POD Deck ite-a1 PARTS CATAOG April 11, 2013 Rev. 2 COPYRIGHT 2013 CANON INC. CANON POD Deck ite-a1 Rev. 2 PRINTED IN U.S.A.
PREFACE This Parts Catalog contains listings of parts used Diagrams are provided with the listings to aid the service technician in identifying clearly, the item to be orderd. Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each item. Be sure to include, in the Parts Request, the full item description, the item part number, and the quantity. COPYRIGHT (C) 1999 CANON INC. Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Contents NUMERICA INDEX POD DECK ITE-A1(Numerical Index)... 1-1 POD DECK ITE-A1(Parts Catalog) A ASSEMBY OCATION DIAGRAM...2-1 F01 ATTACHMENT PARTS...2-2 F10 EXTERNA COVERS, PANES, ETC....2-5 F11 INTERNA COMPONENTS...2-7 F12 MACHINE REAR PATE...2-9 F30 PAPER STOCK BOX ASSEMBY...2-11 F31 PAPER STOCK ASSEMBY...2-13 F32 PAPER SIDE END PATE ASS'Y, RR...2-18 F35 DECK HEATER ASSEMBY...2-21 F40 PAPER PICK-UP ASSEMBY...2-22 F90 DECK CONTROER PCB ASSEMBY...2-26 ZZA MECHANICA STANDARD PARTS (HOW TO USE)...2-27 ZZB MECHANICA STANDARD PARTS (SCREWS)...2-28 ZZC MECHANICA STANDARD PARTS (BOTS)...2-35 ZZD MECHANICA STANDARD PARTS (NUTS)...2-36 ZZE MECHANICA STANDARD PARTS (RETAINING RINGS) 2-37
NUMERICA INDEX POD DECK ITE-A1(Numerical Index) FIGURE PARTS NUMBER & KEY NO. 4F3-1213-000 F01-1 FA6-7751-000 F30-1 FA6-8257-000 F31-1 FB2-7702-020 F40-1 FB2-7720-000 F40-2 FB2-7721-020 F40-3 FB2-7755-000 F40-4 FB2-7777-020 F40-5 FB2-8345-000 F30-2 FB2-9248-000 F31-2 FB3-9192-020 F40-6 FB3-9193-020 F40-7 FB3-9195-020 F40-8 FB3-9207-030 F40-9 FB3-9214-000 F40-10 FB3-9216-000 F40-11 FB3-9217-000 F40-12 FB3-9235-000 F31-3 FB3-9237-020 F31-4 FB3-9238-020 F31-5 FB3-9240-000 F31-6 FB3-9241-000 F31-7 FB3-9242-000 F31-8 FB3-9243-000 F31-9 FB3-9244-000 F31-10 FB3-9246-020 F31-11 FB3-9247-020 F31-12 FB3-9260-020 F30-3 FB3-9270-000 F10-1 FB3-9290-000 F11-29 FB3-9291-000 F10-2 FB3-9292-000 F10-3 FB3-9293-000 F10-4 FB3-9711-000 F10-5 FB3-9723-000 F31-13 FB3-9735-000 F11-3 FB3-9742-020 F31-14 FB3-9749-000 F11-4 FB4-2007-000 F40-13 FB4-4873-000 F31-15 FB4-4874-000 F31-16 FB4-4882-000 F31-17 FB4-4919-020 F11-5 FB4-4929-000 F30-4 FB4-4937-020 F11-6 FB4-4938-020 F11-7 FB4-6227-030 F40-14 FB5-0553-000 F31-18 FB6-2397-000 F40-15 FB6-3924-000 F01-2 FB6-4854-000 F31-19 FB6-5623-000 F30-5 PARTS NUMBER FIGURE & KEY NO. FB6-5624-000 F30-6 FB6-5625-000 F30-7 FB6-5631-000 F40-16 FB6-5632-000 F40-17 FB6-5634-000 F40-18 FB6-5635-020 F40-19 FB6-5636-000 F40-20 FB6-5637-020 F40-21 FB6-5643-020 F40-22 FB6-5644-020 F40-23 FB6-5653-020 F31-20 FB6-5668-000 F30-8 FB6-5772-000 F01-3 FB6-5780-000 F01-4 FB6-6939-000 F30-9 FC5-6245-000 F40-24 FC5-6711-000 F31-21 FC5-6712-000 F31-22 FC5-6717-000 F31-63 FC5-6720-000 F31-64 FC5-6723-020 F32-1 FC5-6724-020 F32-2 FC5-6725-000 F32-3 FC5-6735-000 F31-23 FC5-6737-000 F31-24 FC5-6738-000 F31-25 FC5-6744-000 F30-10 FC5-6826-000 F31-26 FC5-6827-000 F31-27 FC5-6829-000 F31-28 FC5-6831-000 F11-9 FC5-6832-000 F32-4 FC5-6835-000 F32-5 FC5-6836-000 F01-5 FC5-6837-000 F01-6 FC5-6838-000 F01-7 FC5-6840-000 F30-11 FC5-7022-000 F01-8 FC5-7023-000 F01-8 FC5-7024-000 F01-8 FC5-7025-000 F01-8 FC5-7026-000 F01-8 FC5-7027-000 F01-8 FC5-7028-000 F01-8 FC5-7029-000 F01-8 FC5-7035-000 F32-6 FC5-7039-000 F01-9 FC5-7039-000 F31-29 FC5-7502-000 F31-30 FC7-0345-000 F01-8 FC7-0346-000 F01-8 FC7-0347-000 F01-8 FIGURE PARTS NUMBER & KEY NO FC7-0348-000 F01-8 FC7-0349-000 F01-8 FC7-0351-000 F01-10 FC7-0353-000 F32-7 FC7-0357-000 F32-8 FC7-0369-000 F40-25 FC7-2632-000 F32-9 FC7-2636-000 F01-11 FC7-2638-000 F30-12 FC7-2641-000 F31-31 FC7-2655-000 F32-10 FC7-2660-000 F32-11 FC7-2661-000 F32-12 FC7-4086-000 F11-2 FC8-1636-000 F30-13 FC8-7678-000 F32-13 FC9-5468-000 F10-6 FC9-5484-000 F11-1 FC9-6133-000 F10-7 FC9-6136-000 F10-8 FC9-6141-000 F10-9 FC9-6142-000 F01-12 FC9-6148-000 F01-13 FC9-6150-000 F31-32 FC9-6151-000 F32-25 FC9-6152-000 F01-3 FC9-6153-000 F01-4 FC9-6158-000 F31-52 FC9-6161-000 F01-14 FC9-9329-000 F11-8 FF3-4190-020 F40-26 FF3-4525-000 F12-1 FF3-4526-000 F12-2 FF5-3799-020 F32-14 FF5-5282-030 F31-33 FF5-6157-030 F40-27 FF5-6160-020 F31-34 FF5-6161-040 F11-10 FF5-6163-030 F10-10 FF5-6338-000 F40-28 FF5-7529-040 F40-29 FF5-7532-020 F40-30 FF5-7829-030 F40-31 FF5-7830-030 F40-32 FF6-0315-030 F11-11 FF6-1975-010 F40-33 FF6-1976-020 F40-34 FF6-2605-040 F30-14 FF6-2607-020 F10-11 FF6-2621-020 F01-15 FG3-3462-000 F31-35 FG6-1642-020 F31-36 1-1
