Contactors Low Voltage

00Motor Starters and January 08 Sheet Motor Starters and ContactorsLow Voltage.0- ContactorsLow Voltage Contents Motor Starters and ContactorsLow Voltage Manual Motor Control MS Starter with Hand/Auto......................................- MS Manual Motor Starters......................................- Type B....................................................- XT Manual Motor Protectors....................................-4 Lighting Contactors Non-Combination Lighting Contactors..............................- Electrically Held Non-CombinationCN...........................- Mechanically Held Non-CombinationCCNM....................-5 Magnetically Latched0......................................- Enclosed Combination TypeECL................................- NEMA Motor StartersElectromechanical NEMA Motor Starters Freedom Series.............................- C4 Series...................................................- C4 Motor Insight Motor Protection Relays........................- C4/XT Electronic Overload Relay...............................-5 XT IEC Power Control..........................................-0 EMS Electronic Motor Starter....................................- Reduced VoltageElectromechanical General Description............................................4- Autotransformer...............................................4- Part Winding..................................................4- Wye-Delta....................................................4-4 Reduced VoltageSolid-State General Description............................................5- S80 Solid-State Reduced Voltage Soft Starter......................5-6 S8 Solid-State Reduced Voltage Soft Starter......................5- S6 Solid-State Reduced Voltage Soft Starter......................5-8 DS6 Soft Start Controllers.......................................5- DS7 Soft Start Controllers.......................................5- PSG Series DC Power Supplies...................................5-44 Enclosures General Information............................................6- Enclosure Dimensions..........................................6- Group ControlMulti-Pak.........................................7- Specifications: See Eaton s Product Specification Guide, available on CD or on the Web. CSI Format:....................... 995 0 Sections 648, Sections., 6484,., 6485,.5, 690 05 Enclosed S80 Soft Start and Freedom NEMA Starter with C4 Electronic Overload Relay 4 CA08E

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January 08 Sheet 00 Motor Starters and ContactorLow Voltage Manual Motor Control Type MS.- MS Starters with Hand /Auto Maximum hp, 0/7 Volts Single-Phase Technical Data.8 (46.0) 0.98 (.9) 4.6 (7.).85 (7.4) General Purpose Type Enclosed MS Starter with Hand/Auto and Pilot Light General Description The enclosed manual motor starter is a cost-effective solution offering local and remote control capability, overload protection, and running light indication on small single-phase motor applications for % less than competitive devices. Features Hand/Auto switch allows starter control locally or from a remote source such as a building Keyed heater packs ensure proper positioning Ease of installation and wiring Trip-free handle can be locked in the OFF position with optional handle guard accessory (MSLG) Red RUN pilot light provides indication status Applications HVAC Commercial construction Exhaust fans Standards and Certifications UL 967-4- Specifications hp at 0/ V, single-phase 0. 6 FLA NEMA Type enclosure Resources Catalog number: MST0RNPH Volume 5, Tab.NEMA Manual Starters www.eaton.mmshoa.com CA08E Figure.-. Dimensions in Inches (mm) HAND Toggle Closed AUTO Toggle Open HAND AUTO Thermostat Figure.-. Wiring Diagram Dimensions in inches. Not to be used for construction purposes unless approved. 4.55 (5.6) 5 V hp / V Motor Pilot Light (If Used) 4

.- Motor Starters and ContactorLow Voltage Manual Motor Control Type B January 08 Sheet 004 4 MS Manual Starters Maximum hp, 0/7 Volts Single-Phase General Purpose Type Enclosed MS Starter Application Description MS manual single-phase starters are designed to give positive, accurate, trouble-free overload protection to single-phase motors rated up to hp. Typical applications are fans, machine tools, motors, HVAC, and so on. Table.-. MS Ratings Volts hp Poles 0/ V, 7 Vac 0/ Vdc Vdc Vdc Enclosures /4 /4 Type : General Purpose Type : Flush Mounted, General Purpose Type, 4, 5: Watertight Type 7D: Class I, Group D Hazardous Locations Type 9E, F, G: Class II, Groups E, F, G Hazardous Locations Red pilot light available for NEMA, factory-installed or field-installed kit Typical Specifications or or Manual single-phase starters shall be Eaton s Type MS or approved equal for motors rated not greater than hp. They shall be built and tested in accordance with the applicable NEMA standards. The starter shall have a quick-make, quick-break toggle mechanism. The overload shall have a field adjustment allowing up to ±% variance in ratings of the nominal heater value. 4.6 (5.7) 0.55 (4.0).06 (77.7). (.5).9 (.).56 (.6) Figure.-. Type Enclosures (Boxes and Covers) 0. (9.) Figure.-4. Watertight (Cast Aluminum) Figure.-6. Flush Plates KO KO Typical Front View (Single Unit) 5. (.).6 (9.) /4 Inch Pipe Top Unit 5.8 (47.6). (69.9). (.) 0. (7.9) 0.7 (8.5).9 (7.7) Indicating Light (When Used) / Diameter Conduit Single Knockouts in Each End & Back As Shown /64 Diameter Mounting Holes Mounting Purposes () Holes.64 (.7). (8.) 0. (5.6). (57.) 4. (4.).55 (64.8). (5.6) KO 0.88 (.4) KO.97 (.0) Typical Side View 0.8 (0.6) 0. (.7).94 (.) /4 Inch Pipe Top 9/64 Diameter Lockout Hole 5.88 (49.4) 6.7 (70.7).6 (66.8). (88.9) Figure.-5. Hazardous Location (Cast Aluminum) Indicating Light Handle Guard.5 (.6).64 (.7).06 (.9) 0.78 (9.8) 0.66 (6.8) 0. (8.6).5 (.9) Dimensions in inches. Not to be used for construction purposes unless approved. 0.44 (.) CA08E

January 08 Sheet 005 Motor Starters and ContactorLow Voltage Manual Motor Control Type B.- Type B Maximum hp, 0 Volts General Purpose Type Enclosed B Starter General Description MS manual single-phase starters are designed to give positive, accurate, trouble-free overload protection to single-phase motors rated up to hp. Typical applications are fans, machine tools, motors, HVAC, and so on. Table.-. MS Ratings Volts hp Poles 0/ V, 7 Vac 0/ Vdc Vdc Vdc Enclosures Type : General Purpose Type : Flush Mounted, General Purpose Type, 4, 5: Watertight Type 7D: Class I, Group D Hazardous Locations Type 9E, F, G: Class II, Groups E, F, G Hazardous Locations Red pilot light available for NEMA, factory-installed or field-installed kit Typical Specifications Manual single-phase starters shall be Eaton s Type MS or approved equal for motors rated not greater than hp. They shall be built and tested in accordance with the applicable NEMA standards. The starter shall have a quick-make, quick-break toggle mechanism. The overload shall have a field adjustment allowing up to ±% variance in ratings of the nominal heater value. CA08E /4 /4 or or 4.6 (5.7) 0.55 (4.0).06 (77.7). (.5).9 (.).56 (.6) KO KO Typical Front View (Single Unit) Figure.-7. Type Enclosures (Boxes and Covers) 0. (9.) 5. (.).6 (9.) /4 Inch Pipe Top Figure.-8. Watertight (Cast Aluminum) Unit Figure.-. Flush Plates 5.8 (47.6). (69.9). (.) 0. (7.9) 0.7 (8.5).9 (7.7) Indicating Light (When Used) / Diameter Conduit Single Knockouts in Each End & Back As Shown /64 Diameter Mounting Holes Mounting Purposes () Holes.64 (.7). (8.) 0. (5.6). (57.) 4. (4.).55 (64.8). (5.6) KO 0.88 (.4) KO.97 (.0) Typical Side View 0.8 (0.6) 0. (.7).94 (.) /4 Inch Pipe Top 9/64 Diameter Lockout Hole 5.88 (49.4) 6.7 (70.7).6 (66.8). (88.9) Figure.-9. Hazardous Location (Cast Aluminum) Indicating Light Handle Guard.5 (.6).64 (.7).06 (.9) 0.78 (9.8) 0.66 (6.8) 0. (8.6).5 (.9) Dimensions in inches. Not to be used for construction purposes unless approved. 0.44 (.) 4

.-4 Motor Starters and ContactorLow Voltage Manual Motor Control Type XT January 08 Sheet 006 XT Manual Motor Protectors Maximum hp, 0 Volts General Purpose Type Enclosure XTPBXENCF General Description XTPB (pushbutton) and XTPR (toggle) are an economical and global solution to manual starting. They have a full spectrum of accessories nd enclosures to meet various application needs. They can be utilized in single- and three-phase applications. They feature thermal protection with built-in overloads, bi-metalic and electronic. Table.-. XTP Ratings Frame Size Maximum Horsepower 5 Vac Vac Vac 480 Vac 0 Vac Single-Phase AC (see Wiring Diagram) XTPB-B 5 XTPR-B 5 XTPR-D 5 Three-Pole, Three-Phase AC XTPB-B 5 7.5 5 0 XTPR-B 7.5 0 XTPR-D 5 5 Enclosures OPEN, IP, 55, 65, NEMA, R, 4X,, Red, green and white indicates available, field installable, without change in enclosure rating (light is not UL) Typical Specifications Manual starters shall be Eaton s XT or approved equal for motors rated not greater than hp. They shall be built and tested in accordance with the applicable IEC and UL standards. Features and Benefits ON/OFF rotary handle with lockout provision Visible trip indication Class overload protection Phase loss sensitivity Ambient temperature compensation to IEC/EN 947, VDE 06 Fixed short-circuit trip4 times maximum setting of overload FLA dial Type coordination per IEC 947 Identification markers standard on starter faceplate Motor applications from 0. A to 65 A Built-in heater and magnetic trip elements to protect the motor Adjustment dial for setting motor FLA DIN rail mount Terminal types available: Screw terminals Screw (line) and spring cage (load) terminals Spring cage terminals Accessories include: Front and side auxiliary contacts Trip indicating contacts Tamperproof cover for OLR dial Undervoltage release Shunt trip Through-the-door operators Enclosures Three-phase side connecting links Standards and Certifications CE approved UL listed File No. E58 UL 8 group motor and Type E compliant IEC/EN 947 CSA File 9767, Class -05 DIN VDE 06 Part, Part and Part Product Selection When ordering, specify catalog numbers according to the following stipulations: XT manual motor protectors are selected based on the overload current range required for a given motor. This current range is determined from the motor full load ampere rating and motor service factor usually found on the motor nameplate. For motors with service factors less than.5, multiply the motor FLA by 0.90 to select appropriate MMP. Example: For motor having FLA of 6.4 A and service factor of.0 (6.4 A x 0.90 = 5.76 A) select catalog number XTPB6PB0. See Application Note AP000E. For motor with service factor of.5 or greater, use motor nameplate full load amperes to select the appropriate MMP. Example: For motor having FLA of A and Service factor of.5, select catalog number XTPR0BC. 5 I > I > I > 4 6 5 I > I > I > 4 6 Figure.-. XTPB, XTPR Single- and Two-Pole Circuits with DC and AC Current 4 CA08E

January 08 Sheet 007 Motor Starters and ContactorLow Voltage Manual Motor Control Type XT.-5 Catalog Number Selection Table.-4. XT Manual Motor Protector Catalog Numbering System XT PR 0 B C Designation XT = XT IEC power control Dimensions Approximate Dimensions in Inches (mm) Type PB = Manual motor protectorpushbutton PR = Manual motor protectorrotary Frame B P6 = 0.6 A P = 0. A P = 0. A P6 = 0.6 A 00 = A P6 =.6 A P5 =.5 A 004 = 4 A 6P = 6. A 0 = A 0 = A 06 = 6 A 00 = 0 A 0 = A 0 = A Current Ratings Frame D 06 = 6 A 0 = A 0 = A 0 = A 0 = A 058 = 58 A 06 = 6 A Frame Size B = 45 mm D = 55 mm Trip Class C = Class.66 (9.0).77 (45.0) XTPAXFA_ XTPAXFA_.66 (9.0) XTPAXFA_.77 (45.0).77 (45.0) 0. (5.5) Figure.-. Manual Motor ProtectorsXTPB.7 (44.0).9 (74.0). (85.0).77 (45.0).97 (.0).46 (88.0).70 (94.0) Figure.-. Manual Motor Protectors, Manual Transformer ProtectorsXTPR B 0.6 (4.0) XTPAXFA_ 5. (.0) 5.57 (.0) XTPAXFA_.56.77 (65.0) 4.9 (45.0) (.0).8 (.0) 0. (7.5).7 (55.0) 4.65 (8.0) 5.00 (.0) 5.7 (45.0) 6.7 (7.0) XTPAXFA_ 4 Figure.-4. Manual Motor ProtectorXTPR DC CA08E

.-6 Motor Starters and ContactorLow Voltage Manual Motor Control Type XT January 08 Sheet 008 Dimensions Wiring Diagrams MMP Tripping Characteristics Figure.-5. Frame B (0. A) XTPR Rotary Manual Motor Protectors H x W x D 6. x.94 x 5. (.0 x.0 x.0) Figure.-6. Frame B (0. A) XTPR Rotary Manual Motor Protectors with XTPAXFAEM0 Early-Make Front-Mount Auxiliary Contact H x W x D 6. x.94 x 5. (.0 x.0 x.0) Figure.-8. XTPB Pushbutton Manual Motor Protectors H x W x D 6. x.5 x 4.59 (58.0 x 80.0 x 6.5) Milli-seconds Seconds Minutes Figure.-0. XTPB, XTPR Frame B Milli-seconds Seconds Minutes h 0 5 0 5 0 5 h 0 5 0 5 0 5 XTPB, XTPR Frame B XTPT.5 4 6 8 5 0 x Rated Operational Current XTPR Frame D.5 4 6 8 5 0 x Rated Operational Current Figure.-7. XTPB Pushbutton Manual Motor Protectors H x W x D 5.08 x.55 x 4.54 (.0 x 90. x 5.) Figure.-9. Frame D ( 65 A) Rotary Motor Protective Circuit Breakers H x W x D 9.45 x 6. x 7.76 (.0 x.0 x 97.0) Figure.-. XTPR Frame D 4 CA08E

January 08 Sheet 009 Motor Starters and ContactorsLow Voltage Lighting Contactors Non-Combination Lighting Contactors.- Non-Combination Lighting Contactors Ampere, Five-Pole Electrically Held Ampere, -Pole Mechanically Held Ampere, Four-Pole Magnetically Latched General Description Lighting contactors are designed to provide a safe, convenient means for local or remote switching of tungsten (incandescent filament) or ballast (fluorescent and mercury arc) lamp loads. They are also suitable for other loads such as low pressure and high pressure sodium lamp loads and other non-motor (resistive) loads. They are not recommended for most sign flashing loads. These lighting contactors are designed to withstand the large initial inrush currents of tungsten lamp loads without contact welding. The full family of lighting contactors does not require derating. Application Description Loads: Ballast LampsFluorescent, mercury vapor, metal halide sodium vapor, quartz0 V maximum. Filament LampsIncandescent, infrared, heating480 V maximum, line-toline; 7 V maximum line-to-neutral. Resistance HeatingRadiant and convection heating, furnaces and ovens. Table.-. Lighting Contactor Comparison Ampere Rating 0 0 0 0 Number of Poles,, 4,, 4, 6, 9,,, 4, 5, 6, 9,,, 4, 5, 6, 8,,,, 4, 5, 6, 8,,,, 4, 5,, 4, 5,, 4, 5, 6, 8,,,, 4, 5, 6, 8,,,, 4, 5,, 4, 5,, Electrically Held CN CN CN CCNE CN CN CN CN Typical Specifications Electrically Held Lighting Contactors Eaton s CN or approved equal are rated for lighting loads of 0 A. They are built and tested in accordance with applicable NEMA standards. Mechanically Held Lighting Contactors Eaton s CCNM or approved equal are rated for lighting loads of A. They shall be capable of being supplied in a pole single unit configuration. These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non-motor (resistive) loads without contacts welding. The contactor is capable of being operated such that it will not switch to OFF during the control power circuit power failures. Magnetically Latched Lighting ContactorsA0 or approved equal are rated for lighting loads of 00 A. Magnetically latched enclosed combination lighting contactors are Type ECL (breaker) or ECL (fusible) or approved equal for loads up to A when integral short-circuit protection is required. These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non-motor (resistive) loads without contacts welding. The contactors are capable of being mechanically held via a magnetic latch design using a permanent magnet. The contactor is operated by a RUN signal and a STOP signal preventing the contactor from switching to OFF during control circuit power failure. Mechanically Held CCNM Magnetically Latched A0 A0 A0 A0 A0 A0 4 CA08E

.- Motor Starters and ContactorsLow Voltage Lighting Contactors Electrically HeldCN January 08 Sheet 0 CN-Open (ECL0-Enclosed) 0 Ampere Ampere General Description Lighting contactors are designed to handle the switching of tungsten (incandescent filament) or ballast (fluorescent and mercury arc) lamp loads as well as other non-motor (resistive) loads. Ratings of 0 A, poles, open or NEMA, R, 4/4X and enclosed. Application Description Loads: Ballast LampsFluorescent, mercury vapor, sodium vapor, quartz0 V maximum. Filament LampsIncandescent, infrared, heating480 V maximum. Resistance HeatingRadiant and convection heating, furnaces and ovens. Cover ControlSee Enclosed Control Product Guide PG..0.T.E start-stop and hand-off-auto only. Enclosures Open, NEMA Type, R, 4/4X and. Auxiliary Contacts Eaton s CN lighting contactors include a NO maintaining auxiliary contact mounted on right-hand side (on A, two- and three-pole devices, auxiliary contact occupies 4th power pole positionno increase in width). Enclosed devices include a NO auxiliary contact only on the right-hand contactor. The A devices will accept additional auxiliary contacts on the top and/or sides. The 0 A sizes will accept side-mounted auxiliaries only. Typical Specifications Electrically-held lighting contactors are Eaton Type CN or ELC0, or approved equal for lighting loads of 0 A. They are built and tested in accordance with applicable NEMA standards. These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non-motor (resistive) loads without contact welding. Contactors are capable of accepting up to 8 auxiliary contactstop and/or side up to A and side only up to 0 A. Contactors are capable of being operated by AC or DC control. Table.-. RatingsCN AC Lighting ContactorsElectrically Held Maximum Ampere Rating 0,, 0 0 Listed ampere ratings are based on a maximum load voltage of 480 V for tungsten lamp applications and 0 V for ballast or mercury vapor type applications. Additional power poles mounted on side(s) of contactor. G A U X Figure.-. Open Type Number of Poles,, 4,, 4, 6, 9,,, 4, 5, 6, 9,,, 4, 5,, 4, 5, Figure.-. Open Type, 0 A Sizes, Four Six Poles A Top Mtd. Aux. A U X Figure.-. Open Type, 0 A Sizes, Four Six Poles See Auxiliary Contacts for type and location of auxiliary contacts supplied. G Top Mtd. Aux. Side Mtd. Aux. Mtg. Holes for #- Screws Auxiliary D Contacts Mtg. Holes for #- Screws Mtg. Holes for #- Screws Top Mtd. Aux. Top Mtd. Aux. Top Mtd. Aux. E Top Mtd. Aux. C A G F C D A U X E F Side Mtd. Aux. Auxiliary Contacts A G F C D Top Mtd. Aux. A U X E Top Mtd. Aux. Side Mtd. Aux. Auxiliary Contacts B B B 4 Table.-. Approximate Dimensions and Shipping Weights Ampere Rating Open Type 0 0 0 0 0 Number of Poles 4 4 6 9 4 5 Dimensions in Inches (mm) Wide A.00 (.8).00 (.8) 4.0 (6.7). (6.7). (6.7).56 (65.).46 (87.8) 4. (.7).54 (89.9) 7.05 (79.) 7.05 (79.) High B.88 (98.5).88 (98.5) 4. (.5) 5. (46.0) 5. (46.0) 5.05 (.) 5.05 (.) 5.05 (.) 7.7 (8.) 9. (.4). (.) 4 Center mounting slot at bottom on A sizes only. Deep C.49 (88.6).49 (88.6).5 (89.4) 4.5 (4.8) 4.5 (4.8) 4.44 (.8) 4.44 (.8) 4.44 (.8) 5.94 (.9) 7. (84.) 7.78 (84.) Mounting F G D 4 E. (.). (.). (88.9) 4. (4.) 4. (4.).00 (.8).00 (.8).00 (.8).00 (76.) 6.00 (5.4) 6.00 (5.4). (85.9). (85.9).86 (98.0) 5.00 (.0) 5.00 (.0) 4. (4.) 4. (4.) 4. (4.) 6.6 (68.4) 8. (5.9). (7.5) 4.90 (.5) 4.90 (.5) 4.90 (.5) 5.80 (47.) 5.80 (47.) 5.80 (47.) 0.54 (.7) 0.54 (.7) 0.54 (.7) 0.54 (.7) 0.54 (.7) 0.54 (.7) 0.54 (.7) Shipping Weight Lb (kg).4 (0.6).45 (0.65).9 (.) 4. (.96) 5.8 (.6).4 (.5).5 (.57).55 (.59) 9 (4.) 0 (9.0) (.) CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Lighting Contactors Electrically HeldCN.- Enclosed Box Selection Table.-4. Type Non-combination Lighting ContactorsElectrically HeldCN Ampere Size (Poles) Box No. Shipping Weight Lb (kg) Contactorswithout Control Power Transformers A (P, P, 4P) 5 (.) A (P, P, 4P, 5P, 6P) 7. (.) w/top adders A (9P, P, P, 0P) 9.5 (4.) 0 A (P, P) 5. (.4) 0 A (P, P, 4P, 5P, 6P) w/top adders & 6P w/o top adder 7. (.) 0 A (9P, P, P, 0P) 9 (4.) 0 A (9P, P) w/top adders 9. (4.) A (P, P) 5. (.4) A (P, P, 4P) w/top adders 7. (.) A (5P, 6P) 9.0 (4.) A (5P, 6P) w/top adders 9. (4.) A (9P, P, P, 0P) 9.5 (4.) A (9P, P) w/top adders 9.7 (4.4) A (P, P) 7 (.) A (P, P) w/top adders 9.8 (4.4) A (4P, 5P, 6P, 9P, P, P) 9.5 (4.) A (4P, 5P) w/top adders (4.5) A (P, P) 4 (6) A (4P, 5P, 6P, 9P) 4 () A (P, P) 4 70 () A (4P, 5P, 6P) () 0 A (P, P) (5) 0 A (4P, 5P, 6P) (6) 0 A (P, P) (57) Contactorswith Control Power Transformers A (P, P, 4P) (5.0) A (P, P, 4P, 5P, 6P, 9P, P, P, 0P) w/top adders. (5.9) 0 A (P, P, 4P, 6P) (5.0) 0 A (P, P, 4P, 5P, 6P) w/top. (5.9) adders 0 A (9P, P, P, 0P).5 (6.) 0 A (9P, P) w/top adders.5 (6.) A (P, P, 4P) (5.4) A (P, P, 4P) w/top adders. (5.9) A (5P, 6P).5 (5.7) A (5P, 6P) w/top adders.5 (6.) A (9P, P, P, 0P).9 (6.) A (9P, P) w/top adders 4. (6.4) A (P, P).8 (5.8) A (P, P) w/top adders 4 (6.4) A (4P, 5P, 6P, 9P, P, P) 4 (6.4) A (4P, 5P) w/top adders 4. (6.4) A (P, P) 4 (8) A (4P, 5P, 6P, 9P) 4 67 () A (P, P) 7 (5) A (4P, 5P, 6P) (64) 0 A (P, P) 0 (54) 0 A (4P, 5P, 6P) 4 (65) 0 A (P, P) () Table.-5. Type R, 4/4X, Non-combination Lighting ContactorsElectrically HeldCN Ampere Size (Poles) Box No. Shipping Weight Lb (kg) Contactorswithout Control Power Transformers A (P, P, 4P, 5P, 6P) 5 (5.4) A (9P, P, P, 0P) 7 0 (9.) 0 A (P, P, 4P, 5P) 5 (5.4) 0 A (6P) 5 4 (6.4) 0 A (9P, P, P, 0P) 7 0 (9.) A (P, P, 4P) 5 (5.9) A (5P, 6P) 6 4 (6.4) A (9P, P, P, 0P) 7 0 (9.) A (P, P, 4P) 5 (5.9) A (5P, 6P) 6 6 (7.) A (9P, P, P) 7 () A (P, P) 8 49 () A (4P, 5P, 6P, 9P) 8 57 () A (P, P) 8 () 0 A (P, P) (5) 0 A (P, P) 57) Contactorswith Control Power Transformers A (P, P, 4P, 5P, 6P) 5 6 (7.) A (9P, P, P, 0P) 7 0 (9) 0 A (P, P, 4P, 5P) 5 6 (7.) 0 A (6P, 9P, P, P, 0P) 7 () A (P, P, 4P) 6 8 (8.) A (5P, 6P) 6 8 (8.) A (9P, P, P, 0P) 7 () A (P, P) 6 () A (4P, 5P, 6P) 6 () A (9P, P, P) 7 () A (P, P) 8 56 () A (4P, 5P, 6P, 9P) 8 64 () A (P, P) 8 7 (5) 0 A (P, P) 0 (54) 0 A (P, P) () Table.-6. Type Combination Lighting Contactors Ampere Size Box No. Shipping Weight Lb (kg) Electrically HeldP Onlywith or without Control Power Transformers A A (6) A A (6) A C 65 () A with disconnect switch D () A with thermal-magnetic E (68) breaker 0 A E (7) 0 A E 70 (77) Table.-7. Type R, 4/4X, Combination Lighting Contactors Ampere Size (Device) Box No. Shipping Weight Lb (kg) Electrically HeldP Onlywith or without Control Power Transformers A A (6) A A (6) A C 65 () A with disconnect switch D () A with thermal-magnetic E (68) breaker 0 A E (7) 0 A E 70 (77) 4 For enclosure box dimensions, refer to Page.6-. CA08E

.-4 Motor Starters and ContactorsLow Voltage Lighting Contactors Electrically HeldTechnical DataCN January 08 Sheet 0 Table.-8. AC Magnet Coil Data Description Contactor Catalog Number/Size CNAN A Table.-9. DC Magnet Coil Data CNBN 0 A CNDN A CNGN A CNKN A CNNN A CNSN 0 A CNTN 0 A Frame size 45 mm 45 mm 45 mm 65 mm 90 mm 80 mm 80 mm 80 mm AC Magnet Coil Data Pickup voltscold Pickup voltshot Pickup voltamperes Pickup watts Sealed voltamperes Sealed watts Dropout voltscold Dropout voltshot Pickup time (ms) Dropout time (ms) 74% 78% 65. 45% 46% 74% 78% 65. 45% 46% 74% 78% 65. 45% 46% 74% 78% 95 7.8 49% % 0 4 Coil operating range 5% to +% Magnet coil data Class (B)5 C Temperature Rate UL listed rating Operating temperature 0 C to +65 C Maximum operating 00 altitude Mechanical life 0,000,000,000,000 6,000,000 5,000,000 5,000,000 5,000,000 Wire Range Power terminals 6 stranded, 4 solid Cu Control Terminals Contact Kit Part No. Two-pole Three-Pole Auxiliary contact rating Description 6 Stranded 4 Solid Cu N/A N/A A0, P0 See Page.-5 6 stranded, 4 solid Cu N/A N/A 8 6 stranded 4 solid Cu N/A N/A Contactor Catalog Number/Size CNAN A CNBN 0 A CNDN A 4 (upper) &/or 6 4 (lower) Stranded or solid Cu 6-65-7 6-65-8 CNGN A 7% 76% 0 49.8 % 5% 4 % 77% 58. 6% 64% 5 % 77% 58. 6% 64% 5 % 77% 58. 6% 64% 5 /0 4 Cu 0 kcmil 6 Cu 0 kcmil 8 Cu 0 kcmil /0 Cu 6-4-5 6-4-6 CNKN A 6-44 6-44- CNNN A 6-45 6-45- CNSN 0 A 6-45 6-45- CNTN 0 A Frame size 45 mm 45 mm 45 mm 65 mm 90 mm 80 mm 80 mm 80 mm Volts V DC Magnet Coil Data Pickup voltshot Pickup voltamperes Pickup watts Sealed voltamperes Sealed watts Dropout voltshot Pickup time (ms) Dropout time (ms) Maximum operating altitude 80%. 76.8 0.4. % 7 80%. 76.8 0.4. % 7 80%. 76.8 0.4. % 7 % 6. 88.4 0. 4.96 % 0 6%.0 8.0 0.0 4. 6%.0 8.0 0.0 4. 6%.0 8.0 0.0 4. 67% 8 0.0 0. 5. 00 0 % 4 % 4 % 4 % 5 4 4 UL Insulation RatingClass (B), 5 C temperature rise Operational Limits85 % of rated voltage for AC coils and 80% % of rated voltage for DC coils Coil Data Notes P.U. = Pickup time is the average time taken from closing of the coil circuit to main contact touch. D.O. = Dropout time is the average time taken from opening of the coil circuit to main contact separation. Cold = Coil data with a cold coil. All data is based on a standard contactor with no auxiliary devices and a 0 Vac or Vdc magnet coil. Coil data has a ±5% range depending on the application, therefore specific data may vary. Hot = Coil data with a hot coil. CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Lighting Contactors Mechanically Held, A, PoleCCNM.-5 Type CCNMOpen (ECCEnclosed) CCNM General Description Eaton s CCNM A mechanically held lighting contactors are designed for industrial, commercial and outdoor lighting applications where efficient control is required. The mechanically held operation ensures that the contactor will not switch to OFF during control power failure. It also ensures the removal of coil from the circuit for noise-free operation and the elimination of all coil losses after the contactor is latched. The control module microprocessor validates the control signal before operation, so it will not respond to momentary voltage spikes of noise. The operation command has a built-in 0.4 second delay to avoid multiple short-term commands that can cause contact fatigue or failure. Also, the feedback loop prevents the contactor from getting out of sequence with switches, even after power failures. Typical Specifications Mechanically held lighting contactors are Eaton Type CCNM or approved equal and are rated for lighting loads of A. They are capable of being supplied in a pole single unit configuration. These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non-motor (resistive) loads without contact welding. The contactor is capable of being operated such that it will not switch to OFF during control circuit power failures. Operation Three-wire control is the choice for use with momentary devices allowing operation from multiple locations. A momentary pulse of energy operates the contactor while a second pulse on an alternate leg returns the contactor to its original state. Two-wire control is the choice for single output automatic operation or for operation from single-pole devices. When voltage is applied to the input terminals the contactor is latched into position (coil is removed from the circuit while control voltage is continuously supplied). When control voltage is removed, the latch is disengaged and the contactor is returned to its original state. Technical Data and Specifications Main Power Poles Table.-. Maximum AC Voltage and Ampere Ratings Load Type Table.-. Control Module Table.-. Other Control Module Characteristics Auxiliary Contacts Rating: 0 A, Vdc, VA Ambient Temperature: F to +4 F ( C to + C) Mounting Position: Vertical three-point mounting only Coil: Inrush 8 VA Sealed VA Amps Continuous Poles Single- Phase Three- Phase Ballast 7 Vac 0 Vac General use 0 Vac 0 Vac Tungsten 0 7 Vac 480 Vac AC resistive 0 Vac 0 Vac Table.-. Maximum Horsepower Rating Normal Starting Duty Volts Horsepower Single-Pole, Single-Phase 0 0 Three-Pole, Three-Phase 08 0 5 4 480 5 0 5 Input Voltage Steady-State Current at Rated Voltage (ma) Vdc Vac 80 5 5 0 Vac 8 7 Vac 9 Description Minimum pulse duration (Three-wire control module) Maximum allowable Leakage current EMI Surge transient peak Frequency range Maximum VA Specification 0 ms.8 ma V/m 6 kv 70 Hz 4 CA08E

.-6 Motor Starters and ContactorsLow Voltage Lighting Contactors Electrically Held, A, PoleCCNE January 08 Sheet 04 Wire Size Table.-4. Wire Specifications Component Number of Cables Wire Range (Solid or Stranded) Wire Temp. Components Electrically Held Base Contactor Power Poles Power Poles 8 AWG stranded only. 4 8 AWG ºC Cu 4 8 AWG ºC Cu Coil or 8 4 AWG / ºC Cu Control Module Auxiliary Contacts AWG º/ ºC Cu or AWG / ºC Cu Enclosed Box Selection Table.-5. Type Non-combination Lighting ContactorsCCN Ampere Size (Poles) Box No. Shipping Weight Lb (kg) Lighting Contactors without Control Power Transformers A ( ) 9 (4.) Lighting Contactors with Control Power Transformers A ( ).5 (5.9) Consult factory for combination enclosures. Table.-6. Type R, 4X and Noncombination Lighting ContactorsCCN Ampere Size (Poles) Box No. Shipping Weight Lb (kg) Lighting Contactors without Control Power Transformers A ( ) 6 4 (6.4) Lighting Contactors with Control Power Transformers A ( ) 7 0 (9.) Consult factory for combination enclosures. Electrically Held Base Contactor The CCNE0_0 electrically held base contactor contains a NO power pole as standard and will allow the addition of power poles to build an electrically held contactor up to poles maximum. A mechanically held module kit can also be added to convert the electrically held contactor into a mechanically held contactor in the field. Table.-7. Electrically Held Base Contactor Power Poles NO CCNE0_0 When ordering, select required contactor by Catalog Number and replace the magnet coil alpha designation in the Catalog Number (...) with the proper Code Suffix from Table.-8. Table.-8. Coil Base Voltage (Digit 8) Voltage (Digit 8) 5 0 V Hz/ V Hz V Hz/0 V Hz 4 480 V Hz/4 V Hz 5 0 V Hz/5 V Hz 08 V Hz 5 7 V Hz/ V Hz V Hz/0 V Hz V Hz/ V Hz 7 V Hz Catalog Number Code Suffix A B C D E H T V X Power Poles The CCN contactor accepts up to a maximum six single- or double-pole (or combinations) power poles. These can be used to form up to: NO poles maximum when six double-poles are used in NO positions ( 6) or 8NC poles maximum with four double-poles in the NC position ( 4) and 4NO poles with two doublepoles in the NO positions (5 6) Table.-9. Power Poles Power Poles Single-pole Double-pole Catalog Number C0PRP C0PRP 4 For enclosure box dimensions, refer to Page.6-. CA08E

