MAIN VEHICLE SPECIFICATIONS 1 Manufacturer TOYOTA 2 Model 7HBW23 3 Load Capacity lb (kg) 4500 (2040) 4 Power Type Battery 5 Operator Position Walkie 6 Tire Type Front/Rear Rubber/Polyurethane 7 Wheels Front/Rear 1 (Drive) / 2 (Load) 8 Fork Width 6.75 (171) 9 Overall Fork Width 1) 2) 26.5 (673) 10 Truck Overall Width 28 (711) 11 Fork Height Lowered 3.25 (83) 12 Raised 8.65 (220) 13 Fork Lift 5.4 (137) 14 Fork Length (Nominal) 3) 32 (813) 36 (914) 42 (1067) 46 (1168) 48 (1219) 54 (1372) 60 (1524) 15 Fork Length (Actual) 3) 29.5 (749) 33.5 (851) 39.5 (1003) 43.5 (1105) 45.5 (1156) 51.5 (1308) 57.5 (1461) 16 Overall Length (Including Handle) 4) 78.5 (1994) 82.5 (2096) 88.5 (2248) 92.5 (2350) 94.5 (2400) 100.5 (2553) 106.5 (2705) 17 Wheelbase Lowered 39.9 (1013) 43.9 (1115) 49.9 (1267) 53.9 (1369) 55.9 (1420) 61.9 (1572) 67.9 (1725) 18 Raised 36.8 (935) 40.8 (1036) 46.8 (1189) 50.8 (1290) 52.8 (1341) 58.8 (1494) 64.8 (1646) 19 Turning Radius 46.9 (1191) 50.9 (1293) 56.9 (1445) 60.9 (1547) 62.9 (1598) 68.9 (1750) 74.9 (1902) 20 Weight without Battery lb (kg) 602 (273) 611 (277) 626 (284) 635 (288) 640 (290) 654 (297) 669 (303) 21 Travel Speed Full Load 5) 6) mph (km/h) 3.4 (5.4) 22 No Load 5) 6) mph (km/h) 3.6 (5.8) 23 Lift Time (Empty/Loaded) sec 3.0 / 3.9 24 Gradeability (Empty/Loaded) 7) % 10/6 25 Head Length 23 (584) 26 Power Unit Height 31.2 (792) 27 Overall Height 52 (1321) 28 29 Distance from Control Handle Lowered to Floor Distance from Bumper to Center of Drive Tire 27.8 (706) 7.0 (178) 30 Bumper Underclearance 2.2 (56) 31 Tires Number Front/Rear 1/2 32 Drive (Front) 10 x 5 (254 x 127) Size (Dia x Width) 33 Load (Rear) 3.25 x 4.5 (83 x 114) Casters (Front) Polyethylene Pads 34 Battery Amps Max AH 330 35 Voltage V 24 36 Connector/Color SB-175/ Red 37 Connector Cable Location B 38 Connector Cable Length 18 (457) 39 Compartment Dimensions: Length 26.5 (673) 40 Width 8) 7.8 (198) 41 Weight Max lb (kg) 660 (299) 42 Min lb (kg) 200 (91) 43 Electric Motors Drive (60 min.) hp (kw) 1.2 (0.9) 44 Control Type Drive Transistor Load Handling Electromagnetic Contactor 1) Fork overall width is.5 inches narrower than nominal overall fork width for greater maneuverability 2) Fork overall widths of 17.5 " (445 mm), 19.5" (495 mm), 21.5" (546 mm) and 24.5" (622 mm) are also available 3) Actual fork lengths are 2.5 inches shorter than nominal overall fork lengths for greater manueverability 4) Dimension given from end of forks to center of thumb controls. Add 4.1" (104 mm) for distance to handle end 5) Maximum speed when using turtle speed is 1.5 mph (2.4 km/h) 6) When equipped with standard control handle speeds can be lowered for operator comfort 7) Gradability with a 2,500 lb load is 10% 8) Width of 9" is available as an option. III-A-1 Rev. October 2007