NUMERICA INDEX POD DECK ITE-A1(Numerical Index) FIGURE PARTS NUMBER & KEY NO. FH4-5724-020 F90 - IC FH5-1091-020 F32-15 FH6-1241-040 F31-37 FH6-1715-000 F32-16 FH6-5043-020 F40-35 FH7-4584-000 F35-1 FH7-4585-000 F35-1 FH7-7625-030 F12-3 FK2-0126-000 F40-36 FK2-0127-000 F30-15 FK2-0146-000 F12-4 FK2-0147-000 F12-5 FK2-0148-000 F12-6 FK2-0149-000 F30-16 FK2-0157-000 F01-16 FK2-0816-000 F12-22 FK2-1715-000 F11-12 FK2-2064-000 F11-13 FK2-2805-000 F12-8 FK2-2806-000 F12-8 FK2-2987-000 F12-7 FK2-2993-000 F32-17 FK2-2995-000 F32-17 FK2-2997-000 F32-19 FK2-8552-000 F40-37 F2-1336-000 F31-38 F2-1357-000 F01-17 F2-1361-000 F01-18 F2-5283-000 F11-14 F2-5287-000 F31-39 F2-5288-000 F01-19 F2-5562-000 F11-15 F3-2925-000 F10-12 F3-2926-000 F10-13 FM2-0856-020 F10-14 FM2-76-000 F31-40 FM2-7605-000 F12-9 FM2-7610-000 F12-10 FM2-7612-000 F12-11 FM2-7614-000 F12-12 FM2-7615-000 F12-13 FM2-7617-000 F31-41 FM2-8096-000 F30 - FM3-0348-000 F40-38 FM4-2652-000 F40 - FM4-4396-000 F90 - FM4-4397-000 F12-14 FS1-1189-000 F30-17 FS1-1512-000 F40-39 FS1-1569-000 F40-40 FS1-9002-010 F11-16 FS1-9002-010 F32-20 PARTS NUMBER FIGURE & KEY NO. FS1-9003-020 F32-21 FS1-9009-020 F30-18 FS1-9076-020 F31-42 FS1-9169-000 F31-43 FS2-0450-000 F31-44 FS2-0484-000 F40-41 FS2-0544-000 F11-17 FS2-3483-000 F32-22 FS2-9343-010 F30-19 FS5-0338-000 F40-42 FS5-0341-000 F11-18 FS5-0706-020 F31-45 FS5-2291-000 F40-43 FS5-2885-000 F40-44 FS5-3333-000 F40-45 FS5-7441-000 F40-46 FS5-7442-000 F40-47 FS6-0053-020 F40-48 FS6-0084-000 F11-19 FS6-0091-000 F40-49 FS6-0907-000 F40-50 FS6-0911-000 F10-15 FS6-0912-000 F10-16 FS6-0913-000 F10-17 FS6-23-000 F30-20 FS6-2673-000 F31-46 FS6-2674-000 F30-21 FS6-2675-020 F40-51 FS6-2676-000 F30-22 FS6-2677-000 F10-18 FS6-2678-030 F40-52 FS6-2895-000 F40-53 FS6-2897-000 F11-20 FS7-0700-000 F40-54 FU3-0503-000 F31-47 FU3-0504-000 F31-48 FU5-0938-000 F31-49 FU5-0939-000 F31-50 FU5-25-000 F31-51 FU5-26-000 F32-23 FU5-27-000 F32-24 FU5-2796-000 F11-21 FU5-8104-000 F10-21 FU5-8560-000 F10-20 FU5-8868-000 F31-52 FU5-8869-000 F31-52 FU5-8870-000 F32-25 FU5-8871-000 F01-20 FU5-8872-000 F01-21 FU6-2808-000 F40-55 FU7-8494-000 F10-19 NPN F01 - FIGURE PARTS NUMBER & KEY NO NPN F10 - NPN F11 - NPN F12 - NPN F31 - NPN F32 - NPN F35 - RS5-9061-000 F01-22 VS1-7164-020 F12-15 VS1-7173-004 F12-16 VS1-7177-002 F12-17 VS1-7177-002 F30-23 VS1-7177-002 F40-56 VS1-7177-003 F11-22 VS1-7177-003 F12-18 VS1-7177-003 F31-53 VS1-7177-003 F32-26 VS1-7177-003 F40-57 VS1-7177-004 F12-19 VS1-7177-006 F32-27 VS1-7440-002 F30-24 WC1-5179-000 F12-20 WC4-0153-000 F31-54 WC4-5153-000 F30-25 WE8-61-000 F31-55 WG8-5848-000 F30-26 WG8-5848-000 F30-30 WG8-5848-000 F31-56 WG8-5848-000 F32-28 WG8-5848-000 F40-58 WP2-5200-000 F30-27 XA9-04-000 F11-23 XA9-0643-000 F10-24 XA9-0684-000 F31-57 XA9-0721-010 F31-58 XA9-0732-000 F01-23 XA9-0732-000 F10-22 XA9-0732-000 F11-24 XA9-0732-000 F12-21 XA9-0732-000 F30-28 XA9-0732-000 F31 - XA9-0732-000 F32-29 XA9-0732-000 F35-2 XA9-0732-000 F40 - XA9-1415-000 F31-60 XA9-1415-000 F32-30 XA9-16-000 F30-29 XA9-16-000 F40-60 XD1-4200-402 F12-501 XD3-1300-082 F40-501 XD3-1300-102 F30-501 XD3-2200-102 F40-502 XD3-2200-122 F31-501 1-2
NUMERICA INDEX POD DECK ITE-A1(Numerical Index) PARTS NUMBER FIGURE & KEY NO. PARTS NUMBER FIGURE & KEY NO. PARTS NUMBER FIGURE & KEY NO XD3-2300-182 F31-502 XD9-0290-000 F11-25 XD9-0290-000 F40-62 XF2-1126-040 F32-18 XF2-1739-732 F10-23 XF2-1805-360 F11-26 XF9-0525-000 F40-63 XG3-6012-405 F31-61 XG9-0242-000 F40-64 XG9-0250-000 F31-62 XG9-0508-000 F11-27 XG9-0737-000 F40-61 XZ9-0684-000 F11-28 1-3
POD DECK ITE-A1(Parts Catalog) POD DECK ITE-A1 100V F26-4206-000 FPW00001- JP 100V F26-4206-000 GZP00001- JP 120V F26-4216-000 FPZ00001- US,CA,TN 120V F26-4216-000 GQZ00001- US,CA,TN 230V F26-4226-000 FQB00001- AU,EUR,HK,KR,TN,SG 230V F26-4226-000 GZR00001- AU,EUR,HK,KR,TN,SG 230V F26-4236-000 GKS00001- CN 230V F26-4236-000 GZS00001- CN