January 08 Sheet 05 Motor Starters and ContactorsLow Voltage Lighting Contactors Mechanically Held, A, PoleCCNM.-7 Mechanically Held Module Kits Auxiliary Contacts Table.-. Auxiliary Contact Blocks Auxiliary Block Single-pole Double-pole Catalog Number C0AMH C0AMH Replacement Parts Conversion Kits These kits are for converting electrically held contactors to mechanically held units. Kits include control module, latch, latch cover and auxiliary contacts plus installation instructions. Conversion kits are suitable for coil voltages of 7 V and below. Table.-0. Mechanically Held Module Kits Coil Volts Two-Wire Control Volts 7 Vac 0 Vac 7 Vac Vac Vdc Three-Wire 7 Vac 0 Vac 7 Vac Vac Vdc Catalog Number C0MHWA0 C0MHWH0 C0MHWT0 C0MHWT C0MHWA0 C0MHWH0 C0MHWT0 C0MHWT Auxiliary Contacts A mechanically held contactor with a two-wire control module uses NC auxiliary contact as standard for the control wiring circuit. The mechanically held contactor with a three-wire control module uses NO NC auxiliary contacts as standard for the control wiring circuit. See Table.- for possible additional auxiliary contact configurations. Table.-. Auxiliary Contact Configurations Two-Wire None NO (single-pole) NO (double-pole) NC (double-pole) NO NC (NO single-pole NC double-pole) NO NC (double pole) Three-Wire None NC (double-pole) NO (double-pole) NO NC (double-pole) Magnetic Coils for the Base Contactor Magnetic Coils Table.-. Magnetic Coils Coil Voltage 5 0 V Hz/ V Hz V Hz/0 V Hz 4 480 V Hz/4 V Hz 5 0 V Hz/5 V Hz 08 V Hz 5 7 V Hz/ V Hz V Hz/0 V Hz V Hz/ V Hz 7 V Hz Catalog Number 9-- 9-- 9-- 9--4 9--5 9--6 9--7 9--8 9--9 4 Figure.-4. CCNM ComponentsExploded View CA08E

.-8 Motor Starters and ContactorsLow Voltage Lighting Contactors Mechanically HeldCCNM and Electrically HeldCCNE, A, Pole January 08 Sheet 06 Technical Data and Specifications Non-Combination C Lighting Contactors SCCR Charts Table.-. Circuit BreakersStandard Size Enclosure Circuit Breakers AC Service Voltage Breaker Size Circuit Breaker Design Any Eaton UL Listed thermal-magnetic circuit breaker may be used provided the breaker interrupting rating meets or exceeds the SCCR values shown above. Any UL Listed enclosure may be used that meets or exceeds the size of the specified Eaton enclosure. Table.-. Circuit BreakersOversized Enclosure Any Eaton UL Listed thermal-magnetic circuit breaker may be used provided the breaker interrupting rating meets or exceeds the SCCR values shown above. 4 Any UL Listed enclosure may be used that meets or exceeds the size of the specified Eaton enclosure. Table.-. FusesStandard Size Enclosure 5 0 volts covers all lower voltage values ( to 0 Vac). Fuse interrupt rating must meet or exceed SCCR value shown above. 6 Any UL Listed enclosure may be used that meets or exceeds the size of the specified Eaton enclosure. Table.-. FusesOversized Enclosure Enclosure Type (Standard Size Enclosure) Enclosure Type (Standard Size Enclosure) 7 0 volts covers all lower voltage values ( to 0 Vac). Fuse interrupt rating must meet or exceed SCCR value shown above. 8 Any UL Listed enclosure may be used that meets or exceeds the size of the specified Eaton enclosure. Enclosure Type (Standard Size Enclosure) Type SCCR Value Type SCCR Value Type R SCCR Value V A Eaton T-mag Eaton Box 4 ka Eaton Box 5 4 ka Eaton Box 5A 4 ka A Eaton T-mag or UL Listed or UL Listed or UL Listed equivalent ka equivalent ka equivalent ka 7 V A Eaton T-mag ka ka ka 480 V A Eaton T-mag 5 ka 5 ka 5 ka 0 V A Eaton T-mag 5 ka 5 ka 5 ka Circuit Breakers AC Service Voltage Breaker Size Circuit Breaker Design Enclosure Type (Oversized Enclosure) Enclosure Type (Oversized Enclosure) Enclosure Type (Oversized Enclosure) Type SCCR Value Type SCCR Value Type R SCCR Value V A Eaton T-mag Eaton Box F ka Eaton Box I ka Eaton Box L ka 7 V A Eaton T-mag or UL Listed or UL Listed or UL Listed equivalent 4 4 ka equivalent 4 4 ka equivalent 4 4 ka f 480 V A Eaton T-mag ka ka ka Fuses AC Service Voltage 5 Fuse Size and Class Fuse Vendor Enclosure Type (Standard Size Enclosure) Type SCCR Value Enclosure Type (Standard Size Enclosure) Type SCCR Value Enclosure Type (Standard Size Enclosure) Type R 0 V AClass J Eaton (Bussmann) Eaton Box ka Eaton Box 5 ka Eaton Box 5A ka 0 V AClass RK or K Eaton (Bussmann) or UL Listed or UL Listed or UL Listed equivalent 6 ka equivalent 6 ka equivalent 6 ka 0 V AClass H Eaton (Bussmann) ka ka ka Fuses AC Service Voltage 7 Fuse Size and Class Fuse Vendor Enclosure Type (Oversized Enclosure) Type SCCR Value Enclosure Type (Oversized Enclosure) Type SCCR Value Enclosure Type (Oversized Enclosure) Type R 0 V AClass RK5 or K Eaton (Bussmann) Eaton Box F ka Eaton Box I ka Eaton Box L ka 0 V AClass H Eaton (Bussmann) or UL Listed or UL Listed or UL Listed equivalent 8 ka equivalent 8 ka equivalent 8 ka 0 V AClass J or RK Eaton (Bussmann) ka ka ka SCCR Value SCCR Value 4 CA08E

January 08 Sheet 07 Wiring Diagrams Motor Starters and ContactorsLow Voltage Lighting Contactors Mechanically Held, A, PoleCCNM.-9 Line Optional Auxiliary Contacts CCNE Electrically Held 4 5 6 View A A A Coil Coil Voltage Load Optional Auxiliary Contacts CONTROL Refer to View B for Control Connections L * L * L * Fuse Fuse Fuse View B Optional Pilot Devices for Electrically Held Contactor OFF Pushbutton Remote OFF Auxiliary Contact Remote Device Remote Device ON and OFF Pushbuttons SS OFF AUTO ON OFF AUTO ON Pushbutton Remote ON A Auxiliary Contact A Auxiliary Contact OFF/ON or OFF/AUTO Selector Switch A Auxiliary Contact ON Coil A OFF ON Coil A OFF ON Coil A OFF OFF/ON/AUTO or HAND/OFF/AUTO Selector Switch * If Used L * Fuse L * Fuse L * Fuse Figure.-5. CCNM Wiring Diagram 4 CA08E

.- Motor Starters and ContactorsLow Voltage Lighting Contactors Mechanically Held, A, PoleCCNM January 08 Sheet 08 4 CCNM Mechanically Held Refer to View A for -/-Wire Control Options Line C Optional N/O Aux. Contacts Figure.-6. CCNM Wiring Diagram Dimensions View A Electronic-Module P P P P4 P5 Not Used Figure.-7. Approximate Dimensions in Inches (mm) 4 5 6 A A Coil Coil Voltage Load Optional NC Aux. Contact L -WIRE CONTROL Refer to View B for Control Connections L Optional N/O Aux. Contacts Electronic-Module P P P P4 P5 A A Coil Coil Voltage Optional NC Aux. Contact C O -WIRE CONTROL Refer to View C for Control Connections. (9.0). (9.0).86 (98.0) Control Voltage Control Voltage Control Voltage Control Voltage OFF OFF OFF OFF View B Optional Pilot Devices for -Wire Control SS OFF ON Electronic-Module (AUTO) P P P P4 P5 Coil A A OFF/ON or OFF/AUTO Selector Switch ON AUTO OFF Electronic-Module P P P P4 P5 Remote Device Coil A A HAND/OFF/AUTO or ON/OFF/AUTO Selector Switch View C Optional Pilot Devices for -Wire Control Remote NO OFF Auxiliary Electronic-Module P P P P4 P5 OFF ON Remote ON ON NO Auxiliary NC Auxiliary A ON & OFF Pushbuttons Electronic-Module P P P P4 P5 Coil A Fuse Fuse Fuse Fuse Fuse Fuse Fuse ON NC Coil Fuse Auxiliary A A OFF/ON Selector Switch with Spring Return to Center SIDE VIEW TOP VIEW END VIEW Power Pole Optional Power Pole Optional NC Aux Contacts Optional NO Aux Contacts Mounting Holes Accept # Screws. (5.5) ON ON ON ON ON ON A ON ON ON P P P P4 P5. (95.) 4.8 (6.) A OFF 6. (65.) 7. (87.6).59 (4.9) NO Aux Contacts NO Aux Contact P P P P4 P5 * If Used * Coil Voltage * * Coil Voltage * * If Used * Coil Voltage * * NC Aux Contacts NC Aux Contact Coil Voltage * NOTE: Mounting dimensions remain the same for to poles. Line and Load terminals are interchangeable. Up to NO and NC auxiliary contacts can be added onto the base product. 4 Same power pole can be configured as NO type or NC type in pole positions 4; NO type only in positions 5 6..86 (98.0) CA08E

8 8 8 8 8 January 08 Sheet 09 Motor Starters and ContactorsLow Voltage Lighting Contactors Magnetically Latched (Mechanically Held)A0.- A0 Open (ECL04 Enclosed) Ampere Size General Description AC lighting contactors provide a safe convenient means for local or remote switching of relatively large tungsten, fluorescent or mercury arc lamp loads. They are also suitable for low pressure and high pressure sodium lamp loads. These lighting contactors are designed to withstand the large initial inrush currents of tungsten lamp loads without contact welding. They are full rated and do not require derating as do standard motor control contactors. Operation (Magnetic Latch) A permanent magnet is built into the contactor structure that will maintain the contactor in its energized state indefinitely without using control power. When energized, a DC current is applied to the latch coil producing a magnetic field that reinforces the polarity of the permanent magnet, pulling in the contactor. The current to the coil is disconnected by the coil clearing interlock. In order to drop out the contactor, it is necessary to apply a field through the STOP coil in the reverse direction to the permanent magnet. This momentarily cancels the magnetic attraction and the contactor drops out. Enclosures Open and NEMA Types, R, 4X and. Specifications Terminals: All except A devices............ Al/Cu A devices........... Cu only Ballast load 0 Vac, breaking all lines Tungsten lamp loads, maximum volts: Line-to-line............ 480 Vac Line-to-neutral......... 7 Vac Typical Specifications Magnetically-held lighting contactors are Eaton s Type A0 or approved equal for lighting loads of 0 A. Magnetically-held combination lighting contactors are Type ECL5 (breaker) or ECL (fusible) or approved equal for loads of A when integral short circuit protection is required. These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non-motor (resistive) loads without contacts welding. The contactors are capable of being magnetically held via a magnetic latch design using a permanent magnet. Table.-. Non-Combination Lighting Contactors6 to Pole Continuous Amperes (Enclosed) 6 8 6 8 6 8 6 8 C Figure.-8. Open Type Number of Poles B A Pole Configuration x 4 x 4 5 x 5 4 x 4 x 4 x 4 x 4 5 x 5 5 x 5 x x 5 x 5 x 5 5 x 5 x x 5 x 5 x 5 5 x 5 x The contactor shall be operated by a RUN signal and a STOP signal preventing the contactor from switching to OFF during control circuit power failures. Table.-. RatingsLatched AC Lighting Contactors Holding Circuit Auxiliary Contact or Pushbutton Station not Included Continuous Amperes (Enclosed) 0 0 Number of Poles Figure.-9. Connection Diagram,, 4, 5, 6, 8,,,, 4, 5, 6, 8,,,, 4, 5, 6, 8,,,, 4, 5, 6, 8,,,, Dimensions in Inches (mm) Open Type Wide A High B 7. (8.) 7. (8.).6 (0.0). (4.5) 7. (8.).6 (0.0).6 (0.0) 5.00 (.0) 9. (7.7). (4.5) 5.00 (.0). (866.9) 9. (7.7). (4.5) 5.00 (.0). (866.9) Connections for Fig. Control Stations Top Fig. A Momentary Auxiliary Pushbutton Contact Off On Fig. B Maintained Pushbutton Off On Separate Control Connect separate control lines to the No. terminal on the remote control station and to the L terminal on the contactor. Line Black White 4.46 (.) 4.46 (.) 4.46 (.) 6.88 (74.8) 4.46 (.) 4.46 (.) 4.46 (.) 6.88 (74.8) 6.88 (74.8) 6.88 (74.8) 6.88 (74.8). (698.5) 6.88 (74.8) 6.88 (74.8) 6.88 (74.8). (698.5) Connections for Contactor Front View Diagram Line When Supplied C Red (Not Supplied) N.C. N.O. Auxiliary Contact (When Used) Elementary Diagram M Control Voltage Lines Black M Top + Off On M N.C. Red L Load ~ ~ Momentary M M Pushbutton On Red White M M N.O. Off Red Off On Maintained Pushbutton Poles to Load For enclosure box dimensions, refer to Page.6-. On M Off M + ~ ~ L Control Module Auxiliary Contact (When Used) C Red 4 CA08E

.- Motor Starters and ContactorsLow Voltage Lighting Contactors Magnetically Latched (Mechanically Held)A0 January 08 Sheet 00 Enclosed Box Selection Table.-. Type Non-combination Lighting ContactorsMagnetically LatchedA0 Ampere Size (Poles) Box No. Shipping Weight Lb (kg) Contactorswithout Control Power Transformers A (P, P, 4P, 5P) 8.5 (.9) A (6P, 8P, P, P) (5.9) A (0P) 4 (6) A (P, P, 4P, 5P) 8.7 (.9) A (6P, 8P, P, P).5 (6.) A (0P) 4 (8) A (P, P, 4P, 5P) 4 (8) A (6P, 8P, P, P) 9 85 () A (0P) 9 (45) A (P, P, 4P, 5P) 4 46 () A (6P, 8P, P, P) 9 95 (4) A (0P) 9 () 0 A (P, P) 5 (5) 0 A (P, P) (57) Contactorswith Control Power Transformers A (P, P, 4P, 5P).5 (5.7) A (6P, 8P, P, P) 7 (7.7) A (0P) 4 (8) A (P, P, 4P, 5P).7 (5.8) A (6P, 8P, P) 7.5 (7.9) A (P) 9 87 () A (0P) 4 44 (0) A (P, P, 4P, 5P) 4 47 () A (6P, 8P, P, P) 9 9 () A (0P) 9 7 (49) A (P, P, 4P, 5P) 4 5 () A (6P, 8P, P, P) 9 (46) A (0P) 9 7 (5) 0 A (P, P) (55) 0 A (P, P) () Table.-. Type R, 4/4X, Non-combination Lighting Contactors Magnetically LatchedA0 Ampere Size (Poles) Box No. Shipping Weight Lb (kg) Contactorswithout Control Power Transformers A (P, P, 4P, 5P) 5 (5.9) A (6P, 8P, P, P) 7 () A (0P) 8 46 () A (P, P, 4P, 5P) 5 4 (6.4) A (6P, 8P, P, P) 7 () A (0P) 8 48 () A (P, P, 4P, 5P) 8 () A (6P, 8P, P,P) 9 58 () A (0P) (45) A (P, P, 4P, 5P) 8 5 () A (0P) 5 (48) 0 A (P, P) (5) 0 A (P, P) (57) Contactorswith Control Power Transformers A (P, P) 6 5 (6.8) A (4P, 5P, 6P, 8P, P, P) 7 () A (0P) 8 54 () A (P, P) 6 6 (7.) A (4P, 5P, 6P, 8P, P, P) 7 () A (0P) 8 55 () A (P, P, 4P, 5P) 8 57 () A (6P, 8P, P, P) 9 65 () A (0P) (5) A (P, P, 4P, 5P) 8 59 () 0 A (P, P) 0 (54) 0 A (P, P) () Table.-. Type Combination Lighting Contactors Ampere Size Box No. Shipping Weight Lb (kg) Magnetically LatchedNon-reversing (P Only) with or without Control Power Transformers A A (6) A A (6) A C 65 () A with disconnect switch D () A with thermal- E (68) magnetic breaker 0 A E (64) 0 A E 90 (86) Table.-. NEMA R, 4/4X, Combination Lighting Contactors Ampere Size Box No. Shipping Weight Lb (kg) Magnetically LatchedNon-reversing (P Only) with or without Control Power Transformers A A (6) A A (6) A C 65 () A with disconnect switch D () A with thermal- E (68) magnetic breaker 0 A with disconnect switch 7 5 (70) 0 A with thermal- E (7) magnetic breaker 0 A with disconnect switch 7 4 (9) 0 A with thermalmagnetic breaker E (95) 4 For enclosure box dimensions, refer to Page.6-. CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage.- Lighting Contactors Electrically Held and Magnetically Latched Combination Lighting, Three-Pole OnlyType ECL Combination Lighting Contactors Types ECL, ECL, ECL4 and ECL5 General Description Catalog Number ECL, ECL, ECL4 and ECL5 combination lighting contactors offer convenient installation of switching and overcurrent protection in a single enclosure. Combination lighting contactors are ideally suited for industrial and commercial lighting applications or where a lighting circuit may have to be disconnected for periodic maintenance. They may also be applied on resistance heating loads. Typical Specifications Magnetically latched combination lighting contactors are Eaton s Type Catalog Number Selection Table.-. Enclosed Lighting Contactor Catalog Numbering System ECL5 (breaker) or ECL (fusible) or approved equal for loads of A when integral short-circuit protection is required. These contactors are designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non-motor (resistive) loads without contact welding. The contactors are capable of being magnetically held via a magnetic latch design using a permanent magnet. The contactor shall be operated by a RUN signal and a STOP signal preventing the contactor from switching to OFF during control circuit power failures. Electrically held combination lighting contactors are Eaton Type ECL4 (breaker) or ECL (fusible) or approved equal for loads of 0 A when integral short-circuit protection is required. EC L D A E - X These contactors shall be designed to withstand the large initial inrush currents of tungsten and ballast lamp loads as well as non-motor (resistive) loads without contact welding. Contactors shall be capable of accepting up to eight auxiliary contactstop and/or side up to A and side only up to 0 A. Contactors shall be capable of being operated by AC or DC control. Features Disconnect deviceseither a Series C circuit breaker or a fusible disconnect switch Handle mechanismflange mounted UL listed UL service entrance approved for NEMA R outdoor enclosure Extra room for modifications such as a -hour time clock Design L = CN or A0 lighting contactor C = CCN lighting contactor Class 0 = Non-combination electrically held lighting contactor 04 = Non-combination mechanically held/magnetically latched lighting contactor = Combination electrically held lighting contactor fusible disconnect = Combination magnetically latched lighting contactorfusible disconnect 4 = Combination electrically held lighting contactorthermal-magnetic circuit breaker 5 = Combination magnetically latched lighting contactorthermal-magnetic circuit breaker A = A B = 0 A C = A For normally closed poles, see PG0000E. CCN available in A only. Ampere Size D = A E = A F = A G = 0 A H = 0 A J = 0 A Enclosure Types = Type General purpose = Type RRainproof = Type 4Watertight (painted) 4 = Type 4XWatertight (4-grade stainless steel) 6 = Type 7/9Explosion proof 8 = Type Dust-tight 9 = Type 4XWatertight (6-grade stainless steel) A = 0/ / B = / 0/ C = 480/ 4/ D = 0/ 5/ E = 08/ G = 5/ H = 7/ J = 08 / Modification Codes (See PG0000E) A = None B = A/0 V R C = A/0 V R D = A/0 V R E = A/0 V R F = A/0 V R G = A/0 V R H = A/0 V R A = None D = 0 A E = A Disconnect Fuse Clip Ratings Number of Poles Coil Voltage K = / L = 0/ M = 5/ P = Vdc Q = Vdc R = 48 Vdc S = Vdc J = A/0 V R K = 0 A/0 V R L = 0 A/0 V R M = 0 A/0 V R N = 0 A/0 V R P = 800 A/0 V R T = By description Thermal-Magnetic Breaker Ratings F = A G = A H = A J = 0 A K = 0 A L = 0 A,,, 4, 5, 6, 7, 8, 9 = Poles required A = Poles B = Poles C = 0 Poles Combination Devices = Three-pole only M = 800 A T = By description T = / U = / V = / W = 48/ X = 4 0/ Y = 48/ Z = By description 4 CA08E

.-4 Motor Starters and ContactorsLow Voltage Lighting Contactors Electrically Held and Magnetically Latched Combination Lighting, Three-Pole OnlyType ECL January 08 Sheet 0 4 Table.-. RatingsLatched ELC5 Series C Circuit Breaker Disconnect Continuous Amperes (Enclosed) Circuit Breaker Ampere Rating Table.-. ELCFusible Disconnect Switch Continuous Amperes (Enclosed) Fuse Clip Ampere Rating Table.-. RatingsElectrically-held ELC4 Series C Circuit Breaker Disconnect Continuous Amperes (Enclosed) 0 0 Circuit Breaker Ampere Rating 0 0 UL ballast and resistive ratings only. Table.-. ELCFusible Disconnect Switch Continuous Amperes (Enclosed) 0 0 Fuse Clip Ampere Rating 0 0 System Voltage 0 0 0 0 System Voltage 0, 0 0, 0 0, 0 0, 0 System Voltage 0 0 0 0 0 0 System Voltage 0, 0 0, 0 0, 0 0, 0 0, 0 0, 0 UL ballast and resistive ratings only. Table.-. Factory Modifications Description Enclosure Used On Standard Combination Control transformers: 480 to 0 V control transformer VA extra capacity transformer VA extra capacity transformer to 0 V control transformer with fuse in holder 08 to 0 V control transformer with fuse in holder 5 to V control transformer with fuse in holder 7 to 0 V control transformer with fuse in holder Lightning arrester Undervoltage relay On-off pushbutton Hand-off-auto selector switch Addition of photoelectric receptacle and relay with photo cell Installed (two-wire circuit) -hour time clock, 0 V -hour time clock with day omission, 0 V 7-day time clock, 0 V Cover plate for use in place of watertight hub on enclosure top Any Any CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineGeneral Description.- NEMA Motor Starters Freedom Series NEMA AN9DN0A5E005 NEMA Size General Description The Freedom Series starters and contactors listed in this catalog feature a compact, space-saving design and high strength, impact and temperature-resistant insulating materials. Starters and contactors are available in the NEMA (National Electrical Manufacturers Association) style. The NEMA devices are sized based on traditional NEMA classifications. Features Freedom NEMA Adjustable bimetallic ambient compensated overload relays with interchangeable heater packsavailable in three basic sizes, covering applications up to 900 hp reducing the number of different contactor/overload relay combinations that have to be stocked. Fixed heater overloads are optional Electronic overload relay (C4) available as a stand-alone unit and assembled with a Freedom contactor A full line of snap-on accessories top and side mounted auxiliary contacts, solid-state and pneumatic timers, etc. Straight-through wiringline lugs at top, load lugs at bottom Horizontal or vertical mounting on upright panel for application freedom Screw type power terminals have captive, backed-out self-lifting pressure plates with ± screws reduced wiring time Accessible terminals for easy wiring. Optional fingerproof shields available to prevent electrical shock Top located coil terminals convenient and readily accessible. 45 mm contactor magnet coils have three terminals, permitting either top or diagonal wiringeasy to replace European or U.S. style starters or contactors without changing wiring layout Designed to meet or exceed NEMA, UL, CSA, VDE, BS and other international standards and listings American engineeringbuilt by Eaton, using the latest in statistical process control methods to produce high quality, reliable products Sized based on standard NEMA classifications Easy coil change and inspectable/ replaceable contacts Available in open and NEMA Type, R, 4/4X and enclosures Standards and Certifications Standard: Designed to meet or exceed UL, NEMA and CSA UL listed: UL File #E49, Guide #NLDXOpen; UL File #E765 Enclosed Combination Motor Controllers; UL File #E94Enclosed Non-Combination Motor Controllers; UL File #E959Enclosed Power Conversion Equipment CSA certified: CSA File #LR, Class #4 Open and NEMA Enclosed Certified Type Coordination Eaton s Freedom Series NEMA starters are now UL certified to achieve IEC 947 Type coordination against,000 A short-circuit fault currents. Any brand of properly selected fuse can be used. Type coordination means that the starter will be suitable for further use following a short-circuit fault. Short-Circuit Protection Fuses and inverse-time circuit breakers may be selected per Article 4, Part D of the National Electrical Code to protect motor branch circuits from fault conditions. If higher ratings or settings are required to start the motor, do not exceed the maximum as listed in Exception No., Article 4.5. 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical DataNEMA Contactors and Starters January 08 Sheet 0 Technical Data NEMA Sizes 00-8 Table.-. AC Coil Data NEMA Sizes Motor Voltage 00 4 5 0 4 5 4 5 4 5 4 5 4 4 5 5 4 5 Maximum hp Rating -/ -/ 5 5 7-/ 7-/ 5 General Coil Data Coil Offeringtape wound: NEMA Sizes 00 0 UL insulation rating: Class (B) Coil Offeringencapsulated: NEMA Sizes UL insulation rating: Class (A) Coil Offeringencapsulated: NEMA Sizes 4 5 UL insulation rating: Class 55 (F) Operational Limits: 85% to % of rated voltageac 80% to % of rated voltagedc P.U. Volts P.U. Sealed D.O. Volts Maximum Operation Cold Hot VAR VA Watts VAR VA Watts Cold Hot Rate Operations/Hour Table.-. Coil Data Notes P.U. Time ms 74% 78% 64 80 49 7. 7.5.4 45% 46%,000 74% 78% 78 65 9.. 45% 46%,000 74% 78% 95 7.8 49% %,000 0 4 74% 78% 95 7.8 49% %,000 0 4 7% 76% 4 0 48 49.8 % 5% 7 4 7% 76% 58 96. 54% 56% 0 4 % 77% 58 96. 6% 64% 0 Description P.U. Pickup time is the average time taken from closing of the coil circuit to main contact touch. D.O. Dropout time is the average time taken from opening of the coil circuit to main contact separation. Cold Coil data with a cold coil. Hot Coil data with a hot coil. D.O. Time ms All data is based on a standard contactor with no auxiliary devices and a 0 Vac or Vdc magnet coil. Coil data has a ±5% range depending on the application, therefore specific data may vary. 4 CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical DataNEMA Contactors and Starters.- Table.-. DC Coil Data NEMA Sizes Motor Voltage 00 and 0 48 0 and 48 0 48 0 4 and 5 48 0 General Coil Data Coil Offeringtape wound: NEMA Sizes 00 0 UL insulation rating: Class (B) Coil Offeringencapsulated: NEMA Sizes UL insulation rating: Class (A) Coil Offeringencapsulated: NEMA Sizes 4 5 P.U. Sealed D.O. Volts Amperes Watts Volts (Hot) Amperes Watts (Hot) 6.4..6 0.64 5.4 6..9. 6..5 8 9.0..7 76.8 76.8 76.8 76.8 88.4 76. 67. 8 5 8 0 0 4 4 UL insulation rating: Class 55 (F) Operational Limits: 85% to % of rated voltageac 80% to % of rated voltagedc 80% 80% 80% 80% 68% % 56% 5% 65% 6% 6% 6% 67% 67% 65% 64% 0. 0.4 0.07 0.0 0. 0. 0. 0.0 0. 0.0 0.097 0.0 0. 0. 0.05 0.0.... 4.98 4.96 5.04 4.87 4.84 4. 4.67 4.57 5. 5. 5.4 4.9 Table.-4. Coil Data Notes Description % % % % % % % % % % % % % % % % P.U. Time ms 0 0 0 5 49 56 49 P.U. Pickup time is the average time taken from closing of the coil circuit to main contact touch. D.O. Dropout time is the average time taken from opening of the coil circuit to main contact separation. Cold Coil data with a cold coil. Hot Coil data with a hot coil. D.O. Time ms 7 7 7 7 4 6 4 4 4 6 4 6 9 Maximum Operation Rate Operations/Hour 00 00 00 00 00 00 00 00 00 00 00 00 0 0 0 0 Mechanical Life Millions 5 5 5 5 All data is based on a standard contactor with no auxiliary devices and a 0 Vac or Vdc magnet coil. Coil data has a ±5% range depending on the application, therefore specific data may vary. 4 CA08E

.-4 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical DataNEMA January 08 Sheet 0 Table.-5. SpecificationsSizes 00 Description Configuration Number of poles Auxiliary contacts, standard Add-on auxiliary contacts Contactor Catalog Number/Size CN5A NEMA Size 00,, 4 4th pole NO () Top (4) or side (4) CN5B NEMA Size 0, Side NO () Top (4) or side () CN5D NEMA Size,, 4, 5 Side NO () Top (4) or side () CN5G NEMA Size,, 4, 5 Side NO () Top (4) or side () CN5K NEMA Size Frame size 45 mm 45 mm 65 mm 65 mm 90 mm Maximum voltage rating 0 Vac 0 Vac 0 Vac 0 Vac 0 Vac Continuous ampere ratings (I) 9 A 8 A A 45 A 90 A Maximum horsepower (hp) Single-phase 5 V V Three-phase V V 4 V 5 V / -/ -/ 5 5 7-/ 7-/ 7-/, Side NO () Left side (4) or right side () Coil operating range % of rated voltage 5% to +% 5% to +% 5% to +% 5% to +% 5% to +% Operating temperature Maximum operating altitude in feet (m) Mechanical life Electrical life (480 V/ Hz) AC- AC-4 Wire range Power terminals Control terminals Power terminal torque Line and loadlb-in Auxiliary contact rating 0 C to +65 C 00 (8) 0,000,000 4,000,000 90,000 6 stranded, 4 solid Cu 6 stranded, 4 solid Cu 0 C to +65 C 00 (8) 0,000,000,000,000 85,000 8 6 stranded, 4 solid Cu 6 stranded, 4 solid Cu 0 C to +65 C 00 (8),000,000 5,000,000,000 8 4 stranded or solid Cu 6 stranded, 4 solid Cu 5 0 C to +65 C 00 (8),000,000,0,000 6,000 4 (upper) and/or 6 4 (lower) stranded or solid Cu 6 stranded, 4 solid Cu 7 5 0 (4 8 AWG) 45 (6 4 AWG) ( AWG) A0, P0 7-/ 5 0 C to +65 C 00 (8) 6,000,000,700,000 80,000 /0 4 Cu 6 stranded 4 solid Cu (4 AWG) (8 AWG) 45 (6 4 AWG) ( /0 AWG) 4 CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical DataNEMA.-5 Table.-6. SpecificationsSizes 4 5 Description Configuration Number of poles Auxiliary contacts, standard Add-on auxiliary contacts Contactor Catalog Number/Size CN5N NEMA Size 4, Side NO () Left side () or right side (4) CN5S NEMA Size 5 Frame size 80 mm 80 mm Maximum voltage rating 0 Vac 0 Vac Continuous ampere ratings (i) A 0 A Maximum horsepower (hp) Single-phase 5 V V Three-phase V V 4 V 5 V, Side NO () Left side () or right side (4) Coil operating range % of rated voltage 5% to +% 5% to +% Operating temperature Maximum operating altitude in feet (m) Mechanical life Electrical life (480 V/ Hz) AC- AC-4 Wire range Power terminals 0 C to +65 C 00 (8) 5,000,000 800,000 70,000 Open/0 8 Cu; Enclosed0 kcmil 6 Cu/Al 0 C to +65 C 00 (8) 5,000,000 0,000,000 0 kcmil or () 0 kcmil /0 Cu/Al Control terminals 6 stranded, 4 solid Cu 6 stranded, 4 solid Cu Power terminal torque 5 Line and loadlb-in Auxiliary contact rating A0, P0 4 CA08E

.-6 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical DataNEMA January 08 Sheet 0 Table.-7. 0V, Hz StartersMaximum hp Ratings Description Table.-8. Motor FLA Current Ranges Size Lower Current Range for motor hp range /4 hp to hp at 4 V. Table.-9. Wire ( C) SizesAWG or kcmilnema Sizes 00 Open and Enclosed Two compartment box lug. Table.-. Overload Relay UL/CSA Contact Ratings Control Circuit AC Volts 0 V V 480 V 0 V NC Contact B0 DC ratings cover Freedom Series coils only. NEMA Size 4 5 6 Maximum hp 0 Description NEMA Size 4 5 6.5 to. S.F. 0.47.8.5.00.5 45.00 9.90 90.00 9.90.00. 0.00. 5.00.0 S.F. 0.5 4.4.4.00.4 45.00.80 90.00.80.00.70 0.00.70 5.00 NEMA Size Power TerminalsLine 00 0 Make and break amperes Break amperes Continuous amperes NO Contact C0 Make and break amperes Break amperes Continuous amperes Cu Only # #6 stranded, # #4 solid #8 #6 stranded, # #4 solid #8 #4 stranded or solid # #4 (upper) and/or #6 #4 (lower) stranded or solid 5 5.5.5 Table.-. Electronic Overload Relays up to 0 A Description Capacity Load terminals Terminal capacity Tightening torque Input, auxiliary contact and remote reset terminals Terminal capacity Tightening torque Voltages Insulation voltage Ui (three-phase) Insulation voltage Ui (control) Rated impulse withstand voltage Overvoltage category/pollution degree 5.5 5 7.5 0..5 7.5 0. 5.5 0.5.5 6 0.6 5 0..5 Specification 45 mm 55 mm AWG (4 6 mm ) 8 6 AWG (6 6 mm ) 0 lb-in (..8 Nm) lb-in (.8.4 Nm) x (8 ) AWG 5. lb-in (0.8. Nm) 690 Vac 0 Vac 00 Vac III/ Table.-. Wire ( C) Sizes AWG or kcmilnema Sizes 00 Open and Enclosed Terminal 6 AWG (6 mm ) lb-in (.8.4 Nm) x (8 ) AWG 5. lb-in (0.8. Nm) 690 Vac 0 Vac 00 Vac III/ Wire Size 4 Power TerminalsLoadCu Only (Stranded or Solid) A A 45 A 4 Minimum per NEC. Maximum wire size: Sizes 00 0 to 8 AWG and Sizes to AWG. Table.-. Wire ( C) Sizes AWG or kcmilnema Sizes 8 Open and Enclosed NEMA Size 4 6 AWG 4 AWG 4 6 AWG Wire Size Catalog Number C6DNB C6GNB C6A_ C6 Power TerminalsLine and Load 4 AWG Al Cu 4 Open #8 #/0 Cu Enclosed #6 0 kcmil Al Cu 5 0 kcmil # or () #/0 0 kcmil Al Cu Table.-4. C6 Control Terminals Cu Only Description () # #6 stranded () # #4 solid 4 CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical Data.-7 Electrical LifeAC- and AC-4 Utilization Categories Life Load Curves Eaton s Freedom Series NEMA contactors have been designed and manufactured for superior life performance in any worldwide application. All testing has been based on requirements as found in NEMA and UL standards and conducted by Eaton. Actual application life may vary depending on environmental conditions and application duty cycle. Utilization Categories AC-Non-inductive or slightly inductive loads, such as resistance furnaces and heating. AC-Starting of slip-ring motors. AC-Squirrel cage motors; starting, switching off motors during running. AC-4Squirrel cage motors; starting, plugging, inching or jogging. Note: AC- tests are conducted at rated device currents and AC-4 tests are conducted at six times rated device currents. All tests have been run at 4 V, Hz. Contactor Choice Decide what utilization category your application is and choose the appropriate curve Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (Ie), as found on the horizontal axis Read the estimated contact life along the vertical axis in number of operational cycles Operations Operations,000,000,000,000,000,000,000,000,000,000,000,000,000,000 9 Figure.-. AC- and AC-4 Utilization Categories AN9 Competitive Retrofit Kits Size 00 The retrofit kits provide a packaged solution to replace competitive starters with the Freedom AN9 starter using existing hole patterns. Suitable for replacement of Allen-Bradley, Square D, GE and Siemens starters. Size 0 Size Size Size Size 4 8 45 90 0 0 Break Amperes NEMA AC- Load Life, Sizes 00 5, 480 V Hz Size 00 Size 0 Size,000 54 8 5 0 5 8 0,000 Break Amperes NEMA AC-4 Load Life, Sizes 00 5, 480 V Hz Size Size Size 4 Size 5 Size 5 Kit contents Competitive mounting plate AN9 starter Remote reset module NO T pushbutton RESET pushbutton legend plate 6 gauge control wire Table.-5. AN9 Competitive Retrofit Kit Product Selection Size Description Catalog Number 0 Vac coil, 4 0 A overload 0 Vac coil, 9 45 A overload 0 Vac coil, 0 A overload 4 0 Vac coil, A overload 5 0 Vac coil, 0 A overload AN9DN0A5E00-CRK AN9GN0A5E045-CRK AN9KN0A5E-CRK AN9NN0A5E-CRK AN9SN0A5E0-CRK 4 CA08E

