DOC. N 1SDH001000R0002 - ECN000058721 - Rev. B SACE Emax 2 Emax E2.2-E4.2-E6.2 low voltage air circuit-breakers Installation, operation and maintenance instructions for the installer and the user
2 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B
Emax E2.2-E4.2-E6.2 circuit-breakers... 4 1 - Contents...4 Organization of this handbook... 4 Intended readership... 4 Instructions... 4 Integrated informations... 4 Warnings... 5 Standards... 6 2 - Transport and checking on receipt...7 Introduction... 7 Weight of the circuit-breakers with packaging... 7 Transport of the packaged circuit-breaker... 7 Identification of packaging... 8 Packaging checks... 8 Damage and Discrepancy Report... 8 Storage method... 9 3 - Unpacking and handling...10 Opening the packaging... 10 Disposal of packing materials... 11 Weight of circuit-breakers without packaging... 12 Lift the fixed circuit breaker or the moving part of a withdrawable circuit-breaker... 12 4 - Description...13 Description of circuit-breaker... 13 Description of the circuit-breaker front panel... 14 Description of electrical data plate IEC... 14 Description of electrical data plate UL... 15 Manual operations for opening and closing the circuitbreaker... 16 Mechanical status indicators... 18 Circuit breaker racking-in/racking-out operations... 19 Mechanical position indicators... 23 5 - Environmental conditions...24 Installation environment... 24 Temperatures of the installation environment... 24 Particular weather conditions... 24 Dusty environments... 24 Vibration... 24 Altitude... 25 Electromagnetic compatibility... 25 Storage Environment... 25 6 - Installation...26 Warnings and precautions before the installation... 26 Mounting of the fixed circuit-breaker... 26 Mounting anti-insertion locks... 26 Mounting the fixed part of the withdrawable circuit-breaker.27 Types of terminal... 27 Change of position of the vertical/horizontal terminals... 29 Clearances... 29 Phase separators... 29 Connection to the power circuit... 30 Dimensions... 31 Positioning anchor plates... 32 Grounding... 32 Introduction to Ekip protection trip units... 33 1 - Presentation...33 Families and functionality... 33 Protections... 34 Measurements... 34 Integrated functions: Self-diagnosis, Test and Power Controller... 35 Accessorizing modules... 35 Ekip Dip protection trip unit... 36 1 - Operator interface...36 Introduction... 36 Components of the interface... 36 LEDs... 37 Protections: thresholds... 37 Protections: times... 37 Settings... 37 itest pushbutton... 38 Test connector... 38 2 - Protections...39 L Protection... 39 S Protection... 40 I Protection... 41 G Protection... 42 Neutral and frequency... 43 Additional protections... 44 Summary table of protections... 45 3 - Measurements...46 Introduction Measurements... 46 Instantaneous currents... 46 Maximum and minimum currents... 46 Trips... 46 Contact Wear... 46 Number of operations... 46 4 - Test...47 Presentation... 47 LED test... 47 Battery test... 47 Protection test... 47 Opening test... 47 5 - List of alarms and signals...48 LED view... 48 Summary table of LED signals... 49 6 - Ekip Dip: additional functions...51 Maintenance... 51 Local Bus... 51 Date and time... 51 Programmable States... 51 Circuit-breaker label and user Data... 51 Info Page... 51 Date of installation... 51 Load Profile Timers... 51 Energy Store Time... 52 Led Alive... 52 Open/Close Remote Direct Command... 52 Modules network settings retention... 52 Wink... 52 Glitch... 52 7 - Operating features...53 Primary operating currents... 53 Auxiliary power supply... 53 8 - Default parameters...54 Ekip Dip default parameters... 54 Accessories... 55 1 - Preliminary considerations...55 Introduction... 55 Accessory combination tables... 55 Circuit-breaker dismantling operations... 57 2 - Circuit diagrams...58 General wiring diagrams... 58 Circuit-breaker terminal box... 59 Electronic accessories... 64 3 - Ekip Supply modules...64 Description... 64 Compatibility... 64 1SDH001000R0002 - ECN000058721 - Rev. B 2017 ABB SACE Emax 2 I
