spring loaded 7/16 hex shaft Stands are stainless steel tube with adjustable foot and thread guards Solid Acetal roller is designed to USDA Red Meat & Poultry standards Features & Benefits: Frame is constructed of continuous TIG welded 304 stainless steel for durability in tough applications Integral 1 high side for product containment or low side for maximum flexibility Solid Acetal rollers simply lift out of UHMW guide for quick for access to frame during cleaning Solid Acetal UHMW guides removable without tools for complete access to frame during cleaning Hollow Tube spring loaded roller can be removed quickly for access to frame during cleaning Optional welded end stop available for durability Stainless Steel Gravity Roller: Hollow Tube Stainless Steel Gravity Roller: Solid Acetal 28
0.50 "EE" 2.25 WW + 1.50 WW + 0.50 5.63 REF WW + 1.77 Standard Models AquaPRUF 7400 Series: ROLLER CONVEYORS "LLLLL" "LLLLL" Ø 2.00 M10 TA P 3.75 4. 2.25 "DD" 0.50 2.25 2.25 * Recommended minimum angle of decline is 5 degrees for products greater than 10 lbs. * Recommended minimum angle of decline is 7-10 degrees for products less than 5 lbs. * Recommended 3 rollers are in contact with the product. "EE" "DD" WW + 3.25 WW + 0.50 WW-1.00 6.75 * Recommended minimum angle of decline is 5 degrees for products greater than 10 lbs. * Recommended minimum angle of decline is 10 degrees for products less than 5 lbs. * Recommended 3 rollers are in contact with the product. WW + 3.77 Hollow Tube Stainless Steel Roller Conveyors Solid Acetal Stainless Steel Roller Conveyors 4.39 For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 29
7600 Series: STANDARD FEATURE OVERVIEW Designed to transport Food & Pharmaceutical product with confidence while keeping operators safe. Tool-Less Tip-up Pulley V-Guided Belting For positive belt tracking. For quick release of belt tension. Nose Bar Transfer Option for small product transfers. Available in: 1/2, 1 and 1 7/8. Cast On Urethane Lagged Pulley Belt Tension System with welded Bearing Support for tensioning and tracking with ACME threads Ensures a permanent sanitary bond. 30
7600 SERIES: STANDARD FEATURE OVERVIEW Round Cross Members Eliminate horizontal surfaces for complete drainage. Solid UHMW Wear Strips Quickly removed without tools for cleaning. Most pieces are identical & completely interchangeable. Full Range of Sanitary Belting Options Stainless Steel Gearmotors located outside of food zone. * Patent Pending Center Drive Option* for dual Nose Bar Transfers and increased end clearance. Tool-less disassembly for quick sanitation. Stainless Steel Welded Frame Construction Eliminates fasteners in food zone. (Continuous TIG welding) 31
7600 Series: SANITATION & CLEANING OPTIONS Fast & Effective Sanitation Options for Daily Cleaning Tool-less Belt Lifters for easy access to the inside of the conveyor Tool-less Tip-Up Pulley for quick release of belt tension Frame Cutouts for continuous access to the inside of the conveyor Quick Release Stands for fast belt removal NO TOOLS REQUIRED! Total time for cleaning preparation: 30 Seconds 32 Note: Proper conveyor application, cleaning and sanitation is the responsibility of the end user.