Contents A ASSEMBY OCATION DIAGRAM...2-1 F01 ATTACHMENT PARTS...2-2 F10 EXTERNA COVERS, PANES, ETC....2-5 F11 INTERNA COMPONENTS...2-7 F12 MACHINE REAR PATE...2-9 F30 PAPER STOCK BOX ASSEMBY...2-11 F31 PAPER STOCK ASSEMBY...2-13 F32 PAPER SIDE END PATE ASS'Y, RR...2-18 F35 DECK HEATER ASSEMBY...2-21 F40 PAPER PICK-UP ASSEMBY...2-22 F90 DECK CONTROER PCB ASSEMBY...2-26 ZZA MECHANICA STANDARD PARTS (HOW TO USE)...2-27 ZZB MECHANICA STANDARD PARTS (SCREWS)...2-28 ZZC MECHANICA STANDARD PARTS (BOTS)...2-35 ZZD MECHANICA STANDARD PARTS (NUTS)...2-36 ZZE MECHANICA STANDARD PARTS (RETAINING RINGS)...2-37
FIGURE A ASSEMBY OCATION DIAGRAM PAPER SIDE END PATE ASS'Y, RR PAPER PICK-UP ASSEMBY F32 F40 PAPER STOCK ASSEMBY F31 DECK HEATER ASSEMBY F35 PAPER STOCK BOX ASSEMBY F30 DECK CONTROER PCB ASSEMBY F90 2-1
FIGURE F01 ATTACHMENT PARTS 17 8 19 6 10 EXCEPT CN 21 EXCEPT CN 20 12 23 7 5 14 9 3 1 23 4 18 11 13 15 23 23 22 16 2 100V 2-2
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F01 NPN RF ATTACHMENT PARTS 1 4F3-1213-000 1 PATE, ATCH, REAR 2 FB6-3924-000 1 GUIDE, SOPE 3 FB6-5772-000 1 ABE,FINGER NIP CAUTION EXCEPT CN 3 FC9-6152-000 1 ABE,FINGER NIP CAUTION CN 4 FB6-5780-000 1 ABE, MAIN BODY DOCK CAUTION EXCEPT CN 4 FC9-6153-000 1 ABE, MAIN BODY DOCK CAUTION CN 5 FC5-6836-000 1 EVER,BACK END RETAINING 6 FC5-6837-000 1 ARM,SUPPORT 7 FC5-6838-000 1 ROER,BACK END RETAINING 8 FC5-7022-000 1 SHEET,. PAPER DECK UNDERAY A4 TYPE 8 FC5-7023-000 1 SHEET,. PAPER DECK UNDERAY A3 TYPE 8 FC5-7024-000 1 SHEET,. PAPER DECK UNDERAY B5 TYPE 8 FC5-7025-000 1 SHEET,. PAPER DECK UNDERAY B4 TYPE 8 FC5-7026-000 1 SHEET,. PAPER DECK UNDERAY 305X440MM TYPE 8 FC5-7027-000 1 SHEET,. PAPER DECK UNDERAY TR TYPE 8 FC5-7028-000 1 SHEET,. PAPER DECK UNDERAY 11X17 TYPE 8 FC5-7029-000 1 SHEET,. PAPER DECK UNDERAY 12X18 TYPE 8 FC7-0345-000 1 SHEET,. PAPER DECK UNDERAY G TYPE 8 FC7-0346-000 1 SHEET,. PAPER DECK UNDERAY SRA3 TYPE 8 FC7-0347-000 1 SHEET,. PAPER DECK UNDERAY 13X19 TYPE 8 FC7-0348-000 1 SHEET,. PAPER DECK UNDERAY A4R TYPE 8 FC7-0349-000 1 SHEET,. PAPER DECK UNDERAY TRR TYPE 9 FC5-7039-000 1 SCREW, FIXED 10 FC7-0351-000 1 PATE, IFTER, UPPER 11 FC7-2636-000 8 PATE, SIZE INDICATION 12 FC9-6142-000 1 PANE, RIGHT 13 FC9-6148-000 1 ABE, SIZE 14 FC9-6161-000 1 ABE, SWITCH 15 FF6-2621-020 1 PATE, ATCH, FRONT 16 FK2-0157-000 1 CABE, GROUNDING 100V 17 F2-1357-000 1 CASE, CASSETTE UNDERAY SHEET 2-3
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C 18 F2-1361-000 1 PATE,END 19 F2-5288-000 1 PATE, IFTER, UPPER 20 FU5-8871-000 1 ABE, OBJECT POSITION CAUTION EXCEPT CN 21 FU5-8872-000 1 ABE, SIZE CAUTION EXCEPT CN 22 RS5-9061-000 2 SCREW, STEPPED, M3X5.3 23 XA9-0732-000 AR SCREW, RS,M4 2-4
FIGURE F10 EXTERNA COVERS, PANES, ETC. 8 22 9 24 230V CN 21 120V 230V EXCEPT CN 20 12 22 22 17 22 5 4 14 (SW3) (ED1) (J100) 3 2 100V 19 6 10 16 23 22 1 18 7 15 11 13 2-5
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F10 NPN RF EXTERNA COVERS, PANES, ETC. 1 FB3-9270-000 1 BUSHING 2 FB3-9291-000 1 MOUNT, PAPER INDEX, RIGHT 3 FB3-9292-000 1 TAPE, PAPER INDEX 4 FB3-9293-000 1 MOUNT, PAPER INDEX, EFT 5 FB3-9711-000 1 BUTTON, REEASE 6 FC9-5468-000 1 EVER, REEASE 7 FC9-6133-000 1 PANE, PAPER INDEX 8 FC9-6136-000 1 PANE, UPPER 9 FC9-6141-000 1 COVER, SWITCH 10 FF5-6163-030 1 PAPER QUANTITY INDICATOR UNIT 11 FF6-2607-020 1 TENSIONER 12 F3-2925-000 1 PANE, REAR 13 F3-2926-000 1 PANE, FRONT 14 FM2-0856-020 1 SWITCH PCB ASSEMBY SW3,ED1 15 FS6-0911-000 1 PUEY, 32T 16 FS6-0912-000 1 PUEY, 32T/GEAR, 15T 17 FS6-0913-000 1 GEAR, 18T/96T 18 FS6-2677-000 1 SPRING, TENSION 19 FU7-8494-000 1 ABE, GROUNDING CAUTION 100V 20 FU5-8560-000 1 ABE, GROUNDING CAUTION 120V,230V EXCEPT CN 21 FU5-8104-000 1 ABE, GROUNDING CAUTION 230V CN 22 XA9-0732-000 AR SCREW, RS,M4 23 XF2-1739-732 1 BET, DRIVE 24 XA9-0643-000 2 SCREW,RS,M4X10 2-6
FIGURE F11 INTERNA COMPONENTS (FM4) 13 (J602) 21 (J602) (J30) 22 (J06) (J601) (M1) (J601) 27 23 16 12 24 15 26 19 25 17 SEE FIGURE F30 24 4 27 18 25 1 9 4 24 29 16 24 5 11 24 3 24 SEE FIGURE F40 24 10 24 8 20 14 24 24 6 7 2 8 28 14 28 28 2 2-7