Electrical characteristics... 64 Connections... 65 Signallings... 65 4 - Ekip Link module...66 Description... 66 Compatibility and power supply... 66 Connections... 67 Signallings... 68 5 - Ekip Com Actuator module...69 Description... 69 Connections... 69 Compatibility... 69 6 - Other accessories...70 Ekip LCD... 70 Rating Plug... 70 Ekip Connect software... 70 Ekip Bluetooth module... 71 Ekip T&P module... 71 Module Ekip Programming... 72 Ekip TT module... 72 Ekip Signalling 10K modules... 73 Ekip Signalling Modbus TCP... 73 Ekip Multimeter module... 74 External neutral... 74 Contacts Ekip AUP... 74 Ekip RTC contact... 74 Electrical accessories... 75 1 - Electrical control accessories...75 YO-YC-YO2-YC2: Opening and closing coil... 75 YU: undervoltage coil... 77 YR: remote resetting coil... 78 M: motor... 79 2 - Electrical signalling accessories...80 Aux 4Q: auxiliary open-closed contacts... 80 Aux 6Q: additional open/closed auxiliary contacts... 81 Aux 15Q: External additional open/closed auxiliary contacts... 82 AUP: auxiliary position contacts... 83 RTC: ready to close signalling contact... 85 S51: trip unit tripping signalling contact... 86 S33 M/2: springs charged signalling contact... 87 Mechanical accessories... 88 1 - Mechanical Protection accessories...88 PBC: opening and closing pushbutton protection... 88 IP54 protection... 88 2 - Mechanical safety accessories...89 KLC: open position key lock... 89 PLC: padlock... 89 anti-insertion lock... 89 MOC: Operation counter... 89 PLP: padlock in connected/test/disconnected positions... 89 KLP: key lock for connected/test/disconnected positions... 90 KLP lock additional accessory... 90 SL: shutter lock... 90 SLE: external shutter lock... 91 DLC: Door opening lock with the circuit-breaker in closed position... 91 DLP: door opening lock with the circuit-breaker in connected/ test position... 91 DLR: lock on racking-in/racking-out of the moving part with the door open... 91 Fail safe... 91 3 - Mechanical Interlocks...92 Mechanical interlock of type A - Two Circuit-breakers... 92 Mechanical interlock of type B - Three Circuit-breakers... 92 Mechanical interlock of type C - Three Circuit-breakers... 92 Mechanical interlock of type D - Three Circuit-breakers... 92 Putting into service and maintenance... 93 1 - Putting into service...93 Introduction... 93 General checks... 93 Wizard... 94 Procedures for checking the accessories... 94 Final check list... 96 2 - Identification of alarms or failures...97 Introduction... 97 Faults, causes and remedies... 98 Faults signalled on the display...101 3 - Maintenance...102 Safety standards...102 Skilled personnel...102 Circuit-breaker life...102 Maintenance schedule...103 4 - First level maintenance...104 Preliminary operations...104 Inspections and general cleaning...104 Circuit-breaker connections and connections between circuitbreaker and switchboard...104 Disassembly operations...105 Cleaning and lubrication of the operating mechanism...106 Inspection of electrical and mechanical accessories...106 Inspection of the protection trip unit...106 Test with Ekip Connect...107 Final checks...107 Interlock check...107 5 - Second level maintenance...108 Preliminary operations...108 Inspections and general cleaning...108 Circuit-breaker connections and connections between circuitbreaker and switchboard...109 Disassembly operations...110 Cleaning and lubrication of the operating mechanism...112 Inspection of electrical and mechanical accessories...113 Check for wear on the contacts...114 Inspection of the protection trip unit...115 Test with Ekip Connect...115 Final checks...115 Interlock check...115 6 - Decommissioning and treatment at end of life...116 Safety standards...116 Trained personnel...116 End of life treatment for circuit-breaker materials...116 Disposal of packing materials...116 II 2017 ABB SACE Emax 2 1SDH001000R0002 - ECN000058721 - Rev. B
3 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B