.-8 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineProduct Selection January 08 Sheet 0 Catalog Number Selection Table.-6. NEMA Freedom Line Enclosed Control Catalog Numbering System Design N = Freedom NEMA = A Class 0 = Non-reversing contactorthree-pole Non-reversing contactortwo-pole Non-reversing contactorfour-pole Non-reversing contactorfive-pole 0 = Reversing contactorthree-pole 05 = Non-combination non-reversing starter 06 = Non-combination reversing starter 07 = Non-combination non-reversing starter with CPT 08 = Non-combination single-phase non-reversing starter 6 = Combination non-reversing starterfusible disconnect Combination non-reversing starternon-fusible disconnect Special enclosure combination non-reversing starter fusible/non-fusible disconnect 7 = Combination reversing starterfusible disconnect Combination reversing starternon-fusible disconnect 8 = Combination reversing starterfusible disconnect with CPT Combination reversing starternon-fusible disconnect with CPT = Combination non-reversing startercircuit breaker Special enclosure combination non-reversing starter circuit breaker = Combination reversing startercircuit breaker = Combination non-reversing startercircuit breaker with CPT A = Size 00 0 = Size 0 = Size = Size NEMA Size = Size 4 = Size 4 5 = Size 5 6 = Size 6 Use for Sizes 0, HMCP 0 V applications only. E C N A A F - 7 = Size 7 8 = Size 8 9 = Size 9 Modification Codes (See PG0000E) Coil Voltage and/or Control Transformers See Table.-7 and Table.-8 A = None B = A/0 V R C = A/0 V R D = A/0 V R E = A/0 V R F = A/0 V R A = None B = A C = 7 A D = 5 A E = A F = A W = 70 A G = A Cover Control Type non-combination All others E style combination (Contact Eaton) Contactors = Three-pole Disconnect Fuse Clip Ratings G = A/0 V R H = A/0 V R J = A/0 V R K = 0 A/0 V R L = 0 A/0 V R M = 0 A/0 V R HMCP/E or Breaker Ratings H = A J = 0 A K = 0 A L = 0 A M = 800 A N = 0 A P = A Q = 0 A N = 0 A/0 V R P = 800 A/0 V L Q = A/0 V L R = 0 A/0 V L S = 0 A/0 V L T = By description R = 00 A T = By description 5 = A 6 = 7 A 7 = 5 A 8 = A 9 = A I = A Enclosure Type = Type General purpose = Type RRainproof = Type 4Watertight (painted steel) 4 = Type 4XWatertight (4-Grade stainless steel) 5 = Type 4XCorrosion (nonmetallic) 6 = Type 7/9Bolted hazardous location 7 = Type 7/9Threaded hazardous location 8 = Type Dust-tight 9 = Type 4X6-Grade stainless steel Table.-7. Magnetic Coil Codes (System Voltage) Code Magnet Coil Code Magnet Coil Code Magnet Coil Table.-8. Control Power Transformer Codes (System Voltage) Code Primary Secondary 4 A B C D E G H J 0/ / / 0/ 4/ 4/ 5/ 5/ 08/ 5/ 7/ 08 / K L M P Q R S T / 0/ 5/ Vdc Vdc 48 Vdc Vdc / When control power transformer modification codes (C C) are used or when starter class includes CPT (i.e., ECN07, 8) see Table.-8 for system voltage code. U V W X Y Z / / 48/ 4 0/ 48/ By description B C D E H L M Q R S T U V W X Y Z /480 0/4 wired for V /480 0/4 wired for 480 V 0/ 5/ 08/ 7/ 0/ 5/ 08/ /480 0/4 wired for V /480 0/4 wired for 480 V 0/ 7/ 0/ 5/ /480/0 wired for 480 V /480/0 wired for 480 V By description 0/ / 0/ / 0/ / 0/ 0/ / / 0 CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical Data.-9 Enclosed Box Selection Table.-9. Type Freedom Contactors NEMA Size (Poles) Box No. Shipping Weight Lb (kg) Non-reversing Contactors without Control Power Transformers 00 (P, P, 4P) 5. (.4) 00 (P, P, 4P) 7. (.) with top adders 0 (P, P, 4P) 5. (.4) 0 (P, P, 4P) 7. (.) with top adders 0 (5P) 7. (.) (P, P) 7.9 (.6) (P, P) (5.0) with top adders (4P, 5P) 8. (.8) (P, P, 4P 5P) 8.5 (.9) (P, P) 4 (6) 4 (P, P) 4 47 () 5 (5) 6 FE (48) 7 FE 8 FE 9 FE Non-reversing Contactors with Control Power Transformers 00 (P, P, 4P) (5.4) 00 (P, P, 4P, 5P) 5 (6.8) with top adders 0 (P, P, 4P, 5P) (5.4) 0 (P, P, 4P, 5P) 5 (6.8) with top adders (P, P). (5.5) (P, P).5 (5.7) with top adders (4P, 5P).6 (5.7) (P, P, 4P, 5P).8 (5.8) (P, P) 4 (8) 4 (P, P) 4 5 () 5 0 (54) 6 FE 5 (5) 7 FE 8 FE 9 FE Three-Pole Reversing Contactors without Control Power Transformers 00 7.8 (.5) 0 8 (.6) (5.0) (5.4) 4 67 () 4 4 54 (70) 5 70 (77) 6 FE 4 (9) 7 FE 8 FE 9 FE Consult factory. Table.-0. Type R, 4/4X, Freedom Contactors NEMA Size (Poles) Box No. Shipping Weight Lb (kg) Non-reversing Contactors without Control Power Transformers 00 5 4 (6.4) 0 (P, P, 4P) 5 4 (6.4) (P, P, 4P, 5P) 5 5 (6.8) (P, P, 4P, 5P) 5 5.5 (7.0) (P, P) 8 45 (0) 4 (P, P) 8 56 () 5 (64) 6 FE 5 () 7 FE 8 FE 9 FE Non-reversing Contactors with Control Power Transformers 00 5 8 (8.) 0 (P, P, 4P) 5 8 (8.) (P, P, 4P, 5P) 6 9 (8.6) (P, P, 4P, 5P) 6 9.5 (8.9) (P, P) 8 5 () 4 (P, P) 8 6 () 5 47 (67) 6 FE 5 (84) 7 FE 8 FE 9 FE Three-Pole Reversing Contactors with or without Control Power Transformers 00 6 8 (8.) 0 6 8 (8.) 6 9 (8.6) 6 9 (8.6) 8 47 () 4 9 69 () 5 70 (77) 6 FE 495 () 7 FE 8 FE 9 FE Consult factory. Note: All Type 7 and 9, see PG0000E. Table.-. Type Freedom Non-combination Starters NEMA Size Box No. Consult factory. Shipping Weight Lb (kg) Non-reversing Starters without Control Power Transformers 00 7 (.) 00 with top adders/ssol (4.5) 0 7. (.) 0 with top adders/ssol (4.5) 7.9 (.6) with top adders/ssol.5 (5.) 8.5 (.9) 4 (6) 4 4 47 () 5 (6) 6 FE 0 (6) 7 FE 8 FE 9 FE Non-reversing Starters with Control Power Transformers 00 5 (6.8) 0 5 (6.8) 6 (7.) 6. (7.4) 4 (9) 4 4 54 () 5 46 (66) 6 FE 5 () 7 FE 8 FE 9 FE Reversing Starters without Control Power Transformers 00 8 (.6) 0 8 (.6) 0 with top adders (5) (5.9) with top adders.4 (6.) 5 (6.8) 4 4 (0) 4 9 65 () 5 65 () 6 FE 4 (04) 7 FE 8 FE 9 FE Reversing Starters with Control Power Transformers 00 with top adders 5 (6.8) 0 5 (6.8) with top adders 7 (7.7) 9 (8.6) 4 () 4 9 7 () 5 7 (78) 6 FE 495 () 7 FE 8 FE 9 FE 4 For enclosure box dimensions, refer to Page.6-. CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Freedom LineTechnical Data January 08 Sheet 0 Table.-. Type R, 4/4X, Freedom Non-combination Starters NEMA Size / IEC Frame Box No. Shipping Weight Lb (kg) Non-reversing Starters without Control Power Transformers 0 5 4. (6.5) 5 5. (6.9) 7 6 (7.) 8 46 () 4 8 () 5 (68) 6 FE 5 (88) 7 FE 8 FE 9 FE Non-reversing Starters with Control Power Transformers 0 6 8 (8.) 6 9 (8.6) 6 0 (9) 8 5 () 4 8 67 () 5 57 (7) 6 FE 7 FE 8 FE 9 FE Reversing Starters with or without Control Power Transformers 0 7 8.5 (8.4) 7 9.5 (8.9) 7 () 8 48 () 4 9 7 () 5 (79) 6 FE 5 () 7 FE 8 FE 9 FE Consult factory. Table.-. Type Freedom Combination Starters NEMA Size (Device) Box No. Shipping Weight Lb (kg) Non-reversing with and without Control Power Transformers 0 A (7) A (7) A (8) C 7 () 4 (HMCP) C 90 () 4 (Disconnect switch) D (68) 5 E 80 (8) 6 FE 4 (97) 7 FE 8 FE 9 FE Reversing with and without Control Power Transformers 0 B (9) B 4 (0) B 44 (0) C 84 () 4 D 7 (79) 5 FE 6 FE 5 (0) 7 FE 8 FE 9 Non-reversingOversized 0 B 44 (0) Consult factory. Table.-. Type Freedom Non-reversing Combination StartersNarrow Enclosure NEMA Size Box No. Shipping Weight Lb (kg) NEMA Enclosed 0 I (6) NEMA Enclosed 0 I (6) NEMA Enclosed with Safety Door Interlock 0 I (7) Table.-. Type R, 4/4X, Freedom Combination Starters NEMA Size (Device) Box No. Shipping Weight Lb (kg) Non-reversing with and without Control Power Transformers 0 A (7) A (7) A (8) C 7 () 4 (HMCP) C 90 () 4 (Disconnect switch) D (68) 5 E 80 (8) 6 FE 4 (97) 7 FE 8 FE 9 FE Reversing with and without Control Power Transformers 0 B (9) B 4 (0) B 44 (0) C 84 () 4 D 7 (79) 5 E 5 (0) 6 FE 7 FE 8 FE 9 Non-reversingOversized 0 B 44 (0) Consult factory. 4 For enclosure box dimensions, refer to Page.6-. CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4 Series.- C4 Series Overview Eaton s C0 series of advanced motor protection offers innovative solutions with varying levels of capability. From basic monitoring and protection to advanced motor management and efficiency calculations, the C0 series has the exact solution to meet the needs of your application. Table.-. C4 Series Comparison Product Range Features Benefits C4 C4 C445 0. 0 A Up to 690 Vac (/ Hz) Selectable trip class ( A,, 0, ), ground fault and phase imbalance protections Flexible communication options for both monitoring and control Extends the life of plant assets with selectable motor protection features Status LED provides added assurance that valuable assets are protected by indicating the overload operational status 5 A Up to 0 Vac (/ Hz) Highly configurable line (voltage), load (power) and motor (current) monitoring and protection Optional remote user interface allows user to configure and monitor without opening a panel door All-in-one design reduces inventory costs by covering 5 A applications with only two SKU numbers Advanced diagnostics allow for quick and accurate identification of the root source of motor, pump or power quality faults Configurable low-power trip capability provides superior protection for smaller motors, slow speed motors and lightly loaded large motors 0. 800 A Up to 690 Vac (0 80 Hz) Up to Vac w/pts Full line, load and motor system coverage, including advanced monitoring and protection algorithms USB connectivity (both inside and outside the control panel door) provide monitoring and configuration with a PC Multiple predefined operating modes with corresponding control station options Global modular design allows for customization of system to match exact customer needs Voltage Loss Restart ability removes the need for users to manually restart motors after momentary voltage dips by automatically staggering restarts Multiple embedded fieldbus options allow integration into widest range of PLC and DCS control systems without additional modules or supply power Motor efficiency, motor torque and peak energy monitoring enhance users understanding of their application 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4 Motor Insight January 08 Sheet 0 4 Table.-. Features Features C4 C4 C445 Protection Thermal overload Phase loss Selectable trip class Ground fault Current unbalance Voltage unbalance Phase reversal Jam Under/overpower trip Under/overvoltage trip Under/overcurrent trip Under/overfrequency Stall Instantaneous overcurrent PTC (motor temperature) Energy deviations Voltage loss restart Control Hard wire/local reset Network/electronic reset Programmable alarms Programmable trips Multiple operation modes Control user interface Motor Control Center Availability IECPower Xpert CX IECPower Xpert CXH NEMATFreedom NEMAFlashGard NEMAFreedom ARC NEMAAftermarket buckets Note: Not all options are standard. Please consult factory. Table.-. Supporting Documentation Description Publication number Motor Control and Protection Catalog CA08006E C4 User Manual MN00900E C445 User Manual MN000EN EIP-Assist Tag Generation Tool User Manual MN8EN FlashGard NEMA MCC Brochure BR000E Power Xpert CX IEC MCC Brochure BR0EN Power Xpert CXH IEC MCC Brochure BR08EN Features C4 C4 C445 Monitoring Thermal capacity Phase currents Current unbalance Ground fault current Frequency Voltage unbalance Phase voltages Real power (kw) Under/overpower trip Under/overvoltage trip Under/overcurrent trip Motor start time/count Motor efficiency Motor torque Energy (kwh) Apparent power (kva) Trip snapshot Communications Modbus RTU PROFIBUS Modbus TCP EtherNet/IP DeviceNet Future USB CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4 Motor Insight.- C4 Motor Insight C4 Motor Insight Overload and Monitoring Relay General Description Eaton s C4 Motor Insight, the first product in the intelligent power control solutions family, is a highly configurable motor, load and line protection device with power monitoring, diagnostics and flexible communications, allowing the customer to save energy, optimize their maintenance schedules and configure greater system protection, thus reducing overall costs and downtime. C4 Motor Insight is available in either a line-powered or 0 Vac control powered design, capable of monitoring voltages up to 6 Vac. Each of these units is available in a 9 A or a 5 90 A FLA model. With external CTs, C4 Motor Insight can protect motors up to 5 A FLA. Available add-on accessories include communication modules for Modbus, DeviceNet and PROFIBUS, all with I/O options. For ease-of-use and operator safety, C4 Motor Insight offers a remote display that mounts easily with two mm knockouts. Features Size/Range Broad FLA range of 5 A Selectable trip class (5 ) Four operating voltage options Line-powered from Vac, 480 Vac, 0 Vac Control-powered from 0 Vac Motor Control Two output relays One B0 Form C fault relay and one B0 ground fault shunt relay Other relay configurations are available, including one Form A and one Form B SPST (fault and auxiliary relays) allowing programmable isolated relay behavior and unique voltages One external remote reset terminal Trip status indicator Motor Protection Thermal overload Jam/stall protection Current level alarming Current imbalance Current phase loss Ground fault Phase reversal Load Protection Undercurrent Low power (kw) High power (kw) Line Protection Overvoltage Undervoltage Voltage imbalance Voltage phase loss Monitoring Capabilities Currentaverage and phase rms Voltageaverage and phase rms Powermotor kw Power factor Frequency Thermal capacity Run hours Ground fault current Current imbalance % Voltage imbalance % Motor starts Motor run hours Options Type, remote display Type R remote display kit Communication modules Modbus Modbus with I/O DeviceNet with I/O PROFIBUS with I/O Modbus TCP with I/O (contact product line) EtherNet/IP with I/O (contact product line) Benefits Reliability and Improved Uptime Advanced diagnostics allows for quick and accurate identification of the root source of a motor, pump or power quality fault; reducing troubleshooting time and the loss of productivity, reducing repeat faults due to misdiagnosis, and increasing process output and profitability Provides superior protection of motors and pumps before catastrophic failure occurs Increases profitability with greater process uptime and throughput, reduced costs per repair, reduced energy consumption and extended equipment life Adjustments to overload configuration can be made at any time Safety IP 0 rated terminal blocks Terminal blocks are set back from the display to reduce operator shock hazard Remote display (optional) does not require that the operator open the panel to configure the device Flexibility Communications modules Offered in a variety of configurations External snap-on modules provide support for multiple communications protocols Advanced power, voltage and current monitoring capabilities Communications modules and remote display can be used simultaneously Highly configurable fault and reset characteristics for numerous applications Fully programmable isolated fault and auxiliary relays Ease of Use Bright LED display with easy-tounderstand setting and references Powered from line voltage or 0 Vac control power Remote display powered from base unit Full word descriptions and units on user interface Standards and Certifications culus listed NKCR, NKCR7, 8 UL 5 applicable sections for ground fault detection CSA certified (Class -0) CE NEMA IEC EN 947-4- RoHS 4 CA08E

.-4 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4 Motor Insight January 08 Sheet 0 4 Product Selection Table.-. C4 Motor Insight Power Source Monitoring Range Table.-. C4 Motor Insight CT Multiplier and Wire Wrap Schedule Underscore indicates Operating Voltage Code required. Operating Voltage Codes: Code Voltage B Vac C 480 Vac D 0 Vac <empty> 0 Vac control power Any manufacturer s CTs may be used. Current Range Vac (70 4) 70 4 Vac 9 A 5 90 A 480 Vac ( 5) 5 Vac 9 A 5 90 A 0 Vac (489 6) 489 6 Vac 9 A 5 90 A 0 Vac (9.5 ) 70 6 Vac 9 A 5 90 A Catalog Number Motor FLA Current Range: 5 90 A C4_B and C40590NOUI 5.5 A 6.67 A 45 A 0 90 A Current Range: 9 A C4_A and C409NOUI 5 A 9 A A 0 0 A 5 A No. of Loops 0 0 0 0 0 No. of Conductors Through CT Primary 4 CT Multiplier Setting 4 Catalog Number C4BA C4BB C4CA C4CB C4DA C4DB (:5) 0 (0:5) 0 (0:5) C409NOUI C40590NOUI External CT Kit Catalog Number C4CTKIT C4CTKIT0 C4CTKIT0 Accessories Table.-. Communication Modules Description I/O Catalog Number Modbus Modbus communication module None C4M Modbus communication module 4IN/OUT 0 Vac C4N Vdc C4P DeviceNet DeviceNet communication module 4IN/OUT 0 Vac C4K Vdc C4L PROFIBUS PROFIBUS communication module 4IN/OUT 0 Vac C4S Vdc C4Q EtherNet/IP and Modbus TCP Ethernet-based communication module 4IN/OUT 0 Vac C4R Vdc C4T Type R Kit with Remote Display Mounted Inside C4 Motor Insight offers several accessories for the customer s ease of use and safety: Types and remote display Type R remote display kit Mounting plate adapter Features and Benefits Remote display unit: Same user interface as the overload relay Enhanced operator safetyoperator can configure the overload without opening the enclosure door Type R kit mounts with standard mm holes Mounting plate for retrofit in existing installations Table.-. Type R Kit with Remote Display Mounted Inside Description Remote display Types and (UL 8) Type R kit for remote display (UL 8) Conversion plate Communication Cables The remote display requires a communication cable to connect to the C4 Motor Insight overload relay: Table.-. Communication Cable Lengths Length in Inches (meters) 9.8 (0.).4 (.0) 78.7 (.0) 8. (.0) Table.-. Current Transformer Kits Description Three :5 CTs to be used with C4 Motor Insight Three 0:5 CTs to be used with C4 Motor Insight Three 0:5 CTs to be used with C4 Motor Insight Catalog Number C4 C4 C4CMP Catalog Number D77E-QPIP D77E-QPIP D77E-QPIP D77E-QPIP0 Catalog Number C4CTKIT C4CTKIT0 C4CTKIT0 For more information about technical data and specifications as well as dimensions, see Volume 5 Motor Control and Protection, CA08006E, Section. CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4/XT Electronic Overload Relay.-5 C4/XT Electronic Overload Relay C4/XT Electronic Overload Relay General Description Eaton s electronic overload relay (EOL) is the most compact, high-featured, economical product in its class. Designed on a global platform, the new EOL covers the entire power control spectrum, including NEMA, IEC and DP contactors. The NEMA and DP versions are offered with the C4 designation while the IEC offering has the XT designation. The electronic design provides reliable, accurate and value-driven protection and communications capabilities in a single compact device. It is the flexible choice for any application requiring easy-to-use, reliable protection. Eaton has a long history of innovations and product development in motor control and protection, including both traditional NEMA, as well as IEC control. It was from this experience that the C4 was developed, delivering new solutions to meet today s demands. C4 is a self-powered electronic overload relay available up to A as a self-contained unit. With external CTs, C4 can protect motor up to 0 FLA. Available add-on accessories include remote reset capability and communication modules with I/O for DeviceNet, PROFIBUS and Modbus. Features Reliable, accurate, electronic motor protection Easy to select, install and maintain Compact size Flexible, intelligent design Global product offering available with NEMA, IEC and DP power control Size/Range Broad FLA range (0. 0 A) Selectable trip class (A,, 0, ) Direct mounting to NEMA, IEC and DP contactors Most compact electronic overload in its class Motor Control Two B0 alarm (NO) and fault (NC) contacts Test/Trip button Motor Protection Thermal overload Phase loss Selectable (ON/OFF) phase imbalance Selectable (ON/OFF) ground fault User Interface Large FLA selection dial Trip status indicator Operating mode LED DIP switch selectable trip class, phase imbalance and ground fault Selectable Auto/Manual reset Feature Options Remote reset 0 Vac Vac Vdc Tamper-proof cover Communications modules Modbus RTU RS-485 DeviceNet with I/O PROFIBUS with I/O Modbus RTU with I/O (Q4 0) EtherNet/IP (planned) Smartwire (planned) Benefits Reliability and Improved Uptime C4 provides the users with peace of mind knowing that their assets are protected with the highest level of motor protection and communication capability in its class Extends the life of plant assets with selectable motor protection features such as trip class, phase imbalance and ground fault Protects against unnecessary downtime by discovering changes in your system (line/load) with remote monitoring capabilities Status LED provides added assurance that valuable assets are protected by indicating the overload operational status Flexibility Available with NEMA, IEC and DP contactors Improves return on investment by reducing inventory carrying costs with wide FLA adjustment (5:) and selectable trip class Design incorporates built-in ground fault protection, thus eliminating the need for separate CTs and modules Flexible communication with optional I/O enables easy integration into plant management systems for remote monitoring and control Available as an open component and in enclosed control and motor control center assemblies Monitoring Capabilities Individual phase currents rms Average three-phase current rms Thermal memory Fault indication (overload, phase loss, phase imbalance, ground fault) Safety IP 0 rated terminal blocks Available in Eaton s industry-leading FlashGard MCCs Tested to the highest industry standards, such as UL, CSA, CE and IEC RoHS compliant Standards and Certifications UL CSA CE NEMA IEC/EN 947 VDE 06 ISO 49- (EN954-) RoHS ATEX directive 94/9/EC Equipment Group, Category 4 CA08E

.-6 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4/XT Electronic Overload Relay January 08 Sheet 0 Product Selection Table.-. XT Electronic Overload Relays For Use with XT Contactor Frame For Direct Mount to XT Contactors B C D For Use with Contactor XTCE007B, XTCE009B, XTCE0B, XTCE05B XTCE08C, XTCE0C, XTCE0C XTCE0D, XTCE0D, XTCE065D, XTCE07D F, G XTCE080F, XTCE095F, XTCE5G, XTCEG, XTCE70G With Ground Fault for Direct Mount to XT Contactors B C D XTCE007B, XTCE009B, XTCE0B, XTCE05B XTCE08C, XTCE0C, XTCE0C XTCE0D, XTCE0D, XTCE065D, XTCE07D F, G XTCE080F, XTCE095F, XTCE5G, XTCEG, XTCE70G Overload Range (Amps) Contact Sequence Frame Size Auxiliary Contact Configuration Type Catalog Number 0..65 97 95 45 mm NO-NC ZEB-,65 XTOEP6BCS 5 ZEB-5 XTOE005BCS 4 0 4 6 98 96 ZEB-0 XTOE00BCS 0..65 97 95 45 mm NO-NC ZEB-,65 XTOEP6CCS 5 ZEB-5 XTOE005CCS 4 0 ZEB-0 XTOE00CCS 4 6 98 96 9 45 ZEB-45 XTOE045CCS 9 45 97 95 45 mm NO-NC ZEB65-45 XTOE045DCS 0 55 mm ZEB65- XTOEDCS 4 6 98 96 0 97 95 55 mm NO-NC ZEB- XTOEGCS 4 6 98 96 0..65 97 95 45 mm NO-NC ZEB-.65-GF XTOEP6BGS 5 ZEB-5-GF XTOE005BGS 4 0 4 6 98 96 ZEB-0-GF XTOE00BGS 0..65 97 95 45 mm NO-NC ZEB-.65-GF XTOEP6CGS 5 ZEB-5-GF XTOE005CGS 4 0 ZEB-0-GF XTOE00CGS 4 6 98 96 9 45 ZEB-45-GF XTOE045CGS 9 45 97 95 45 mm NO-NC ZEB65-45-GF XTOE045DGS 0 55 mm ZEB65--GF XTOEDGS 4 6 98 96 0 97 95 55 mm NO-NC ZEB--GF XTOEGGS 4 6 98 96 Table.-. XT Electronic Overload Relays for Use with Large Frame XT Contactors (L R) Use CTs and 5 A XT overload relay. CT kit does not include overload relay (order separately). XT Contactor Frame For Use with IEC Contactor Ampere Range (AC-) CT Range (Ampere) Description L, M 85 0 0 0: 5 panel-mount CT kit with integrated lugs M, N 0 80 0 0 0: 5 panel-mount CT kit with integrated, pass-through holes N 580 0 0 0: 5 panel-mount CT kit with integrated, pass-through holes R 0 0 0 0: 5 panel-mount CT kit with integrated, pass-through holes CT Kit Catalog Number ZEB-XCT0 ZEB-XCT0 ZEB-XCT0 ZEB-XCT0 Terminal Size 0 kcmil () 0 kcmil /0 Cu/Al () 0 kcmil /0 Cu/Al () 0 kcmil /0 Cu/Al (4) 0 kcmil /0 Cu/Al Overload Relay Catalog Number XTOE005CCSS XTOE005CCSS XTOE005CCSS XTOE005CCSS 4 CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4/XT Electronic Overload Relay.-7 Table.-. XT Electronic Overload Relays for Separate Mount Overload Range (Amps) Overload Relay Frame Size Contact Sequence Table.-. C4 Electronic Overload Relays for Direct Mount to Freedom Series Contactors CN5 contactor listed is non-reversing with a 0 Vac coil. For more options, see Volume 5Motor Control and Protection, CA08006E, Tab, Section.. Table.-. C4 Electronic Overload Relays for Use with NEMA Contactors Sizes 4 8 Use CTs and 5 A C4 overload relay. CT kit does not include overload relay (order separately). Type Table.-. C4 Electronic Overload Relays for Separate Mount Overload Relay Catalog Number Overload Relay with Ground Fault Catalog Number 0..65 45 mm 5 97 95 ZEB-.65/KK XTOEP6CCSS XTOEP6CGSS 5 ZEB-5/KK XTOE005CCSS XTOE005CGSS 4 0 ZEB-0/KK XTOE00CCSS XTOE00CGSS 4 6 98 96 9 45 ZEB-45/KK XTOE045CCSS XTOE045CGSS 0 55 mm ZEB-/KK XTOEGCSS XTOEGGSS For Use with Freedom NEMA Contactor Size For Use with Contactor Overload Range (Amps) Standard Feature Set Catalog Number Standard Feature Set with Ground Fault Catalog Number 00 CN5AN_B 0..65 C4AAP6SF00 C4AAP6SF00 5 C4AA005SF00 C4AA005SF00 4 0 C4AA00SF00 C4AA00SF00 0 CN5BN_B 0..65 C4AAP6SF0 C4AAP6SF0 5 C4AA005SF0 C4AA005SF0 4 0 C4AA00SF0 C4AA00SF0 CN5DN_B 0..65 C4AAP6SF C4AAP6SF 5 C4AA005SF C4AA005SF 4 0 C4AA00SF C4AA00SF 9 45 C4AA045SF C4AA045SF CN5GN_B 5 C4AA005SF C4AA005SF 4 0 C4AA00SF C4AA00SF 9 45 C4AA045SF C4AA045SF CN5KN_ 0 C4BASF C4BASF For Use with NEMA Contactor Size CT Range (Ampere) Description 4 and 5 0 0: 5 panel-mount CT kit with integrated, pass-through holes 6 0 0 0: 5 panel-mount CT kit with integrated, pass-through holes 7 0 0: 5 panel-mount CT kit with integrated, pass-through holes 8 0 0 0: 5 panel-mount CT kit with integrated, pass-through holes Overload Range Frame Size Overload Relay Catalog Number CT Kit Catalog Number ZEB-XCT0 ZEB-XCT0 ZEB-XCT0 ZEB-XCT0 Overload Relay with Ground Fault Catalog Number 0..65 45 mm C4AAP6SAX C4AAP6SAX 5 C4AA005SAX C4AA005SAX 4 0 C4AA00SAX C4AA00SAX 9 45 C4AA045SAX C4AA045SAX 0 55 mm C4BASAX C4BASAX Terminal Size 0 kcmil () 0 kcmil /0 Cu/Al () 0 kcmil /0 Cu/Al () 0 kcmil /0 Cu/Al (4) 0 kcmil /0 Cu/Al Overload Relay Catalog Number C4AA005SAX C4AA005SAX C4AA005SAX C4AA005SAX 4 CA08E

.-8 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4/XT Electronic Overload Relay January 08 Sheet 0 Table.-. Type AN9/59 Freedom Series StartersNon-Reversing and Reversing NEMA Size Continuous Ampere Rating C4 Electronic Overload Relays 00 0 9 8 45 90 4 5 4 0 Service Limit Current Rating (Amps) 5 4 56 C4 with Ground Fault Electronic Overload Relays 00 0 9 8 45 90 4 5 4 0 Underscore (_) indicates coils suffix required, see Coil Suffix table below. Underscore (_) indicates OLR designation required, see C4 FLA Range table below. Starter not shipped as an assembled unit. Order NEMA Size 4 contactor (CN5NNA) plus current transformers (ZEB-XCT0) and 5 A C4 overload relay (C4AA005SELAX or C4AA005SELAX). 4 NEMA Size 5 starter available with 0 A panel-mounted CTs. Starter shipped as an assembled unit with 5 A C4 overload relay (C4AA005SELAX or C4AA005SELAX). Table.-. Coil Suffix Codes Suffix Coil Volts and Hertz A B C D E H J K L N T U V W Y 5 4 56 0/ or / / or 0/ 480/ or 4/ 0/ or 5/ 08/ 7/ 08 / / 0 5/ 5/ /, / / / 48/ 48/ Maximum UL Horsepower Single-Phase Three-Phase 5 V V 08 V V 480 V 0 V / / 7-/ 7-/ -/ 7-/ -/ 7-/ -/ 7-/ 5 -/ 7-/ 5 5 5 5 5 Three-Pole Non-Reversing Catalog Number AN9AN0_ 5E _ AN9BN0_ 5E _ AN9DN0_ 5E _ AN9GN0_ 5E _ AN9KN0_ 5E _ AN9SN0_ 5E _ AN9AN0_ 5G _ AN9BN0_ 5G _ AN9DN0_ 5G _ AN9GN0_ 5G _ AN9KN0_ 5G _ AN9SN0_ 5G _ Three-Pole Reversing Catalog Number AN59AN0_ 5E _ AN59BN0_ 5E _ AN59DN0_ 5E _ AN59GN0_ 5E _ AN59KN0_ 5E _ AN59SN0_ 5E _ AN59AN0_ 5G _ AN59BN0_ 5G _ AN59DN0_ 5G _ AN59GN0_ 5G _ AN59KN0_ 5G _ AN59SN0_ 5G _ Table.-4. C4 FLA Range (FVNR and FVR Starters Only) NEMA Size OLR Code FLA Range OLR Code FLA Rating 00 P6 0..65 A 00 4.0 0 A 005.0 5.0 A 0 P6 0..65 A 00 4.0 0 A 005.0 5.0 A P6 0..65 A 00 4.0 0 A 005.0 5.0 A 045 9.0 45 A 005.0 5.0 A 045 9.0 45 A 00 4.0 0 A 0 A 4 5 0 0 A 5 5 0 0 A 5 Starter not shipped as an assembled unit. Order NEMA Size 4 contactor (CN5NNA) plus current transformers (ZEB-XCT0) and 5 A C4 overload relay (C4AA005SELAX or C4AA005SELAX). 4 CA08E