7600 SERIES: SANITATION & CLEANING OPTIONS Fast & Effective Sanitation Options for Complete Dis-Assembly & Cleaning Conveyor Cleaning Preparation 1 Person 3 Minutes Per Section No Problem! Fully Assembled to Completely Dis-Assembled in Minutes 33
7600 Series: END DRIVE & CENTER DRIVE BELT Specifications: * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Flat, Cleated Belt End Drive and Flat Belt Center Drive models Load: 20 lbs/square foot of belt (90 kg/m 2 )* Belt speed: 328 ft/min maximum (100 m/min) Belt Widths: 6 (152 mm) to 60 (1,524 mm) Conveyor Lengths: 36 (914 mm) to 40 (12.2 m) 3.5 (89 mm) diameter drive roller with cast-on Urethane lagging UHMW Wear strip bed plate Continuous TIG welded 304 stainless steel frame #4 Polish on all outside surfaces Bearing material is 400 stainless steel Bearing lubricant is H1 type FDA lubricant FDA approved belting and plastic components Features & Benefits: Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over 10 (3,048 mm) long consist of multiple sections which are bolted together. Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments. Center Drives allow additional clearance on ends when needed. Unique tool-less construction for guarding and back bend rollers. Belt tensioning mechanism uses Acme threads for easy cleaning and is externally mounted to the frame with adequate clearances for cleaning. The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning. Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions. Return Belt Supports are 4" UHMW Rollers and are easily removed without tools for effective cleaning. Drive spindle is Cast-On Urethane Lagging for increased load capacity. Spindle has groove for V-guided belts for optimum performance. Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt. Nose bar idler ends (optional) are available in 1/2", 1" & 1 7/8" for small product transfers. Belt lifters (optional) lift belt from wear strips / bed plate by simply pulling an external lever for fast access and effective cleaning. Belt scraper (optional) removes build up and adjusts easily for each application. Features tool-less disassembly/assembly for cleaning of parts. Solid bed plate (optional) is stainless steel and locates on UHMW strips for delicate / fragile products. OPTIONAL: Bed Plates Provides continuous support for delicate product (dry applications only). OPTIONAL: Belt Scraper UHMW blade removes build-up and is easily adjusted. Tool-less Quick Removal Pulleys 34
AquaPRUF 7600 Series: END DRIVE & CENTER DRIVE BELT End Drive Model R0.25 (R6) 6.00 (152) Position A W+1.77 (45) 5.56 (141) 1/2" Nose Bar Tail W+6.43 (163) FLOW W R0.50 (R13) 6.00 (152) When ordered with a Gearmotor Mounting Package the bearing shaft is replaced with the Gearmotor Mounting bracket. Position D 1.00 (25) DIA. SHAFT WITH 1/4" KEYWAY 8.64 (219) 5.56 (141) R0.94 (R24) 1" Nose Bar Tail 6.00 (152) 5.56 (141) 1 7/8" Nose Bar Tail L (at initial factory belt tension) 6.00 (152) 6.00 (152) W+.50 (13) 3.62 (92) 5.56 (141) 1.81 (46) W = Conveyor Belt Width Dim = in (mm) Standard Models Flat Belt End Drive Flat Belt Center Drive Cleated Belt End Drive Standard Options Tip-Up Tail Belt Lifters For easy cleaning on wide or long conveyors. Frame Cut-Out Allows access for internal frame washing. Bed Plates Provides continuous support for delicate product (dry applications only). For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 35
7600 Series: Z-FRAME END DRIVE Specifications: Z-Frame Modular Flat and Cleated Belt models Load: 20 lbs/square foot of belt (90 kg/m 2 ) Belt speed: 233 ft/min maximum (71 m/min) Belt Widths: 6 (152 mm) to 24 (610 mm) Conveyor Lengths: 24 (610 mm) to 20 (6.1 m) Total Conveyor Lengths: up to 40 (12.2 m) Z-Frame Modular Flat Belt has 5, 10 and 15 Fixed Angle Modules standard Z-Frame Modular Cleated Belt has 30, 45 and 60 Fixed Angle Modules standard 3.5 (89 mm) diameter drive roller with cast-on Urethane lagging UHMW Wear strip bed plate Continuous TIG welded 304 stainless steel frame #4 Polish on all outside surfaces Bearing material is 400 stainless steel Bearing lubricant is H1 type FDA lubricant FDA approved belting and plastic components * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over 10 (3,048 mm) long consist of multiple sections which are bolted together. Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments. Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time. Belt tensioning mechanism is externally mounted to the frame with adequate clearances for cleaning. No external threads are used. The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning. Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions. The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning. Drive spindle is Cast-On Urethane Lagging for increased load capacity. Spindle has groove for V-guided belts for optimum performance. Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt. Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5 diameter transfer. The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers. Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning. OPTIONAL: Belt Scraper UHMW blade removes build-up and is easily adjusted. 36