Emax E2.2-E4.2-E6.2 circuit-breakers ABB SACE Emax 2 1 - Contents Organization of this handbook This manual contains instructions on the operations to be performed on Emax E2.2-E4.2-E6.2 circuit-breakers throughout their life cycle, from reception to installation, and from commissioning to subsequent maintenance during operation, with particular attention to the environment at the end of the life cycle of the product. Reception Installation Commissioning Maintenance Disposal Figure 1 Intended readership This manual refers to two user profiles, as defined by standard IEC 60050: Expert person, in the electrical area (IEV 195-04-01: person with relevant education and experience to enable him or her to perceive risks and to avoid hazards which electricity can create). Instructed person, in the electrical area (IEV 195-04-02: person adequately advised or supervised by electrically skilled persons to enable him or her to perceive risks and to avoid danger which electricity can create). NOTE: This manual specifically indicates what operations can be performed by people trained in the field of electricity. All the remaining operations described in the handbook must be performed by expert persons, in the electrical area. ABB declines all liability for damage to persons or property caused by failure to comply with the instructions in this document. Instructions HAZARD! RISK OF ELECTRIC SHOCK! Unplug or disconnect any power supply, to avoid any potential risk of shock during assembly, installation, maintenance or removal of the circuit-breaker from the service. WARNING! Some operations must be performed when the circuit-breaker is energized. In this case it is necessary to comply with all safety regulations. WARNING! after the circuit-breaker has been installed, put it into service by complying with the instructions given from page 93. Integrated informations Further details about functionality, parameters and supporting documentation are given in the Emax2 engineering manual. 1SDH001330R0002 available on the web site ABB library. 4 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 1 - Contents
Warnings HAZARD ACCIDENTAL CONTACT WITH LIVE POINTS CAN CAUSE SHOCK, BURNS AND RESULT IN DEATH. Do not try to use the product in any way, before having read this instruction manual Figure 2 The following warnings must be respected: READ THE INSTRUCTIONS CAREFULLY BEFORE TRYING TO INSTALL, OPERATE OR REPAIR THE CIRCUIT BREAKER. Store these instructions along with other documents for instruction, maintenance and installation, drawings and descriptive notes on the circuit-breaker. Keep these documents available during the installation, operation and maintenance of the appliance. The use of these instructions facilitates proper maintenance. Install the circuit-breaker within the limits of the project described in the instruction manual shipped with the unit. These circuit-breakers are designed to operate with values of voltage and current within the limits of plate ratings. Do not install this equipment in systems operating at nominal values exceeding these limits. Follow the safety procedures indicated by Your Company. Do not open any covers or doors, do not work on devices before removing power from all circuits, and after making sure of that with a measuring instrument. WARNING! detailed descriptions of standard procedures for installation, use, maintenance and principles for safe operation are not included. It is important to note that this document contains safety and precaution instructions, against certain methods (of installation, use and maintenance) that could cause harm to personnel, damage devices, or make them unsafe. these warnings and alarms do not include all conceivable ways to make installation, use and maintenance recommended by ABB or not, that may be made, or possible consequences and complications of each conceivable way, nor shall ABB investigate all those ways. anyone using maintenance procedures or devices, recommended by ABB or not, must check thoroughly that neither personal safety nor the safety devices are endangered by mode of installation, use, maintenance or the instruments used. For more information, questions or specific problems contact your nearest ABB representative. This manual is written for qualified personnel only and is not intended as a substitute for a proper course, or experience about safety procedures for this device. for the products equipped with communication, the purchaser, the installer or the final customer is responsible for applying all the IT safety measures necessary in order to prevent risks deriving from connection to communication networks; such risks include, among other things, the use of the product by unauthorized persons, alteration of its normal functionality, accessing and modifying the information. the purchaser, installer or end user is responsible for ensuring that notices and safety signs are posted and that all access points and switching devices are locked securely when the switchgear is left unattended, even momentarily. all the information contained in this document reflects the latest product information available at the time of printing. We reserve the right to edit the document at any time and without notice 5 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 1 - Contents