January 08 Sheet 0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical C4/XT Electronic Overload Relay.-9 Accessories Table.-44. CT Kits Description Catalog Number Safety Cover Clear Lexan cover that mounts ZEB-XSC on top of the FLA dial and DIP switches when closed Reset Bar Assembles to the top of the overload to provide a larger target area for door-mounted reset operators Remote Reset ZEB-XRB Remote reset module C4-XCOM ( Vdc) Remote reset module ZEB-XRR-0 (0 Vac) Remote reset module ZEB-XRR- ( Vac) Customer can wire remote-mounted button to reset module (i.e., mm pushbutton, catalog number M-D-B-GB4-K). Communication The C4 is provided with two levels of communication capability. Basic Communication via Expansion ModuleMonitoring Only Basic communication on the C4 is accomplished using an expansion module. The expansion module plugs into the expansion bay on the C4 overload relay, enabling communications with the overload via their Modbus RTU (RS-485) network. No additional parts are required. Basic CommunicationModbus Advanced Communication Monitoring and Control C4 also has the ability to communicate on industrial protocols such as DeviceNet, PROFIBUS, Modbus RTU and Modbus TCP, and Ethernet (planned) while providing control capability using I/O. An expansion module (mentioned earlier) combined with a communication adapter and a communication module allows easy integration onto the customer s network. Advanced Communication Communication Module The communication adapter comes standard with four inputs and two outputs ( Vdc or 0 Vac) while providing the customer with flexible mounting options (DIN rail or panel). For more information about technical data and specifications as well as dimensions, see Volume 5Motor Control and Protection, CA08006E, Section. Advanced Communication Communication Adapter with Communication Module 4 CA08E

.-0 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical XT IEC Power Control January 08 Sheet 0 XT IEC Power Control XT IEC Power Control Product Overview Contactors and Starters Features and Benefits 4 The XT line of IEC power control offers starting and protection solutions ideal for control panels. Innovations in the design and development allow users to reduce material costs, reduce installation effort, and enhance panel safety and performance all in a compact design. Some of these key innovations include: Toolless assembly of manual motor controllers and reversing contactors Low coil consumption Front accessibility to coil terminations Built-in surge suppression on electronic coils Built-in auxiliary contact for contactors up to A in a 45 mm frame Finger-safe and back-of-hand proof ratings Direct PLC control on 85 0 A contactors The XT line includes a large offering of power control components and accessories that cover a broad range of applications and ratings: Three-pole contactors to 0 A Four-pole contactors to A Capacitor contactors to 680 kvar Mini contactors to 9 A Relays to 6 A Thermal overload relays to 6 A Electronic overload relays to 0 A Manual motor protectors to 65 A Manual motor controllers and combination motor controllers to 65 A Product Description The Eaton XT contactors and starters includes non-reversing and reversing contactors, overload relays and a variety of related accessories. Because XT meets IEC, UL, CSA and CE standards, it is the perfect product solution for IEC applications all over the world. The compact, space saving and easy to install XT line of IEC contactors and starters is the efficient and effective solution for customer applications from 7 A to A. Application Description The XT line of IEC power control was engineered to provide highly effective control and protection for a variety of loads, including motors, compressors, pumps, resistive, capacitor banks, isolation, and others. XT also includes IEC ratings for lighting applications as well. XT contactors can be used in safety applications according to EN 954-, EN ISO 49- and IEC 6 up to Category 4, Pl e and SIL. Information concerning safety-related characteristics (B and Bd values) is available online. The auxiliary contact modules and built-in auxiliary contacts meet IEC EN 947-5- Annex L (positively driven) and IEC EN 947-4- Annex F (mirror contacts). AC control from V to 0 V / Hz DC control from V to 0 V Available with screw or spring cage terminals Reversing or non-reversing contactors and starters AC- contactor ratings to 0 A and AC- contactor ratings to 0 A Non-reversing starters to 6 A Panel or DIN rail mounting to 65 A IP0 finger and back-of-hand proof Large ambient temperature range, to C ( to F) AC and DC controlled contactors in the same compact frame Low power consumption AC and DC coils Built-in NO or NC auxiliary contacts to A Plug-in accessories for reduced installation time Coil replacement on Frames C N (8 80 A) Contact replacement on Frames D N ( 80 A) Integrated suppressor 7 A DC operated contactors and 85 0 A AC and DC operated contactors Standards and Certifications IEC EN 947 CE approved UL CSA ATEX RoHS CA08E

January 08 Sheet 04 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical XT IEC Power Control.- Technical Data Table.-45. XT Coil Data XT Frame Motor Voltage B 4 5 C 4 5 D 4 5 F 4 5 G 4 5 H 4 5 L 4 5 M 4 5 N 4 5 R 4 5 Max. hp Rating 5 5 0 0 0 0 0 0 0 0 8 980 5 6 P.U. (x Uc) P.U. Sealed Maximum AC DC VA Watts Watts VA Watts Watts Operation (DC) (DC) Rate Operations/ Hour P.U. Time ms 0.8. 0.8. 4.5 4.4.4 4.5 9000 8 0.8. 0.7. 67.0 9.6 0.5 00 4 0.8. 0.7. 78 7.0 9 5. 0.5 00 8 0.8. 0.7. 5 90 90.0 7.. 00 0 4 0.8. 0.7. 70 49.0... 00 0.8.5 0.8.5 80 80.6.. 00 0.7.5 07.5 0 0 (0 A) 0 (0 A) 0 (0 A) 4... 00 80 (0 A) 0.7.5 0.7.5 4 0 0 4... 0 80 80 0.7.5 0.7.5 800 700 700 7.5 6.5 6.5 0 70 70 0.7.5 0.7.5 0 5.0.0.0 0 70 D.O. Time ms 80 (0 A) Integrated suppressor 7 A DC operated contactors and 85 0 A AC and DC operated contactors. Table.-46. Coil Data Notes Description P.U. Pickup time is the average time taken from closing of the coil circuit to main contact touch. D.O. Dropout time is the average time taken from opening of the coil circuit to main contact separation. Cold Coil data with a cold coil. All data is based on a standard contactor and a 0 Vac or Vdc magnet coil. Coil data has a ±5% range depending on the application, therefore, specific data may vary. 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical XT IEC Power Control January 08 Sheet 044 Table.-47. Specifications Frame R N M L H G F D C B Catalog Number Series XTCE0 XTCE0 XTCE0 XTCE0A XTCEA XTCE XTCE095 XTCE07 XTCE0 XTCE05 Electrical Data AC- at 0 V (A) 0 0 0 0 95 7 5.5 Electrical Life 0,000,0,000,0,000,0,000,0,000,0,000,0,000 0,000,0,000 800,000 Maximum Operating Freq. 0 0 8 8 0 800 800 800 800 0 AC- (Ops./h) AC- at C (A) 00 857 490 6 90 98 45 Max. Nominal Power 4 V (hp) 0 0 0 0 General Mechanical Life 5,000,000 5,000,000 7,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000 Width (mm) 55 0 90 90 55 45 45 Height (mm) 6 64 70 70 5 85 68 Depth (mm) 6 6 08. 97 Weight (kg) 5 8 8 6.5 0.9 0. 0. Min. Ambient Temperature ( C) Max. Ambient Temperature ( C) Contacts Wire Range Solid or Stranded (AWG) Power Terminal Torque Lb/In (Nm) /0 0 kcmil /0 0 kcmil /0 0 kcmil /0 0 kcmil /0 0 kcmil 8 /0 8 /0 4 4 8 8 4 () () () () ().9 (4).9 (4). (.).6 ().6 (.) Control Circuit 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 Control Terminal Torque.6 (.).6 (.).6 (.).6 (.).6 (.).6 (.).6 (.).6 (.).6 (.).6 (.) Auxiliary Contacts Number of Auxiliary Contact 4 4 4 4 4 0 0 0 Modules in Basic Unit Number of Additional 4 4 4 4 4 8 8 6 4 4 Auxiliary Contact Modules Ie AC-5/ V (A) 6 6 6 6 6 6 6 6 4 4 Mounting Method Dimensions of Drilled Hole 4 65 0 70 70 45 Width A (mm]) Dimensions of Drilled Hole 0 5 80 80 56 56 5 Height B (mm) Mounting Screws 4xM6 4xM6 4xM6 4xM6 4xM6 4xM6 4xM6 xm4 xm4 xm4 4 CA08E

January 08 Sheet 045 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Thermal Overload Relays.- Thermal Overload Relays XTOB, XTOT Overload Relays Product Description The XT line of IEC motor thermal overload relays provides an efficient motor protection solution, available up to 6 A. XTOB units can be directly mounted to the contactor or mounted separately. Features and Benefits Direct connect up to 0 A Stand alone and CT type up to 6 A Large thermal overcurrent range Test button Manual/automatic selectable reset NO-NC auxiliary as standard Class A (to 0 A) Class (CT type) Standards and Certifications IEC EN 947 CE approved UL CSA ATEX RoHS Note: Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN000E for more information on overload relays for Frames B G. Trip Class: A Suitable for protection of EEx e-motors. EC prototype test certificate available upon request. See manuals MN000E and MN000E. Instructional Leaflets Pub5: XTOB, D Frame overload relays (inside of packaging) Pub5: XTOB, B C Frame overload relays (inside of packaging) Tripping Characteristics These tripping characteristics are the mean values of the spread at 0 C ambient temperature in a cold state. Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approximately % of the read off value. Specific characteristics for each individual setting range can be found in MN000E. Seconds Minutes h 0 6 4 0 6 4 0.6 -Phase XTOB...BC, XTOB...CC, XTOB...DC.5 4 6 8 5 0 x Setting Current -Phase Figure.-. XTOB...BC, XTOB...CC, XTOB...DC Seconds Minutes h XTOB...GC 0 6 4 -Phase 0 6 4 -Phase 0.6.5 4 6 8 5 0 x Setting Current Seconds Minutes h 0 6 4 0 6 4 0.6 -Phase XTOB...HC, XTOB...LC.5 4 6 8 5 0 x Setting Current -Phase Figure.-. XTOB...HC, XTOB...LC Figure.-. XTOB...GC 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Thermal Overload Relays January 08 Sheet 046 Technical Data Table.-48. Direct Mount to XT ContactorsFor Use with XT Contactor Frame Frame Overload Releases, Ir Contact Sequence Contact Configuration For Use with Contactor Ampere Range Fuse Type Coordination, gg/gl Type Coordination, gg/gl Maximum Circuit Breaker CEC/ NEC Fuse Catalog Number B 0. 0.6 0.6 0. 0. 0.4 0.4 0.6 0.6.6.6.4.4 4 4 6 6 9 6 97 95 4 6 98 96A4/ 7 5 A 7 5 A 7 5 A 7 5 A 7 5 A 7 5 A 7 5 A 7 5 A 7 5 A 7 5 A 9 5 A 5 A 0.5 4 4 6 6 0 6 6 5 0 45 45 XTOBP6BC XTOBPBC XTOBPBC XTOBPBC XTOB00BC XTOBP6BC XTOBP4BC XTOB004BC XTOB006BC XTOB0BC XTOB0BC XTOB06BC C 0. 0.6 0.6 0. 0. 0.4 0.4 0.6 0.6.6.6.4.4 4 4 6 6 6 6 97 95 4 6 98 964/ 8 A 8 A 8 A 8 A 8 A 8 A 8 A 8 A 8 A 8 A 8 A 8 A A 6 0.5 4 4 6 6 0 6 6 6 5 0 XTOBP6CC XTOBPCC XTOBPCC XTOBPCC XTOB00CC XTOBP6CC XTOBP4CC XTOB004CC XTOB006CC XTOB0CC XTOB06CC XTOB0CC XTOB0CC D 6 6 6 57 65 65 F G 70 70 95 0 45 97 95 4 6 98 96 97 95 4 6 98 96 7 A 7 A 7 A 7 A 7 A 65 7 A 7 A 80 70 A 80 70 A 80 70 A 80 70 A 80 70 A 80 70 A 70 A 6 6 0 5 5 5 5 6 80 0 0 0 0 0 0 0 0 XTOB0DC XTOB06DC XTOB0DC XTOB0DC XTOB057DC XTOB065DC XTOB0DC XTOB0GC XTOB0GC XTOB070GC XTOBGC XTOBGC XTOBGC XTOBGC 4 CA08E

January 08 Sheet 047 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Thermal Overload Relays.- Table.-49. Separate Mount to XT ContactorsFor Use with XT Contactor Frame Frame Overload Releases, Ir F G 70 70 95 0 45 Contact Sequence 97 95 4 6 98 96 Contact Configuration For Use with Contactor Ampere Range 80 70 A 80 70 A 80 70 A 80 70 A 80 70 A 80 70 A 70 A Fuse Type Coordination, gg/gl 0 5 5 5 5 Type Coordination, gg/gl 0 0 0 Maximum Circuit Breaker 0 0 0 0 CEC/ NEC Fuse 0 0 0 0 Catalog Number XTOB0GCS XTOB0GCS XTOB070GCS XTOBGCS XTOBGCS XTOBGCS XTOBGCS H 70 70 95 5 97 95 85 0 A 85 0 A 85 0 A 0 5 5 0 0 0 0 0 XTOB070HC XTOBHC XTOBHC 0 0 0 4 6 98 96 85 0 A 85 0 A 0 A 0 0 0 0 5 5 0 0 0 0 800 700 XTOBHC XTOB0HC XTOB0HC L 70 7 0 95 0 0 0 0 5 97 95 4 6 98 96 85 0 A 85 0 A 85 0 A 85 0 A 85 0 A 0 A 0 A 0 5 5 0 0 0 6 0 0 5 5 6 0 0 0 0 0 0 0 0 0 800 700 700 XTOB070LC XTOBLC XTOBLC XTOBLC XTOB0LC XTOB0LC XTOB0LC M N (CT Operated) 6 90 85 90 0 0 0 0 5 0 6 97 95 98 96 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 A 6 A 0 0 0 0 0 0 0 0 0 0 0 700 700 0 0 0 XTOT06CS XTOT090CS XTOTCS XTOTCS XTOTCS XTOT0CS XTOT0CS XTOT5CS XTOT6CS For separate mounting, short-circuit Type rating is 0 A and short-circuit Type rating is 0 A. The main current parameters are defined by the main current wiring that is used. Go datasheet.moeller.net for more information complete data sheet by Article number. 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Thermal Overload Relays January 08 Sheet 048 Dimensions Approximate Dimensions in Inches (mm) D.90 (99.0).5 (80.0).87 (7.0) H 0.0 (5.0) W.67 (.5) 0.65 (6.5) Figure.-4. Frames B C, XTOBXDINC DIN Rail or Panel Mount Adapter and Frame D, XTOBXDIND DIN Rail or Panel Mount Adapter D D.74 (95.0).94 (.0) 4.65 (8.0).9 (74.0) 5.4 (.0).48 (6.0) 5.08 (.0) 5. (.0) Figure.-5. Frames F G, XTOB GC Overload Relay H W D D D XTOB CC.46 (85.0).77 (45.0).56 (90.5). (58.) 0.5 (.8) XTOB DC. (86.0). (.0) 4. (.0).7 (80.5) 0.9 (4.7).94 (.0) 4.76 (.0).9 (74.0) 4.76 (.0) 4. (.0).78 (96.0).89 (48.0).74 (95.0).90 (99.0) 4.65 (8.0).48 (6.0) 5.08 (.0) 5. (.0) Figure.-6. Frames F G, XTOB GCS Overload Relay 5.67 (44.0) 4. (.0) ** * 0. (7.0) 5.67 (44.0).9 (74.0) 6.65 (69.0).70 (94.0) 4 0.0 * 0.98 (5.0) (.0) 0.65 ** (6.5) 5.04 (.0) Figure.-7. Frames L and H, XTOB LC, HC Overload Relay 0. (7.0) Dia. 0.4 (.0) Dia. * = OFF ** = RESET/ON CA08E

January 08 Sheet 049 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Thermal Overload Relays.- Dimensions Approximate Dimensions in Inches (mm) 0.80 (0.).0 (5.5).56 (.5).6 (.5).56 (65.0).77 (45.0). (8.0) Figure.-8. Frames B C, XTOB BC and XTOB CC Overload Relays. (.5).89 (48.0). (79.).76 (95.5). (.0) 4.0 (.0) Figure.-9. Frame D, XTOB DC Overload Relay 0. (8.0) 0.7 (4.) 0. (7.5) 0.06 (.5) 7. (85.0).80 (7.0).7 (44.0). (.0) 7.87 (.0).56 (65.0).06 (.0).56 (65.0) 7. (85.0).80 (7.0) 90 0.8 (.0).0 (.0).7 (55.0). (85.0) Figure.-0. XTOT CS Current Transformer Operated Overload Relay 6. (59.0) 6.77 9.84 (7.0 0.0) 90 90 *.7 (55.0) M4 *.7 (44.0).0 (.0) * = RESET/ON 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Combination Motor Controllers January 08 Sheet 0 4 Combination Motor Controllers Combination Motor Controllers General Description Eaton s XT IEC open non-reversing and reversing manual motor controllers combine a manual motor protector with an IEC contactor(s) to provide a complete motor protection solution by combining motor disconnect function, thermal overload protection, magnetic short-circuit protection and remote control operation in one compact, assembled unit. these assembled manual motor controllers cover motors with FLA ratings from 0. A to 65 A. The UL 8 Type F labeled combination motor controller (CMC) includes a line side adapter (LSA). These assembled combination motor controllers cover motors with FLA ratings from 0. A to 65 A. Application Description The XT IEC non-reversing and reversing manual and combination motor controllers can be used in the following applications: Group Motor Control Manual motor controllers (MMCs) are ideal for group motor applications where an upstream breaker or fuse provides protection for two or more motors. XT manual motor controllers (MMC) combine a manual motor protector, a wiring connector link and IEC contactor. Individual Branch Circuit for Motor Loads Combination motor controller (CMC), consisting of a line side adapter, manual motor protector, wiring connector link and IEC contactor, provide an efficient means to build an entire branch circuit. The XT CMC is UL 8 Type F approved, meaning it is self-protected and doesn t require the use of an additional fuse or breaker for short circuit protection. This approval means CMC s can be used in place of a traditional fuse-starter and breaker-starter motor circuit. Based around two key functional components (MMP and contactor), the CMC is a very cost effective means to build a branch circuit. Fuses and breakers must be oversized to prevent tripping during motor start up, and thus these oversized devices can no longer protect the motor. To compensate for this, a motor overload relay is necessary to protect the motor. The manual motor protector was invented in Germany by Moeller to correct this inefficiency. The MMP operates similarly to a circuit breaker, except the inrush (magnetic) protection is set to 4 times the running current, thus accounting for motor start-up current without the necessity to oversize. A overcurrent dial was added to the face of the MMP to serve as the motor overload protection. This motor protective circuit breaker, as it is referred to in Europe, now accomplishes all four key functions of a motor branch circuit: disconnect, short circuit, motor controller and motor overload protection. With the addition of a contactor, users have the ability to remotely control the starter device. Whether a single motor application or a multiple motor application, CMCs are an ideal solution for machinery OEMs and panel builders. Manual Motor Controller Use in group installation applications. Upstream SCPD is required and must be sized smaller than the maximum upstream SCPD rating on each MMC used. Tap rules should also be observed. Line Side Adapter (LSA) Not required Manual Motor Controller XTSC/XTSR Figure.-. MMC and CMC Applications Features ON/OFF rotary handle with lockout provision Visible trip indication Test trip function Motor applications from 0. A to 65 A Class overload protection Built-in heater and magnetic trip elements to protect the motor Phase loss sensitivity Type coordination Ambient compensated up to 55 C ( F) Control inputs located at front of starter for easy access and wiring Wide range of coils DIN rail mountxtsc BB_ Mounting platesxtsc BC_, XTSC D motor controllers Adjustment dial for setting motor FLA Short-circuit trip at 4 times the maximum setting of the FLA adjustment dial UL 8 Type F CMC high fault short-circuit ratings auxiliary contact as standard on manual motor controller and combination motor controller Standards and Certifications UL 8 Type F combination motor controller IEC Type Approved per IEC 947-4- UL Listed File No. E58 CE Mark XTIEC Manual and Combination Motor Controllers Note: Technical Paper AP000E. Line side adapters are not required for non-u.s. applications. Most countries outside of the U.S. classify the MMP as a motor-protective circuit breaker. SCPD = Short-circuit protective device (circuit breaker, fuses). MMC = Manual motor controller UL 8 Type F Combination Motor Controller Use for single motor branch circuits or use multiple CMC s for a multiple motor panel applications. No additional SCPD is required in the branch, as these devices are self-protected. Line Side Adapter (LSA) Requiredfactory assembled Combination Motor Controller XTFC/XTFR CA08E

January 08 Sheet 05 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Combination Motor Controllers.- Technical Data Table.-. Combination Motor Controller Ratings Frame MMP/ Frame Contactor Dimensions FLA Maximum Adjustment Short Circuit ReleaseIrm (Amperes) Manual Motor Controller/Starter Combinations B/B B/C D/C D/D 6 65 4 448 448 88 Combination Motor Controllers (CMC), UL 8 Type F B/B B/C D/C D/D 6 65 4 448 448 88 Approximate Dimensions in Inches (mm) Three-Phase Hp UL Three-Phase kw IEC Non- V V 480 V 0 V 0 V 0 5 V 0 V 6 690 V Reversing Catalog 7.5 7.5 5 7.5 7.5 5 5 5 5 0 0 0 7.5 7.5. (.5) to Terminals 4 7.5 7.5 8.5 4 7.5 7.5 8.5 7.0 (78.5) 7.5 5 5 7.5 5 5 9 7.5 9 7.5.5 55.5 55 XTSC XTSC XTSC XTSC XTFC XTFC XTFC XTFC Reversing Catalog XTSR XTSR XTSR XTSR XTFR XTFR XTFR XTFR.96 (49.7) to Terminals Figure.-. XTSC BB_.77 (95.7).77 (45.0) 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Combination Motor Controllers January 08 Sheet 05. (.5) to Terminals 7. (8.4) Figure.-. XTSR BB_. (95.).55 (90.).96 (49.7) to Terminals Mounting Holes for M4 Screws or #8 Screws (4 Places). (57.5) to Terminals 8. (.8) Mounting 9.0 (8.8) 9. (.7). (86.8) to Terminals 0. (9.0). (.0) 4.89 (.).78 (45.) Figure.-. XTSC BC_ 4 CA08E

January 08 Sheet 05 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical Combination Motor Controllers.- Mounting Holes for M5 Screws or # Screws (4 Places) 7.7 (96.0). (8.4) to Terminals.47 (6.0) Mounting.8 (4.0) 5.6 (.8) to Coil Terminals 0. (9.0).7 (4.4) Mounting 6. (58.5) 6.78 (7.) to Optional Aux. Contacts.7 (55.0) Figure.-. XTSC DD 4 CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical XT Electronic Manual Motor Protector January 08 Sheet 054 XT Electronic Manual Motor Protector Features and Benefits Advanced Trip Unit Standards and Certifications CE approved UL Listed File No. E UL 8 group motor and Type E IEC/EN 947 CSA File 0, Class -05 XT Electronic Manual Motor Protector General Description The XT Electronic Manual Motor Protector provides the same functionality as the XT thermal manual motor protector, but with an added level of flexibility and selectability. The XTPE incorporates electronic control technology to enable more options and larger dial setting ranges. The trip units are interchangeable, allowing users to exchange as needed using the same base. The reduced number of part numbers decreases bill of material complexity while reducing inventory demands. The XTPE electronic manual motor protector includes the following features: 4: maximum to minimum overcurrent dial setting range Selectable trip class (5,, 5, 0) Interchangeable trip units Three base units (, and 65 A) Common accessories with the XTPR In addition to the selectability, the XTPE is also available with an advanced trip unit that can communicate system data and protector data through SmartWire-DT. SmartWire-DT is an innovative cost-effective connection technology that enables quick installation of control wiring to the starter through a single green cable. When on SmartWire-DT, the XTPE can communicate the following: Current values Maximum phase current Overload warning Diagnostics data Overload fault Cause of trip (overcurrent or short circuit) Phase loss Trip via TEST Status messages Control unit type Overload setting Time-lag Switching status XTPE Electronic MMP The XTPE Electronic MMP provides the selectability, control, and insight options that give panel builders and OEMs the solutions necessary to enhance motor control designs while reducing total costs. 4 CA08E

January 08 Sheet 055 Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical XT Electronic Manual Motor Protector.- Catalog Number Selection Table.-5. XTManual Motor Protector Catalog Numbering System Designation XT = XT line of IEC control Type PE = Electronic MMP Table.-5. XTCombinations Catalog Numbering System XT PE 004 B CS Overload Release P = 0.. A 004 = 4 A 0 = A 0 = 8 A 065 = 6 65 A MMP Frame B = 45 mm D = 55 mm XT FCE 004 B C CS A Trip Type CS = Standard CA = Advanced (SmartWire-DT) Designation XT = XT line of IEC control Type FCE = Electronic combination motor controller Overload Release P = 0.. A 004 = 4 A 0 = A 0 =8 A Contactor Frame C = 45 mm MMP Frame B = 45 mm Coil Voltage A = V Hz, 0 V Hz B = 0 V Hz, V Hz F = V Hz T = V / Hz TD= Vdc Trip Type CS = Selectable class 5,, 5, 0 CA = Selectable, advanced Trip Characteristics Dimensions XTPE.77 (45.0) Approximate Dimensions in Inches (mm).98 (.0) Figure.-. XT Electronic MMPB Frame 4.65 (8.0).79 (96.) 4.7 (0.0). (.0).7 (55.0) 6. (.0) 0. (5.5) 5.00 (.0) 6.77 (7.0) 7. (87.0). (.5) 0.57 (4.5). (56.5) 4 Figure.-. XT Electronic Manual Motor Controllers Figure.-. XT Electronic MMPD Frame CA08E

.- Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical EMSElectronic Motor Starter January 08 Sheet 056 4 EMSElectronic Motor Starter EMSElectronic Motor Starter General Description The electronic motor starter (EMS) is the latest technology in safe and efficient motor starting from Eaton s Electrical Sector. The EMS is a full starter with built-in solid-state contacts and integral overload protection. Its compact size and high-electrical life make it an ideal replacement for the traditional contactor/overload relay starter configuration. Application Description A versatile solution, the EMS also supports the following installation applications: Logistics Conveyer control Production machines Tooling machines Packaging machines Small elevators Features and Benefits Multifunctional The EMS comes with an optional reversing start feature, eliminating the need for an additional contactor. The optional E-stop functionality eliminates the need for a separate E-stop contactor. Available with SmartWire-DT connection, reducing installation cost and providing communication means of critical data. Extended Life High-electrical life provides up to million operations. The EMS is ideal for customer applications requiring multiple motor start/stops per hour. Catalog Number Selection Easy Installation The EMS comes equipped with push-in terminals for quick and easy wiring of power and control circuits. Push-in terminals provide % time savings over screw-in terminals and better contact against vibrations. Standards and Certifications UL Safety Rated Functional safety is growing in importance for the machinery OEM. The EMS is rated at SIL per IEC 6 and PLe per ISO 49, meeting the most stringent of safety requirements. The EMS carries IEC and UL shortcircuit ratings, with kaic UL shortcircuit rating when mated with A Class J fuse. Table.-5. EMSElectronic Motor Starter Catalog Numbering System Device Type EMS = Electronic motor starter EMS ROS T.4 VDC Configuration/ Function DO = Non-reversing DOS = Non-reversing with E-stop RO = Reversing ROS = Reversing with E-stop Ampere Rating.4 =.4 A 9 =9 A Control Voltage VDC = Vdc CA08E

January 08 Sheet 057 Dimensions Motor Starters and ContactorsLow Voltage Motor StartersElectromechanical EMSElectronic Motor Starter.-.8 (.0) 6.8 (57.0) Figure.-. EMS without SmartWire-DT.8 (.0) 6.8 (57.0) Figure.-. EMS with SmartWire-DT 4.86 (.5) 4.88 (.0) [s] 0 0 0 0 0 6 4 0.6 0. 0.4 0. 0 4 5 6 7 8 9 I / I n EMS- -,4- EMS- -9- (Ir 4A) [s] 0 0 0 0 0 6 4 A 0.6 0. 0.4 0. 0 4 5 6 7 8 9 I / I n EMS- -9- (Ir > 4A) Figure.-. Trip Type EMS Table.-54. Rated Operational Current EMS- -SWD Temperature (ºC) 45 55 EMS- -,4 - SWD Stand-alone device.4.4.4.4.4 Connected in series, with a distance.4.4.4.4.4 equal to one housing width Connected in series, without.4.4.4.4 any distance EMS- - 9 - SWD Stand-alone device 9 9 9 9 7.6 Connected in series, with a distance 9 9 7.6 7.6 5. equal to one housing width Connected in series, without any distance 7.6 6.8 5..4 4 CA08E

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January 08 Sheet 059 Motor Starters & ContactorsLow Voltage Reduced VoltageElectromechanical General Description.4- Low Voltage Reduced Voltage Starter Selection Guide In general, the application will determine the type of starter required. In cases where more than one type starter will meet the application requirements, reference to the table below will show which starter is best suited for the application. Table.4-. Reduced Voltage Starting Characteristics and Index Starter Type Autotransformer Class ECA 80% Tap 65% Tap % Tap Part winding Class ECA45 Wye-delta Class ECA48 Class ECA5 Solid-state S80/8 S6 DS6/DS7 Starting Characteristics Expressed in % of Rated Starting Values (Approximate) Motor Voltage 80 65 Motor Current 80 65 Line Current 67 45 Includes autotransformer magnetizing current. Torque 64 Remarks The adjustable voltage taps permit wide adjustment of characteristics in the field. 65 65 Requires part winding motor. A nine-lead /4 V dual voltage motor may be used in V applications. Closed transition. Requires delta wound motor with wye connections. Ideal for long accelerations. Closed transition is available. Ramps 0 % Adjustable 0 9% Adjustable 0 9% Adjustable 0 85% Compatible with NEMA Design A, B or C motors. Adjustable ramp up and ramp down. Page.4-.4-.4-4.5- thru.5-49 General Application The following factors should be considered when applying reducedvoltage starters to a squirrel cage motor-driven load.. The motor characteristics that will satisfy the starting requirements of the load.. The source of power and the effect the motor starting current will have on the line voltage.. The load characteristics and the effect the motor starting torque will have on the driven parts during acceleration. The starter protection required to protect the load, motor, starter, cables and power source during overload, undervoltage and fault conditions. A typical NEMA B motor started with full voltage will develop as much as % full-load torque when started with a starting current of around 0% fullload current. These values may exceed Starting Characteristics the mechanical limitations of the load or electrical limitations of the source, or both. A reduced-voltage or reduced-inrush starter will reduce both starting current and starting torque. Care must be taken when meeting power company limitations that the motor will produce sufficient torque to accelerate the load to near rated speed. Part-winding starters are suited to low starting torque loads such as fans, blowers and m-g sets. Autotransformer starters should be used with hard to start loads such as reciprocating compressors, grinding mills, and pumps. Wye-delta starters are applicable to high inertia loads with long acceleration times which as centrifugal compressors and centrifuges. All starters, in addition to overload protection, will provide either low voltage release or low voltage protection depending upon the pilot device used with the starter. Low voltage release, where power is applied to the motor after a power failure, can be obtained by using a two-wire pilot device (temperature, switch and so on). Low voltage protection, where power is not applied to the motor after a power failure until restarted by an operator, can be obtained by using three-wire control such as START STOP pushbuttons. Closed transition wye-delta types require adequate ventilation to remove resistor heat. Eaton also offers a line of solid-state reduced-voltage starters known as Easy-start. Solid-state starters are ideally suited for many loads including conveyor applications since they provide controlled acceleration from zero to full load. UL listingcombination E765, Non-Combination E94. Line Current, % of Full Load 700 Full Voltage Starting 0 0 0 0 Autotransformer Starting on 65% Tap Full Load Current 0 Motor Speed Full Load Speed Line Current, % of Full Load 700 Full Voltage Starting 0 0 Part Winding Starting 0 Wye-Delta Starting 0 (Closed Transition) Full Load Current 0 Motor Speed Full Load Speed Line Current, % of Full Load 700 0 0 0 KVA 0 Torque 0 0 Motor Speed 80 Full Load Speed 4 Figure.4-. Autotransformer Starting Figure.4-. Wye-Delta or Part Winding Starting Figure.4-. Solid-State Starter CA08E