AquaPRUF 7600 Series: Z-FRAME END DRIVE W+1.77 (45) Position A FLOW W R0.50 (R13) 6.00 (152) W+6.43 (163) When ordered with a Gearmotor Mounting Package the bearing shaft is replaced with the Gearmotor Mounting bracket. Position D 8.64 (219) 5.56 (141) 1" Nose Bar Tail 1.00 (25) DIA. SHAFT WITH 1/4" KEYWAY R0.94 (R24) 6.00 (152) 5.56 (141) 1 7/8" Nose Bar Tail 7600 Flat Belt Available in 5, 10 and 15 Angles 6.00 (152) 5.56 (141) W+.50 (13) Angle 3.62 (92) 1.81 (46) W = Conveyor Belt Width Dim = in (mm) Standard Models DOC1002 Z-Frame Flat Belt End Drive Z-Frame Cleated Belt End Drive Standard Options Tip-Up Tail Belt Lifters For easy cleaning on wide or long conveyors. Frame Cut-Out Allows access for internal frame washing. Bed Plates Provides continuous support for delicate product (dry applications only). For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 37
7400 ULTIMATE Series: MODULAR BELT Specifications: AGRICULTURAL S E R V M A R K ETING I C E Modular Flat, Modular Cleated and Curved Modular Flat Belt models Z-Frame Modular Flat and Cleated models Load: 20 lbs/square foot of belt (90 kg/m 2 ) Belt speed: 233 ft/min maximum (71 m/min) Belt Widths: 6 (152 mm) to 36 (914 mm) Conveyor Lengths: 36 (914 mm) to 999 (25,375 mm) UHMW Wear strip bed plate Continuous TIG welded 304 stainless steel frame #4 Polish on all frame surfaces Bearing material is 400 stainless steel Bearing lubricant is H1 type FDA lubricant USDA Approved belting and plastic components Meets USDA, NSF & AMI design specifications Features & Benefits: Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over 10 (3,048 mm) long consist of multiple sections which are bolted together (can be welded together on site). Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments. Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time. The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning. Open Belt Tracking Flanges and solid UHMW idler pucks create access to pulleys. Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions. The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning. Drive sprockets are located on a 1.5 square stainless steel shaft without fasteners to provide optimum drive strength and cleanability. Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5 diameter transfer. The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers. Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt. Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning. TIG welded stand offs keep fasteners out of the food zone. OPTIONAL: Clean-in-Place Module Available in Idler Tail 38
AquaPRUF 7400 ULTIMATE Series: MODULAR BELT W+1.77(45) W+3.77(96) Position A W+5.77(147) FLOW W B (pocket width) Note: When ordered with a Gearmotor Mounting Package the bearing support is replaced with the Gearmotor Mounting bracket. L (at initial factory belt tension) 6.00(152) 6.00(152) Position D 8.47(215) 1.00(25) DIA SHAFT WITH 1/4" KEYWAY 2.14(54) Cleated Belt W+.50(13) A 5.65(143) 4.29(109) 6.33(161) 2.14(54) Flat Belt W = Conveyor Belt Width Dim = in (mm) Standard Options Nose Bar Idler Pulley 1.5 (38 mm) diameter for tight transfers. Belt Lifters For easy cleaning on wide or long conveyors. Frame Cut-Out Allows access for internal frame washing. Configurations available Straight Flat & Cleated Modular Belt Nose-Over Flat & Cleated Modular Belt Horizontal to Incline Cleated Modular Belt Z-Frame Cleated Modular Belt Curve Flat Modular Belt For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 39