Standards The SACE Emax 2 circuit-breakers and their accessories comply with the following international standards: IEC 60947 EN 60947 CEI EN 60947 IEC 61000 UL 1066 They comply with the following EC directives: "Low Voltage Directives" (LVD) no.. 2006/95/EC "Electromagnetic Compatibility Directive" (EMC) no. 2004/108/EC The SACE Emax 2 circuit-breakers also feature a range certified according to these standards: Russian - GOST (Russia Certificate of Conformity) Chinese - China CCC (China Compulsory Certification) 6 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 1 - Contents
2 - Transport and checking on receipt Introduction The SACE Emax 2 circuit-breakers, on account of their weight, require special attention during transport and handling. They are distributed with following packages: single package for fixed circuit-breaker two packages for withdrawable circuit-breakers (one package for the fixed part and one for the mobile part). WARNING! comply with the following instructions during each transport phase: The movable part of the circuit-breaker must be removed from the switchgear and/or from the relative fixed part even if this latter is not installed in the switchgear. The circuit-breaker must be in the open position. The circuit-breaker must be protected and fastened in its original packing. The closing springs of the circuit-breaker must be completely discharged. Weight of the circuit-breakers with packaging The following table specifies the weights of the circuit-breakers with packaging: E2.2 E4.2 E6.2 E2.2-A E4.2-A E6.2-A Fixed Moving part of Fixed part of withdrawable device withdrawable device III IV Fs III IV Fs III IV Fs 46 Kg / 58 Kg / 53 Kg / 60 Kg / 41 Kg / 49 Kg / 101 lbs 128 lbs 117 lbs 132 lbs 90 lbs 108 lbs 63 Kg / 77 Kg / 67 Kg / 81 Kg / 57 Kg / 69 Kg / 139 lbs 170 lbs 148 lbs 179 lbs 126 lbs 152 lbs 118 Kg / 134 Kg / 151 Kg / 129 Kg / 143 Kg / 159 Kg / 96 Kg / 109 Kg / 123 Kg / 260 lbs 295 lbs 333 lbs 258 lbs 315 lbs 350 lbs 212 lbs 240 lbs 271 lbs 50 Kg / 63 Kg / 59 Kg / 68 Kg / 39 Kg / 46 Kg / 110 lbs 139 lbs 130 lbs 150 lbs 86 lbs 101 lbs 66 Kg / 81 Kg / 75 Kg / 91 Kg / 52 Kg / 63 Kg / 154 lbs 179 lbs 165 lbs 201 lbs 115 lbs 139 lbs 126 Kg / 143 Kg / 159 Kg / 147 Kg / 163 Kg / 180 Kg / 88 Kg / 100 Kg / 110 Kg / 278 lbs 315 lbs 351 lbs 324 lbs 359 lbs 397 lbs 194 lbs 220 lbs 243 lbs NOTE: weights are indicated with reference to the basic circuit-breakers including protection trip unit and its sensors, without terminals and without accessories. the weights of the fixed part of withdrawable circuit-breakers refer to the version with horizontal rear terminals. Transport of the packaged circuit-breaker Consult the table "Weight of the circuit-breakers with packaging" before proceeding with the transport. WARNING! Improper lifting can result in death, serious injury to persons and damage to the equipment. Never lift a circuit-breaker and / or a fixed part above other people. IMPORTANT: The trained personnel in charge of handling and lifting must use appropriate safety equipment. 7 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 2 - Transport and checking on receipt