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F11 NPN RF INTERNA COMPONENTS 1 FC9-5484-000 1 COVER, REEASE EVER 2 FC7-4086-000 2 ADJUSTER 3 FB3-9735-000 1 COUPING 4 FB3-9749-000 4 ABE, 'HANDE' 5 FB4-4919-020 1 PATE, DECK STOPPER 6 FB4-4937-020 1 FAG, SIDE, UPPER 7 FB4-4938-020 1 FAG, SIDE, OWER 8 FC9-9329-000 2 RAI, SIDE 9 FC5-6831-000 1 PATE, SEPARATION 10 FF5-6161-040 2 MOUNT,ROER 11 FF6-0315-030 1 SUPPORT, ROER 12 FK2-1715-000 1 MOTOR, STEPPING, DC M1 13 FK2-2064-000 1 FAN FM4 14 F2-5283-000 2 SUPPORT,BOTTOM CROSSMEMBER PIN 15 F2-5562-000 1 ROER, TENSIONER 16 FS1-9002-010 4 SCREW,STEPPED,M4 17 FS2-0544-000 1 GEAR, 24T 18 FS5-0341-000 1 GEAR, 23T 19 FS6-0084-000 1 PUEY, 26T 20 FS6-2897-000 1 SPRING, COMPRESSION 21 FU5-2796-000 1 SPRING, TENSION 22 VS1-7177-003 1 CONNECTOR, SNAP TIGHT,BK 23 XA9-04-000 1 SCREW, M4 24 XA9-0732-000 AR SCREW, RS,M4 25 XD9-0290-000 2 PIN, DOWE 26 XF2-1805-360 1 BET,TIMING 27 XG9-0508-000 2 BEARING, BA, F688ZZ 28 XZ9-0684-000 5 CASTER 29 FB3-9290-000 1 INK, REEASE EVER 2-8
2-9 FIGURE F12 MACHINE REAR PATE (EXCEPT AU,GB,CN) (GB) (AU) (CN) (J902) (J902) (J100) (J1203) (J1204) (J14) (J21) (J1) (J1401) (J1402) (J901) (J903) (J07) (J09) (J13) (J1306) (J1304) (J701) (J1305) (J1302) (J12) (J11) (J02) (J7050) (J801) (J1301) (J1303) (J1306) (J1402) (J1307) (CN4) (CN7) (J01) (J08) (J20) 230V 100V 230V (SW5) (ECB1) (I1) (J1401) 100V,120V SEE FIGURE F90 120V A B A B A B C C 501 501 501 501 20 14 21 3 10 11 6 7 2 1 5 4 22 9 12 16 15 18 17 13 19 8
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F12 NPN RF MACHINE REAR PATE 1 FF3-4525-000 1 CORD, POWER SUPPY 100V 2 FF3-4526-000 1 CORD, POWER SUPPY 120V 3 FH7-7625-030 1 BRAKER, EECTRIC EAKAGE ECB1 4 FK2-0146-000 1 CORD, POWER SUPPY 230VEXCEPT GB,AU,CN 5 FK2-0147-000 1 CORD, POWER SUPPY 230V GB 6 FK2-0148-000 1 CORD, POWER SUPPY 230V AU 7 FK2-2987-000 1 CORD, POWER SUPPY 230V CN 8 FK2-2805-000 1 POWER SUPPY PCB UNIT 100V,120V 8 FK2-2806-000 1 POWER SUPPY PCB UNIT 230V 9 FM2-7605-000 1 CABE,AC 10 FM2-7610-000 1 CABE,BREAKER 11 FM2-7612-000 1 CABE, SOCKET 230V,I1 12 FM2-7614-000 1 CABE, ENVIRONMENT 13 FM2-7615-000 1 CABE, ENVIRONMENT 14 FM4-4397-000 1 CABE, ATTICE POWER SUPPY 15 VS1-7164-020 1 CONNECTOR, SNAP TIGHT 16 VS1-7173-004 1 CONNECTOR, SNAP TIGHT 17 VS1-7177-002 1 CONNECTOR, SNAP TIGHT 18 VS1-7177-003 1 CONNECTOR, SNAP TIGHT,BK 19 VS1-7177-004 1 CONNECTOR, SNAP TIGHT, BK 20 WC1-5179-000 1 SWITCH,TOGGE SW5 21 XA9-0732-000 AR SCREW, RS,M4 22 FK2-0816-000 1 FITER,NOISE 501 XD1-4200-402 3 WASHER, TOOTHED OCK, M4 100V,120V 2-10
FIGURE F30 PAPER STOCK BOX ASSEMBY 23 (S2) 15 (J1304) SEE NOTE (J903) 12 6 4 (SW1) 25 (J801) 26 (PS9) (J1305) 17 28 29 (J701) (SW4) 22 25 28 18 1 20 14 10 501 28 8 28 9 (SR1) (J1307) 27 28 (J911) 2 28 A 30 (PS13) (J911) B 29 28 13 4 (PS10) (J1302) 16 28 3 22 A 28 18 20 1 24 15 28 (S3) 501 (J1301) 28 28 26 (PS5) (J1303) 7 28 SEE FIGURE F35 28 B 21 28 17 5 11 SEE FIGURE F35 11 19 19 NOTE : This assembly does not include the parts shown with key No. 2, 9, 12, 27 and 30. NOTE : This assembly does not include the parts shown inside the frame. : Key No. 2, 9, 12, 27, 30 : SEE FIGURE F31 2-11
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F30 FM2-8096-000 1 PAPER STOCK BOX ASSEMBY 1 FA6-7751-000 2 ARM, OCK 2 FB2-8345-000 1 PATE, GROUNDING SEE NOTE 3 FB3-9260-020 1 PATE, CAM REEASE 4 FB4-4929-000 2 SPRING, EAF 5 FB6-5623-000 1 HOOK, FRONT 6 FB6-5624-000 1 HOOK, REAR 7 FB6-5625-000 1 PATE,PIN, DECK 8 FB6-5668-000 1 COVER, IFTER MOTOR 9 FB6-6939-000 1 MOUNT, SENSOR SEE NOTE 10 FC5-6744-000 1 CAW, ATCH 11 FC5-6840-000 2 RAI, SIDE 12 FC7-2638-000 1 FAG, SENSOR SEE NOTE 13 FC8-1636-000 1 SHEET, SENSOR PROTECTIVE 14 FF6-2605-040 1 PIN, DECK, REAR 15 FK2-0127-000 2 SOENOID, DC24V S2,S3 16 FK2-0149-000 1 PHOTO-INTERRUPTER PS10 17 FS1-1189-000 2 BUSHING 18 FS1-9009-020 2 SCREW,STEPPED,M3 19 FS2-9343-010 4 SCREW,STEPPED,M4 20 FS6-23-000 2 SPRING, TENSION 21 FS6-2674-000 1 SPRING, TENSION 22 FS6-2676-000 2 SPRING, COMPRESSION 23 VS1-7177-002 1 CONNECTOR, SNAP TIGHT 24 VS1-7440-002 1 CONNECTOR, SNAP TIGHT 25 WC4-5153-000 2 MICRO SWITCH SW1,SW4 26 WG8-5848-000 2 IC, PHOTO-INTERRUPTER PS5,PS9 27 WP2-5200-000 1 HUMIDITY SENSOR PCB ASS'Y SEE NOTESR1 28 XA9-0732-000 AR SCREW, RS,M4 29 XA9-16-000 4 SCREW,M3X4 30 WG8-5848-000 1 IC, PHOTO-INTERRUPTER SEE NOTEPS13 501 XD3-1300-102 2 PIN, SPRING 2-12
FIGURE F31 PAPER STOCK ASSEMBY 35 15 41 15 16 15 (PS12) (J5301) 56 39 29 16 15 16 16 28 29 SEE FIGURE F32 42 40 33 58 SEE FIGURE F32 30 51 63 32 26 27 43 26 27 43 3 42 43 22 21 43 22 21 51 33 14 64 38 46 58 17 2-13
2-14 (J5302) (J5501) (J5501) (M2) (SW2) (PS7) (J5303) (J1502) (J1502) (J5304) (PS8) (J55) (J5304) (J5303) (J5301) (J53) (J5302) C D B E E A C A B D 49 44 56 54 12 11 9 6 9 6 53 47 8 10 11 12 10 6 56 34 1 34 1 6 62 7 18 2 18 2 61 13 62 34 1 34 1 50 36 20 62 45 62 48 62 62 24 19 5 4 23 23 37 5 501 502 502 57 502 25 31 52 60 55