7600 ULTIMATE Series: POSITIVE DRIVE BELT Specifications: AGRICULTURAL S E R V M A R K ETING I C E Load: 20 lbs/square foot of belt (90 kg/m 2 ) Belt Widths: 6 (152 mm) to 36 (914 mm) Lengths: 36 (914 mm) to 40 (12.2 m) Belt speed: 233 ft/min maximum (71 m/min) Solid urethane belting, includes Belt Scraper UHMW Wear strip bed plate Continuous TIG welded 304 stainless steel frame #4 Polish on all frame surfaces Bearing material is 400 stainless steel Bearing lubricant is H1 type FDA lubricant USDA Accepted Belting Meets USDA, NSF & AMI design specifications Features & Benefits: Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over 10 (3,048 mm) long consist of multiple sections which are bolted together (can be welded together on site). Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments. Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time. The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning. Solid Urethane belt is sprocket driven for consistent performance and has no bacteria harboring hinges or pins. Open Belt Tracking Flanges and solid UHMW idler pucks create access to pulleys. Return Belt Supports are 4 UHMW Rollers and are easily removed without tools for effective cleaning. Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions. Drive sprockets are located on a 1.5 square stainless steel shaft without fasteners to provide optimum drive strength and cleanability. Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt. Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning. TIG welded stand offs keep fasteners out of the food zone. Belt Scraper UHMW blade removes build-up & is easily adjusted Positive Drive 40
AquaPRUF 7600 ULTIMATE Series: POSITIVE DRIVEN BELT W+1.77(45) W+3.77(96) Position A W+5.77(147) FLOW W B (pocket width) Note: When ordered with a Gearmotor Mounting Package the bearing support is replaced with the Gearmotor Mounting bracket. Position D 8.47(215) 1.00(25) DIA SHAFT WITH 1/4" KEYWAY Cleated Belt A L (at initial factory belt tension) 6.00(152) 6.00(152) 2.14(54) W+.50(13) 5.65(143) 4.29(109) 6.33(161) 2.14(54) Flat Belt W = Conveyor Belt Width Dim = in (mm) Standard Options Belt Lifters For easy cleaning on wide or long conveyors. Frame Cut-Out Allows access for internal frame washing. Configurations available Straight Flat & Cleated Belt Horizontal to Incline Flat & Cleated Belt Nose-Over Flat & Cleated Belt Z-Frame Cleated Belt For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 41
Section Title PROFILES Choosing the right profile is an important step in the overall conveyor selection process. Application factors to consider include product thickness, product stability and accuracy in relation to the conveyed product. Other requirements may include side transfers, merges and accumulating products. Guides can be drilled, trimmed and cut to fit custom applications. (The featured 3D models were created using Dorner s 3D CAD Library. The 3D CAD Library is available to you on our website at www.dorner.com) 7350 & 7360 Series 04 3 Bolt-On High SIde 04 3 Bolt-On High SIde 05 1 Bolt-On High SIde 05 1 Bolt-On High SIde 13 Fully Adjustable Round 13 Fully Adjustable Round 14 Fully Adjustable Round w/ Tool-less 14 Handles Fully Adjustable Round w/ Tool-less Handles 15 Fully Adjustable Twin Rail 15 Fully Adjustable Twin Rail 16 Fully Adjustable Twin Rail w/ Tool-less 16 Handles Fully Adjustable Twin Rail w/ Tool-less Handles 04 3 Bolt-On High SIde 05 1 Bolt-On High SIde 13 Fully Adjustable Round 17 Fully Adjustable Flat 17 Fully Adjustable Flat 18 Fully Adjustable Flat w/ Tool-less 18 Handles Fully Adjustable Flat w/ Tool-less Handles 14 Fully Adjustable Round w/ Tool-less Handles 15 Fully Adjustable Twin Rail 16 Fully Adjustable Twin Rail w/ Tool-less Handles 02 1 Bolt-On High Side 02 03 1 Bolt-On High Side 3 Bolt-On High Side 03 3 Bolt-On High Side 7400 & 7600 Series Profile 1 Low Side Profile 2 1 (25) High Side Profile 4 3 (76) High Side Profile for Cleat Types A, G, J, M, N & R Profile for Cleat Types B, C, K, L, P, Q, S & T 42
BELTING Standard Belting Dorner has a selection of standard belting for most common conveyor applications. Standard belt material is stocked at Dorner, then cut and spliced at the factory for fast conveyor shipment. Accumulation Belts General Purpose Belts High Friction Belts Electrically Conductive Belts Cleated Belts Specialty Belting For your special conveyor needs, Dorner has a large selection of specialty belting options available. Specialty belt material is not stocked at Dorner and needs to be custom ordered for your conveyor. Color Contrasting Belts Chemical Resistant Belts Solid Urethane Belts FDA Sealed Edge Belts FDA Encased Belts Modular Plastic Belting Modular Plastic Belting is available in various flat top and cleated styles. Choose from open mesh, closed mesh, cleated and sidewall cleated belts with many options in frictions, temperature ratings and chemical resistance. Friction Inserts Flat Top Belts Flush Grid Belts Curve Belts Cleated Belts 43