Identification of packaging Examine the state of the packaging and check that: The data on the packaging plate match the data of the order. The box is intact and perfectly closed. 1 SACE EMAX E2.2 N 1600 6 VERSION FIXED POL 4 WITH ASSEMBLED ACCESSORIES YO 24V AC-DC 2 TERMINALS REAR HORIZONTAL TERMINALS 80156446401183 CODE A.B. FB.NR. 1SDA055987R1 1130055880 004100 BB44005099 3 4 5 8 0 3 1 0 0 4 0 3 5 Designed by ABB SACE Division Figure 3 Pos. Description 1 Short description of the circuit-breaker 2 Description of accessories 3 Commercial code 4 Confirmation number and location 5 Circuit-breaker serial number 6 Features of the circuit-breaker Packaging checks Examine the state of the material received and verify that: The circuit-breaker or the fixed part are consistent with the order. The circuit-breaker or the fixed part are completely intact. IMPORTANT: If the material is to be stored, check it beforehand. For opening the packaging, follow the procedures outlined in the section "Unpacking and handling - opening the packages" on page 10 In the case of any inconsistencies, report them within five days of reception. See the paragraph "Damage and Discrepancy Report" in this chapter. Damage and Discrepancy Report If there is any damage to the packaging upon receipt and / or inconsistencies between order and product identification label or product please contact ABB. Damage to the packaging must be reported no later than seven days from receipt of the material. NOTE: The notification must indicate the Packing List number. 8 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 2 - Transport and checking on receipt
Storage method Place the packaging (circuit-breakers and / or fixed parts) on a horizontal plane, not in contact with the floor. If the circuit-breaker has been removed and reinserted in the package ensure, prior to storage that: The circuit-breaker is in the open position and the springs are discharged. See the chapter "Description - circuit-breaker opening/closing operations" on page 16 The circuit-breaker is protected and locked in its original packaging WARNING! up to three E2.2 and E4.2 circuit-breaker packages and up to two E6.2 circuit-breaker packages can be stacked. If the packaging has been opened, you can stack the circuit-breakers on condition that the package is re-wrapped as the original. OK! 3 (E2.2 - E4.2) 2 (E6.2) NO! Figure 4 Figure 5 9 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 2 - Transport and checking on receipt
3 - Unpacking and handling Opening the packaging NOTE: to unpack the circuit-breaker safely refer to the instruction sheet in the zipped packaging pouch. The following is the procedure for opening the packaging: 1. Cut the bands that wrap the packing box. See Figure 6 e Figure 7. Figure 6 Figure 7 2. Open the upper part of the packing box. See Figure 8. 3. Remove the packing box by lifting it upwards. See Figure 9. Figure 8 Figure 9 Continued on the next page 10 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 3 - Unpacking and handling
Continued from the previous page ABB SACE Emax 2 4. Take out the screws (See Figure 10 Fixed circuit-breaker). Take out the screws and the mounting brackets (See Figure 11 Moving part IEC, Figure 12 Moving part UL, Figure 13 Fixed part IEC and Figure 14 Fixed part UL). Figure 10 Fixed circuit-breaker Figure 11 Moving part IEC Figure 12 Moving part UL Figure 13 Fixed part IEC Figure 14 Fixed part UL Disposal of packing materials For disposal of the packaging materials see the chapter " 6 - Decommissioning and treatment at end of life " on page 116. 11 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 3 - Unpacking and handling
Weight of circuit-breakers without packaging The following table specifies the weights of the circuit-breakers without packaging: E2.2 E4.2 E6.2 E2.2-A E4.2-A E6.2-A Fixed Moving part of Fixed part of withdrawable device withdrawable device III IV Fs III IV Fs III IV Fs 41 Kg / 53 Kg / 48 Kg / 55 Kg / 36 Kg / 44 Kg / 90 lbs 117 lbs 106 lbs 121 lbs 79 lbs 97 lbs 56 Kg / 70 Kg / 60 Kg / 74 Kg / 50 Kg / 62 Kg / 123 lbs 154 lbs 132 lbs 163 lbs 110 lbs 137 lbs 109 Kg / 125 Kg / 140 Kg / 120 Kg / 134 Kg / 148 Kg / 87 Kg / 100 Kg / 112 Kg / 240 lbs 276 lbs 309 lbs 265 lbs 295 lbs 326 lbs 192 lbs 220 lbs 247 lbs 45 Kg / 58 Kg / 54 Kg / 63 Kg / 34 Kg / 41 Kg / 99 lbs 128 lbs 119 lbs 139 lbs 75 lbs 90 lbs 59 Kg / 74 Kg / 68 Kg / 84 Kg / 45 Kg / 56 Kg / 130 lbs 163 lbs 150 lbs 185 lbs 99 lbs 123 lbs 115 Kg / 132 Kg / 148 Kg / 136 Kg / 152 Kg / 169 Kg / 77 Kg / 89 Kg / 99 Kg / 254 lbs 291 lbs 326 lbs 300 lbs 335 lbs 373 lbs 170 lbs 196 lbs 218 lbs NOTE: the weights indicated in the table refer to the basic circuit-breakers including relays and its sensors, without terminals and