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F31 NPN 1 PAPER STOCK ASSEMBY 1 FA6-8257-000 4 PUEY 2 FB2-9248-000 2 ARM, PAPER SENSOR 3 FB3-9235-000 1 COVER, SENSOR 4 FB3-9237-020 1 PATE, WIRE STOP, RIGHT 5 FB3-9238-020 2 PATE, WIRE STOP, EFT 6 FB3-9240-000 4 BOCK, WIRE GUIDE 7 FB3-9241-000 1 GUIDE, PUEY, FRONT 8 FB3-9242-000 1 GUIDE, PUEY, REAR 9 FB3-9243-000 2 PUEY, DRIVE, FRONT 10 FB3-9244-000 2 PUEY, DRIVE, REAR 11 FB3-9246-020 2 WIRE, DRIVE, RIGHT 12 FB3-9247-020 2 WIRE, DRIVE, EFT 13 FB3-9723-000 1 SPRING, EAF 14 FB3-9742-020 1 FAG, PAPER STOCK SENSOR 15 FB4-4873-000 4 CAMP, CORD, UPPER 16 FB4-4874-000 4 CAMP, CORD, OWER 17 FB4-4882-000 1 COVER, SENSOR, OWER 18 FB5-0553-000 2 SPRING, TORSION 19 FB6-4854-000 2 SHEET, SEPARATION 20 FB6-5653-020 1 SHAFT, PUEY DRIVE 21 FC5-6711-000 2 PATE, POSITIONING SWING, 1 22 FC5-6712-000 2 PATE, POSITIONING SWING, 2 23 FC5-6735-000 2 SIDER, IFTER PATE 24 FC5-6737-000 1 PATE, WIRE STOPPER, RIGHT 2 25 FC5-6738-000 1 PATE,IFTING 26 FC5-6826-000 2 PATE, POSITIONING SWING, 3 27 FC5-6827-000 2 PATE, POSITIONING SWING, 4 28 FC5-6829-000 1 PATE, HOOK 29 FC5-7039-000 4 SCREW, FIXED 30 FC5-7502-000 1 FAG, PAPER STOCK SENSING 31 FC7-2641-000 1 ABE, SIZE 2-15
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C 32 FC9-6150-000 1 ABE, IFTER MOVING CAUTION 33 FF5-5282-030 2 HODER, ATCH 34 FF5-6160-020 4 MOUNT, PUEY 35 FG3-3462-000 1 CABE,BOX CONNECT 1 36 FG6-1642-020 1 CABE, SWITCH 37 FH6-1241-040 1 MOTOR, DC 8.2W M2 38 F2-1336-000 1 EVER, REEASE 39 F2-5287-000 1 UNIT, SENSOR 40 FM2-76-000 1 BOX CONTROER PCB ASSEMBY 41 FM2-7617-000 1 CABE,BOX CONNECT 2 42 FS1-9076-020 3 SCREW,STEPPED,M4 43 FS1-9169-000 8 SCREW,STEPPED,M3 44 FS2-0450-000 1 GEAR, 32T 45 FS5-0706-020 1 GEAR, 32T 46 FS6-2673-000 1 SPRING, TORSION 47 FU3-0503-000 1 GEAR, 58T 48 FU3-0504-000 1 GEAR, 27T 49 FU5-0938-000 1 GEAR, 18T 50 FU5-0939-000 1 GEAR, 62T 51 FU5-25-000 8 SPRING, TENSION 52 FC9-6158-000 1 ABE, DECK CAUTION A/B SIZECN 52 FU5-8869-000 1 ABE, DECK CAUTION A/B SIZEEXCEPT CN 52 FU5-8868-000 1 ABE, DECK CAUTION A/INCH SIZE 53 VS1-7177-003 1 CONNECTOR, SNAP TIGHT,BK 54 WC4-0153-000 1 MICROSWITCH SW2 55 WE8-61-000 1 CORE, FERRITE 56 WG8-5848-000 3 IC, PHOTO-INTERRUPTER PS7,PS8,PS12 57 XA9-0684-000 2 SCREW,M4X6 58 XA9-0721-010 4 SCREW,RS,M4X10 XA9-0732-000 AR SCREW, RS,M4 60 XA9-1415-000 1 SCREW, FAT HEAD, M4 61 XG3-6012-405 1 BA BEARING, NSK MF126ZZ 2-16
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C 62 XG9-0250-000 9 BEARING, BA 63 FC5-6717-000 1 PATE, REAR 64 FC5-6720-000 1 PATE, FRONT 501 XD3-2200-122 1 PIN, DOWE 502 XD3-2300-182 3 PIN, DOWE 2-17
2-18 FIGURE F32 PAPER SIDE END PATE ASS'Y, RR (H1) (TH1) (FM2) (J61) (J6101) (J6101) (PS11) (M3) (J5601) (FM1) (J5702) (J5601) (J56) (J5701) (J5701) (J5702) (J5703) (J57) (FM3) (J54) (J) (J5703) 13 17 21 21 29 29 27 15 29 15 29 16 5 4 22 22 4 23 14 20 18 29 29 29 30 30 29 1 2 1 2 3 29 24 4 24 6 4 5 8 9 28 12 12 30 29 3 30 10 29 9 25 7 11 26 26 19 26
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F32 NPN RF PAPER SIDE END PATE ASS'Y, RR 1 FC5-6723-020 2 HODER, SHUTTER 2 FC5-6724-020 2 SHUTTER 3 FC5-6725-000 2 ARM, SHUTTER 4 FC5-6832-000 7 CAW, RETAINING 5 FC5-6835-000 4 SPRING, TORSION 6 FC5-7035-000 2 SCREW, FIXED 7 FC7-0353-000 1 ABE, IMIT PATE SIZE 8 FC7-0357-000 1 ABE, IMIT PATE SIZE 9 FC7-2632-000 4 GUIDE, SIDE 10 FC7-2655-000 1 ABE, BACK END IMIT 11 FC7-2660-000 1 ABE, PAPER SIDE END PATE 12 FC7-2661-000 2 ABE, PAPER SIDE END PATE 13 FC8-7678-000 1 ABE, 'MAXIMUM OAD' 14 FF5-3799-020 1 TENSIONER, BET 15 FH5-1091-020 2 FAN FM1,FM2 16 FH6-1715-000 1 MOTOR, STEPPING, DC 24V M3 17 FK2-2993-000 1 HEATER 100V,120VH1,TH1 17 FK2-2995-000 1 HEATER 230VH1,TH1 18 XF2-1126-040 1 BET, TIMING COGGED 19 FK2-2997-000 1 FAN FM3 20 FS1-9002-010 1 SCREW,STEPPED,M4 21 FS1-9003-020 2 SCREW,STEPPED,M4 22 FS2-3483-000 2 PUEY, 64T 23 FU5-26-000 1 SPRING, TENSION 24 FU5-27-000 2 SPRING, TENSION 25 FU5-8870-000 1 ABE,SIZE CAUTION,FRONT EXCEPT CN 25 FC9-6151-000 1 ABE,SIZE CAUTION,FRONT CN 26 VS1-7177-003 3 CONNECTOR, SNAP TIGHT,BK 27 VS1-7177-006 1 CONNECTOR, SNAP TIGHT 28 WG8-5848-000 1 IC, PHOTO-INTERRUPTER PS11 29 XA9-0732-000 AR SCREW, RS,M4 2-19