DIMENSIONAL DRAWING 7HBW23 Model 7HBW23 Capacity lb (kg) 4500 (2040) A Fork Length (Nominal) 32 (813) 36 (914) 42 (1067) 46 (1168) 48 (1219) 54 (1372) 60 (1524) Fork Length (Actual) 29.5 (749) 33.5 (851) 39.5 (1003) 43.5 (1105) 45.5 (1156) 51.5 (1308) 57.5 (1461) B Overall Length 52.6 (1336) 56.6 (1438) 62.6 (1590) 66.6 (1692) 68.6 (1742) 74.6 (1895) 80.6 (2047) C Wheelbase (Lowered) 39.9 (1013) 43.9 (1115) 49.9 (1267) 53.9 (1369) 55.9 (1420) 61.9 (1572) 67.9 (1725) C Wheelbase (Raised) 36.8 (935) 40.8 (1036) 46.8 (1189) 50.8 (1290) 52.8 (1341) 58.8 (1494) 64.8 (1646) D Load Wheel Location (Lowered) 23.9 (607) 27.9 (709) 33.9 (861) 37.9 (963) 39.9 (1013) 45.9 (1166) 51.9 (1318) D Load Wheel Location (Raised) 20.6 (523) 24.6 (625) 30.6 (777) 34.6 (879) 36.6 (930) 42.6 (1082) 48.6 (1234) E Turning Radius 46.9 (1191) 50.9 (1293) 56.9 (1445) 60.9 (1547) 62.9 (1598) 68.9 (1750) 74.9 (1902) F Overall Width 28 (711) G Power Unit Height 31.2 (792) H Control Handle Height 47.9 (1217) I Bumper to Drive Tire Center 7.0 (178) J Bumper Undrclearance 2.2 (56) K Fork Width 6.75 (171) L Fork Overall Width (Actual) 2) 26.5 (673) M Head Length 3) 23 (584) N Fork Down Height 3.25 (83) O Elevated Height 8.65 (220) P Lift 5.4 (137) Q Handle Length 4) 25.9 (658) R Lowered handle to Floor 27.8 (706) S Power Unit Height (From Battery Tray) 26.31 (668) Battery Compartment (L x W)-Open Height 26.5 x 7.8 (673 x 198) 5) 1) Exterior dimensions have been given for a standard model with a 7.8" wide battery compartement. 2) Fork overall widths of 17.5 " (445), 19.5" (495), 21.5" (546) and 24.5" (622) are also available 3) Head length with optional 9" (229) battery compartment is 24.2 " (615). 4) Dimension given to center of thumb controls. Add 4.1" (104) for distance to handle end. 5) Width of 9" is available as an option. AISLE WIDTH REQUIREMENTS FOR RIGHT ANGLE STACKING Model 7HBW23 Load Load Length (Nominal Fork Length) Width 32 36 42 46 48 54 60 40 (1016) 53 (1346) 57 (1448) 63 (1600) 67 (1702) 69 (1753) 75 (1905) 81 (2057) 44 (1118) 52.8 (1341) 56.8 (1443) 62.8 (1595) 66.8 (1697) 68.8 (1748) 74.8 (1900) 80.8 (2052) Minimum Aisle Width for Right Angle Stacking 1) Aisle widths have been given for a standard model with 7.8" battery box. 2) Add a minimum of 12" for maneuverability. 3) Aisle widths assume a 1" clearance on each side of load. III-A-2 Rev. March, 2010
STANDARD EQUIPMENT PERFORMANCE Battery Discharge Indicator OPERABILITY & ERGONOMICS 24 Volt Electrical System - with Lift Interrupt Multifunction Control Handle Separately Excited Drive Motor (SepEX TM ) Anti-roll Protection System - with Ergonomically Angled Hand Grips - with Thermal Protection & Current Limiting Resetting Circuit Breaker Fingertip Control of all Functions Class 'F' Motor Insulation Fused Control and Power Circuits Directional Thumb Wheels SepEX TM Transistor Control System (MOSFET) Programmable Neutral Speed Reduction Controller Area Network BODY/EXTERIOR DESIGN - Coast Control - (CAN-Bus) Communication Box Rail Fork Construction Direction Reverse Switch Regenerative Braking Tapered Fork Tips with Pallet Entry Slides - on Control Handle Contactor- less Drive Controls Polyethylene Stability Wear Pads (Reversible) Turtle Torque Automatic Resetting Circuit Breaker Teflon Coated Polylube TM Bushings Spring- Loaded Control Handle Electronic Touch-Pad, Keyless Entry System Chrome-plated Lift Cylinder, 2" dia. "Pinwheel" Capability - with Password Protection 1) Rubber Drive Tire, 10" dia. x 5" - for Right Angle Stacking Programmable Performance Polyurethane Load Wheels, 3.25" dia. x 4.5" Electric Disc Brake - for Up to Ten Operators 2) 