without accessories. the weights of the withdrawable circuit-breakers refer to the weight of the fixed part in a version with horizontal rear terminals. Lift the fixed circuit breaker or the moving part of a withdrawable circuit-breaker WARNING! Improper lifting can result in death, serious injury to persons and damage to the equipment. Never lift a circuit-breaker and / or a fixed part above other people. IMPORTANT: The trained personnel in charge of handling and lifting must use appropriate safety equipment. To lift the circuit-breaker: 1. Raise the circuit-breaker from the base of the packaging with the aid of the lifting plates supplied with the circuit-breaker. See Figure 15 and Figure 16. Figure 15 Figure 16 Figure 17 To raise the fixed part of the circuit-breaker 1. Raise the fixed part from the base of the packaging with the aid of the two hooks supplied with the fixed part. See Figure 17. IMPORTANT: keep the lifting plates for the circuit breaker, the lifting hooks of the fixed part and the manual of the circuit-breaker until disposal. 12 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 3 - Unpacking and handling
4 - Description Description of circuit-breaker The Emax E2.2-E4.2-E6.2 circuit-breakers consist of a steel structure in which the operating mechanism, the poles and the auxiliary parts are located. Each pole, isolated from the others, contains the breaking parts and the current transformer of its own phase. The structure of the poles differs between selective or current-limiting circuit-breaker. The circuit-breaker is available in two types: fixed version withdrawable The circuit-breaker in fixed version (see Figure 18) has its own terminals for connection to the power circuit. The withdrawable circuit breaker consists of a mobile part (see Figure 19) and of a fixed part (see Figure 20 for IEC and Figure 21 for UL) for connection through its own terminals to the power circuit. The coupling between the mobile part and the fixed part is via disconnection contacts mounted on the fixed part. Figure 18 Figure 19 Figure 20 Figure 21 13 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Description of the circuitbreaker front panel The following are the main components of the circuit-breaker: 1 2 3 4 5 6 7 8 9 Figure 22 Pos. Description 1 Lever for manually charging the closing springs 2 Ekip protection trip unit 3 Name of the circuit-breaker 4 CB open (O) / closed (I) indicator 5 Opening pushbutton 6 Mechanical signalling of tripped TU 7 Closing pushbutton 8 Springs charged-discharged signalling device 9 Electrical data plate Description of electrical data plate IEC 1 2 3 4 12 11 10 9 8 7 6 Uimp 12Kv 5 13 Figure 23 Pos. Description 1 Type of circuit-breaker 2 Utilization category 3 Device type: Circuit-breaker or switch-disconnector 4 Rated current 5 Rated operating frequency 6 Rated voltage of accessories 7 Admissible rated short-time current 8 Rated duty short-circuit breaking capacity 9 Rated ultimate short-circuit breaking capacity 10 Rated service voltage 11 Standards 12 Circuit-breaker serial number 13 Impulse voltage Continued on the next page 14 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Description of electrical data plate UL 1 2 SACE E2.2V-A S/N: 000000000000000 Iu 2000A ABBSACEMadeinItaly Figure 24 8 7 6 5 4 ANSI C37.13 -UL1066 50-60 Hz RatedMaximumVoltage (V) 254 508 635 RatedShort-Circuit (ka) 100 100 85 Short Time (ka) 85 Low-VoltageAC Power Circuit Br aker 63FA Accessories AUX4Q 3A 400V AC YO 220V - 250V AC/DC AUX6Q YO2 RTC YC 220V - 250V AC/DC YR YC2 M 220V - 250V AC/DCYU 3 Pos. Description 1 Type of circuit-breaker 2 Rated current 3 Rated operating frequency 4 Rated voltage of accessories 5 Rated short-circuit breaking capacity 6 Rated service voltage 7 Standards 8 Circuit-breaker serial number 15 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Manual operations for opening and closing the circuit-breaker The following is the sequence of steps for closing and opening the circuit-breaker: 1. Check that the circuit-breaker is open (open / closed indicator "O - OPEN"), and check that the springs are discharged (spring signalling device "white - DISCHARGED SPRING") as indicated in Figure 25. 