.4- Motor Starters & ContactorsLow Voltage Reduced VoltageElectromechanical Autotransformer Type January 08 Sheet 0 4 General Description Autotransformer type starters are the most widely used reduced-voltage starter because of their efficiency and flexibility. All power taken from the line, except transformer losses, is transmitted to the motor to accelerate the load. Taps on the transformer allow adjustment of the starting torque and inrush to meet the requirements of most applications. The following characteristics are produced by the three voltage taps: Table.4-. Starting Characteristics Tap % 65% 80% Starting Torque % Locked Torque % % 64% Not included hp and below. Includes transformer magnetizing current. Closed transition is standard on all sizes ensuring a smooth transition from reduced to full voltage. Since the motor is never disconnected from the line there is no interruption of line current which can cause a second inrush during transition. Duty cycle of these starters is as follows: up to hp, 5 seconds on each 4 minutes for hour, repeated after hours. Over hp, three periods of seconds ON, seconds OFF repeated after hour. Design Features Line Inrush % Locked Ampere % 45% 67% Contactors(S) (S) (Run) A three-pole (S) and a three-pole contactor (S) connect the motor to the auto-transformer for reduced-voltage starting (see Table.4- for size). A three-pole contactor (Run) bypasses the autotransformer and connects the motor for full-voltage across-the-line running (see Table.4- for size). Table.4-. NEMA Contactor Size Guidelines within Autotransformer Starters Maximum NEMA Size hp Starter Contactor Run Starting (S) (-Pole) V, Hz 5 4 4 4 5 5 5 6 6 6 0 7 7 6 4 8 8 7 4 5 V, Hz 0 0 900 4 5 6 7 8 4 5 6 7 8 4 5 6 6 7 S is two-pole on sizes 7 and 8. (S) (-Pole) Operation (Refer to Schematic Diagram) Closing the START button or other pilot device energizes the start contactor TB TB Auto Hand L L L TB Off PS RVNR AUTOXFMR (-coil) L L L Figure.4-4. Typical Schematic Diagram Table.4-4. Type, R, 4/4X, Freedom Reduced Voltage Enclosures TB CKT BKR or SW & FU Stop Start TB Class : AutotransformerNon-combination Class 4: Autotransformerwith Disconnect Class 44: Autotransformerwith HMCP 4 E (56) E 49 (68) 5 FE 885 () FE (459) 6 4 FE (554) FE 5 (6) 6 FE (6) FE 5 (69) 7 FE 5 FE 5 8 FE 5 FE 5 9 5 5 5 5 4 Non-combination and breaker. 5 Consult factory. TB # # # S 4 5 6 6 7 4 5 6 6 7 S R 7 8 9 Size Type Type R, 4X, Box No. Shipping Weight Lb (kg) Box No. TB Shipping Weight Lb (kg) 8 TR 5 5 T.O. S S 8 TR 6 54 T.C. (S). The interlock (S) closes, energizing the timing relay (TR) and contactor (S) which seal in through the interlock (S). With the (S) and (S) contactors closed, the motor is connected through the autotransformer for reduced-voltage start. After a preset time interval, the (TR TO ) contacts time open, de-energizing contactor (S) and connecting the autotransformer as a reactor in series with the motor. Interlock (S) immediately energizes the run contactor (R) which seals in through its interlock (R). The run contacts are now closed, and the motor is running at full voltage. Start contactor (S) and relay (TR) are de-energized when interlock (R) opens. An overload, opening the STOP pushbutton or other pilot device de-energizes the (R) contactor removing the motor from the line. Other Types Autotransformer starters are also available in combination and reversing types. R S R 5C S 5E R S 5D S R 5 Stopped Run R G On-Delay.5 5 Sec. TR 7 E S 5 A A 55 C % 80% 65% % 0% E % 80% 65% % 0% D % 80% 65% % 0% S A A A C E D R A S S S OL T T T Motor OL TB4 OTT "C" OTT "E" OTT "D" 95 96 B C D Auto-Transformer Overtemp SWa T.O. = Timed Opening T.C. = Timed Closing For enclosure box dimensions, refer to Page.6-. TBX CA08E

January 08 Sheet 06 Motor Starters & ContactorsLow Voltage Reduced VoltageElectromechanical Part-Winding Type.4- General Description Part-winding starting provides convenient, economical one-step acceleration at reduced current where the power company specifies a maximum or limits the increments of current drawn from the line. These starters can be used with nine-lead dual-voltage motors on the lower voltage and with special part-winding motors designed for any voltage. When used with dualvoltage motors, it should be established that the torque produced by the first half-winding will accelerate the load sufficiently so as not to produce a second undesirable inrush when the second half-winding is connected to the line. Most motors will produce a starting torque equal to between / to / of NEMA standard values with half of the winding energized and draw about / of normal line current inrush. Design Features Contactors(M) (M) A three-pole contactor (M) connects only the first half-winding of the motor for reduced inrush current on starting (see table below for size). A three-pole contactor (M) connects the second half-winding of the motor for running (see table below for size). Table.4-5. NEMA Contactor Size Guidelines within Part Winding Starters Maximum NEMA Size hp Starter Contactor (M) (M) V, Hz 5 0 4 5 V, Hz 5 0 0 PW PW PW 4 PW 5 PW 6 PW PW PW PW 4 PW 5 PW 6 PW 4 5 6 4 5 6 4 5 6 4 5 6 Overload Relay(OL) Two three-pole Type B overload relays provide starting and running overcurrent protection. Timing Relay(TR) An electrically operated pneumatic relay provides accurate, adjustable start-to-run transfer timing. Other Types Part-winding Type ECN45 starters are also available in combination (Type 46 and 47), reversing and three-point (primary resistor) types. Operation (Refer to Schematic Diagram) Closing the START button or other pilot device energizes the start contactor TB TB Auto Hand L L L TB Off PS Part Winding L L Figure.4-5. Typical Schematic Diagram Table.4-7. Type, R, 4/4X, Freedom Reduced Voltage Enclosures L CKT BKR or SW & FU # # # 7 M 8 Class 45: Part WindingNon-combination PW () 7 () PW 9 47 () 9 95 (4) 4PW 5PW E (47) E 80 (8) 6PW FE 780 (4) FE 880 (0) 7PW FE FE 8PW FE FE Class 46: Part Windingwith Disconnect Class 47: Part Windingwith Thermal-Magnetic Trip Circuit Breaker PW C 68 () C 88 () PW D 6 (74) D 90 (86) 4PW E (4) E 0 () 5PW FE 4 () FE 5 () 6PW FE 4 () FE () 6PW FE 55 (4) FE 7PW FE FE 8PW FE FE Consult factory. Non-combination and breaker. Fusible. TB TB Stop TB Size Type Type R, 4X, Box No. Shipping Weight Lb (kg) Box No. Start M T.C. = Timed Closing Shipping Weight Lb (kg) M M (M) which seals in through its interlock (M) and energizes the timer (TR). The (M) contacts connect the first half-winding of the motor across the line. After a preset time interval, the timer (TR TC ) contact closes energizing contactor (M). The (M) contact connects the second half-winding of the motor across-the-line. Opening the STOP button or other pilot device de-energizes contactors (M), (M) and timer (TR), removing the motor from the line. Table.4-6. Contactor Sequence TB Contactor Start Run M M OL OL T T Motor T T7 T8 T9 Stopped Run M A A On-Delay.5 5 Sec. TR 7 E M 8 TR 6 5 A A T.C. G R Select Overload Heater Packs for % of Rated Full Load Motor Current (M) (M) TB4 OL A OL 95 96 95 96 For enclosure box dimensions, refer to Page.6-. TBX 4 CA08E

.4-4 Motor Starters & ContactorsLow Voltage Reduced VoltageElectromechanical Wye-Delta Type January 08 Sheet 06 4 General Description Wye-delta type starters are applied extensively to industrial air conditioning installations because they are particularly suited for starting motors driving high inertia loads with resulting long acceleration times. They are not, however, limited to this application. When six- or -lead delta-connected motors are started wye-connected, approximately 58% of line voltage is applied to each winding and the motor develops % of full-voltage starting torque and draws % of normal locked-rotor current from the line. When the motor is accelerated, it is reconnected for normal data operation. Design Features Contactors(S) (M) (S) (M) A three-pole contactor (S) shorts the motor leads T4-T5-T6 during starting to connect motor in wye (see Table.4-8 for size). A three-pole contactor (M) energizes motor leads T-T-T for both wye and delta connections (see Table.4-8 for size). A three-pole contactor (S) connects resistors in series with the motor windings during the start-to-run transition period (see Table.4-8 for size). A three-pole contactor (M) energizes the motor leads T4-T5-T6 during running to connect the motor in delta (see Table.4-8 for size). Table.4-8. NEMA Contactor Size Guidelines Max. NEMA Size hp Starter Contactor (M) (M) (S) (S) V, Hz 0 0 800 YD YD YD 4 YD 5 YD 6 YD 7 YD 8 YD 4 5 V, Hz 5 0 700 0 0 YD YD YD 4 YD 5 YD 6 YD 7 YD 8 YD 4 5 6 7 8 4 5 6 7 8 4 5 6 7 8 4 5 6 7 8 S is two-pole on sizes 7 and 8. 4 4 5 6 7 4 4 5 6 7 4 5 6 4 5 6 Operation (Refer to Schematic Diagram) Closing the START button or other pilot device energizes contactor (S) whose contacts connect the motor in a wye connection. Interlock (S) closes, energizing contactor (M) and timer (TR). The (M) contacts energize the motor windings in a wye. After a preset time interval, timer (TR TC ) contact closes energizing contactor (S). Interlock (S) opens, dropping out contactor (S). The motor is now energized in series with the resistors. Interlock (S) closes, energizing contactor (M), bypassing the resistors and energizing the delta connected motor at full voltage. TB TB TB TB Shop Note: Refer to Figure. Connect Green Ground Wire to Panel Using Hole Located Adjacent to Transformer s Mounting Foot. Wye-Delta Open Transition L L Circuit Breaker L L or Switch L L and Fuse 5 6 S Stop PS Auto OFF Hand 7 8 Start S M Figure.4-6. Wye-DeltaOpen Transition TB TB L L L TB Wye-Delta Closed Transition L L L CKT BKR or SW & FU # # # Figure.4-7. Wye-DeltaClosed Transition TB TB M Elementary Diagram M M Interlock opens, de-energizes the timer (TR) opening timer (TR TC ) thus energizing contactor (S). An overload, opening the STOP button or other pilot device de-energizes contactors (M) and (M), removing the motor from the line. (TRP) de-energizes and locks out the control circuit if the duty cycle of the transition resistors is exceeded. Wye-delta Class ECN5 closed transition starters are also available in combination types and Class ECN48 open transition non-combination and combination starters. OL ON-Delay.5-5 Seconds TR 7 E 8 TR 5 5 M 5 A S A T.O. S 5 A M A M 8 TR 6 54 55 A M A T.C. S TB S M 5 5 7 8 Auto Hand TB Off Stop PS TB Start S M TB TB M 5 S M 8 TR 6 55 T.C. M M TR T.C. S S TB TB TB Resistor Resistor Resistor TA TA 5 54 56 S S S Select Overload Heater Coils for 58% of Rated Full Load Motor Current Stopped TBX G R Run TA Stopped Run TB4 On-Delay.5 5 Sec. TR 7 E S S 5 A A G R TRP 7 E A S A M A A M A A OL 95 96 T T T T6 T4 T5 Motor T.O. = Timed Opening T.C. = Timed Closing TB4 S OL S Select Overload Heater Coils for 58% of Rated Full Load Motor Current TRP 4 T.O. S T T T 95 96 T.O. = Timed Opening T.C. = Timed Closing T6 T4 T5 TBX Motor CA08E

January 08 Sheet 06 Motor Starters & ContactorsLow Voltage Reduced VoltageElectromechanical Wye-Delta Type.4-5 Table.4-9. Type, R, 4/4X, Freedom Reduced Voltage Enclosures Size Type Type R, 4X, Box No. Shipping Weight Box No. Shipping Weight Lb (kg) Lb (kg) Classes 48 & 5: Wye-DeltaNon-combination Classes 49 & 5: Wye-Deltawith Disconnect Classes & 5: Wye-Deltawith Thermal Magnetic Trip Circuit Breaker YD 4YD E 85 (84) E () 5YD FE 5 (5) FE 705 (0) 6YD FE 6 (8) FE 7 (4) 6YD FE 75 () FE 8 (7) 7YD FE FE 8YD FE FE Non-combination and breaker. Fusible. Consult factory. 4 For enclosure box dimensions, refer to Page.6-. CA08E

.4-6 Motor Starters & ContactorsLow Voltage January 08 Sheet 064 4 This page intentionally left blank. CA08E

January 08 Sheet 065 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State General DescriptionSolid-State Reduced Voltage.5- Solid-State Reduced Voltage Starters General Description Eaton offers a complete line of solidstate reduced voltage devices ranging from fractional horsepower applications to 0 A devices. The line comes in voltages from to 0 Vac and operates on or Hz applications. Units can be ordered as open components or mounted in enclosures (NEMA, R, 4X and ). Motor control center (MCC) mounting is also possible with units through 700 hp fitting inside of a standard MCC. These soft starters provide reduced voltage starting of AC induction motors. Motor voltage is controlled by means of back-to-back SCRs (silicon controlled rectifiers) providing a smooth, stepless start (and stop) of the motor driven load. For more information, please visit the Eaton Web site at www.eaton.com/electrical. Designed to control acceleration and deceleration of three-phase motors, products are available from 0. to A and are suitable for mounting in a variety of enclosures including Type,, R, 4, 4X and 7/9. Reduced Voltage Starters Application Description Eaton s soft starters can be applied in a wide array of customer applications. Typical benefits of soft starters include: Reduced starting torque stress on mechanical equipment, allowing longer life of belts, gears, pulleys and motor shafts commonly weakened during across-the-line starting Reduction of voltage drop during starting on weak utility systems where the performance of nearby equipment would be negatively affected Reduced inrush current during starting which can result in lower utility bills due to the reduction in peak current demand charges Smooth, stepless starting of a motor, allowing superior flexibility over typical electromechanical starting methods Ability to start large loads on backup generators during power outages Elimination of the water-hammer effect in hydraulic systems, which can help to eliminate additional pipe hangers and extend the life of the system, pumps, valves and gaskets Typical Applications Centrifugal and screw compressors Material handling equipment Fans and blowers Pumps Cranes and hoists Food processing Machinery Rock crushers HVAC industry Enclosure Types Airborne particulate may be detrimental to starter performance and reliability, so caution must be exercised in choosing the enclosure best suited to the environment. The NEMA rating of the enclosure defines its ability to withstand the ingress of foreign particulate as described below: NEMA A general purpose, indoor-type enclosure. NEMA A dust-tight and drip-tight enclosure for indoor industrial applications. NEMA R Enclosures are intended for outdoor use, primarily to provide a degree of protection against falling rain, sleet and external ice formation. NEMA 4 A watertight and dust-tight enclosure for either indoor or outdoor use. NEMA 4X Identical to NEMA 4, with the additional requirement that the enclosure be corrosion-proof as well. NEMA 7/9 Enclosures capable of preventing the entrance of dust and withstanding pressure resulting from an internal explosion of specified gas. 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State General Description January 08 Sheet 066 Catalog Number Selection Table.5-. Solid-State Enclosed Control Catalog Numbering System EC S 90 S C A A 4 Type S = Solid-state Class 90 = Non-combination reduced voltage soft starters80 9 = Combination reduced voltage soft starterfusible disconnects80 9 = Combination reduced voltage soft startercircuit breakers80 9 = Non-combination reduced voltage soft starters8 94 = Combination reduced voltage soft starterfusible disconnects8 95 = Combination reduced voltage soft startercircuit breakers8 Q = S = 66 V = 5 W = Y = 80 Amperes S80/S8 Z = = 4 = 0 = 0 4 = 0 5 = 6 6 = 70 7 = 8 8 = 0 B = V C = 4 V D = 5 V A = None B = A/0 V R C = A/0 V R D = A/0 V R E = A/0 V R F = A/0 V R A = None B = A C = 7 A D = 5 A E = A Cover Control See Table.6- for options Voltage E = V Q = Vdc Enclosure Type = Type = Type R = Type 4 4 = Type 4X (4-Grade SS) 6 = Type 7/9 8 = Type 9 = Type 4X (6-Grade SS) Disconnect Fuse Clip Ratings G = A/0 V R H = A/0 V R J = A/0 V R K = 0 A/0 V R L = 0 A/0 V R M = 0 A/0 V R Breaker F = A W = 70 A G = A H = A J = 0 A N = 0 A/0 V R P = 800 A/0 V L Q = A/0 V L R = 0 A/0 V L S = 0 A/0 V L T = By description K = 0 A L = 0 A P = A Q = 0 A CA08E

January 08 Sheet 067 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State General Description.5- Table.5-. Solid-State Product Comparison Description Maximum current range Start type Operating voltage Operating frequency Control voltage Kick start Ramp time range Initial torque setting Current limit setting Soft stop Pump control option Overtemperature protection Overload Overload setting Trip class setting Phase loss/unbalance Jam Stall Phase reversal Jog Extended start LED status indication LED fault indication S80 Soft Starter 0 A Ramp or current limit 0 Vac 47 6 Hz Vdc 0 seconds adjustable 0.5 80 seconds 0% 85% 0% 5% S8 Communicating Soft Starter 0 A Ramp or current limit 0 Vac 47 6 Hz Vdc 0 seconds adjustable 0.5 80 seconds 0% 85% 0% 5% Table.5-. Application and Environmental Considerations The installation environment for a solid-state reduced voltage starter is of a prime concern. Conditions such as ambient temperature, altitude and the presence of corrosives or moisture must all be considered when choosing the appropriate starter size and enclosure type. Description Temperatureoperating (No derating) Current rating ( ºC) Limited duty cycle ( ºC) Current rating ( ºC) Limited duty cycle ( ºC) Temperaturestorage Altitude (meters) 0 seconds Yes Yes Yes % % 5,, 0 and Yes Yes Yes Yes Yes Yes Yes Yes S80 Soft Starter º C to + ºC % Fully rated % reduction Continuous duty cycle at 90% ºC to +70 ºC 0 0 seconds Yes Yes Yes % % 5,, 0 and Yes Yes Yes Yes Yes Yes LCDYes LCDYes S8 Communicating Soft Starter ºC to + ºC % Fully rated Consult factory Consult factory ºC to +70 ºC 0 Note: Consult factory for applications outside of these parameters for additional information and sizing requirements. 4 CA08E

.5-4 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State General Description January 08 Sheet 068 Multi-Motor Operation The S80/S8 line can be used to control multiple motors if the following conditions are met: The current rating of the S80/S8 should be equal to or greater than the total of the individual motor full load amperes and the S80/S8 overload must be set for the cumulative full load amperes of the motors Individual motor overcurrent protection is provided by other devices The motors should not be mechanically coupled together, i.e., two motors on same shaft NEC and local code requirements for individual motor protection and branch short circuit protection are met Motors are closely matched in total load and size Frequent Starting/Stopping The number of starts and stops allowable depends upon many factors. The most important ones are:. Set level of the starting current limit. Start time. Run time 4. Off time before next start The number of starts per hour is based on the current carrying capacity of the SCRs. A high start/stop duty may require the oversizing of a soft starter. If a high number of multiple starts occur, the starter may trip due to the overload protection for the motor or it may trip on overtemperature of the soft starter. In this situation, it is advisable to wait a period of minutes before restarting to avoid damage to the soft starter and motor and allow the units to cool down. The motor manufacturer should be consulted about the effect of a high number of multiple starts on motor life. Starting Torque The reduced voltage applied to the motor results in reduced inrush current and a soft start. However, it reduces the starting torque of the motor. The relationship is as follows: Torque at reduced current --------------------------------------------------------------------- = Torque at full current Current at reduced voltage ------------------------------------------------------------------------- Current at full voltage EXAMPLE: A hp, 800 RPM, 4 V NEMA B motor draws six times full load amperes for starting, and starting torque is % of full load torque. If the same motor were started with the S80 at 0% current limit, then the available torque would be: 0 ----------- 0 90,000 = -------------------- = 0,000 /4 x % full load torque =.5% full load torque available Heat Generation Due to the voltage drop that occurs across a SCR, there is heat generated in the unit. For sizing an enclosure or box size for the soft starters, it is important to account for this heat generation. The S80/S8 lines use a bypass contactor, so heat generation is minimized. During steady-state conditions, it generates about the same amount of heat as an across-the-line starter of the same size. During start and stopping ramps it will generate three watts of heat per ampere. EXAMPLE: A hp, 480 V NEMA B motor has a full load current of amperes. A typical soft start on this motor is 0% current limit for seconds. The heat generation during this time period is: amperes x 0% = 5 watts for seconds At the end of the ramp, the bypass contactor closes and total heat generation is reduced to much lower levels. NEMA Design C and D Motors, Wound Rotor Motors These motors are used due to their high starting torque characteristics. When high starting currents and high starting torques are required, it may be necessary to order the extended ramp option and oversize the soft starter to match the application requirements. Consult the factory for application considerations. 4 CA08E

January 08 Sheet 069 Solid-State Reduced Voltage Starters Enclosed Box Selection Table.5-4. Non-combination Solid-State Reduced Voltage Rating SSRV Non-combination Box No. A 66 A 5 A A 80 A A 4 A 0 A 0 A 0 A 6 A 70 A 8 A S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 7A 7A 7A B C 0 A S80/S8 Enclosure space will also accommodate for an DC Power Supply, two four-pole relays, CPT, and terminal blocks. Also includes space for a DNA module or MOV. Contact Eaton for Box Dimensions not shown in PG0000E. Note: All Type 7 and 9, see PG0000E. Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State General Description Table.5-5. Combination Solid-State Reduced Voltage Rating SSRV Comb. with Fuses A 66 A 5 A A 80 A A 4 A 0 A 0 A 0 A 6 A 70 A 8 A S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 Comb. with HMCP Box No. Box No. B C D D E FE FE FE FE FE FE FE FE A 4 A B C E E E E E E FE FE FE 0 A S80/S8 FE FE Enclosure space will also accommodate for an DC Power Supply, two four-pole relays, CPT, and terminal blocks. Also includes space for a DNA module or MOV. 4 Same as footnote, but CPT is not included. Upsize to B enclosure to include space for a CPT and a full voltage bypass contactor. For enclosure box dimensions, refer to Page.6-..5-5 4 CA08E

.5-6 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State S80 Solid-State Reduced Voltage Starter January 08 Sheet 070 4 S80 Solid-State Reduced Voltage Soft Starter S80 Reduced Voltage Soft Starters General Description Eaton s S80 line of reduced voltage soft starters is very compact, multifunctional, easy-to-install and easy-to-program. Designed to control acceleration and deceleration of threephase motors, the line is available in current ranges from to 0 A and is suitable for mounting in motor control centers or in enclosed control (NEMA, 4, 4X and ) applications. This product line is designed to compete head-to-head with the high-end soft starter market, offering improved performance and dramatically smaller size versus the competition. By having the over-load functionality and bypass contactors built into the unit, it reduces the amount of wiring required during installation and offers huge space savings in the panel or enclosure. The product is also designed to be small enough to replace an existing across-the-line starter (NEMA or IEC) in the existing enclosure. This allows customers to upgrade their existing motor control centers and enclosed control by replacing the starter they have today with a soft starter, gaining the benefits of lower utility charges, longer component life and less stress on products and material systems. This size benefit allows users to save the expense of replacing the existing structure or adding a new one to house a much larger soft starter. Application Description The S80 line uses a total of six SCRs to control the motor (three matched pairs). The unit has a built-in overload Catalog Number Selection Table.5-6. S80 Open Soft Starters Catalog Numbering System Not available on U-Frame. U-Frame 0 A unit does not have IEC Certification. that is adjustable from % to % of rating and can be set for Trip Class 5,, 0 or. It also provides additional protection for jam, stall, phase reversal, phase loss, overtemperature, undervoltage and so on. Along with the overload, the unit has a built-in run bypass contactor. This device is closed when the soft starter is up to speed providing a low impedance bypass for the SCRs and significantly reducing the amount of heat that is generated in the soft starter. The S80 is designed to work with three-phase motors in a delta (threelead) configuration. The S80 works with all motors from fractional horsepower up to motors requiring 0 A of steady-state current. The built-in overload (in ranges from to 0 A) and run bypass contactor makes installation and setup quick and easy. The overload also offers some advanced protective functions to give additional motor protection. With the pump control option, it is the number one soft starter available for pumping applications. The unique soft stopping control provides a smooth transition for stopping a motor and eliminating the water-hammer effect that can damage pipes, valves and pumps. Features S = Soft Starter 80 = Non-combination Soft Starter N = A N66 = 66 A R = 5 A R = A T8 = 80 A T = A T = 4 A U = 0 A U = 0 A Ampacity Rating U = 0 A V = 0 A V = 0 A V = 0 A V65 = 6 A V7 = 70 A V85 = 8 A V = 0 A Built-in overload protection: % % adjustment range Trip Class 5,, 0 and Jam S 80 N66 N S Stall Phase reversal Phase loss/unbalance Shorted SCR detection Overtemperature Selectable ramp or current limit start. Kick Start: Adjustable from 0% 85% initial torque 0.0 seconds adjustment time Ramp Start: Adjustable from 0% 85% initial torque 0.5 80 seconds adjustment time Current Limit Start: Adjustable from 0% 5% FLA 0.5 80 seconds adjustment time Soft Stop: B = Level sensing D = Inside the delta L = Extended ramp start S = Standard soft starter overload W = Without CIM (control interface module) = Three-pole device N = No options P = Pump control V = 690 V option Adjustable from 0% seconds Built-in run bypass contact Vdc control IP0 finger protection Optional pump control Standards and Certifications IEC 947 compliant EN 947-4- CE marked CSA certified UL listed CA08E

January 08 Sheet 07 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State S80 Solid-State Reduced Voltage Starter.5-7 S80 Enclosed Soft Starter Enclosed S80 Soft Starter General Description Vdc ControlS80 soft starters superiority begins with the control package that features Vdc control running a digital signal processor, or DSP, and using a low impedance run circuit, all of which contribute to the S80 soft starter s safety, advanced functionality and compact size. Built-in Overload ProtectionWith most wye-delta starters, many of the advanced features of the S80 are functions that must be added at the expense of cost and space. The S80 soft starter, for example, has built-in overload protection (overloads must be added to wye-delta starters). So, S80 soft starters are more compact, easier to wire and less costly than their wye-delta counterparts. Reduced Power ConsumptionThe S80 soft starter costs less in terms of power consumption. An S80 soft starter also reduces line brown-outs and decreases overall energy usage. For example, an S80 soft starter controls peak power demand while a full-voltage starter can apply 0 800% FLA on startup. Lower Starting TorqueSystem cost savings are significant with an S80 soft starter versus a full voltage starter. With an S80 soft starter, mechanical components can have longer life or be reduced in size because of lower starting torque values (0 0% FLA current with SSRV). Fewer Mechanical ProblemsBecause an S80 soft starter reduces stress on a system by eliminating the jolts and violent speed variations that full-voltage starters introduce to a process, fewer mechanical breakdowns occur, improving the quality of the product and process. Features and Benefits Longer Life of System Equipment With the impressive list of control and protective functions, this new line of products is designed to significantly increase the protection it offers to system equipment (e.g., motors, belts, pumps and so on). The benefit of increased system equipment protection is longer life and longer system equipment uptime Reduced Power DrawPower control features like Ramp Start, Current Limit Start and Jog Forward provide maximum flexibility in selecting start profiles, minimizing both mechanical and electrical stress while maximizing motor performance Improved SafetyS80 soft starters offer fingerproof deadfront construction, reducing the chance of electrical shock. With the use of Vdc control power, pilot devices and relays can be operated more safely Schematic Diagram (+) 0 0 0 L L L (+) Customer Control Device L L L Power Supply 480 Vac Vdc + + MX Reset MX + (Diode) ( ) 4 96 System Cost SavingsWith improved reliability, longer life of system equipment, reduced power draw, space savings and improved safety, you enjoy the benefit of a significant improvement in system uptime and a reduction in system downtime resulting in overall system cost saving Time SavingsTime savings in using S80 soft starters are achieved through a quick and easy setup procedure, user-friendly operational design, the longer life of system equipment and improved safety ProductivityOverall, S80 soft starters significantly improve your productivity by saving you time and money. This is demonstrated by longer product life, longer runs between breakdowns and the ease of installation and operation Standards and Certifications Enclosed Control UL 8 IEC 947-4- EN 947. CE marked EMC/LV directives CSA. L L L T T T IT Soft Start + P 4 4 95 96 98 V Inputs DC Only T T T Terminal Board Motor Applying Voltages Other Than Vdc to Terminals P Thru 4 May Cause Serious Damage to Soft-Start Control Board Fault Run Internal Auxiliary Contacts Vdc or 0 Vac 4 Figure.5-. Wiring Diagram CA08E

.5-8 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State S80 Solid-State Reduced Voltage Starter January 08 Sheet 07 4 Technical Data and Specifications Base Ratings Table.5-8 below is the base ratings for the S80 soft starter. The tables included in this catalog are meant to be a selection table for different applications, but to match a unit to your exact application, consult with your local Eaton representative or visit our Web site at www.eaton.com/electrical. Table.5-8. Standard-Duty Rating Open Soft Starters Frame Size Maximum Current N 66 R 5 T 80 4 U 0 0 0 V 0 0 0 6 70 8 0 Three-Phase Motor Table.5-7. Standard-Duty Ratings 5 sec. start, 0% inrush, C, start every 5 minutes. If these start parameters are exceeded, please refer to 0 mm V-Frame, 0 A starter. U-Frame 0 A does not have IEC Certification. Severe-Duty Ratings Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the S80 soft starter is capable of. If the application falls under these categories, you can use these charts. For other applications, or when a question arises, contact Eaton Corporation to assist you in selecting the proper soft starter. Table.5-. Severe-Duty Rating Open Soft Starters Frame Size N R 65 80 T 5 9 U 5 5 V 5 5 0 480 5 0 Maximum Current U-Frame 0 A unit does not have IEC Certification. Starting Method vs. Soft start vs. Full voltage vs. Wye-delta vs. 80% RVAT vs. 65% RVAT vs. % RVAT Ramp Current % of FLA 0% 0% 0% 480% 0% 0% Table.5-9. Severe-Duty Ratings Ramp Time Seconds kw Rating ( Hz) hp Rating ( Hz) 0 0 4 V V 4 V 5 V Volt Volt Volt.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF 8.5 5 90 0 7 5 8.5 55 6 90 85 0 7 85 0 7 5 0 4 5 Three-Phase Motor 8.5 59 80 47 85 0 7 0 0 7 0 4 4 0 0 0 0 5 0 0 0 0 0 0 0 0 0 Starting Method vs. Soft start vs. Full voltage vs. Wye-delta vs. 80% RVAT vs. 65% RVAT vs. % RVAT 0 0 0 0 0 0 0 0 0 700 800 0 0 0 0 0 0 0 4 0 0 700 Ramp Current % of FLA 4% 0% 0% 480% 0% 0% 0 0 0 0. 0 0 4 0 0 4 0 0 700 900 0 Ramp Time Seconds kw Rating ( Hz) hp Rating ( Hz) 0 0 4 V V 4 V 5 V Volt Volt Volt.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF 5.5 5 45 55 90 90 47 85 8.5 59 80 85 85 0 7 0 5 45 6 90 47 85 0 47 85 0 7 5 5 5 5 5 5 5 0 7-/ 5 0 0 5 5 5 0 0 0 0 0 0 4 0 0 0 0 0 0 4 65 0 0 0 0 0 4 0 0 0 Starts per Hour 4 0 0 0 4 0 0 4 0 0 700 800 5 0 0 0 0 0 4 4 0 Starts per Hour 4 4 4 4 Ambient Temperature C C C C C C Catalog Number S80NNS S80N66NS S80RNS S80RNS S80T8NS S80TNS S80TNS S80UNS S80UNS S80UNS S80VNS S80VNS S80VNS S80V65NS S80V7NS S80V85NS S80VNS Ambient Temperature C C C C C C Catalog Number S80NNS S80N66NS S80RNS S80RNS S80T8NS S80TNS S80TNS S80UNS S80UNS S80UNS S80VNS S80VNS S80VNS S80V65NS S80V7NS S80V85NS S80VNS CA08E

January 08 Sheet 07 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State S80 Solid-State Reduced Voltage Starter.5-9 Features Able to fit in place of existing starters Smallest unit on the market today Very easy to install, wire and program Reduces initial torque on motor and loads Able to control the maximum inrush current Table.5-. Technical Data Soft Starter (Partial Catalog Number) S80 N S80 N66 Benefits Reduced wear on belts, gears, chains, clutches, shafts and bearings Allows for controlling the inrush current to the motor and reducing electrical charges due to peak energy demand Reduced inrush current leads to more stable power grid and can lower peak demand charges S80 R S80 R S80 T8 S80 T S80 T S80 U S80 U S80 U Elimination of water-hammer, which can reduce installed cost of pipe hangers and extend existing system life Less shock to product on conveyor lines and material handling gear Vdc control enhances personnel and equipment safety S80 V S80 V S80 V S80 V65 S80 V7 S80 V85 S80 V Maximum current capacity 66 5 80 4 0 0 0 0 0 0 6 70 8 0 Dimensions in Inches (mm) Width Height Depth Weight in lb (kg) General Information Bypass mechanical lifespan Insulating voltage (Ui) Ramp time range Resistance to vibration Resistance to shock Electrical Information Operating voltage Operating frequency Overload setting Trip class Cabling Capacity (IEC 947) Number of conductors Wire sizes Type of connectors Control Wiring (-Pin) Wire sizes in AWG Number of conductors (stranded) Torque requirements in lb-in. Solid, stranded or flexible maximum size in mm Control Power Requirements Voltage range ( V ± %) Steady state current amperes Inrush current amperes Ripple Relays () Class A and C Voltage ACmaximum Voltage DCmaximum Amperesmaximum Environment Temperatureoperating Temperaturestorage Altitude Humidity Operating position Pollution degree (IEC 947-) Impulse withstand voltage (IEC 947-4-). (66.) 7. (87.4) 6.6 (68.4) 5.80 (.6) U-Frame 0 A unit does not have IEC Certification. 4. (.) 7.9 (0.) 7.0 (78.6). (4.8) 7.65 (94.).7 (.8) 6.69 (69.9) 48.00 (.8) with lugs.00 (8.6) without lugs M 6 V 0.5 80 seconds (0.5 0 seconds extended ramp) g 5g 0 V 47 6 Hz % % 5,, 0 and 4 Box lug 4 4/0 Box lug 4 (or one AWG ).5..6.4.0 % 0 or /0 to 0 kcmil Add-on lug kit 7.7 (96.).7 (.) 7.08 (79.9) 48.00 (.8) with lugs.00 (8.6) without lugs ºC to + ºC (no derating) consult factory for operation > ºC ºC to +70 ºC <0 mconsult factory for operation >0 m <95% noncondensing Any 00 V.04 (0.4) 6.57 (0.9) 7.69 (95.).00 (46.0)with lugs 9.00 (.4)without lugs, 4 or 6 /0 to 0 kcmil Add-on lug kit.6.4.4 % 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter January 08 Sheet 074 4 S8 Solid-State Reduced Voltage Soft Starters S8 Soft Starter General Description The S8 from Eaton offers all the popular features of the S80, but adds enhanced functionality with the new DIM (Digital Interface Module) and communications capabilities. The S8 reduced voltage soft starter is very compact, multi-functional, easy to install and easy to program. Designed to control the acceleration and deceleration of three-phase motors up to 690 V, the line is available from A through 0 A. The S8 is designed to be a complete package combining the SCRs, bypass contactor and overload in one, very compact unit. The S8 is available as a component for panel mounting, in motor control centers or in enclosed control (NEMA Type, R, 4, 4X, 7/9 and ). Application Description Designed to control the acceleration and deceleration of three-phase motors, the S8 soft starter uses silicon controlled rectifiers (SCRs) to control the voltage to soft start and soft stop the motor. After the motor is started, internal run bypass contactors close, resulting in the motor running directly across-the-line. The built-in solid-state overload protects the motor from overload conditions with sophisticated algorithms that model true motor heating, resulting in better motor protection and fewer nuisance trips. Advanced protective and diagnostic features reduce downtime. A voltage ramp start or current limit start is available. Kick start is available in either starting mode. The soft stop option allows for a ramp stop time that is longer than the coast to stop time. The pump control option provides a smooth transition for starting and stopping a motor and eliminating the water-hammer effect that can damage pipes, valves and pumps. The S8 offers an impressive array of advanced protective features. Not only are the protective features selectable, but many offer variable settings allowing the user to fine-tune the starter to meet specific system requirements. The S8 has an easy to use Digital Interface Module (DIM) that allows the user to configure the device and to read system parameters. The DIM includes an LCD display and keypad to scroll through the various menus. The DIM allows the user to modify control parameters, enable or disable protections, set communication variables, monitor system parameters such as line voltages and currents, and access the fault queue. ONLN SS OXFDO H STOP Monitoring PREV NEXT ENTER ESC Figure.5-. Digital Interface Module (DIM) The DIM can be removed from the S8 and remote mounted. Kits are available to door mount the DIM, enabling users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door. The S8 has built-in communications capabilities that enable the soft starter to be connected to a variety of networks, including DeviceNet, Ethernet, Modbus and PROFIBUS. Multiple control components can be connected to one Eaton gateway that concentrates data from the devices into a single node. Configuration is simplea single press of the gateway s Auto Configuration button sets the system up for default operation. This automatically configures the I/O assemblies to the system devices. The data from these devices are then assembled into a single input and output messages. The S8 communication parameters can be configured with the DIM or through the network using CH Studio Component Manager. Advanced communication configuration settings provide the system integrator with powerful tools to facilitate system optimization. Features and Benefits The DIM provides an intuitive, easy-to-use human interface with powerful configuration capabilities to maximize system performance Door or device mounted DIM enables users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door System operating parameters can be monitored enterprise-wide through a communications network. Increase uptime by providing data for process management and preventive diagnostics Run bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs. Bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses Internal solid-state overload protection provides accurate current measurement and trip settings. Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling, resulting in superior motor overload protection while minimizing nuisance trips. Advanced selectable protective features safeguard the motor and system against a variety of system faults Internal run bypass contactors and overload protection eliminate the need for additional devices, reducing enclosure sizes, minimizing installation and wiring time and reducing overall assembly size and cost Wide range of overload FLA settings ( % of rated current) and a selectable trip class (5 ) offers users the flexibility to fine-tune the starter to match specific application requirements CA08E