3) Battery Compartment Emergency Power Disconnect Electronic Raise and Lower Controls - 26.5" x 7.8" x Open Height Battery Disconnect Handle - in Operator Handle SB-175 Battery Connector (Red) Auto-off System (programmable) 2) One-piece High Strength Service Cover Error Indicator with Self-Diagnostics - with Pen & Pencil Storage Tray Fault Code Memory with Hour Meter Reading Steel Fixed Pull Rods Hour Meter Indicator Electric Horn Programmable Service Indicator OPTIONAL EQUIPMENT Option Item Option Code LOAD HANDLING 48" High Load Backrest (Removable) 8026 60 " High Load Backrest (Removable) 8027 72 " High Load Backrest (Removable) 8018 BATTERY ACCESSORY Battery Compartment (26.5" x 9" x Open Height) 8061 Battery/Charger Pack (24V) Swing-out Tray (152 AH) 4) 5) 8019 Battery/Charger Pack (24V) Maintenance-Free (195 AH) 4) 5) 8054 BODY Key Switch 1) 3) 8013 Electric Brake Release Switch 110000 WHEELS AND TIRES Polyurethane Torsion Block Casters 8005 Crowned Poly Drive Tire 7) 8056 Grip Rubber Drive Tire 7) 8059 Rubber Non-Marking Drive Tire 7) 8057 Rubber Traction Drive Tire (Maxmatic Tread) 7) 8058 Polyurethane Drive Tire 7) 8035 SPECIAL MODELS Cold Storage Conditioning 5) 6) 8) 11) 8023 Corrosion Conditioning 6) 8) 12) 8022 Galvanized Chassis 5) 8) 10) 12) 13) 8122 Galvanized Chassis with Cold Storage 5) 8) 10) 14) 8123 Type E 4) 9) 807710 UL Approved Model Type EE 5) 9) 8034 1) Truck is not equipped with an Electronic Touch-Pad, Keyless Entry System when the optional Key Switch (#8013) is ordered 2) Only available with standard Electronic Touch-Pad. 3) When equipped with the optional Key Switch, truck parameters will be the same for all operators 4) Option codes 8019 and 8054 cannot be ordered with option code 807710 5) Option codes 8019, 8054, 8023, 8122 and 8123 cannot be ordered with option code 8034 6) Cold storage conditioning includes corrosion conditioning. 7) Not available in combination with any other drive tire option. 8) Reference the Environment Conditioning Chart on page III-A-4 for more information 9) For UL-E or UL-EE, need to obtain battery locally. 10) When ordering a galvanized truck in conjunction with an optional removable High Load Backrest (LBR), the LBR will not be galvanized. 11) 8023 not available with 8022, 8122 and 8123 12) 8022 not available with 8023, 8122 and 8123 13) 8122 not available with 8022, 8023 and 8123 14) 8123 not available with 8022, 8023 and 8122 OPTIONAL FORK LENGTH Units: Nominal Fork Actual Fork Option Code Option Code Option Code Option Code Option Code Fork Width Length Length with 27" OAW with 25" OAW with 22" OAW with 20" OAW with 18" OAW 32 (813) 29.5 (749) 6.75 (171) 30036 30037 30038 30039 30040 36 (914) 33.5 (851) 6.75 (171) 30026 30027 30028 30029 30030 42 (1067) 39.5 (1003) 6.75 (171) 30021 30022 30023 30024 30025 46 (1168) 43.5 (1105) 6.75 (171) 30016 30017 30018 30019 30020 48 (1219) 45.5 (1156) 6.75 (171) 30011 30012 30013 30014 30015 54 (1372) 51.5 (1308) 6.75 (171) 30041 30042 30043 30044 30045 60 (1524) 57.5 (1461) 6.75 (171) 30031 30032 30033 30034 30035 III-A-3 Rev. May, 2013