Section Title GEARMOTORS & MOUNTING PACKAGES Gearmotors can be mounted to the conveyor with these standard mounting packages. Each package allows several position options and is available in both 90 and Parallel gearmotor configurations allowing you great flexibility. Mounting packages that utilize timing belts and pulleys also provide a wide range of belt speed options. (The featured 3D models were created using Dorner s 3D CAD Library. The 3D CAD Library is available to you on www.dornercad.com) Side Mounts Side mounts couple the conveyor and gearmotor with a flexible coupling or directly. Used for taller parts or where space below the conveyor is limited. 90 Gearmotor Orientations Bottom Mounts Bottom mounts utilize timing belts and pulleys for a wide variety of belt speed options. Used for taller parts and provides the most compact package. 90 Gearmotor Orientations 1 Center Mounts Frees up both ends of conveyor for machine interface and maintenance free belt take-up. Gearmotors & Controls 44 90 Gearmotors Parallel Shaft Gearmotors Variable Speed Controllers
SUPPORT STANDS Sanitary Conveyor Support Stands & Accessories Dorner offers the most complete line of conveyor support stands available. Features & Benefits Widths: 4 in to 60 in (102 mm to 1,524 mm) Heights: 7 in to 99 in (178 mm to 2,515 mm) Complete stainless steel construction with a 2B or #4 finish Vertical legs are formed channel or a closed 2 square tube Has +/- 2 of adjustment Fixed Foot self aligns 10 for sloped floors Horizontal Mount Version for Direct Level Conveyor Mounting Incline Mount Version for angled conveyor applications Designed for Washdown Environments Accessories Casters Diagonal bracing Floor Anchor Kits Ceiling Supports Low Height Support Stands Tall Support Stands Swivel Locking Casters Adjustable Angle Support Stands Formed Channel Support Stands Closed 2 Square Tube Support Stands Ceiling Supports Sanitary Floor Anchor Kits 45
Section Title ENGINEERED OPTIONS Powered Transfer Features & Benefits 1/2 diameter nose rollers for small part transfer Adjustable height and distance to main roller for fine tuning the product transfer High speed positive drive conveyor belts to ensure consistent speed Maintains product speed through transfer for gapping and pacing Located at drive and/or idler end of main conveyor Compatible with both curve and straight conveyors Compatible with all end drive tails and drive mount packages Made of corrosion resistant materials for wipe down or occasional wash down Slave driven from main roller for minimal install requirements Conveyor Specifications: Conveyor Width: 4 wide to 36 wide in 2 increments Conveyor Length: Adds less than 8 to conveyor length Conveyor Speed: Up to 175 ft/min Slave Drive Speed Options: Same Speed Speed Up by 1.6 : 1 Speed Down by 1.25 : 1 General Specifications FDA approved 1/2 diameter self lubricated nose bar bushings Positive drive FDA approved urethane belting 300 series stainless steel / anodized aluminum construction Plated corrosion resistant bearings Used on infeed and exit tail For infeed tail : Needs conveyor to be ordered with output shaft tail For exit tail : Needs conveyor to be ordered with dual output shaft tail Can be purchased as a conveyor only Does not include mounting brackets or slave drive Includes output shaft only Reduce Product Loss Space Saving Design Slave Driven 46
ENGINEERED OPTIONS Motorized Pulley Features & Benefits 304 stainless steel for durability in tough applications Sealed drum motor is ideal for heavy duty washdown applications Pulley locating supports allow for fast removal and relocating for sanitation No fasteners are used to locate sprockets on motorized pulley Innovative sprocket locating key way allows for fast and effective sanitation (Patent Pending) General Specifications: 7400 and 7400 Ultimate Stainless Steel Sprocket model (photo #1) 7600 Molded Urethane Lagging model (photo #2) 7600 Ultimate Plastic Sprocket model (photo #3) Motorized Pulley Widths: 12 to 46 in 2 increments All external components are stainless steel Pulley located in conveyor frame with welded supports Pulley supports have quick locating and removal slot All frame components are a #4 finish Completely sealed components ideal for sanitary applications 50,000 hours of operation between oil changes 96% mechanically efficient Saves up to 30% power consumption over conventional motors 230 or 460 Volt 3 Phase VFD variable speed capable Speeds to 270 feet per minute 2 1 3 47