2. Charging the springs - Pull the lever [A] downwards several times until the springs charged signalling device [B] is yellow - CHARGED SPRING as indicated in Figure 26. Figure 25 Figure 26 A B 3. Check that the circuit-breaker is open (open/closed signalling device O - OPEN ), and check that the springs are charged (springs signalling device yellow - CHARGED SPRING ) as indicated in Figure 27. 4. Closing - Press the closing pushbutton I - Push ON as indicated in Figure 28. Figure 27 Figure 28 5. Check that the circuit-breaker is closed (open/closed indicator "I - CLOSED"), and check that the springs are discharged (spring signalling device "white - DISCHARGED SPRING" as indicated in Figure 29. 6. Opening - Press the opening pushbutton O - Push OFF as indicated in Figure 30. Figure 29 Figure 30 Continued on the next page 16 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Continued from the previous page ABB SACE Emax 2 7. Check that the circuit-breaker is open (open / closed indicator "O - OPEN"), and check that the springs are discharged (spring signalling device "white - DISCHARGED SPRING") as indicated in Figure 31. Figure 31 17 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Mechanical status indicators The following are the possible states in which you can find the circuit-breaker: 1. Circuit-breaker open with springs discharged (see Figure 32). 2. Circuit-breaker open with springs charged (see Figure 33). 3. Circuit-breaker closed with springs discharged (see Figure 34). 4. Circuit-breaker closed with springs charged and not ready to close (see Figure 35). This state occurs when after closing (see step 4 - Manual operations for opening and closing the circuit-breaker) the springs are recharged manually or automatically by the gearmotor (if provided). 5. Circuit-breaker open with springs charged and not ready to close (see Figure 36). This state occurs in the following cases: The circuit-breaker is open due to tripping of protection trip units and the Reset signal has not been reset. To close the circuit-breaker press the TU Reset pushbutton on the front of the circuit-breaker. The key lock or padlock is active in the open position. The undervoltage coil is de-energized The opening coil is permanently energized. The closing coil is permanently energized. The pushbutton for enabling the insertion/extraction crank of a withdrawable circuit-breaker is pressed. Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 18 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Circuit breaker racking-in/ racking-out operations The following is the procedure for the insertion of the moving part in the fixed part: WARNING! Make sure the circuit-breaker is disconnected from all sources of energy. Switch the circuit-breaker to the open position with springs discharged. WARNING! Before proceeding, remove all equipment used during the work and remove processing waste and materials used. 1. Position the lifting plates on the mobile part making sure that the tongue of the plates is latched properly. See Figure 37. 1 2 3 Figure 37 2. Extract the guides of the fixed part using the appropriate levers. See Figure 38. 3. Position the moving part on the guides of the fixed part. Latch by inserting the hollow part of the side in the latch of the guide of the fixed part See Figure 39. 1 2 3 Figure 38 Figure 39 4. Unlatch the tongue and remove the lifting plates from the moving part. See Figure 40. 1 2 3 Figure 40 Continued on the next page 19 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Continued from the previous page ABB SACE Emax 2 5. Make sure that the signalling device indicates the DISCONNECT position. See Figure 41. Figure 41 6. Grip the guide levers of the fixed part and push them until the moving part stops. See Figure 42. Figure 42 7. Extract the disconnection crank from its housing See Figure 43. 8. Press the lock pushbutton and insert the crank in the moving part. In this phase the moving part is still in DISCONNECT position. See Figure 44. 2 1 Figure 43 Figure 44 Continued on the next page 20 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Continued from the previous page ABB SACE Emax 2 9. Turn the crank clockwise until the pushbutton comes out and the indicator shows that the circuitbreaker is in TEST position. See Figure 45. Figure 45 10. Press the lock button and rotate the crank clockwise until it comes out and the indicator shows that the circuit-breaker is in CONNECT position. See Figure 46. 