ENVIRONMENTAL CONDITIONING Note: Only one Environmental Conditioning Package is available per truck. Included Corrosion Conditioning (Option Code- 8022) [1] [2] [7] [12] [14] Cold Storage Conditioning (Option Code- 8023) [1] [3] [4] [7] [12] [13] Galvanized Chassis (Option Code- 8122) [4] [7] [11] [12] [15] Galvanized Chassis with Cold Storage (Option Code- 8123) [3] [4] [7] [11] [12] [16] Sealed Wire Harness Connectors [5] Standard Standard Standard Standard Sealed Main Contactor Sealed Lift Limit Switch Silicone Gel on Connector Pins [6] Transmission Gear Oil Changed [8] Not Required Not Required Not Required Not Required Hydraulic Oil Changed [9] Not Required Not Required Grease Fittings at Load Wheel Rust Inhibitor [10] Nickel Plated Linkage Pins Drive Motor Shield Galvanized Fork Frame Galvanized Lower Linkage, Pull Rods & Connecting Links. Galvanized Bumper Assembly Notes: [1] Cold storage conditioning includes corrosion conditioning. [2] The corrosion conditioning specification is used in high humidity type environments that include frequent wash downs and exposure to salt solutions. [3] The cold storage specification is designed for continuous operation in temperatures from 32 F (0 C) to 5 F (-15 C). [4] Cannot be ordered with option code 8034 (UL "EE") [5] Sealed connectors are standard in required locations. [6] Dow Corning #4 is used in required locations. [7] The standard electronic touch pad, keyless entry system is recommended when ordering an environmental conditioning option. [8] The synthetic gear oil that is used in the standard truck maintains its properties in cold environments and therefore does not need to be changed. [9] Hydraulic oil is changed at the factory. [10] Rust Inhibitor is applied to exposed electrical terminal connections. [11] The galvanized chassis specification is used in extreme wet environments that include frequent wash downs and/or constant exposure to corrosive fluids. [12] Toyota does not recommend the practice of power washing any area on the truck containing electronic or electrical components. [13] 8023 not available with 8022, 8122 and 8123 [14] 8022 not available with 8023, 8122 and 8123 [15] 8122 not available with 8022, 8023 and 8123 [16] 8123 not available with 8022, 8023 and 8122 III-A-4 Rev. May 2013
DRIVE TIRE SELECTION GUIDE Note: This table outlines some of the recommended applications for the various drive tire options. Tire Type / Option Code Rubber Non-Marking Rubber Polyurethane Crowned Polyurethane Rubber Traction (Maxmatic Tread) Grip Rubber Application Long Runs Heavy Loads Non-Marking Stationary Turning Rough Floors Floor Debris Chemicals (Not Acids) Freezer (Dry Floor) Freezer (Wet Floor) Freezer (Icy Floor) Standard 8057 8035 8056 8058 8059 III-A-5 FL August 2010
BATTERY AND BATTERY COMPARTMENT SPECIFICATIONS Model Volts (V) BATTERY COMPARTMENT LENGTH WIDTH [1] TYPE BATTERY CONNECTOR COLOR MINIMUM LENGTH POS MINIMUM BATTERY Weight lb (kg) [2] MAXIMUM BATTERY Weight lb (kg) MAXIMUM AMP HOUR CAPACITY (6-hour ratings) 7HBW23 24 26.5 (673) 7.8 (198) SB175 RED 18 (457) B 200 (91) 660 (299) 330 [1] Width of battery compartment is 9" when ordered with option code 8061. [2] The 'minimum battery weight' indicated is the lightest battery required to satisfy stability requirements of the lift truck. B C A D III-A-6 Rev. March 2005