January 08 Sheet 0 Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter.5- Variable ramp times and torque control settings provide unlimited starting configurations, allowing for maximum application flexibility Kick-start feature enables soft starting of high friction loads Soft stop control for applications where an abrupt stop of the load is not acceptable Pump control option with sophisticated pump algorithms on both starting and stopping that minimize the pressure surges that cause water hammer. The pump control option will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure Six SCRs control all three motor phases, providing smooth acceleration and deceleration performance Soft acceleration and deceleration reduces wear on belts, gears, chains, clutches, shafts and bearings Reduce the peak inrush current stress on the power system Minimize peak starting torque to diminish mechanical system wear and damage Vdc control module enhances personnel and equipment safety. Removable, lockable control terminal block reduces maintenance costs. Also provides the opportunity for OEMs to reduce assembly and test costs by using pre-assembled wire harnesses Protective Features All protective features can be configured, enabled or disabled with the DIM or through the communications network. Motor Overload The S8 includes electronic overload protection as standard. The overload meets applicable requirements for a motor overload protective device. The overload protects the motor from over heat conditions with the use of sophisticated algorithms that model true motor heating, resulting in superior motor protection and fewer nuisance trips. The S8 calculates a thermal memory value. A % value represents the maximum safe temperature of the motor. When the thermal memory value reaches %, an overload trip will occur removing power to the motor. Upon trip, the S8 stores the calculated motor heating value and will not allow a motor re-start until the motor has sufficiently cooled. This feature ensures the motor will not be damaged by repeated overload trip, reset and re-start cycles. The thermal memory value can be monitored through the DIM or the communications network. The thermal memory value can be of great use in determining an impending overload trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs halting the process. Costly system downtime can be avoided. The trip current is adjusted to match the specific application requirements by entering the motor nameplate full load current rating and trip class. The FLA adjustment includes a to adjustment range. The overload trip class is adjustable from class 5 through class. The overload is ambient temperature compensated meaning its trip characteristics will not vary with changes in ambient temperature. The overload protection can be enabled, disabled, or disabled on start. Short Circuit The use of a short-circuit protective device in coordination with the S8 is required in branch motor circuits by most electrical codes. Short-circuit coordination ratings with both fuses and Eaton s molded case circuit breakers are available providing customers with design flexibility. The S8 has short circuit coordination ratings as an open component, an enclosed starter, and in a motor control center. Jam Excessive current and torque up to locked rotor levels can occur in a jam condition. The condition can result in stress and damage to the motor, load, mechanical system, and the electrical distribution system. Jam protection prevents the stress and damage from a jam during normal run. After the motor is started, a current greater than 0% FLA setting will cause the starter to trip on a jam fault. Stall Excessive current and torque up to locked rotor levels can occur in a stall condition. The condition can lead to an overload trip and result in stress and damage to the motor, load, mechanical system, and the electrical distribution system. Stall protection prevents stress and damage to a motor that has not come up to speed, or stalled after the soft start time. The S8 will trip to protect the system in the event that the motor did not get to the rated speed in the defined soft start period. A current greater than % FLA at the end of the soft start period will cause the starter to trip on a stall fault. Pole Over Temperature High ambient temperatures, extended ramp times and high duty cycle conditions may cause the S8 power pole conductors to reach a temperature that exceeds their thermal rating. The S8 is equipped with sensors that monitor the temperature of the power poles. Over temperature protection occurs if the device s thermal capacity is exceeded. The soft starter will trip in over temperature conditions, preventing device failure. The device pole temperature value can be monitored through the DIM or the communications network. This feature can be of use in determining an impending over temperature trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs, halting the process. Costly system shutdown can be avoided. Phase Loss Loss of a phase can cause a significant increase in the current drawn in the remaining two phases. Phase loss can lead to motor damage before an eventual overload trip occurs. Phase loss is typically an indication of a failure in the electrical distribution system. The S8 will detect a phase loss and trip if any phase current drops below a preset value. The phase loss trip level is adjustable from 0% to % of the average of the other two phase levels with an adjustable trip delay of 0. to seconds. Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases. Phase imbalance can lead to motor damage before an eventual overload trip. Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor. The S8 will detect both current and voltage phase imbalances and trip if any phase becomes imbalanced as compared to the average of the other two phases. The phase current imbalance trip level is adjustable from 0% to % of the average of the current in the other two phases with an adjustable trip delay of 0. to seconds. 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter January 08 Sheet 076 4 The phase voltage imbalance trip level is adjustable from 0% to % of the average of the voltage in the other two phases with an adjustable trip delay of 0. to seconds. Reset Mode The S8 can be set up for automatic or manual reset on trip. The manual reset mode requires the operator to physically press the RESET button located on the soft starter. The overload can be manually reset through the DIM or through the communications network. The overload can also be electrically reset by energizing a Vdc input on the control terminal block. The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present. With the automatic reset mode, after the fault is no longer present, the motor will be restarted as soon as a valid start signal is present. Phase Reversal The S8 can determine if the proper line phase sequence is present by default. The device will trip if the line phase sequence is something other than A-B-C. The S8 can be configured to operate under reversed phase conditions (A-C-B). Shorted SCR Detection The S8 monitors the operation of the power poles and will trip under a shorted SCR condition. Open SCR Detection The S8 monitors the operation of the power poles and will trip under an open SCR condition. Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system. The S8 has low current protection that will trip if the average rms current falls below a preset value. The low current protection can be programmed as a percent of motor FLA from 0% to %. Low Voltage Low voltage conditions can result from disturbances in the electrical power distribution system. Low voltage conditions can cause a malfunction and damage to electrical equipment. The S8 has low voltage protection that will trip if the average rms voltage falls below a preset value. The low voltage protection can be programmed as a percent of nominal voltage from % to 99% with a trip delay of 0. to seconds. High Voltage High voltage conditions can result from disturbances in the electrical power distribution system. High voltage conditions can cause malfunctions or failures of electrical equipment. The S8 has high voltage protection that will trip if the average rms voltage is greater than a preset value. The high voltage protection can be programmed as a percent of nominal voltage from % to 0% with a trip delay of 0. to seconds. Monitoring Capabilities The S8 has an impressive array of system monitoring capabilities that allow users to access real time process and diagnostic data. This data can be viewed at the device with the DIM or through a communications network. Data over a communications network can provide valuable insight into the condition of the equipment and processes. Maintenance and production personnel can monitor critical operational and maintenance data from a central control station that can be located far away from the production facility. Process data can be monitored to determine system anomalies that may indicate a need for preventive maintenance or an impeding failure. Adjustments made through the communications network can reduce costs by minimizing the time traveling to the location where the motor controls are located. When faults do occur, real time fault data can assist maintenance in troubleshooting and planning repair resources. Remote reset signals can be given to tripped devices without the need for manual intervention by maintenance personnel. Average Line Current Provides the average of the threephase rms line currents in amps, accurate to within %. Current data can be used to indicate a need for maintenance. Increased currents in a fixed load application can indicate a reduction in system efficiencies and performance, signifying system maintenance is due. Average Pole Current Provides the average of the threephase rms pole currents in amps, accurate to within %. The pole current is the current through the soft starter. The line and pole current will be identical in in-line applications, and will differ in inside-the-delta applications. Average line current as a % FLA Provides the average rms line current as a percentage of the S8 FLA setting. Three-Phase Line Currents Provides three rms phase line currents in amps, accurate to within %. Imbalances or changes in the relative phase current to one another can indicate anomalies in the motor or electrical distribution system. Three-Phase Pole Currents Provides three rms phase pole currents in amps, accurate to within %. The pole current is the current through the soft starter. The line and pole current will be identical in in-line applications, and will differ in insidethe-delta applications. Three-Phase Line Voltages Provides the individual rms threephase line voltages. Imbalances or changes in the relative phase voltage to one another can indicate anomalies in the motor or electrical distribution system. Voltage can be used to monitor electrical distribution system performance. Warnings, alarms and system actions to low or high voltage conditions can be implemented. Percent Thermal Memory Provides the real time calculated thermal memory value. The S8 calculates thermal memory value. A % value represents the maximum safe temperature of the motor. When the thermal memory value reaches %, an overload trip will occur, removing power to the motor. The thermal memory value can be of great use in determining an impending overload trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs, halting the process. Costly system downtime can be avoided. DC Control Voltage Monitors level of the Vdc control voltage. Fluctuations in control voltage can cause component malfunction and failure. System control voltage data can be used to implement warnings, alarms and system actions to low or high voltage conditions. CA08E

January 08 Sheet 077 Pole Temperature Increases in pole temperature are caused by increases in ambient temperature, start/stop times and start duty cycles. Changes in pole temperatures represent a change in system operating conditions. Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities. Device Temperature An increase in device temperature is a strong indication of an increase in ambient temperature. High ambient temperature operation can be identified with the device temperature data. Ambient temperature increases can be due to loss of enclosure cooling fans or blocked venting. High ambient temperatures will reduce the life of all electrical equipment in the enclosure. Start Count Start count data can be used to monitor system output, schedule preventative maintenance, identify system anomalies and identify changes in system operation. Diagnostics Fault Queue Current fault and a fault queue containing the last nine system faults can be read through the DIM or communications network. Fault identification can minimize troubleshooting time and cost. The fault queue can be remotely accessed through a communications network to assist in planning maintenance resources. Thirty different faults can be identified by the S8. Control Status The S8 provides data that represents system conditions that can be read through the DIM or the communications network. This data identifies the status of the system and the control commands the system is requesting of the S8. This can be used for advanced troubleshooting and system integration activities. Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter Breaker Status The S8 has provisions to read and display circuit breaker status. Eaton communicating cover control or other communicating protective device is required to take advantage of this feature. User Manual A comprehensive user manual is available and can be downloaded free of charge from www.eaton.com/electrical by performing a document search for MN00E. Accessories Surge Suppressors A surge suppressor can mount on either the line or load side of the S8 soft starter. It is designed to clip the line voltage (or load side induced voltage). Catalog Number Selection Table.5-. S8 Open Soft Starters Catalog Numbering System S = Soft starter 8 = Non-combination Soft Starter = A 66 = 66 A = 5 A = A 8 = 80 A = A = 4 A U-Frame 0 A unit does not have IEC Certification. Not available in U-Frame. Surge Suppressor Surge Suppressor Mounted on a mm Device Table.5-. Surge Suppressors Description 0 V MOV for 65 mm and mm units 0 V MOV for mm and 0 mm units 690 V MOV for mm and 0 mm units S 8 T N S Frame Size N = 65 mm R = mm T = mm U = mm V = 0 mm Ampacity Rating = 0 A = 0 A = 0 A 65 = 6 A 7 = 70 A 85 = 8 A = 0 A Catalog Number EMS EMS EMS S = Standard soft starter (configurable for edge or level control) D = Inside-the-delta L = Extended ramp start W = Without DIM = Three-pole device N = No options P = Pump control V = 690 V option (Frame T8 through V85).5-4 CA08E

.5-4 Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter January 08 Sheet 078 4 Operation Starting and Stopping Modes The S8 has a variety of starting and stopping methods to provide superior performance in the most demanding applications. The motor can be started in either Voltage Ramp Start or Current Limit Start mode. Kick Start and Soft Stop are available within both starting modes. Voltage Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase. The most commonly used form of soft start, this start mode allows you to set the initial torque value and the duration of the ramp to full voltage conditions. Bypass contactors close after ramp time. Adjustable initial torque 0 85% of locked rotor torque Adjustable ramp time 0.5 80 seconds (can be extended with factory modification) Current Limit Start Limits the maximum current available to the motor during the start phase. This mode of soft starting is used when it becomes necessary to limit the maximum starting current due to long start times or to protect the motor. This start mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit. Bypass contactors close after current limit time. Maximum current of 0 85% locked rotor current Adjustable ramp time 0.5 80 seconds (can be extended with factory modification) Kick Start Selectable feature in both Voltage Ramp Start and Current Limit Start modes. Provides a current and torque kick for 0 to.0 seconds. This provides greater initial current to develop additional torque to breakaway a high friction load. 0 85% of locked rotor torque 0.0 seconds duration Soft Stop Allows for a controlled stopping of a load. Used when a stop-time that is greater than the coast-to-stop time is desired. Often used with high friction loads where a sudden stop may cause system or load damage. Locked Rotor Torque Figure.5-. Starting CharacteristicsRamp Start Current Figure.5-4. Starting CharacteristicsCurrent Limit Start Locked Rotor Torque % Max. Allowed % FLA % Initial Torque Kick Start Figure.5-5. Starting CharacteristicsKick Start Run Ramp Figure.5-6. Starting CharacteristicsSoft Stop Time (Seconds) Time (Seconds) Time (Seconds) Time (Seconds) Ramp Run (FLA) Run Run (FLA) Stop time = 0 seconds CA08E

January 08 Sheet 079 Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter.5-5 Product Selection Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the S8 soft Table.5-4. Standard-Duty Ratings Starting Method vs. Soft start vs. Full voltage vs. Wye-delta vs. 80% RVAT vs. 65% RVAT vs. % RVAT starter is capable of. If the application falls under these categories, you can use these charts. For other applications, or when a question arises, consult with your local Eaton Representative or call our Technical Resource Center at (877) ETN-CARE. Table.5-5. Product SelectionStandard-Duty Rating Open Soft Starters Frame Size Max. Current Ramp Current % of FLA 0% 0% 0% 480% 0% 0% Three-Phase Motor Ramp Time Seconds sec. sec. 0 sec. 0 sec. 0 sec. 0 sec. Starts per Hour 4 Ambient Temperature C C C C C C kw Rating ( Hertz) hp Rating ( Hertz) 0 0 4 V V 4 V 5 V Volt Volt Volt.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Catalog Number N 66 R 5 T 80 4 U 0 0 0 V 0 0 0 6 70 8 0 8.5 5 90 0 0 7 5 8.5 55 6 90 85 0 7 85 0 7 5 0 4 5 8.5 59 80 47 85 0 7 0 0 7 0 4 4 0 0 0 A rating does not have IEC Certification. 0 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 700 800 0 0 0 0 0 0 0 4 0 0 700 0 0 4 0 0 4 0 0 700 900 0 0 0 0 4 0 0 4 0 0 700 800 S8NNS S8N66NS S8RNS S8RNS S8T8NS S8TNS S8TNS S8UNS S8UNS S8UNS S8VNS S8VNS S8VNS S8V65NS S8V7NS S8V85NS S8VNS Table.5-6. Severe-Duty Ratings Starting Method vs. Soft start vs. Full voltage vs. Wye-delta vs. 80% RVAT vs. 65% RVAT vs. % RVAT Ramp Current % of FLA 4% 0% 0% 480% 0% 0% Ramp Time Seconds sec. sec. 65 sec. sec. sec. sec. Starts per Hour 4 4 4 4 Ambient Temperature C C C C C C 4 CA08E

.5-6 Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter January 08 Sheet 080 4 Table.5-7. Product SelectionSevere-Duty Rating Open Soft Starters Frame Size N R 65 80 T 5 9 U 5 V 5 5 0 480 5 0 Maximum Current Three-Phase Motor kw Rating ( Hertz) hp Rating ( Hertz) 0 0 4 V V 4 V 5 V Volt Volt Volt.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF 5.5 5 45 55 90 90 47 85 8.5 59 80 85 0 7 0 5 45 6 90 47 85 47 85 0 7 5 5 5 5 5 5 5 0 7-/ 5 0 0 5 5 5 0 0 0 0 0 4 0 0 0 0 0 4 0 0 0 0 4 0 0 0 5 0 0 0 0 4 4 0 Catalog Number S8NNS S8N66NS S8RNS S8RNS S8T8NS S8TNS S8TNS S8UNS S8UNS S8VNS S8VNS S8VNS S8V65NS S8V7NS S8V85NS S8VNS CA08E

January 08 Sheet 08 Motor Starters & ContactorsLow Voltage Solid-State Starters S8 Solid-State Reduced Voltage Starter.5-7 Technical Data and Specifications Table.5-8. SpecificationsS8 Soft Starter Soft Starter (Partial Catalog Number) S8 N S8 N66 S8 R S8 R S8 T8 S8 T Torque requirements.5 in lb-in Solid, stranded or flexible maximum size in mm. Control Power Requirements Voltage range ( V ± %).6.4 Steady state current amps.0.0.0.4 Inrush current amps Ripple % Relays () Class A and C Voltage ACmaximum Voltage DCmaximum 0 Amperesmaximum Environment Temperatureoperating C to + C (no derating) consult factory for operation > + C Temperaturestorage C to +70 C Altitude <0mconsult factory for operation > 0m Humidity <95% noncondensing Operating position Any Pollution degree IEC 947- Impulse withstand voltage 00 V IEC 947-4- U-Frame 0 A unit does not have IEC Certification. UR Recognized Product. S8 T Maximum current capacity 66 5 80 4 0 0 0 0 0 0 6 70 8 0 FLA range Dimensions 0 66 5 56 80 95 4 S8 U 0 S8 U 0 S8 U Width in inches (mm).66 (67.6) 4. (.) 7.67 (94.8) 7.7 (96.).05 (0.6) Height in inches (mm) 7. (87.4) 7.9 (0.).7 (.9).7 (.) 6.57 (0.8) Depth in inches (mm) 6.48 (64.5) 6.64 (68.7) 6. (6.4) 7.08 (79.9) 7. (86.6) Weight in lb (kg) 5.80 (.6). (4.8) 48.00 (.8) with lugs.00 (8.6) without lugs General Information Bypass mechanical lifespan Insulating voltage Ui Ramp time range Resistance to vibration Resistance to shock Electrical Information 56 0 48.00 (.8) with lugs.00 (8.6) without lugs million S8 V 0 S8 V 0 6 V 0.5 80 seconds (0.5 0 seconds extended ramp) Operating voltage 0 V Operating frequency 47 6 Hz Overload setting % Trip class 5,, 0 and Cabling Capacity (IEC 947) g 5g S8 V 56 0 S8 V65 0 6 S8 V7 70.00 (46.8) with lugs 9.00 (.4) without lugs Number of conductors One One One or two Two, four or six Wire sizes 4 4 4/0 4 AWG to 0 kcmil /0 to 0 kcmil Type of connectors Box lug Add-on lug kit Control Wiring (-Pin) Wire sizes in AWG 4 Number of conductors (stranded) Two (or one AWG ) S8 V85 5 580 S8 V 0 0 4 CA08E

.5-8 Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter January 08 Sheet 08 S6 Solid-State Reduced Voltage Soft Starter S6 Solid-State Soft Starter General Description Eaton revolutionized the reduced voltage control marketplace with its advanced feature set and user-friendly user interface module to enhance system performance and to reduce commissioning times. The S6 adds enhanced functionality with network communications, metering, monitoring and diagnostics capabilities. The Eaton line of S6 reduced voltage soft starters is multi-functional, easy to install and easy to program. Designed to control the acceleration and deceleration of three-phase motors up to 0 V, the line is available from to 4 A. The S6 is designed to be a complete package, combining the SCRs, bypass contactor and overload in one compact unit. Application Description Designed to control the acceleration and deceleration of three-phase motors, the S6 soft starter uses silicon controlled rectifiers (SCRs) to control the voltage to soft start and soft stop the motor. After the motor is started, internal run bypass contactors close, resulting in the motor running directly across-the-line. The built-in solid-state overload protects the motor from overload conditions with sophisticated algorithms that model true motor heating, resulting in better motor protection and fewer nuisance trips. Advanced protective and diagnostic features reduce downtime. A voltage ramp start or current limit start is available. Kick start is available in either starting mode. The soft stop option allows for a ramp stop time that is longer than the coast to stop time. The pump control option provides a smooth transition for starting and stopping a motor and for eliminating the water-hammer effect that can damage pipes, valves and pumps. The S6 offers an impressive array of advanced protective features. Not only are the protective features selectable, but many offer variable settings allowing the user to fine-tune the starter to meet specific system requirements. The S6 has an easy-to-use user interface module (UI) that allows the user to configure the device and to read system parameters. The UI includes an LED display and a keypad to scroll through the various parameters. The UI allows the user to modify control parameters, enable or disable protections, set communication variables, monitor system parameters such as line voltages and currents, and access the fault queue. Figure.5-7. User Interface The UI can be removed from the S6 and be remote mounted. Kits are available to door mount the UI, enabling users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door. This will help eliminate the possibility of an arc flash incident. Communications The S6 has built-in communication capabilities through two communications ports to connect the soft starter to a variety of networks, including Modbus (native), DeviceNet and PROFIBUS. The S6 communication parameters can be configured with the UI. Advanced communication configuration settings provide the system integrator with powerful tools to facilitate system optimization. 4 CA08E

January 08 Sheet 08 Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter.5-9 Figure.5-8. Control Wiring Diagram Table.5-9. Network Communications Reference Description Modbus communication adapter without I/O Modbus communication adapter with 0 Vac I/O Modbus communication adapter with Vdc I/O DeviceNet communication adapter with 0 Vac I/O DeviceNet communication adapter with Vdc I/O PROFIBUS communication adapter with 0 Vac I/O PROFIBUS communication adapter with Vdc I/O Features and Benefits The UI (user interface module) provides an intuitive, easy-to-use human interface with powerful configuration capabilities to maximize system performance Door or device mounted UI enables users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door, eliminating the possibility of an arc flash incident System operating parameters can be monitored enterprise-wide through a communications network. Increase uptime by providing data for process management and preventive diagnostics Style Number --00A --00B --004B --00B --00B -98-00B -98-00B Catalog Number C4M C4N C4P C4K C4L C4S C4Q Run Bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs. Bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses Internal solid-state overload protection provides accurate current measurement and trip settings. Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling, resulting in superior motor overload protection while minimizing nuisance trips. Advanced selectable protective features safeguard the motor and system against a variety of system faults Internal run bypass contactors and overload protection eliminate the need for additional devices, reducing enclosure sizes, minimizing installation and wiring time, and reducing overall assembly size and cost Wide range of overload FLA settings ( % of rated frame current) and a selectable trip class (5 ) offers users the flexibility to finetune the starter to match specific application requirements Variable ramp times and torque control settings provide unlimited starting configurations, allowing for maximum application flexibility Kick-start feature enables soft starting of high friction loads Soft stop control for applications where an abrupt stop of the load is not acceptable Pump control option with sophisticated pump algorithms on both starting and stopping that minimize the pressure surges that cause water hammer. The pump control option will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure Six SCRs control all three motor phases, providing smooth acceleration and deceleration performance Soft acceleration and deceleration reduces wear on belts, gears, chains, clutches, shafts and bearings Reduce the peak inrush current s stress on the power system Minimize peak starting torque to diminish mechanical system wear and damage 0 Vac control voltage enhances ease of connections Protective Features All protective features can be configured, enabled or disabled with the UI or through the communications network. 4 CA08E

.5-0 Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter January 08 Sheet 084 4 Motor Overload The S6 includes electronic overload protection as standard. The overload meets applicable requirements for a motor overload protective device. The overload protects the motor from overheat conditions with the use of sophisticated algorithms that model true motor heating, resulting in superior motor protection and fewer nuisance trips. The S6 calculates a thermal memory value. A % value represents the maximum safe temperature of the motor. When the thermal memory value reaches %, an overload trip will occur removing power to the motor. Upon trip, the S6 stores the calculated motor heating value and will not allow a motor re-start until the motor has sufficiently cooled. This feature ensures the motor will not be damaged by repeated overload trip, reset and re-start cycles. The thermal memory value can be monitored through the UI or the communications network. The thermal memory value can be of great use in determining an impending overload trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs halting the process. Costly system downtime can be avoided. The trip current is adjusted to match the specific application requirements by entering the motor nameplate full load current rating and trip class. The FLA adjustment includes a to adjustment range. The overload trip class is adjustable from class 5 through class. The overload is ambient temperature compensated meaning its trip characteristics will not vary with changes in ambient temperature. The overload protection can be enabled, disabled, or disabled on start. Short Circuit The use of a short-circuit protective device in coordination with the S6 is required in branch motor circuits by most electrical codes. Short-circuit coordination ratings with both fuses and Eaton molded-case circuit breakers are available providing customers with design flexibility. The S6 has shortcircuit coordination ratings as an open component, an enclosed starter, and in a motor control center. Jam Excessive current and torque up to locked rotor levels can occur in a jam condition. The condition can result in stress and damage to the motor, load, mechanical system and the electrical distribution system. Jam protection prevents the stress and damage from a jam during normal run. After the motor is started, a current greater than 0% FLA setting will cause the starter to trip on a jam fault. Stall Excessive current and torque up to locked rotor levels can occur in a stall condition. The condition can lead to an overload trip and can result in stress and damage to the motor, load, mechanical system and the electrical distribution system. Stall protection prevents stress and damage to a motor that has not come up to speed, or stalled after the soft start time. The S6 will trip to protect the system in the event that the motor did not get to the rated speed in the defined soft start period. A current greater than % FLA at the end of the soft start period will cause the starter to trip on a stall fault. Pole Over Temperature High ambient temperatures, extended ramp times and high duty cycle conditions may cause the S6 power pole conductors to reach a temperature that exceeds their thermal rating. The S6 is equipped with sensors that monitor the temperature of the power poles. Overtemperature protection occurs if the device s thermal capacity is exceeded. The soft starter will trip in overtemperature conditions, preventing device failure. The device pole temperature value can be monitored through the UI or the communications network. This feature can be of use in determining an impending overtemperature trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs, halting the process. Costly system shutdown can be avoided. Phase Loss Loss of a phase can cause a significant increase in the current drawn in the remaining two phases. Phase loss can lead to motor damage before an eventual overload trip occurs. Phase loss is typically an indication of a failure in the electrical distribution system. The S6 will detect a phase loss and trip if any phase current drops below a preset value. The phase loss trip level is adjustable from 0% to % of the average of the other two phase levels with an adjustable trip delay of 0. seconds. Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases. Phase imbalance can lead to motor damage before an eventual overload trip. Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor. The S6 will detect both current and voltage phase imbalances and trip if any phase becomes imbalanced as compared to the average of the other two phases. The phase current imbalance trip level is adjustable from 0% to % of the average of the current in the other two phases with an adjustable trip delay of 0. seconds. The phase voltage imbalance trip level is adjustable from 0% to % of the average of the voltage in the other two phases with an adjustable trip delay of 0. seconds. Reset Mode The S6 can be set up for automatic or manual reset on trip. The manual reset mode requires the operator to physically press the RESET button located on the soft starter. The overload can be manually reset through the UI or through the communications network. The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present. With the automatic reset mode, after the fault is no longer present, the motor will be restarted as soon as a valid start signal is present. CA08E

January 08 Sheet 085 Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter.5- Phase Reversal The S6 can determine if the proper line phase sequence is present by default. The device will trip if the line phase sequence is something other than A-B-C. The S6 can be configured to operate under reversed phase conditions (A-C-B). Shorted SCR Detection The S6 monitors the operation of the power poles and will trip under a shorted SCR condition. Open SCR Detection The S6 monitors the operation of the power poles and will trip under an open SCR condition. Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system. The S6 has low current protection that will trip if the average rms current falls below a preset value. The low current protection can be programmed as a percent of motor FLA from 0% to %. Low Voltage Low voltage conditions can result from disturbances in the electrical power distribution system. Low voltage conditions can cause a malfunction and damage to electrical equipment. The S6 has low voltage protection that will trip if the average rms voltage falls below a preset value. The low voltage protection can be programmed as a percent of nominal voltage from % to 99% with a trip delay of 0. seconds. High Voltage High voltage conditions can result from disturbances in the electrical power distribution system. High voltage conditions can cause malfunctions or failures of electrical equipment. The S6 has high voltage protection that will trip if the average rms voltage is greater than a preset value. The high voltage protection can be programmed as a percent of nominal voltage from % to 0% with a trip delay of 0. seconds. Monitoring Capabilities The S6 has an impressive array of system monitoring capabilities that allow users to access real-time process and diagnostic data. This data can be viewed at the device with the UI or through a communications network. Data over a communications network can provide valuable insight into the condition of the equipment and processes. Maintenance and production personnel can monitor critical operational and maintenance data from a central control station that can be located far away from the production facility. Process data can be monitored to determine system anomalies that may indicate a need for preventive maintenance or an impeding failure. Adjustments made through the communications network can reduce costs by minimizing the time traveling to the location where the motor controls are located. When faults do occur, realtime fault data can assist maintenance in troubleshooting and planning repair resources. Remote reset signals can be given to tripped devices without the need for manual intervention by maintenance personnel. Average Line Current Provides the average of the three phase rms line currents in amperes, accurate to within %. Current data can be used to indicate a need for maintenance. Increased currents in a fixed load application can indicate a reduction in system efficiencies and performance, signifying system maintenance is due. Average Pole Current Provides the average of the three-phase rms pole currents in amperes, accurate to within %. The pole current is the current through the soft starter. The line and pole current will be identical in in-line applications, and will differ in inside-the-delta applications. Average Line Current as a % FLA Provides the average rms line current as a percentage of the S6 FLA setting. Three-Phase Line Currents Provides three rms phase line currents in amperes, accurate to within %. Imbalances or changes in the relative phase current to one another can indicate anomalies in the motor or the electrical distribution system. Three-Phase Pole Currents Provides three rms phase pole currents in amperes, accurate to within %. The pole current is the current through the soft starter. The line and pole current will be identical in in-line applications. Three-Phase Line Voltages Provides the individual rms threephase line voltages. Imbalances or changes in the relative phase voltage to one another can indicate anomalies in the motor or the electrical distribution system. Voltage can be used to monitor electrical distribution system performance. Warnings, alarms and system actions to low or high voltage conditions can be implemented. Percent Thermal Memory Provides the real-time calculated thermal memory value. The S6 calculates thermal memory value. A % value represents the maximum safe temperature of the motor. When the thermal memory value reaches %, an overload trip will occur, removing power to the motor. The thermal memory value can be of great use in determining an impending overload trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs, halting the process. Costly system downtime can be avoided. Pole Temperature Increases in pole temperature are caused by increases in ambient temperature, start/stop times and start duty cycles. Changes in pole temperatures represent a change in system operating conditions. Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities. Power Monitoring S6 does monitor the power and it can be displayed on the UI. 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter January 08 Sheet 086 Diagnostics Fault Queue Current fault and a fault queue containing the last nine system faults can be read through the UI or the communications network. Fault identification can minimize troubleshooting time and cost, and prevent arc flash incidents. The fault queue can be remotely accessed through a communications network to assist in planning maintenance resources. different faults can be identified by the S6. Control Status The S6 provides data that represents system conditions that can be read through the UI or the communications network. This data identifies the status of the system and the control commands the system is requesting of the S6. This can be used for advanced troubleshooting and system integration activities. Current Limit Start Limits the maximum current available to the motor during the start phase. This mode of soft starting is used when it becomes necessary to limit the maximum starting current due to long start times or to protect the motor. This start mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit. Bypass contactors close after current limit time. Maximum current of 0 85% locked rotor current Adjustable ramp time 0.5 80 seconds (can be extended with factory modification) Kick Start Selectable feature in both Voltage Ramp Start and Current Limit Start modes. Provides a current and torque kick for 0.0 seconds. This provides greater initial current to develop additional torque to breakaway a high friction load. 0 85% of locked rotor torque 0.0 seconds duration Soft Stop Allows for a controlled stopping of a load. Used when a stop-time that is greater than the coast-to-stop time is desired. Often used with high friction loads where a sudden stop may cause system or load damage. Stop time = 0 seconds Operation Starting and Stopping Modes The S6 has a variety of starting and stopping methods to provide superior performance in the most demanding applications. The motor can be started in either Voltage Ramp Start or Current Limit Start mode. Kick Start and Soft Stop are available within both starting modes. Figure.5-9. Ramp Start Voltage Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase. The most commonly used form of soft start, this start mode allows you to set the initial torque value and the duration of the ramp to full voltage conditions. Bypass contactors close after ramp time. Adjustable initial torque 0 85% of locked rotor torque Adjustable ramp time 0.5 80 seconds (can be extended with factory modification) Figure.5-. Current Limit Start 4 CA08E