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C 30 XA9-1415-000 4 SCREW, FAT HEAD, M4 2-20
FIGURE F35 DECK HEATER ASSEMBY (H2) (J1203) (H3) (J1204) 1 2 FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F35 NPN RF DECK HEATER ASSEMBY 1 FH7-4584-000 2 HEATER, CASSETTE 100V,120VH2,H3 1 FH7-4585-000 2 HEATER, CASSETTE 230VH2,H3 2 XA9-0732-000 2 SCREW, RS,M4 2-21
2-22 FIGURE F40 PAPER PICK-UP ASSEMBY (J909) (S1) (PS3) (J905) (J904) (PS2) (J906) (PS4) (PS1) (J907) (J912) (PS6) (C1) (J3023) (J3028) (J908) (J912) (J910) (J906) (J904) (J905) (J908) (J909) (J907) (J901) A A C C B B 63 18 10 37 2 3 44 15 30 30 4 4 24 28 5 14 52 9 9 61 19 29 49 12 36 48 53 53 46 6 8 45 40 11 31 38 7 25 43 34 37 58 58 58 64 27 61 40 35 13 32 13 39 61 61 23 39 13 39 33 51 47 42 50 61 61 54 48 42 41 17 34 16 20 21 22 61 61 41 57 502 62 502 502 501 61 502 502 60 1 26 56 56 55 502
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F40 FM4-2652-000 1 PAPER PICK-UP ASSEMBY 1 FB2-7702-020 1 SHAFT,PAPER PICK-UP 2 FB2-7720-000 1 EVER, PAPER 3 FB2-7721-020 1 SHAFT, EVER 4 FB2-7755-000 2 BUSHING 5 FB2-7777-020 1 ROER, SEPARATION [DP] 6 FB3-9192-020 1 CAM, FRONT 7 FB3-9193-020 1 ARM, SOENOID 8 FB3-9195-020 1 ARM, SEPARATION REEASE 9 FB3-9207-030 2 ARM, SEPARATION ROER 10 FB3-9214-000 1 FAG, PAPER SENSOR 11 FB3-9216-000 1 CUTCH, ONE-WAY, 1 12 FB3-9217-000 1 CUTCH, ONE-WAY, 2 13 FB4-2007-000 3 RING, RETAINING 14 FB4-6227-030 1 SHAFT, COUNTER 15 FB6-2397-000 1 ROER 16 FB6-5631-000 1 PATE, PAPER PICK-UP 17 FB6-5632-000 1 EVER, SEPARATION REEASE 18 FB6-5634-000 1 COVER, SENSOR 19 FB6-5635-020 1 ROER, PAPER FEED 20 FB6-5636-000 1 SHAFT, PAPER FEEDER 21 FB6-5637-020 1 GUIDE, PAPER, UPPER 22 FB6-5643-020 1 GUIDE, PAPER, OWER 23 FB6-5644-020 1 GUIDE, PICK-UP INET 24 FC5-6245-000 1 IMITER, TORQUE 25 FC7-0369-000 1 EVER, PAPER PICK-UP 26 FF3-4190-020 1 CABE,CUTCH 27 FF5-6157-030 1 MOUNT, SEPARATION ROER 28 FF5-6338-000 1 SHAFT, SEPARATION 29 FF5-7529-040 1 SWING GEAR, 20T 30 FF5-7532-020 2 SUPPORT, GUIDE, OWER 31 FF5-7829-030 1 ROER, PAPER PICK-UP, 1 [DP] 2-23
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C 32 FF5-7830-030 1 ROER, PAPER PICK-UP, 2 [DP] 33 FF6-1975-010 1 ROER, PAPER FEED [DP] 34 FF6-1976-020 2 SUPPORT, ROER 35 FH6-5043-020 1 CUTCH, EECTROMAGNETIC C1 36 FK2-0126-000 1 SOENOID S1 37 FK2-8552-000 2 PHOTO-SENSOR, KUA0079C PS1,PS6 38 FM3-0348-000 1 FAG SENSOR UNIT 39 FS1-1512-000 3 BUSHING 40 FS1-1569-000 2 BUSHING 41 FS2-0484-000 2 GEAR, 25T 42 FS5-0338-000 2 GEAR, 16T 43 FS5-2291-000 1 SPRING, TENSION 44 FS5-2885-000 1 SPRING, TENSION 45 FS5-3333-000 1 PUEY, 16T 46 FS5-7441-000 1 SPRING, TORSION 47 FS5-7442-000 1 BUSHING 48 FS6-0053-020 2 GEAR, 20T 49 FS6-0091-000 1 GEAR, 16T 50 FS6-0907-000 1 GEAR, 20T 51 FS6-2675-020 1 SPRING, TENSION 52 FS6-2678-030 1 SPRING, TENSION 53 FS6-2895-000 2 SPRING, COMPRESSION 54 FS7-0700-000 1 GEAR, 32T 55 FU6-2808-000 1 SPRING, SENSOR 56 VS1-7177-002 2 CONNECTOR, SNAP TIGHT 57 VS1-7177-003 1 CONNECTOR, SNAP TIGHT,BK 58 WG8-5848-000 3 IC, PHOTO-INTERRUPTER PS2,PS3,PS4 XA9-0732-000 AR SCREW, RS,M4 60 XA9-16-000 2 SCREW,M3X4 61 XG9-0737-000 9 BUSHING 62 XD9-0290-000 1 PIN, DOWE 63 XF9-0525-000 1 BET, TIMING, T 2-24
FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C 64 XG9-0242-000 1 BEARING, BA 501 XD3-1300-082 1 PIN, SPRING 502 XD3-2200-102 6 PIN, PARAE 2-25
FIGURE F90 DECK CONTROER PCB ASSEMBY FIGURE & KEY NO. PARTS NUMBER R A N K Q'TY DESCRIPTION SERIA NUMBER/ REMARKS S V C Fig.F90 FM4-4396-000 1 DECK CONTROER PCB ASSEMBY IC FH4-5724-020 1 IC, TC140G06AN-0051,GATE ARRAY IC1 2-26
FIGURE ZZA MECHANICA STANDARD PARTS (HOW TO USE) Mechanical standard parts About a mechanical standard parts A Mechanical standard parts is a mechanical part which not parts peculiar to a product. They are parts which are common to a Canon product and are used, such as a screw and a washer. The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog. Refer to the parts catalog of mechanical standard parts when checking the parts number for screw or washer etc. and identify them by part shape or size. Material and surface treatment of a mechanical standard parts Material and surface treatment of mechanical standard parts are assigned commonly for each part. Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers. Table 1 Material and Surface treatment No. Material Surface treatment Color 1 2 Stainless steel Stainless steel black coloring (BC4) not to be given Black White 3 4 Brass Regular nickel plating (N) Black nickel plating (BN) White Black 5 White zinc trivalent chromate treating (ZC3) White 6 Regular nickel chromium plating (NC) White 7 Steel Regular nickel plating (N) White 8 Iron and steel phosphating (P1) Black 9 Black zinc trivalent chromate treating (BZ3) Black 2-27