Section Title ENGINEERED APPLICATIONS Lane & Adjustable Guiding Hoppers Controls product flow and direction, also adjustable for various-sized products. Accumulates large quantity of product Diverts product across lanes Merges multiple lanes to a single lane Support unstable product Stainless steel options available Guide product onto the conveyor and reduce product waste during quick-filling of conveyors. Locate and guide product onto conveyors Removable for easier maintenance and sanitation Stainless steel construction Chutes Conveyor Covers Steel, stainless and plastic chutes help guide product onto or away from the conveyor belt. Clear Lexan or stainless steel covers can help improve operator safety and/or protect product from contamination. 48
ENGINEERED APPLICATIONS Ceiling Mounted Conveyors Scraper Save floor space by mounting conveyors from the ceiling. Removes product build-up and releases product from belt. Adjustable tension accommodates a variety of products Stainless steel construction Clean in place Multi-belt Curve Reduce sanitation time and water usage with a Clean in Place unit. Automated washing system for modular belts Cleans the top and bottom surfaces of the belts Forces water through the open hinge of the belt Create a tighter turn radius and reduce the amount of space required for a modular belt curve by using multiple belts on one conveyor frame. 49
Section Title ENGINEERED APPLICATIONS Drip Pans Wire Belt Conveyors Control product spillage and reduce cleaning time with drip pans. Collection for liquids and debris which fall from the product Can be hinged for easy clean-out or funneled to collect the liquid to a central location Drain option for easier cleaning All stainless steel construction Maximum air flow around products to heat or cool Variety of chain options for various application needs Minimum surface area reduces sanitation and cleaning time Frame Integrated Conveyor side Tables Diverters and Gates One-piece design improves sanitation and facilitates additional assembly operations on the conveyor. Stainless steel operator side tables can be formed from the side of the conveyor Up to 10 (254 mm) wide Located on one or both sides of the conveyor Changes product direction to single or multiple locations. Often used to meter flow to specific areas or to separate products based on certain attributes. Control via proximity switches, photo eyes, counters and PLCs. Motion can be achieved via pneumatic or electric components. Available in a variety of materials. 50
Product offering From metal stamping to automated assembly, to food processing to packaging, we have the right conveyor for your application. 2200/2300 Series Low Profile Belt Conveyors Aluminum Extruded Construction Belt and modular belt options High performance conveying Streamlined machine interface Small parts transfers Efficient use of space 3200 Series heavy duty Belt Conveyors Aluminum Extruded Construction Straight, inclined and elevating configurations High performance conveying Main line, long lengths Accumulation High temperatures Sharp parts Aesthetics idrive Heavy duty applications Fast belt speeds Aesthetics idrive 5200/5300 Series heavy duty chain Aluminum Extruded Construction Straight, curve, incline and decline configurations High performance conveying Main line, long lengths Heavy duty applications Fast belt speeds Part accumulation Automated and manual assembly 6200 Series Low Profile Belt Conveyors Stainless Steel Construction Tight space Basic conveying needs Wedge-Lok system Metal stamping Rugged environment Part accumulation Small part transfer AquaGard Family of Sanitary Conveyors Stainless Steel Construction; 7200, 7300, 7350, and 7360 Straight, curve, incline and decline configurations Belt and modular belt options Industry leading speeds Small parts transfers Aquapruf Family of Sanitary Conveyors Stainless Steel Construction; 7400, 7600 and Ultimate Series Straight, curve, incline and decline configurations Belt and modular belt options Wash-down and sanitary environments Easy to accessorize - No drilling required 10 guiding packages available Clean rooms Chemical Resistance USDA, FDA, BISSC
www.dorner.com info@dorner.com DORNER MFG. CORP. PO Box 20 975 Cottonwood Ave Hartland, WI 53029 USA INSIDE THE USA TEL: 800.397.8664 FAX: 800.369.2440 OUTSIDE THE USA TEL: 262.367.7600 FAX: 262.367.5827 Dorner Mfg. Corp. reserves the right to change or discontinue products and specifications with or without notice. All products and services are covered in accordance with our standard warranty. Dorner Mfg. Corp. 2010. All Rights Reserved. 851-598 Rev. G Printed in the U.S.A. 3M-RYL-1210