January 08 Sheet 087 Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter.5- Figure.5-. Kick Start Graphic Figure.5-. Stop Ramp Graphic Edge and Level Sensing Control Edge or level sensing is selected with the Start Control parameter in the Advanced Configuration Menu. Factory default is level sensing. Edge Sensing Edge sensing requires 0 Vac power be momentarily applied to the Start terminal (with the Permissive terminal 0 Vac) to initiate a start under all conditions. After a stop or fault occurs, the 0 Vac must be removed, then reapplied to pin before another start can occur. This control configuration should be used when restarting of the motor after a fault or stop must be supervised manually or as a part of a control scheme. The cycling of 0 Vac power to the Permissive terminal before starting is required regardless of the position of the auto reset parameter. Level Sensing Level sensing will enable a motor to restart after a fault is cleared without cycling 0 Vac to the Permissive terminal as long as: Permissive terminal is supplied with 0 Vac The auto reset parameter is set to enabled All faults have cleared or have been reset This control configuration should be used where it is desirable to restart a motor after a fault without additional manual or automatic control. An example of this condition would be on a remote pumping station where it is desirable to automatically restart a pump after a power outage without operator intervention. If the auto reset feature is used, CAUTION must be exercised to ensure that any restart occurs in a safe manner. 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter January 08 Sheet 088 Product Selection Motor applications and customer needs come in many different varieties. The standard and severeduty rating tables provide guidelines on what the soft starter is capable of. If the application falls under these categories, use these charts. For other applications, or when a question Table.5-0. S6 Horsepower Ratings0% FLA at 5 Seconds at C Maximum Current Amperes 5 65 77 99 56 80 4 Options Pump Control For pump control option, change the 9th digit in the Catalog Number to P. Table.5-. S6 Horsepower RatingsPump Control Option Maximum Current Amperes arises, consult a local Eaton Representative or call the Eaton Technical Resource Center. Hz Catalog V V 4 V 5 0 V Number.0 SF.5 SV.0 SF.5 SV.0 SF.5 SV.0 SF.5 SV 5 0 0 5 0 5 0 N/A 5 0 0 0 0 0 0 0 0 0 0 4 0 0 0 S6A05NS S6A065NS S6A077NS S6B099NS S6BNS S6C56NS S6C80NS S6DNS S6ENS S6ENS S6F4NS Hz Catalog V 4 V 5 0 V Number.0 SF.5 SV.0 SF.5 SV.0 SF.5 SV.0 SF.5 SV 5 65 77 99 56 80 4 5 0 0 Standards and Certifications IEC 947-4- UL listed CSA certified ( 06) 5 0 5 0 N/A 5 0 0 0 0 0 0 0 0 0 0 4 0 0 0 S6A05PS S6A065PS S6A077PS S6B099PS S6BPS S6C56PS S6C80PS S6DPS S6EPS S6EPS S6F4PS 4 CA08E

January 08 Sheet 089 Motor Starters & ContactorsLow Voltage Solid-State Starters S6 Solid-State Reduced Voltage Soft Starter.5- Technical Data and Specifications Table.5-. SpecificationsS6 Solid-State Soft Starter Soft Starter (Partial Catalog Number) S6A05 S6A065 S6A07 S6B099 S6B S6C56 S6C80 S6D S6E S6E S6F4 Maximum 5 65 77 99 56 80 4 current capacity FLA range 5.5 65.5 77 48 99 6.5 78 56 90 80 0 5 80.5 07 4 DimensionsInches (mm) Width.58 (4.).58 (4.).58 (4.).58 (4.) 7.56 (446.0) 7.56 (446.0) Height 9.45 (494.0) 9.45 (494.0) 0.8 (5.) 0.8 (5.).5 (79.).5 (79.) Depth 7.46 (89.5) 7.46 (89.5) 8. (.6) 8. (.6) 9.54 (.) 9.54 (.) Weight in lb (kg) () () (5) (5) 86 () (46) General Information Bypass mechanical million lifespan Insulating voltage 6 V Ramp time range 0.5 80 seconds Resistance to vibration g Resistance to shock Meets ITSA standards Electrical Information Operating voltage 0 V Operating frequency 47 6 Hz Overload setting (frame) % FLA Trip class 5,, 0 and Cabling Capacity (IEC 947) Number of conductors One One One One One One One One Two Two Two Wire sizes 4 /0 4 /0 4 /0 4 /0 0 kcmil Type of connectors Control Wiring 0 kcmil Lug 0 kcmil Wire sizes in AWG Number of conductors Two (or one 4 AWG) Torque requirements.5 lb-in Maximum size AWG Control Power Requirements Voltage range 8 ( V ±%) Steady-state 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0. 0. 0. current amperes Inrush current amperes 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Ripple % Relays () Class A and C Voltage ACmaximum 0 Voltage DCmaximum Amperesmaximum Environment Temperatureoperating 0 C to + C Temperaturestorage C to +85 C Altitude <0 m, derate 0.5% per m >0 m Humidity <95% noncondensing Operating position Vertical, line side up Pollution degree IEC 947- Impulse withstand 00V voltage IEC 947-4- 0 kcmil 0 kcmil 0 kcmil 0 kcmil 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers January 08 Sheet 090 DS6 Soft Start Controllers DS6 Soft Start Controllers General Description Eaton s DS6 line of reduced voltage solid-state soft start controllers is very compact, multi-functional, easy to install and easy to commission. Designed to control the acceleration and deceleration of three-phase motors, the device is available for current ranges from to 80 A. Application Description With its small size, it can easily fit in place of existing soft starters, wye-delta starters, or across-the-line NEMA and IEC starters. This feature allows easy upgrades to existing systems. The product is designed to be wired in the three-phase line feeding the three motor input leads as is done for normal across-the-line starting. The starter uses silicon controlled rectifiers (SCRs) to ramp the voltage to the motor, providing smooth acceleration and deceleration of the load. After the motor is started, the internal run bypass contactor closes, resulting in the motor running directly across-the-line. Internal run bypass significantly reduces the heat generated as compared to non-bypass starters. The soft stop option allows for a ramp stop time that may be longer than the coast-to-stop time. An external over-load protection is needed. Operation Voltage Ramp Start This start method provides a voltage ramp to the motor, resulting in a constant torque increase. This most commonly used form of soft start mode allows you to set the initial voltage value and the duration of the ramp to full voltage conditions. Bypass contactor(s) close after ramp time has elapsed. Adjustable initial voltage 9% of full voltage Adjustable ramp time seconds Soft Stop Allows for a controlled stopping of load. Used when a stop-time that is greater than the coast-to-stop time is desired. Often used with high friction loads where a sudden stop may cause system or product damage. Setting the soft stop time to a value of 0 turns off this feature. Soft stop time = 0 seconds % Figure.5-. Start Ramp % Speed Speed Start Figure.5-4. Stop Ramp Bypass Time (Seconds) Run Run Soft Stop Time (Seconds) = Coast to Stop (Speed) = Soft Stop Ramp (Voltage) = Soft Stop Time 4 CA08E

January 08 Sheet 09 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers.5- Features and Benefits Run Bypass mode greatly reduces internal heating created by the power dissipation across the SCRs. The bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses Less heat minimizes enclosure size and cooling requirements, and maximizes the life of all devices in the enclosure LED displays device status and provides fault indication Variable ramp times and voltage control (torque control) settings provide unlimited starting configurations, allowing for maximum application flexibility Soft stop control suits applications where an abrupt stop of the load is not acceptable. Soft acceleration and deceleration reduces wear on belts, gears, chains, clutches, shafts and bearings Minimizes the peak inrush current s stress on the power system Manages peak starting torque to diminish mechanical system wear and damage Vdc control module enhances personnel and equipment safety Protective Features There are two auxiliary relays First relay is a TOR relay that closes when the TOR is achieved (internal bypass relays close) The second relay is a RUN relay that closes when the RUN signal is initiated and opens when RUN signal is removed. It remains closed during stop ramp time, if set to a value greater than 0. The RUN relay will also open if a fault occurs Mains connectionthe mains connection is monitored for an open condition and/or undervoltage Motor connectionthe motor connection is monitored for an open condition SCR faultsscr performance is monitored during the ramp cycle for proper operation Heat sink over/under temperature High ambient temperatures, extended ramp times and high duty cycle conditions may cause the DS6 to exceed its thermal rating. When temperature goes under 5 C, unit will trip as well. The DS6 is equipped with sensors that monitor the temperature of the device. The soft starter will trip in over/under temperature conditions, preventing device failure Bypass relaythe DS6 can detect if the bypass relay fails to close after the ramp start or opens while the motor is running. The DS6 will trip on a bypass dropout fault if either of these conditions occur. The device does not start when bypass relay is closed and start signal is applied Vdc low voltageif the control voltage falls below 0 Vdc at any time during operation, the unit will fault Standards and Certifications IEC 947-4- EN 947-4- UL listed (E) CSA certified CE marked C-Tick Additional Information Instruction Leaflet IL00E 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers January 08 Sheet 09 4 Product Selection DS6 Soft Start Horsepower Ratings Please refer to Application Note AP00000E for additional information on proper size selection. Table.5-. DS6 Soft Start ControllersHorsepower Ratings Second Ramp, Start per Hour, 0% Current Limit at C Rated Current Amperes 5 65 77 96 56 80 Motor Power (hp) V V 4 V 5 0 0 Maximum Allowable Breaker Size HFDL HFD00L HJD Maximum Allowable Fuse Size A Class RK5 A Class RK5 A Class RK5 Maximum values may be higher than allowed per NEC 4.5 and UL 8A.. XTOBXDIND panel mounting adapter must be used with this overload. XTOBXTLL line and load lugs must be used with this overload. 4 ZEB-XCT0 current transformer must be used with this overload. Table.5-. Second Ramp, Start per Hour, 0% Current Limit at C Rated Current Amperes 5 65 80 96 Motor Power (hp) V V 4 V 7.5 5 5 0 5 0 0 HKD0 HKD HKD0 HLD HLD00 Maximum Allowable Breaker Size 5 HFDL HFD00L HJD HKD0 HKD HKD HLD HLD00 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 Maximum Allowable Fuse Size 5 A Class RK5 A Class RK5 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 5 Maximum values may be higher than allowed per NEC 4.5 and UL 8A.. 6 XTOBXDIND panel mounting adapter must be used with this overload. 7 ZEB-XCT0 current transformer must be used with this overload. Recommended XTOB Overload XTOB0DC XTOB057DC XTOB065DC XTOBGCS XTOBGCS XTOBGCS Recommended C4 Overload C4AA045SAX C4BASAX C4BASAX C4BASAX C4BASAX C4AA005SAX 4 XTOBLC C4AA005SAX 4 XTOB0LC C4AA005SAX 4 Recommended XTOB Overload XTOB0DC XTOB0DC XTOB057DC 6 XTOB057DC 6 XTOBGCS XTOBGCS XTOBGCS XTOBGCS Recommended C4 Overload C4AA045SAX C4AA045SAX C4AA045SAX C4BASAX C4BASAX C4BASAX C4BASAX C4AA005SAX 7 Catalog Number DS6-DSX0N0-N DS6-DSX055N0-N DS6-DSX068N0-N DS6-DSX08N0-N DS6-DSX099N0-N DS6-DSXN0-N DS6-DSX6N0-N DS6-DSX96N0-N Catalog Number DS6-DSX0NO-N DS6-DSX055NO-N DS6-DSX068NO-N DS6-DSX08NO-N DS6-DSX099NO-N DS6-DSXNO-N DS6-DSX6NO-N DS6-DSX96NO-N CA08E

January 08 Sheet 09 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers.5- DS6 Soft Start kw Ratings Please refer to Application Note AP00000E for additional information on proper size selection. Table.5-. DS6 Soft Start ControllerskW Ratings According to IEC 947-4- Second Ramp, Start per Hour, 0% Current Limit at C Rated Current Amperes 55 68 8 99 96 Motor Power (kw) V 0 V 5 5 45 55 45 55 90 Maximum Allowable Breaker Size HFDL HFD00L HJD HKD0 HKD HKD0 HLD HLD00 Maximum Allowable Fuse Size A Class RK5 A Class RK5 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 Maximum values may be higher than allowed per NEC 4.5 and UL 8A.. XTOBXDIND panel mounting adapter must be used with this overload. XTOBXTLL line and load lugs must be used with this overload. 4 ZEB-XCT0 current transformer must be used with this overload. Recommended XTOB Overload XTOB057DC XTOB057DC XTOB070GC XTOBGCS XTOBGCS XTOBGCS Recommended C4 Overload C4AA045SAX C4BASAX C4BASAX C4BASAX C4BASAX C4AA005SAX 4 XTOBLC C4AA005SAX 4 XTOB0LC C4AA005SAX 4 Catalog Number DS6-DSX0N0-N DS6-DSX055N0-N DS6-DSX068N0-N DS6-DSX08N0-N DS6-DSX099N0-N DS6-DSXN0-N DS6-DSX6N0-N DS6-DSX96N0-N Table.5-. Second Ramp, Start per Hour, 0% Current Limit at C Rated Current Amperes.8.5 46 56 68 90 6 Motor Power (kw) V 0 V 7.5 5 8.5 8.5 45 55 5 Maximum values may be higher than allowed per NEC 4.5 and UL 8A.. 6 XTOBXDIND panel mounting adapter must be used with this overload. 7 XTOBXTLL line and load lugs must be used with this overload. 8 ZEB-XCT0 current transformer must be used with this overload. Considerations. Either XTOB, C6 or C4 series or equivalent overload protection devices may be selected.. Contactor is optional for normal applications. It is recommended for mains isolation. Maximum Allowable Breaker Size 5 HFDL HFD00L HJD HKD0 HKD HKD HLD HLD00 Maximum Allowable Fuse Size 5 A Class RK5 A Class RK5 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 0 A Class RK5 Recommended XTOB Overload XTOB0DC XTOB0DC XTOB057DC 6 XTOB065DC 6 XTOBGCS XTOBGCS Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low-cost source for Vdc power. The light-weight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in A and A models. Recommended C4 Overload C4AA045SAX C4AA045SAX C4BASAX C4BASAX C4BASAX C4BASAX XTOBLC 7 C4AA005SAX 8 XTOBLC 7 C4AA005SAX 8 Catalog Number DS6-DSX0NO-N DS6-DSX055NO-N DS6-DSX068NO-N DS6-DSX08NO-N DS6-DSX099NO-N DS6-DSXNO-N DS6-DSX6NO-N DS6-DSX96NO-N Table.5-. Power Supply Selection Description Catalog Number 85 4 V input and V output 0 480 V input and V output Vac input and Vdc output 0 480 Vac input and Vdc output ELC-PS0 PSSF PSGE PSGF 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers January 08 Sheet 094 Technical Data and Specifications Table.5-. DS6 Soft Start Controllers Description Unit DS6-DSX0N0-N DS6-DSX055N0-N DS6-DSX068N0-N DS6-DSX08N0-N General Standards IEC/EN 947-4- IEC/EN 947-4- IEC/EN 947-4- IEC/EN 947-4- Certifications UL/CE/C-Tick/CSA UL/CE/C-Tick/CSA UL/CE/C-Tick/CSA UL/CE/C-Tick/CSA Ambient temperature (operation) C 0 to C, above C derate linearly by % of rated current per Celsius to C Ambient temperature (storage) Altitude 0 0 m, above 0 m derate linearly by % of rated current per m to a maximum of 0 m 0 to C, above C derate linearly by % of rated current per Celsius to C 0 to C, above C derate linearly by % of rated current per Celsius to C 0 to C, above C derate linearly by % of rated current per Celsius to C C C to +5 5 C C to +55 C C to +55 C C to +55 C 0 0 m, above 0 m derate linearly by % of rated current per m to a maximum of 0 m 0 0 m, above 0m derate linearly by % of rated current per m to a maximum of 0 m Installation Vertical Vertical Vertical Vertical Protection degree IP0 IP0 IP0 IP0 Protection against contact Back of hand and fingerproof (from front face) Overvoltage category/ pollution degree Back of hand and fingerproof (from front face) Back of hand and fingerproof (from front face) II/ II/ II/ II/ Shock resistance 8g/ ms 8g/ ms 8g/ ms 8g/ ms Vibration resistance M M M M according to EN 7-- Dimensions in inches (mm) (W x H x D).66 x 6.89 x 5.47 (9.0 x.0 x.9).66 x 6.89 x 5.47 (9.0 x.0 x.9).66 x 6.89 x 5.47 (9.0 x.0 x.9) 0 0 m, above 0 m derate linearly by % of rated current per m to a maximum of 0 m Back of hand and fingerproof (from front face).66 x 6.89 x 5.47 (9.0 x.0 x.9) Weight in lb (kg) 4.00 (.8) 4.00 (.8) 4.00 (.8) 4.00 (.8) Main Circuit Rated operation voltage V 4 Vac 4 Vac 4 Vac 4 Vac Mains frequency Hz / Hz / Hz / Hz / Hz Rated impulse withstand voltage U imp./ µs 4 kv 4 kv 4 kv 4 kv Rated operation current I e 5 65 77 Motor Power Ratings V hp 5 0 V hp 0 4 V hp V kw 5 5 0 V kw 45 Overload cycle according to EN 947-4- A: AC5a; 5; 5 A: AC5a; 5; 65 A: AC5a; 5; 77 A: AC5a; 5; 4 CA08E

January 08 Sheet 095 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers.5- Table.5-. DS6 Soft Start Controllers (Continued) Description Unit DS6-DSX0N0-N DS6-DSX055N0-N DS6-DSX068N0-N DS6-DSX08N0-N Wire Specifications Power terminals (box terminals) Single conductor Terminal torque Control signals Single conductor Terminal torque Power Section AWG lb-in AWG lb-in Rated impulse withstand voltage U imp./ µs Control Commands Supply voltage control board Nominal voltage Nominal current ramp, TOR Current peak (closing shorting contactors) U s Vdc ma /0 5 80 6 min..5 /0 5 80 6 min..5 /0 5 80 6 min..5 /0 5 80 6 min..5 4 kv 4 kv 4 kv 4 kv + Vdc +%/ 5% 65 0 ma/ ms + Vdc +%/ 5% 65 0 ma/ ms + Vdc +%/ 5% 65 0 ma/ ms + Vdc +%/ 5% 65 0 ma/ ms Voltage to the control terminals (rated control voltage) DC driven + Vdc +%/ 5% + Vdc +%/ 5% + Vdc +%/ 5% + Vdc +%/ 5% Input current at Vdc ma 4 4 4 4 Relay Outputs Number of relays (TOR, ready) (TOR, ready) (TOR, ready) (TOR, ready) Maximum voltage V 0 Vac, Vdc 0 Vac, Vdc 0 Vac, Vdc 0 Vac, Vdc Maximum current A A, resistive A, resistive A, resistive A, resistive Soft Start Functions Ramp times Start ramp Stop ramp s s 0 Initial voltage % line voltage 9% 9% 9% 9% 0 0 0 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers January 08 Sheet 096 Table.5-. DS6 Soft Start Controllers (Continued) Description Unit DS6-DSX099N0-N DS6-DSXN0-N DS6-DSX6N0-N DS6-DSX96N0-N General Standards IEC/EN 947-4- IEC/EN 947-4- IEC/EN 947-4- IEC/EN 947-4- Certifications/marking UL/CE/C-Tick/CSA UL/CE/C-Tick/CSA UL/CE/C-Tick/CSA UL/CE/C-Tick/CSA Ambient temperature (operation) C 0 to C, above C derate linearly by % of rated current per Celsius to C Ambient temperature (storage) Altitude 0 0 m, above 0 m derate linearly by % of rated current per m to a maximum of 0 m 0 to C, above C derate linearly by % of rated current per Celsius to C 0 to C, above C derate linearly by % of rated current per Celsius to C 0 to C, above C derate linearly by % of rated current per Celsius to C C C to +55 C C to +55 C C to +55 C C to +55 C 0 0 m, above 0 m derate linearly by % of rated current per m to a maximum of 0 m 0 0 m, above 0 m derate linearly by % of rated current per m to a maximum of 0 m Installation Vertical Vertical Vertical Vertical Protection degree IP0 IP0 IP0 IP0 Protection against contact Back of hand and fingerproof (from front face) Overvoltage category/ pollution degree Back of hand and fingerproof (from front face) Back of hand and fingerproof (from front face) II/ II/ II/ II/ Shock resistance 8g/ ms 8g/ ms 8g/ ms 8g/ ms Vibration resistance M M M M according to EN 7-- Dimensions in inches (mm) (W x H x D).66 x 6.89 x 5.47 (9.0 x.0 x.9) 4. x 8.46 x 7.0 (8.0 x 4.9 x 78.) 4. x 8.46 x 7.0 (8.0 x 4.9 x 78.) 0 0 m, above 0 m derate linearly by % of rated current per m to a maximum of 0 m Back of hand and fingerproof (from front face) 4. x 8.46 x 7.0 (8.0 x 4.9 x 78.) Weight in lb (kg) 4.00 (.8) 8.6 (.7) 8.6 (.7) 8.6 (.7) Main Circuit Rated operation voltage V 4 Vac 4 Vac 4 Vac 4 Vac Mains frequency Hz / Hz / Hz / Hz / Hz Rated impulse withstand voltage U imp./ µs 4 kv 4 kv 4 kv 4 kv Rated operation current I e 96 56 80 Motor Power Ratings V hp V hp 4 V hp V kw 45 55 0 V kw 55 90 Overload cycle according to EN 947-4- 96A: AC5a; 5; A: AC5a; 5; 56A: AC5a; 5; 80A: AC5a; 5; 4 CA08E

January 08 Sheet 097 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers.5- Table.5-. DS6 Soft Start Controllers (Continued) Description Unit DS6-DSX099N0-N DS6-DSXN0-N DS6-DSX6N0-N DS6-DSX96N0-N Wire Specifications Power terminals (box terminals) Single conductor Terminal torque Control signals Single conductor Terminal torque Power Section Rated impulse withstand voltage Control Commands Supply voltage control board Nominal voltage Nominal current ramp, TOR Current peak (closing shorting contactors) AWG lb-in AWG lb-in U imp./ µs U s Vdc ma /0 5 80 6 min..5 AWG 0 kcmil 44 6 min..5 AWG 0 kcmil 44 6 min..5 AWG 0 kcmil 44 6 min..5 4 kv 4 kv 4 kv 4 kv + Vdc +%/ 5% 65 0 ma/ ms + Vdc +%/ 5% 65 0 ma/ ms + Vdc +%/ 5% 65 0 ma/ ms + Vdc +%/ 5% 65 0 ma/ ms Voltage to the control terminals (rated control voltage) DC driven + Vdc +%/ 5% + Vdc +%/ 5% + Vdc +%/ 5% + Vdc +%/ 5% Input current at Vdc ma 4 4 4 4 Relay Outputs Number of relays (TOR, ready) (TOR, ready) (TOR, ready) (TOR, ready) Maximum voltage V 0 Vac, Vdc 0 Vac, Vdc 0 Vac, Vdc 0 Vac, Vdc Maximum current A A, resistive A, resistive A, resistive A, resistive Soft Start Functions Ramp times Start ramp Stop ramp s s 0 Initial voltage % line voltage 9% 9% 9% 9% 0 0 0 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS6 Soft Start Controllers January 08 Sheet 098 DimensionsApproximate Dimensions in Inches (mm) 0.88 (.5).8 (.0).8 (.0) PE 6. (6.0) 5.08 (.0) 6.89 (.0) PE.66 (9.0) 0.88 (.5). (.0) 5.47 (.0) Figure.5-5. hp Models 0.59 (5.0). (.0). (.0) PE 7.87 (.0) 6. (58.0) 8.47 (5.0) Figure.5-6. hp Models PE 0.59 (5.0) 4. (8.0).07 (5.5) 7.0 (78.0) 4 CA08E

January 08 Sheet 099 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers.5- DS7 Soft Start Controllers DS7 Soft Start Controllers General Description Eaton s DS7 line of reduced voltage solid-state soft start controllers is very compact, multi-functional, easy to install and easy to commission. Designed to control the acceleration and deceleration of three-phase motors, the device is available for current ranges from 4 A in four frame sizes. Application Description With its small size, it can easily fit in place of existing soft starters, wye-delta starters, or across-the-line NEMA and IEC starters. This feature allows easy upgrades to existing systems. The product is designed to be wired in the three-phase line feeding the three motor input leads as is done for normal across-the-line starting. The starter uses silicon controlled rectifiers (SCRs) to ramp the voltage to the motor, providing smooth acceleration and deceleration of the load. After the motor is started, the internal run bypass relay closes, resulting in the motor running directly across-the-line. Internal run bypass significantly reduces the heat generated as compared to non-bypass starters. The soft stop option allows for a ramp stop time that may be longer than the coast-to-stop time. An external overload protection relay is needed. Operation Voltage Ramp Start This start method provides a voltage ramp to the motor, resulting in a constant torque increase. This most commonly used form of soft start mode allows you to set the initial voltage value and the duration of the ramp to full voltage conditions. Adjustable initial voltage 9% of full voltage (0/ Vac control voltage) Adjustable initial voltage % of full voltage ( Vac/Vdc control voltage) Adjustable ramp time seconds Bypass relays close at the end the ramp time (TOR) Soft Stop Allows for a controlled stopping of load. Used when a stop-time that is greater than the coast-to-stop time is desired. Often used with high friction loads where a sudden stop may cause system or product damage. Setting the soft stop time to a value of 0 turns off this feature. Soft stop time = 0 seconds % Figure.5-7. Start Ramp % Speed Speed Start Figure.5-8. Stop Ramp Bypass Time (Seconds) Run Run Soft Stop Time (Seconds) = Coast to Stop (Speed) = Soft Stop Ramp (Voltage) = Soft Stop Time Auxiliary Contacts Auxiliary contacts are provided to indicate soft start controller status. Frame Size (4A to A)One Relay The auxiliary relay indicates when the soft starter is at Top-of-Ramp (TOR). Frame Size (6A to A)Two Relays One auxiliary relay indicates when the soft starter is at Top-of-Ramp (TOR). One auxiliary relay indicates that a RUN command is present, including start ramp, bypass and stop ramp times. 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers January 08 Sheet Features and Benefits Run bypass mode greatly reduces internal heating created by the power dissipation across the SCRs. The bypass relay directly connects the motor to the line and improves system efficiency by reducing internal power losses Less heat minimizes enclosure size and cooling requirements, and maximizes the life of all devices in the enclosure LED displays device status and provides fault indication Variable ramp times and voltage control (torque control) settings provide unlimited starting configurations, allowing for maximum application flexibility Soft stop control suits applications where an abrupt stop of the load is not acceptable. Soft acceleration and deceleration reduces wear on belts, gears, chains, clutches, shafts and bearings Minimizes the peak inrush current s stress on the power system. Peak starting torque can be managed to diminish mechanical system wear and damage Vac/Vdc control voltage enhances personnel and equipment safety. 0/ Vac control voltage is also available Auxiliary relays indicate status of the soft start controllers The TOR relay is active until motor stop command is received and/or the soft start controller detects a fault condition RUN relay is active during the start ramp, bypass and stop ramp Protective Features Mains connectionthe mains connection is monitored for a phase loss and/or undervoltage during ramp up Motor connectionthe motor connection is monitored for an open condition during the ramp SCR faultsscr performance is monitored during the ramp cycle for proper operation Heat sink over/under temperature High ambient temperatures, extended ramp times and high duty cycle conditions may cause the DS7 to exceed its thermal rating. When temperature goes under 5 C, unit will trip as well. The DS7 is equipped with sensors that monitor the temperature of the device. The soft starter will trip in over/under temperature conditions, preventing device failure Warning is indicated for an overtemperature condition for the next start Bypass relay The DS7 can detect if the bypass relay fails to close after the ramp start or opens while the motor is running The DS7 will also detect a condition whereas the bypass relay is closed when the RUN command is given The DS7 will trip on a bypass dropout fault if either of these conditions occur Standards and Certifications IEC 947-4- EN 947-4- UL listed CSA certified CE marked C-Tick Additional Information Instruction Leaflet IL00E 4 CA08E

January 08 Sheet Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers.5- Product Selection DS7 Soft Start Horsepower Ratings Please refer to Application Note AP006E for additional information on proper size selection. Table.5-. DS7 Soft Start ControllersHorsepower Ratings Second Ramp, One Start per Hour, 0% Current Limit at C Rated Current Amperes Motor Power (hp) V V 480 V Actual motor FLAs vary. Verify these devices cover the motor specific FLA. Selections are based on motor FLA value at 480 V. Not to be used with V. 4 Vac/Vdc device. 5 0/ Vac device. Table.5-. DS7 Soft Start ControllersHorsepower Ratings Second Ramp, One Start per Hour, 0% Current Limit at C 6 6 Actual motor FLAs vary. Verify these devices cover the motor specific FLA. 7 Selections are based on motor FLA value at 480 V. 8 Not to be used with V. 9 Vac/Vdc device. j 0/ Vac device. Maximum Allowable Breaker Size Maximum Allowable Fuse Size Recommended XTOB Overload (Direct Connect) Recommended XTOE Overload MMP Connection Kit to MMP Catalog Number.7 0. 0. HFD5 5A Class RK5 XTOB004BC XTOE005BCS XTPR004BC XTPAXTPCB DS7-SX004NO-N 4 DS7-SX004NO-N 5 6.9.5 HFD5 5A Class RK5 XTOB006BC XTOE00BCS XTPR6PBC XTPAXTPCB DS7-SX007NO-N 4 DS7-SX007NO-N 5 7.8 5 HFD0 0A Class RK5 XTOB0BC XTOE00BCS XTPR0BC XTPAXTPCB DS7-SX009NO-N 4 DS7-SX009NO-N 5 7.5 HFD 0A Class RK5 XTOB0BC XTOE00BCS XTPR0BC XTPAXTPCB DS7-SX0NO-N 4 DS7-SX0NO-N 5 5. 5 HFD A Class RK5 XTOB06CC XTOE00CCS XTPR06BC XTPAXTPCC DS7-SX06NO-N 4 DS7-SX06NO-N 5 5 7.5 5 HFD A Class RK5 XTOB0CC XTOE045CCS XTPR0BC XTPAXTPCC DS7-SX0NO-N 4 DS7-SX0NO-N 5 7.5 0 HFD70 A Class RK5 XTOB0CC XTOE045CCS XTPR0BC XTPAXTPCC DS7-SX0NO-N 4 DS7-SX0NO-N 5 Rated Current Amperes Motor Power (hp) V V 480 V Maximum Allowable Breaker Size Maximum Allowable Fuse Size Recommended XTOB Overload (Direct Connect) 7 Recommended XTOE Overload 7 MMP 7 Connection Kit to MMP Catalog Number 0.5 0.5.5 HFD5 5A Class RK5 XTOB004BC XTOE005BCS XTPR004BC XTPAXTPCB DS7-SX004NO-N 9 DS7-SX004NO-N j 4.8 HFD5 5A Class RK5 XTOB006BC 8 XTOE00BCS XTPR6PBC XTPAXTPCB DS7-SX007NO-N 9 DS7-SX007NO-N j 6.9.5 HFD0 0A Class RK5 XTOB006BC XTOE00BCS XTPR6PBC XTPAXTPCB DS7-SX009NO-N 9 DS7-SX009NO-N j 9 5 HFD 0A Class RK5 XTOB0BC XTOE00BCS XTPR0BC XTPAXTPCB DS7-SX0NO-N 9 DS7-SX0NO-N j 7.5 HFD A Class RK5 XTOB06CC XTOE00CCS XTPR06BC XTPAXTPCC DS7-SX06NO-N 9 DS7-SX06NO-N j 7.5 5 5 HFD A Class RK5 XTOB06CC XTOE045CCS XTPR06BC XTPAXTPCC DS7-SX0NO-N 9 DS7-SX0NO-N j 5 7.5 5 HFD70 A Class RK5 XTOB0CC XTOE045CCS XTPR0BC XTPAXTPCC DS7-SX0NO-N 9 DS7-SX0NO-N j 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers January 08 Sheet 4 DS7 Soft Start kw Ratings Please refer to Application Note AP006E for additional information on proper size selection. Table.5-. DS7 Soft Start ControllerskW Ratings According to IEC 947-4- Second Ramp, One Start per Hour, 0% Current Limit at C Rated Current Amperes Motor Power (kw) V 0 V Actual motor FLAs vary. Verify these devices cover the motor specific FLA. Selections are based on motor FLA value at 480 V. Not to be used with V. 4 Vac/Vdc device. 5 0/ Vac device. Table.5-. DS7 Soft Start ControllerskW Ratings According to IEC 947-4- Second Ramp, One Start per Hour, 0% Current Limit at C 6 6 Actual motor FLAs vary. Verify these devices cover the motor specific FLA. 7 Selections are based on motor FLA value at 480 V. 8 Not to be used with V. 9 Vac/Vdc device. j 0/ Vac device. Maximum Allowable Breaker Size Considerations. Either XTOB or XTOE or equivalent overload protection devices may be selected. In addition, manual motor protectorsmmp series can also be considered.. Isolation contactor is required for mains isolation. Maximum Allowable Fuse Size Recommended XTOB Overload (Direct Connect) Vdc Control Power Eaton s ELC power supplies are recommended as a compact and low-cost source for Vdc power. The light-weight, DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use. These power supplies are available in A and A models. Recommended MMP Connection XTOE Overload Kit to MMP Catalog Number.8 0..5 HFD5 5A Class RK5 XTOB004BC XTOE005BCS XTPR004BC XTPAXTPCB DS7-SX004NO-N 4 DS7-SX004NO-N 5 7.5 HFD5 5A Class RK5 XTOB006BC XTOE00BCS XTPR6PBC XTPAXTPCB DS7-SX007NO-N 4 DS7-SX007NO-N 5 9. 4 HFD0 0A Class RK5 XTOB0BC XTOE00BCS XTPR0BC XTPAXTPCB DS7-SX009NO-N 4 DS7-SX009NO-N 5 5.5 HFD 0A Class RK5 XTOB0BC XTOE00BCS XTPR0BC XTPAXTPCB DS7-SX0NO-N 4 DS7-SX0NO-N 5 6 4 7.5 HFD A Class RK5 XTOB06CC XTOE00CCS XTPR06BC XTPAXTPCC DS7-SX06NO-N 4 DS7-SX06NO-N 5 5.5 HFD A Class RK5 XTOB0CC XTOE045CCS XTPR0BC XTPAXTPCC DS7-SX0NO-N 4 DS7-SX0NO-N 5 7.5 5 HFD70 A Class RK5 XTOB0CC XTOE045CCS XTPR0BC XTPAXTPCC DS7-SX0NO-N 4 DS7-SX0NO-N 5 Rated Current Amperes Motor Power (kw) V 0 V Maximum Allowable Breaker Size Maximum Allowable Fuse Size Recommended XTOB Overload (Direct Connect) 7 Recommended MMP 7 Connection XTOE Overload 7 Kit to MMP Catalog Number.5 0. HFD5 5A Class RK5 XTOB004BC XTOE005BCS XTPR004BC XTPAXTPCB DS7-SX004NO-N 9 DS7-SX004NO-N j.8 0..5 HFD5 5A Class RK5 XTOB006BC 8 XTOE00BCS XTPR6PBC XTPAXTPCB DS7-SX007NO-N 9 DS7-SX007NO-N j 7.5 HFD0 0A Class RK5 XTOB006BC XTOE00BCS XTPR6PBC XTPAXTPCB DS7-SX009NO-N 9 DS7-SX009NO-N j 9. 4 HFD 0A Class RK5 XTOB0BC XTOE00BCS XTPR0BC XTPAXTPCB DS7-SX0NO-N 9 DS7-SX0NO-N j 5.5 HFD A Class RK5 XTOB06CC XTOE00CCS XTPR06BC XTPAXTPCC DS7-SX06NO-N 9 DS7-SX06NO-N j 6 4 7.5 HFD A Class RK5 XTOB06CC XTOE045CCS XTPR06BC XTPAXTPCC DS7-SX0NO-N 9 DS7-SX0NO-N j 5.5 HFD70 A Class RK5 XTOB0CC XTOE045CCS XTPR0BC XTPAXTPCC DS7-SX0NO-N 9 DS7-SX0NO-N j AC Control Power, 0 or Vac may be used for control power in accordance with the model requirements. Table.5-. DC Power Supply Selection Description 85 4 V input and V output 0 480 V input and V output Catalog Number ELC-PS0 PSSF CA08E