FIGURE ZZB MECHANICA STANDARD PARTS (SCREWS) 1. Screws How to read Parts Numbers Screws XB1-2400-609 Type No. XB1-2 expresses Binding head machine screw. Normal designation d 40 expresses M4.0. ength 0-60 expresses a length of 6.0mm. Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1. 1-1. Cross Recessed Head Screws for Precision Equipments D d XA1-1, 6, 7 D d XA1-4 H K H D d XA1-3 H Head size (mm) Pan head Class 1 Countersunk head Class 1 Oval countersunk head Class 1 Pan head Class 3 Pan head Class 2 M1.4 M1.6 M1.7 M2 M2.5 M2.6 2 2.4 2.5 3 3.8 4 0.5 0.55 0.5 0.6 0.9 0.8 2 2.4 2.5 3 3.8 4 0.48 0.55 0.58 0.73 0.85 0.93 2 2.4 2.5 3 3.8 4 0.68 0.8 0.88 1 1.25 1.3 2.5 2.8 3 3.5 4.3 4.5 0.8 0.85 0.9 1 1.3 1.2 2.5 2.8 3 3.5 4.3 4.5 0.5 0.55 0.5 0.6 0.9 0.8 2-28
1-2. Precision Tapping Screws D d XA4-1, 2, 4 D d XA4-6, 7, 9 H H D d XA4-3 D d XA4-8 H H D d XA4-5 H Head size (mm) With tatered end pan head Class 1 With tatered end pan head Class 3 With tatered end countersunk head With tatered end pan head Class 2 With parallel end ultra thin head With parallel end pan head Class 1 With parallel end pan head Class 3 With parallel end countersunk head With parallel end pan head Class 2 M1.4 M1.6 M1.7 M2 M2.5 M2.6 2 2.4 2.5 3 3.8 4 0.5 0.55 0.5 0.6 0.9 0.8 2.5 2.8 3 3.5 4.3 4.5 0.8 0.85 0.9 1 1.3 1.2 2 2.4 2.5 3 3.8 4 0.48 0.55 0.58 0.73 0.85 0.93 2.5 2.8 3 3.5 4.3 4.5 0.5 0.55 0.5 0.6 0.9 0.8 2.5 2.8 3 - - - 0.2 0.2 0.2 - - - 2 2.4 2.5 3 3.8 4 0.5 0.55 0.5 0.6 0.9 0.8 2.5 2.8 3 3.5 4.3 4.5 0.8 0.85 0.9 1 1.3 1.2 2 2.4 2.5 3 3.8 4 0.48 0.55 0.58 0.73 0.85 0.93 2.5 2.8 3 3.5 4.3 4.5 0.5 0.55 0.5 0.6 0.9 0.8 2-29
1-3. Cross Recessed Head Screws dk XB1-1 dk XB1-3 k k dk XB1-2 dk XB1-4 f k f k Head size (mm) Pan head Binding head Countersunk head Oval countersunk head Screw part length b M2 M2.5 M2.6 M3 M4 M5 3.5 4.5 4.5 5.5 7 9 1.3 1.7 1.7 2 2.6 3.3 4.3 5.3 5.5 6.3 8.3 10.3 1.2 1.5 1.6 1.9 2.5 3.1 4 5-6 8 10 1.2 1.45-1.75 2.3 2.8 4 5-6 8 10 1.6 2-2.45 3.2 4 8 12 12 12 16 20 2-30
1-4. Cross Recessed Head Screws with Captive Washer XB2-1 XB2-2 XB2-3 XB2-4 XB2-5 XB2-6 XB2-7 XB2-8 Pan head + Plain washer (circular bright) Pan head + Spring washer Pan head + Toothed lock washer Pan head + Spring washer and plain washer (circular bright) Binding head + Plain washer (circular bright) Binding head + Spring washer Binding head + Toothed lock washer Binding head + Spring washer and plain washer (circular bright) 2-31
1-5. Hexagon Head Tapping Screws for Matallic Materials Head size (mm) For metallic materials For metallic materials with clawed M3 M4 8 10 5.5 5.5 3.1 3.1 3.2 3.2 1-6. Special Tapping Screws dk D B H f k Head size (mm) Binding head M3 M4 6.3 8.3 1.3 1.7 1.9 2.5 2-32
1-7. General Head Tapping Screws dk d XB4-6 dk d XB4-8 k k dk d XB4-7 f k Head size (mm) Pan head Binding head Countersunk head M2 M2.5 M2.6 M3 M4 M5 3.5 4.5 4.5 5.5 7 9 1.3 1.7 1.7 2 2.6 3.3 4.3 5.3 5.5 6.3 8.3 10.3 1.2 1.5 1.6 1.9 2.5 3.1 4 5 5.2 6 8 10 1.2 1.45 1.5 1.75 2.3 2.8 1-8. Tapping Screws for Metallic Materials dk d XB5-1 dk d XB5-6 k k dk d XB5-2 f k Head size (mm) Pan head Binding head Flanged pan head M2.5 M2.6 M3 M4 M5 4.5 4.5 5.5 7 9 1.7 1.7 2 2.6 3.3 5.5 5.5 6.3 8.3 10.3 1.6 1.6 1.9 2.5 3.1 6.5 6.5 8 10 12 2.1 2.1 1.75 3.2 4 2-33
1-9. Hexagon Socket Set Screws XB6-1 XB6-2 XB6-3 Head size (mm) Cone point Double point Flat point M1.6 M2.5 M2 M1.7 M2.6 M3 M5 M5 0.7 0.9 1.3 1.5 2 2.5 1.5 1.7 2 2 2.5 3 0.4 0.5 0.65 0.75 1 1.25-1.2 1.5 1.7 2.2 2.8-1 1.2 1.4 1.9 2.4 0.8 1 1.5 2 2.5 3.5 M6 3 3.5 1.5 3.3 2.9 4 0.55 0.75 1.25 1.75 2.25 3.2 3.7 1-10. Flanged Pan Head Machine Screws dk d d1 dp dt S t k Head size (mm) Flanged pan head M2 M2.5 M3 M5 M5 M2.6 5 6.5 8 10 12 1.7 2.1 2.5 3.2 4 2-34