January 08 Sheet Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers.5- Technical Data and Specifications Table.5-. DS7 Soft Start Controllers Rated Control Circuit Voltage Vac/Vdc Voltage / Vac General Unit DS7-SX004NO-N DS7-SX004NO-N Standards IEC/EN 947-4-; GB48.6; UL8; CSA-C. No 0-M9; CSA-C. No 4-05 CE marking DS7-SX007NO-N DS7-SX007NO-N IEC/EN 947-4-; GB48.6; UL8; CSA-C. No 0-M9; CSA-C. No 4-05 CE marking DS7-SX009NO-N DS7-SX009NO-N IEC/EN 947-4-; GB48.6; UL8; CSA-C. No 0-M9; CSA-C. No 4-05 CE marking DS7-SX0NO-N DS7-SX0NO-N IEC/EN 947-4-; GB48.6; UL8; CSA-C. No 0-M9; CSA-C. No 4-05 CE marking Certifications/marking UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick Ambient temperature (operation) C 0 to C, above C derate linearly by % of rated current per Celcius to C Ambient temperature (storage) Altitude 0 0 m, above 0 m derate linearly by.5% of rated current per m to a maximum of 0 m 0 to C, above C derate linearly by % of rated current per Celcius to C 0 to C, above C derate linearly by % of rated current per Celcius to C 0 to C, above C derate linearly by % of rated current per Celcius to C C C to +55 C C to +55 C C to +55 C C to +55 C 0 0 m, above 0 m derate linearly by.5% of rated current per m to a maximum of 0 m 0 0 m, above 0 m derate linearly by.5% of rated current per m to a maximum of 0 m Installation Vertical Vertical Vertical Vertical Protection class IP0 IP0 IP0 IP0 Protection class applies to the front and operator control and display elements. Protection type from all sides is IP00. With optional covers from the NZM range, protection type IP from all sides can be achieved Busbar tag shroud Back of hand and finger-proof (from front face) Overvoltage category/ pollution degree With optional covers from the NZM range, protection type IP from all sides can be achieved Back of hand and finger-proof (from front face) With optional covers from the NZM range, protection type IP from all sides can be achieved Back of hand and finger-proof (from front face) II/ II/ II/ II/ 0 0 m, above 0 m derate linearly by.5% of rated current per m to a maximum of 0 m With optional covers from the NZM range, protection type IP from all sides can be achieved Back of hand and finger-proof (from front face) Shock resistance 8g/ ms 8g/ ms 8g/ ms 8g/ ms Vibration resistance M M M M according to EN 7-- Mean heat dissipation at W 0. 0. 0. 0.6 rated duty cycle Radio interference B B B B Dimensions (W x H x D) mm 45 x x 95 45 x x 95 45 x x 95 45 x x 95 in.77 x 5. x.74.77 x 5. x.74.77 x 5. x.74.77 x 5. x.74 Weight kg 0. 0. 0. 0. lb 0.77 0.77 0.77 0.77 Main Circuit Rated operational voltage V 4 Vac 4 Vac 4 Vac 4 Vac Mains frequency Hz / Hz / Hz / Hz / Hz Rated operation current AC 5 I e 4 7 9 Motor Power Ratings V hp 0..5 V hp 0. 5 480 V hp 5 V kw 0..5. 0V kw.5 4 5.5 Overload cycle according to EN 947-4- 4 A: AC5a; -5; - 7 A: AC5a; -5; - 9 A: AC5a; -5; - A: AC5a; -5; - 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers January 08 Sheet 4 Table.5-. DS7 Soft Start Controllers (Continued) Rated Control Circuit Voltage Vac/Vdc Unit Voltage / Vac Wire Specifications Power terminals Single conductorsolid or stranded Terminal torque Control signals Single conductorsolid or stranded Terminal torque Power Section Rated impulse withstand voltage AWG lb-in AWG lb-in Uimp./ µs DS7-SX004NO-N DS7-SX004NO-N 8 8 DS7-SX007NO-N DS7-SX007NO-N 8 8 DS7-SX009NO-N DS7-SX009NO-N 8 8 DS7-SX0NO-N DS7-SX0NO-N 8 8 4 kv 4 kv 4 kv 4 kv Rated insulation voltage 0 0 0 0 Control CommandsVac/Vdc Supply voltage control board U s nominal Vdc 0.4.4 0.4.4 0.4.4 0.4.4 Current consumption at Vac/Vdc ma.6.6.6.6 Pickup voltage +7. to + +7. to + +7. to + +7. to + Dropout voltage + to 0 + to 0 + to 0 + to 0 Relay Outputs Number of relays (TOR) (TOR) (TOR) (TOR) Maximum voltage Vac 0 0 0 0 Maximum current A A A A A Soft Start Functions Ramp times Start ramp Stop ramp s s 0 Initial voltage % line voltage % % % % Control CommandsVac Supply voltage control board U s nominal Vac Current consumption at Vac/Vdc ma 4 4 4 4 Pickup voltage Vac Dropout voltage Vac 0 0 0 0 Relay Outputs Number of relays (TOR) (TOR) (TOR) (TOR) Maximum voltage Vac 0 0 0 0 Maximum current A A A A A Soft Start Functions Ramp times Start ramp Stop ramp s s 0 Initial voltage % line voltage 9% 9% 9% 9% 0 0 0 0 0 0 4 CA08E

January 08 Sheet 5 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers.5- Table.5-. DS7 Soft Start Controllers (Continued) Rated Control Circuit Voltage Vac/Vdc Voltage / Vac General Unit DS7-SX06NO-N DS7-SX06NO-N Standards IEC/EN 947-4-; GB48.6; UL8; CSA-C. No 0-M9; CSA-C. No 4-05 CE marking DS7-SX0NO-N DS7-SX0NO-N IEC/EN 947-4-; GB48.6; UL8; CSA-C. No 0-M9; CSA-C. No 4-05 CE marking DS7-SX0NO-N DS7-SX0NO-N IEC/EN 947-4-; GB48.6; UL8; CSA-C. No 0-M9; CSA-C. No 4-05 CE marking Certifications/marking UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick Ambient temperature (operation) C 0 to C, above C derate linearly by % of rated current per Celcius to C Ambient temperature (storage) Altitude 0 0 m, above 0 m derate linearly by.5% of rated current per 0m to a maximum of 0 m 0 to C, above C derate linearly by % of rated current per Celcius to C C C to +55 C C to +55 C C to +55 C 0 0 m, above 0 m derate linearly by.5% of rated current per 0m to a maximum of 0 m Installation Vertical Vertical Vertical Protection class IP0 IP0 IP0 Protection class applies to the front and operator control and display elements. Protection type from all sides is IP00. With optional covers from the NZM range, protection type IP from all sides can be achieved Busbar tag shroud Back of hand and finger-proof (from front face) Overvoltage category/ pollution degree With optional covers from the NZM range, protection type IP from all sides can be achieved Back of hand and finger-proof (from front face) II/ II/ II/ 0 to C, above C derate linearly by % of rated current per Celcius to C 0 0 m, above 0 m derate linearly by.5% of rated current per 0m to a maximum of 0 m With optional covers from the NZM range, protection type IP from all sides can be achieved Back of hand and finger-proof (from front face) Shock resistance 8g/ ms 8g/ ms 8g/ ms Vibration resistance M M M according to EN 7-- Mean heat dissipation at W 0.8..5 rated duty cycle Radio interference B B B Dimensions (W x H x D) mm 45 x x 8 45 x x 8 45 x x 8 in.77 x 5. x.74.77 x 5. x.74.77 x 5. x.74 Weight kg 0.4 0.4 0.4 lb 0.88 0.88 0.88 Main Circuit Rated operational voltage V 4 Vac 4 Vac 4 Vac Mains frequency Hz / Hz / Hz / Hz Rated operation current AC 5 I e 6 Motor Power Ratings V hp 5 V hp 5 7.5 480 V hp 5 V kw 4 5.5 7.5 0 V kw 7.5 5 Overload cycle according to EN 947-4- 6 A: AC5a; -5; - A: AC5a; -5; - A: AC5a; -5; - 4 CA08E

.5- Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers January 08 Sheet 6 Table.5-. DS7 Soft Start Controllers (Continued) Rated Control Circuit Voltage Vac/Vdc Unit Voltage / Vac Wire Specifications Power terminals Single conductorsolid or stranded Terminal torque Control Signals Single conductorsolid or stranded Terminal torque Power Section Rated impulse withstand voltage AWG lb-in AWG lb-in Uimp./ µs DS7-SX06NO-N DS7-SX06NO-N 8 6 8 DS7-SX0NO-N DS7-SX0NO-N 8 6 8 DS7-SX0NO-N DS7-SX0NO-N 8 6 8 4 kv 4 kv 4 kv Rated insulation voltage 0 0 0 Control CommandsVac/Vdc Supply voltage control board U s nominal Vdc 0.4.4 0.4.4 0.4.4 Current consumption at Vac/Vdc ma.6.6.6 Pickup voltage +7. to + +7. to + +7. to + Dropout voltage + to 0 + to 0 + to 0 Relay Outputs Number of relays (TOR, Ready) (TOR, Ready) (TOR, Ready) Maximum voltage Vac 0 0 0 Maximum current A A A A Soft Start Functions Ramp times Start ramp Stop ramp s s 0 Initial voltage % line voltage % % % Control CommandsVac Supply voltage control board U s nominal Vac Current consumption at Vac ma 4 4 4 Pickup voltage Vac Dropout voltage Vac 0 0 0 Relay Outputs Number of relays (TOR, Run) (TOR, Run) (TOR, Run) Maximum voltage Vac 0 0 0 Maximum current A A A A Soft Start Functions Ramp times Start ramp Stop ramp s s 0 Initial voltage % line voltage 9% 9% 9% 0 0 0 0 4 CA08E

January 08 Sheet 7 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State DS7 Soft Start Controllers.5-4 DimensionsApproximate Dimensions in Inches (mm) 5. (.0) 4.80 (.0) 4.9 (.0) M4.74 (95.0).78 (45.0). (.0) Figure.5-9. Frame Size Catalog Numbers DS7-SX004N0-N DS7-SX007N0-N DS7-SX009N0-N DS7-SX0N0-N DS7-SX004N0-N DS7-SX007N0-N DS7-SX009N0-N DS7-SX0N0-N 5.9 (.0) 5.5 (.0) M4 4.65 (8.0).78 (45.0). (.0) Catalog Numbers DS7-SX06N0-N DS7-SX0N0-N DS7-SX0N0-N DS7-SX06N0-N DS7-SX0N0-N DS7-SX0N0-N Figure.5-0. Frame Size 4 CA08E

.5-44 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State PSG Series DC Power Supplies January 08 Sheet 8 PSG Series DC Power Supplies PSG Series General Description Eaton s PSG Series of power supplies is designed to be a high-performance, high-quality line of products covering a majority of Vdc control applications. With global certifications, compact size and an impressive operating temperature range, the PSG Series fits a wide variety of applications at a competitive price. Eight models are offered, from.5 A up to 0 A with both single- and threephase input voltage models available. Application Description The PSG Series is a line of generalpurpose power supplies for use in a wide variety of industrial control applications. Applications include communication networks, sensors, PLCs and many other electrical systems. Features, Benefits and Functions Universal input voltages: 85 4 Vac for single-phase units, 0 5 Vac for three-phase units Rugged aluminum housing stands up to harsh environments Current surge (power boost) of.5 times nominal current for second allows branch protection and powering of high pickup loads Wide operating temperature range: 0 C to + C (derating above C) Adjustable DC voltage output LED indicating light for DC OK simplifies troubleshooting Compact size, with common depth and height across all models, allows for common panel depths and family consistency MTBF up to 800,000 hours ensures uptime and reliability Heavy-duty screw terminals with finger-safe protective cover allow use of ring-lug terminals All-metal DIN rail mounting hardware Class, Division hazardous location rated Standards and Certifications UL/cUL listedul 8 (industrial control equipment) curusul 9- IEC EN German safety CSA certified (contact Eaton for certification dates and status) CE marked RoHS compliant Product Selection Table.5-. Power SupplySingle-Phaseþ Description 85 4 Vac input, Vdc/.5 A output 85 4 Vac input, Vdc/5 A output 85 4 Vac input, Vdc/ A output 85 4 Vac input, Vdc/0 A output Table.5-. Power SupplyThree-Phaseþ Description Catalog Number 0 5 Vac input, Vdc/.5 A output 0 5 Vac input, Vdc/5 A output 0 5 Vac input, Vdc/ A output 0 5 Vac input, Vdc/0 A output Catalog Number PSGE PSG0E PSGE PSG480E PSGF PSG0F PSGF PSG480F Each model is equipped with a rugged metal housing, heavy-duty screw terminals and a variety of protection features, making the PSG one of the most versatile industrial power supply lines on the market. 4 CA08E

January 08 Sheet 9 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State PSG Series DC Power Supplies.5-45 Technical Data and Specifications Table.5-. PSG Series DC Power Supplies Capacity PSGE W PSG0E 0W PSGE W PSG480E 480W Ratings for single-phase models are at 5 Vac; three-phase models are at 0 Vac. 85 4 Vac (DC input range 0 5 Vdc). 0 5 Vac (DC input range 4 800 Vdc). PSGF W PSG0F 0W PSGF W PSG480F 480W Input Nominal voltage Vac Vac Vac Vac x 0 0 Vac x 0 0 Vac x 0 0 Vac x 0 0 Vac Voltage range Frequency 47 6 Hz (0 Hz at DC input) 47 6 Hz (0 Hz at DC input) 47 6 Hz (0 Hz at DC input) 47 6 Hz (0 Hz at DC input) 47 6 Hz (0 Hz at DC input) 47 6 Hz (0 Hz at DC input) 47 6 Hz (0 Hz at DC input) 47 6 Hz (0 Hz at DC input) Nominal current. A.4 A.9 A 5.7 A 0. A 0.5 A 0.8 A.6 A Inrush current A <80 A N/A N/A < A < A < A < A limitation Mains buffering at >0 ms > ms >0 ms >0 ms > ms > ms > ms >0 ms nominal load (typ.) Turn-on time <.5 sec < sec < sec < sec < sec < sec < sec < sec Internal fuse T.5 AH/0 V T.5 AH/0 V T6.AH/0 V FH/0 V.5AH/0 V.5AH/0 V.5AH/0 V.5AH/0V External fusing 6 A, A or 6 A 6 A, A or 6 A A or 6 A A or 6 A x circuit breakers 6 A, A or 6 A x circuit breakers 6 A, A or 6 A x circuit breakers 6 A, A or 6 A x circuit breakers 6 A, A or 6 A Leakage current < ma < ma <.5 ma < ma <.5 ma <.5 ma <.5 ma <.5 ma Output Nominal output Vdc ± % Vdc ± % Vdc ± % Vdc ± % Vdc ± % Vdc ± % Vdc ± % Vdc ± % voltage Adjustment range Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Nominal current.5 A 5 A A 0 A.5 A 5 A A 0 A Startup with capacitive loads Max. 8000 µf Max.,000 µf Max.,000 µf Max.,000 µf Max.,000 µf Max.,000 µf Max.,000 µf Max.,000 µf Max. power dissipation idling nominal load approx. W.5 W.5 W 7 W 9 W 8 W W 7 W Efficiency (at 0 Vac and nominal values) Current surge (at Vdc) Current surge time/ cycle Residual ripple/peak switching (0 MHz) Parallel operation Galvanic Isolation Input/output Input/ground Output/ground >85% typ >84% typ >84% typ >86% typ >86% at x 0 Vac; >85% at x 0 Vac >86% at x 0 Vac; >85% at x 0 Vac >86% at x 0 Vac; >85% at x 0 Vac. A 7.5 A 5 A A. A 7.5 A 5 A A sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) >86% at x 0 Vac; >85% at x 0 Vac sec. (at - sec. intervals) < mv/ < mvpp With O-ring Diode 4 kvac (type test)/ kvac (routine test).5 kvac (type test)/.5 kvac (routine test).5 kvac (type test)/0 Vac (routine test) 4 CA08E

.5-46 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State PSG Series DC Power Supplies January 08 Sheet Table.5-. PSG Series DC Power Supplies (Continued) Capacity PSGE PSG0E PSGE W 0W W General/Physical Data Housing material Signals Shock to Hz, 0. mm acc. m/s/s, single amplitude (5G max.) for 90 min. in each X, Y, Z direction, in acc. with IEC 68--6. G (0 m/s/s) in all directions according to IEC 68--. Power Derating Curves Aluminum (Al5) Green LED for DC OK Aluminum (Al5) Green LED for DC OK Aluminum (Al5) Green LED for DC OK PSG480E 480W Aluminum (Al5) Green LED for DC OK PSGF W Aluminum (Al5) Green LED for DC OK PSG0F 0W Aluminum (Al5) Green LED for DC OK PSGF W Aluminum (Al5) Green LED for DC OK PSG480F 480W Aluminum (Al5) Green LED for DC OK MTBF >800,000 hrs >800,000 hrs >0,000 hrs >0,000 hrs >0,000 hrs >0,000 hrs >0,000 hrs >0,000 hrs Dimensions (L) mm mm mm mm mm mm mm mm Dimensions (W) mm mm 85 mm mm 70 mm 70 mm 85 mm mm Dimensions (H) 0 mm 5 mm 8.5 mm 5 mm 8.5 mm 8.5 mm 0.5 mm 5 mm Weight (kg) 0. 0.54.04.8 0.56 0.7 0.77.7 Operating temperature 0 C to + C (> C derating) Storage temperature C to +85 C Operating humidity <95% RH, noncondensing 0 C to + C (> C derating) C to +85 C <95% RH, noncondensing 0 C to + C (> C derating) C to +85 C <95% RH, noncondensing 0 C to + C (> C derating) C to +85 C <95% RH, noncondensing 0 C to + C (> C derating) C to +85 C <95% RH, noncondensing 0 C to + C (> C derating) C to +85 C <95% RH, noncondensing 0 C to + C (> C derating) C to +85 C <95% RH, noncondensing 0 C to + C (> C derating) C to +85 C <95% RH, noncondensing Vibration (operating) Pollution degree Climatic class K according to EN 7 K according to EN 7 K according to EN 7 K according to EN 7 K according to EN 7 K according to EN 7 K according to EN 7 K according to EN 7 Safety and Protection Transient surge voltage Varistor Varistor Varistor Varistor Varistor Varistor Varistor Varistor Surge voltage protection against internal surge Yes Yes Yes Yes Yes Yes Yes Yes Safety class Class I with ground connection Class I with ground connection Class I with ground connection Class I with ground connection Class I with ground connection Class I with ground connection Class I with ground connection Class I with ground connection 90 80 70 0 0-0 - 0 0 70 80 85 Load (%) 90 80 70 0 0-0 - 0 0 70 80 85 Load (%) 90 80 70 0 0-0 - 0 0 70 80 85 Load (%) Ambient Temperature ( C) Figure.5-. Vertical Mounting Position PSGE Ambient Temperature ( C) Figure.5-. Vertical Mounting Position PSGF, PSG0E, PSG0F, PSG480E, PSG480F Ambient Temperature ( C) Figure.5-. Vertical Mounting Position PSGE, PSGF 4 CA08E

January 08 Sheet Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State PSG Series DC Power Supplies.5-47 DimensionsApproximate Dimensions in mm Note: Dimensions are for reference only..0 ±0.5 0.5 ±0.5 5. ±0.5 Catalog Number: PSGE V.5A CAUTION HOT SURFACE.0 ±0.5 Adjust DC OK SPEC LABEL 5.0 ±0. -V~.5A -Hz Figure.5-. PSGE.4 ±0.5 96.5 ±0.5.0 ±0.5 SPEC LABEL 6.6 ±0. Figure.5-. PSGF 70.0 ±0.5.0 ±0. DC V 5A Adjust DC OK.0 ±0. Figure.5-. PSG0E AC -V A - Hz 5.5.0 4.0 5.0 ±0.6 4 CA08E

.5-48 Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State PSG Series DC Power Supplies January 08 Sheet DimensionsApproximate Dimensions in mm (Continued) Note: Dimensions are for reference only.. ±0.5 96.4 ±0.5 Adjust DC OK.0 ±0.5 SPEC LABEL 6.6 ±0. 70.0 ±0.5 Figure.5-. PSG0F 8.5 ±0.5 5. ±0.5 V A Adjust CAUTION HOT SURFACE DC OK.0 ±0.5 Catalog Number: PSGE SPEC LABEL -V~5A -Hz 85.0 ±0.5 5.0 ±0. Figure.5-. PSGE 0.5 ±0.5 5. ±0.5 V A Adjust CAUTION HOT SURFACE.0 ±0.5 Catalog Number: PSGF DC OK SPEC LABEL 4 -Phase 0-0V~0.8A -Hz 5.0 ±0. 85.0 ±0.5 Figure.5-. PSGF CA08E

January 08 Sheet Motor Starters & ContactorsLow Voltage Reduced VoltageSolid-State PSG Series DC Power Supplies.5-49 DimensionsApproximate Dimensions in mm (Continued) Note: Dimensions are for reference only..0 ±0.5 7..0 ±0.5 Catalog Number: PSG480E 6.6 ±0. N L Adjust DC OK -V~ 7A -Hz V 0A Figure.5-. PSG480E 96.6 ±0.5.4 ±0.5.0 ±0.5 7..0 ±0.5 Catalog Number: PSG480F Adjust 6.6 ±0. DC OK Figure.5-. PSG480F -Phase 0-0V~.4A -Hz V 0A 96.6 ±0.5.4 ±0.5 4 CA08E

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January 08 Sheet 5 Motor Starters and ContactorsLow Voltage Enclosures General Information.6- General Information Technical Reference Enclosure Types Enclosures provide mechanical and electrical protection for operator and equipment. Brief descriptions of the various types of Eaton s enclosures offered by Eaton are given below. See NEMA Standards Publication No. 0 for more comprehensive descriptions, definitions and/or test criteria. Type Type (Conforms to IP)for Indoor Use Suitable for most applications where unusual service conditions do not exist and where a measure of protection from accidental contact with enclosed equipment is required. Designed to meet tests for rod entry and rust resistance. Enclosure is sheet steel, treated to resist corrosion. Depending on the size, knockouts are provided on the top, bottom and sometimes on the side. Type 4 (Conforms to IP65)for Indoor or Outdoor Use Provide measure of protection from splashing water, hose-directed water and wind blown dust or rain. Constructed of sheet steel with gasketed cover. Designed to meet tests for hose-down, external icing and corrosion protection. When conduit connections are specified, enclosure has two watertight hubs (power) installed top and bottom or one control hub installed in bottomdepending on size. Cover-mounted pilot device holes are provided and covered with hole plugs. Type R Type R (Conforms to IP5)for Outdoor Use Primarily intended for applications where falling rain, sleet or external ice formations are present. Gasketed cover. Designed to meet tests for rain, rod entry, external icing and rust resistance. Enclosure is sheet steel, treated to resist corrosion. Depending on the size, a blank cover plate is attached to the top (for a conduit hub) and knockouts are provided on the bottom. Cover-mounted pilot device holes are provided and covered with hole plugs. Type 4X Type 4X (Conforms to IP65)for Indoor or Outdoor Use Provide measure of protection from splashing water, hose-directed water, wind blown dust, rain and corrosion. Constructed of stainless steel with gasketed cover. Designed to meet same tests as Type 4 except enclosure must pass a -hour salt spray corrosion resistance test. Provided as 4-grade stainless steel as standard. Select 6-grade option for improved corrosion resistance. 4 CA08E

.6- Motor Starters and ContactorsLow Voltage Enclosures General Information January 08 Sheet 6 4 Type 7 & 9 Bolted Type 7/9for Hazardous Gas Locations For use in Class I, Group B, C or D; Class II, Groups E, F and Class III indoor locations as defined in the National Electrical Code. Type 7/9 enclosures must withstand the pressure generated by explosion of internally trapped gases and be able to contain the explosion so that gases in the surrounding atmosphere are not ignited. Under normal operation, the surface temperature of the enclosure must be below the point where it could ignite explosive gases present in the surrounding atmosphere. Designed to meet explosion, temperature and hydrostatic design tests. Type Type (Conforms to IP6) for Indoor Use Provide a degree of protection from dripping liquids (non-corrosive), falling dirt and dust. Designed to meet tests for drip, dust and rust resistance. Constructed of sheet steel. Hole plugs cover pilot device holes. There are no knockouts, hub cover plates or hubs installed. Table.6-. IEC IP Index of Protection Ratings st Number Description Table.6-. NEMA Standard to IP Equivalence Type IP Many Eaton Type enclosures are suitable for use in Class II, Division, Group G and Class III, Divisions and locations as defined in the National Electrical Code. Type Safety Interlock The Type enclosure can be ordered with a safety interlock on the door that can be padlocked off. A vault-type door latch system is used. A tapered plate holds the gasketed door tight against the case edge to provide a positive seal. The special door interlock consists of the door handle and a screwdriver operated cover defeater. The cover defeater and the disconnect interlock defeater are both recessed screwdriver operated devices which cannot be manipulated with other types of tools. nd Number Description 0 No protection 0 No protection Protection against solid objects greater than mm Protection against solid objects greater than mm Protection against solid objects greater than.5 mm 4 Protection against solid objects greater than mm 5 Total protection against dust limited ingress (dust protected) 6 Total protection against dust (dust-tight) Protection against vertically falling drops of water Protection against dripping water when tilted up to 5 degrees Protection against spraying water 4 Protection against splashing water 5 Protection against water jets 6 Protection against heavy seas 7 Protection against the effects of immersion 8 Protection against submersion R 5 4 65 4X 65 6 CA08E

January 08 Sheet 7 Motor Starters and ContactorsLow Voltage Enclosures General Information.6- Table.6-. Enclosure Selection and Reference ChartBox Dimensions in Inches (mm) Box Designation NEMA Enclosure Type Width Height Depth 5.6 (.7) 9.5 (.6) 4.8 (.) 7.7 (96.). (0.0) 5.84 (48.).65 (.).85 (.8) 6. (6.6) 4.66 (6.).99 (6.) 8.0 (04.0) 5, R, 4X 9.84 (0.0). (8.) 6.70 (70.) 6, R, 4X.0 (5.) 4. (5.5) 6.70 (70.) 6A, R, 4X.0 (5.) 4. (5.5) 8.44 (4.4) 7, R, 4X. (.4) 4. (5.0) 6.70 (70.) 7A, R, 4X 6. (.0) 4. (5.0).90 (6.9) 8, R, 4X 4. (.0). (7.) 8.47 (5.) 9,, R 4X. (647.7). (7.) 8. (.6),, R 4X 0.00 (8.0) 47.85 (5.4).48 (6.) A. (6.7).06 (687.) 6.66 (69.) A, R, 4X. (6.7).98 (7.) 6.66 (69.) A. (6.7).06 (687.) 8.49 (5.6) A, R, 4X. (6.7).98 (7.) 8.49 (5.6) B 5. (.7).06 (585.7) 6.66 (69.) B, R, 4X 5. (.7).98 (6.5) 6.66 (69.) B 5. (.7).06 (585.7).90 (6.9) B, R, 4X 5. (.7).98 (6.5).90 (6.9) C 0. (.7). (774.7) 8.44 (4.4) C, R, 4X 0. (.7). (8.0) 8.44 (4.4) D. (749.).00 (889.0) 8. (.) D, R, 4X. (749.). (967.7) 8. (.) E,, R, 4X.00 (7.) 6. (568.5).68 (.) FE,, R, 4X.00 (9.0) 74. (898.7) 9. (489.0) FE,, R, 4X.00 (66.8) 9.90 (.0) 9. (489.0) P 8. (5.9).98 (8.7) 6.66 (69.) P 8.86 (479.0). (9.4) 8.47 (5.) P5.00 (5.4) 48. (9.4) 8.97 (7.8) P7.80 (7.5).58 (5.7) 9. (489.7) I, 8.6 (9.0).06 (687.) 6.66 (69.) J,, R 8.00 (0.) 6. (9.) 7. (4.6) K,, R 8.00 (0.) 9. (495.) 7. (8.6) L,, R 5.87 (.) 6. (9.) 7. (8.6) M, 5.87 (.). (6.) 7. (8.6) Note: See Eaton s Enclosed Control guide or Web site for further details on enclosures. Table.6-4. Noncombination Solid-State Reduced Voltage Box Dimensions Ampere Rating 0.8 66 5 80 SSRV S S80/S8 S S80/S8 S80/S8 S80/S8 S80/S8 Ampere Rating SSRV Noncombination Noncombination Box No. Box No. 6A 7A 6A 7A 7A B C S80/S8 G 4 0 0 0 6 70 8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 G G 0 S80/S8 Enclosure space will also accommodate for a DC Power Supply, two four-pole relays, a CPT and terminal blocks. Also includes space for a DNA module or MOV. Same as footnote, but CPT is not included. Upsize to 7A enclosure to include space for a CPT and a full voltage bypass contactor. Table.6-5. Combination Solid-State Reduced Voltage Box Dimensions Ampere Rating 0.8 66 5 80 SSRV S S80/S8 S S80/S8 S80/S8 S80/S8 S80/S8 Comb. with Fuses Box No. B 4 B C C D D E S80/S8 FE E Comb. with HMCP Box No. A 5 A 5 A 5 A B C E Ampere Rating 4 0 0 0 6 70 8 SSRV S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 S80/S8 Comb. with Fuses Box No. FE FE FE FE FE FE FE 0 S80/S8 FE FE Enclosure space will also accommodate for a DC Power Supply, two four-pole relays, a CPT and terminal blocks. Also includes space for a DNA module or MOV. 4 Enclosure may be reduced to an A, with all space for all items as in footnote, excluding relays and CPTs. 5 Same as footnote, but CPT is not included. Upsize to B enclosure to include space for a CPT and a full voltage bypass contactor. Note: For enclosure box dimensions, refer to table above. Comb. with HMCP Box No. E E E E FE FE FE 4 CA08E

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January 08 Sheet 9 Motor Starters & ContactorsLow Voltage Group Control Group Control Multi-Pak.7- Group Control Multi-Pak Multi-Pak Four Compartment Enclosure Showing Variety of Possible Equipment Module Combinations Available Application Description Eaton s Multi-Pak Group Control is designed to save time, space, and expense in installing motor control deviceswhether for residential, commercial, or industrial buildings. The modular assembly allows versatile, on-the-job arrangement of Sizes through 4 combination starters with ambient compensated relays, incoming or feeder circuit breakers or fusible disconnect switches, pushbuttons, control transformers, timers, relays, and fuses. The enclosures and separate, pre-wired modules are field-stocked and can be ordered individually, permitting field tailoring to suit the application. Benefits Enclosures and pre-wired equipment modules are individually available from stock. Each shipping carton contains complete mounting and installation instructions Cuts installation time by percent. The pre-wired modules can be installed easily, using only a screwdriver, at the job site Saves space over individually mounted control Can be wall or rack mounted Has flexible panel space for auxiliary control items. Barriers can be removed to provide oversized compartments Eliminates square duct or cable entrance box Simplifies wiring Permits quick, easy additions and rearrangements UL listede6985, Guide NITW Enclosure Features The Type enclosures are partitioned into either four or six compartments, to hold combination starter modules, incoming or feeder circuit breakers, fusible switches, or other auxiliary devices. The barriers can be removed to provide oversized spaces. Each enclosure holds up to four Size or full-voltage, nonreversing combination starter modules; up to two Size or 4 starter modules, or a combination of both size ranges. The compartments have hinged doors, interlocked to prevent opening when the breaker switch is in the ON position. The disconnect operating mechanism can be padlocked in the OFF position. The Multi-Pak enclosure adapts easily to installation requirements. Multiple units can be arranged to suit the space availablehorizontally on a single line or two-high. Knockouts are provided at the top, bottom and sides of the enclosures for conduit connection. Conduit can be installed and cables pulled as dictated by the construction schedule. Combination starter modules and incoming or feeder devices can be installed days, months or years later. In addition to the barrier compartments, the enclosure contains two wiring troughs. The top section is a wireway fitted with three power terminal straps, each having terminals for extension to adjoining enclosures and to all four compartments. The incoming line and extension terminals are suitable for either copper or aluminum conductors, from No. 6 to 0 kcmil. At the bottom of the enclosure is another wiring trough for interconnecting wiring and outgoing cables. Hinging of the front doors provides for easy access to each module. The doors are also gasketed with a fire-retardant material. Knockouts are provided on the doors for the mounting of pushbuttons and indicating lights. The enclosure and wireway cover plates come in ASA-70 light gray enamel. An identification card retainer is mounted on each compartment door. A dust- and weather-resistant enclosure to house the Type enclosure is also available. Typical Six Compartment Multi-Pak After Assembly 4 CA08E