FIGURE ZZC MECHANICA STANDARD PARTS (BOTS) 2. Bolts (Socket head cap screw) How to read Parts Numbers Bolt (Socket head cap screw) XB7-1080-409 Type No. Normal designation d ength Material and Surface treatment XB7-1 expresses Hexagon socket head cap screws. 080 expresses M8.0. 40 expresses a length of 40mm. 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1. 2-1. Hexagon socket head cap screws dk S K b Head size (mm) Hexagon socket head cap screws M3 M4 M5 M6 M8 M10 M12 S 2.5 3 4 5 6 8 10 d k 5.5 7 8.5 10 13 16 18 K 3 4 5 6 8 10 12 Screw part length bmax 18 20 22 24 28 32 36 2-35
FIGURE ZZD MECHANICA STANDARD PARTS (NUTS) 3. Nuts How to read Parts Numbers Nuts XB7-2100-309 Type No. XB7-210 expresses Hexagon nut class 1. Normal designation d Material and Surface treatment 0-30 expresses M3.0. 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1. 3-1. Hexagon Nuts and Hexagon Thin Nuts S m m Hexagon nut Class 1 Hexagon nut Class 3 Hexagon nut Style 1 double chamfered Hexagon nut Style 1 washer faced Head size (mm) M2 M2.5 M3 M4 M5 M6 M8 4 5 5.5 7 8 10 13 1.6 2 2.4 3.2 4 5 6.5 1.2 1.6 1.8 2.4 3.2 3.6 5 1.6 2 2.4 3.2 4.7 5.2 6.8 - - - - 5.1 5.7 7.5 - - - - 5.6 6.1 7.9 1.2 1.6 1.8 2.2 2.7 3.2 4 1.2 1.6 1.8 2.2 2.7 3.2 4 Hexagon nut Style 2 double chamfered Hexagon nut Style 2 washer faced Hexagon nut Hexagon thin nut double chamfered Hexagon thin nut not chamfered 2-36
FIGURE ZZE MECHANICA STANDARD PARTS (RETAINING RINGS) 5. Retaining Rings How to read Parts Numbers Retaining Rings XD2-1100-202 Type No. XD2-110 expresses retaining ring-e type (Type1). Nominal designation 0-20 expresses a 020 of nominal designation. (See Table 5) Material and Surface treatment 2 expresses Stainless steel (Surface treatment is not to be given) from Table 1. 5-1. Retaining Rings - E type Table 5 Nominal Type designation d (mm) D (mm) t (mm) d D t Retaining ring - E type (Type 1) Retaining ring - E type (Type 2) 007 0.65 2 0.2 010 0.95 2.8 0.2 013 1.25 3.3 0.3 017 1.65 4.2 0.4 020 1.95 4.6 0.5 024 2.35 6 0.6 028 2.74 6.5 0.6 Type 1 032 3.14 7.2 0.6 1 037 3.64 8 0.7 Type 2 2 040 042 050 058 060 064 074 080 008 012 015 020 025 030 040 050 060 070 080 090 100 3.93 4.13 4.93 5.73 5.93 6.32 7.31 7.91 0.8 1.2 1.5 2 2.5 3 4 5 6 7 8 9 10 10 10 11 12 12.7 13.5 15 16.5 2 3 4 5 6 7 9 11 12 14 16 18 20 0.7 0.7 0.7 0.7 0.9 0.9 0.9 1 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.6 0.8 0.8 0.8 0.8 1 2-37
5-2. Grip Rings a b d3 t Grip ring 5-3. Toothed Retaining Rings D t Toothed retaining ring d2 d0 Table 5 Nominal designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm) 020 1.9 0.5 1 1.8 0.8 025 2.35 0.5 1.2 030 2.85 0.6 1.4 035 3.3 0.6 1.6 040 3.8 0.8 1.8 045 4.25 0.8 2 050 4.75 0.8 2.2 060 5.7 1 2.4 070 6.7 1 2.7 080 090 100 Nominal designation 7.7 8.65 9.65 Table 5 1 1.2 1.2 3 3.3 3.5 d2 (mm) D (mm) t (mm) 015 1.4 5.2 0.25 020 1.9 6 024 2.3 6.4 030 2.8 8 040 3.8 9 050 4.8 10 060 5.8 11 080 7.8 13 100 9.8 15.4 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 1.9 0.9 1.9 0.9 2 0.9 2.8 1.2 2.9 1.3 2.9 1.3 3.1 1.4 3.3 1.4 3.5 1.4 4.7 1.5 4.7 2 No of teeth 3 3 3 4 4 5 5 5 6 2-38
5-4. Retaining Rings - C Type Table 5 Nominal designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm) d0 d3 a t Retaining ring - C type for shaft 010 9.3 1 1.6 3 1.2 012 11.1 1 1.8 3.2 1.5 014 12.9 1 2 3.4 1.7 015 13.8 1 2.1 3.5 1.7 016 14.7 1 2.2 3.6 1.7 017 15.7 1 2.2 3.7 1.7 018 16.5 1.2 2.6 3.8 1.7 020 18.5 1.2 2.7 3.9 2 022 20.5 1.2 2.7 4.1 2 4.3 2 4.6 2 025 028 030 032 035 23.2 25.9 27.9 29.6 32.2 1.2 1.5 1.5 1.5 1.5 3.1 3.1 3.5 3.5 4 4.8 5 5.4 2 2.5 2.5 Table 5 Nominal designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm) b d0 b d3 a t Retaining ring - C type for hole 010 10.7 1 1.8 3.1 1.2 011 11.8 1 1.8 3.2 1.2 012 13 1 1.8 3.3 1.5 014 15.1 1 2 3.6 1.7 016 17.3 1 2 3.7 1.7 018 19.5 1 2.5 4 1.7 019 20.5 1 2.5 4 2 020 21.5 1 2.5 4 2 022 23.5 1 2.5 4.1 2 4.4 2 4.6 2 025 028 030 032 035 037 040 042 045 047 050 052 055 060 062 068 072 075 080 085 090 095 26.9 30.1 32.1 34.4 37.8 39.8 43.5 45.5 48.5 50.5 54.2 56.2.2 64.2 66.2 72.5 76.5 79.5 85.5 90.5 95.5 100.5 1.2 1.2 1.2 1.2 1.5 1.5 1.8 1.8 1.8 1.8 2 2 2 2 2 2.5 2.5 2.5 2.5 3 3 3 3 3 3 3.5 3.5 3.5 4 4 4.5 4.5 4.5 5.1 5.1 5.1 5.5 6 6.6 6.6 7 7 7.6 8 4.7 5.2 5.2 5.2 5.7 5.8 5.9 6.1 6.5 6.5 6.5 6.8 6.9 7.4 7.4 7.8 8 8 8.3 8.5 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3 3 3 2-39
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