2 1 Figure 46 11. Extract the crank. See Figure 47. 12. Replace the crank in its housing See Figure 48. Figure 47 Figure 48 WARNING! The inserted circuit-breaker must be opened in order to be able to reach the test position Discharge the springs before removing the circuit-breaker from the fixed part. On the UL version, the fail safe prevents the removal of the circuit-breaker from the fixed part with springs charged. For further information see chapter "2 - Mechanical safety accessories" on page 89. Continued on the next page 21 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
= Continued from the previous page ABB SACE Emax 2 To extract the moving part from the fixed part, perform the same steps indicated for insertion in reverse order. Figure 49 Always use both levers of the guides on the fixed part when racking out the circuit-breaker. See Figure 49. = OK NO! Figure 50 WARNING! When withdrawing the moving part, make sure that both guides on the fixed part travel to the same extent, thereby keeping the moving part parallel to the fixed part. See Figure 50. 22 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
Mechanical position indicators The following are the possible positions where you can find the mobile part of a withdrawable circuit-breaker during its use: circuit breaker in DISCONNECT position (see Figure 51) circuit-breaker in test position (see Figure 52) circuit-breaker in CONNECT position (see Figure 53) Figure 51 Figure 52 Figure 53 23 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 4 - Description
5 - Environmental conditions Installation environment Install the circuit-breaker in a dry environment, without dust or corrosive acids, and so that it is not subject to shock or vibration. If this is not possible, mount the circuit-breaker in a compartment protecting it adequately. For the dimensions to be considered for installation, see the chapter "6 - Installation" on page 26 where the references for following information can be found: minimum installation volumes of the circuit-breakers and derived versions in a cell overall dimensions of the circuit-breakers and the fixed parts drilling of mounting holes drilling of the cell door Temperatures of the installation environment The mechanical and electrical characteristics are guaranteed between -25 C and +70 C, -13 F e +158 F. Particular weather conditions The circuit breaker is designed to operate in particularly difficult industrial environments. It was tested according to: IEC 60068-2-1: endurance at low temperatures IEC 60068-2-2: hot dry climate IEC 60068-2-30: hot humid climate IEC 60068-2-52 severity 2: saline mist atmosphere IEC 60947 (pollution level 3) IEC60721-3-6 class 6C3 IEC60721-3-3 class 3C2 NOTE: the circuit-breaker is suitable for installation in environments with saline concentrations no higher than 10 mg/m3. Dusty environments It is recommended to install the circuit breaker in suitably ventilated switchgear where penetration by dust is minimized. In case of dusty environments (dust> 1 mg/m3) second level maintenance procedures must be followed. Vibration The circuit-breaker is insensitive to mechanical or electromagnetic vibrations that meet the following standards: IEC 60068-2-6 a) From 1 to 13 Hz with movement equal to 1 mm - 0.04 in b) From 13 to 100 Hz with constant acceleration equal to 0.7 g - 0.025 lbs Shipping Registers' specifications: RINA, BV, GL, ABS, LRs, DNV 24 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 5 - Environmental conditions
Altitude The circuit breaker maintains its rated operating characteristics up to 2000 m above sea level. Once this altitude is passed, you need to consider reduction of dielectric strength and reduced cooling capacity of the air. The following are the corrections expressed as a percentage to be applied to the parameters according to altitude: Altitude 2000 m / 3000 m / 4000 m / 5000 m / 6600 ft 9900 ft 13200 ft 16500 ft Rated service voltage (V) Ue 100% 88% 78% 68% Rated current (A) at 40 C 100% 98% 93% 90% Electromagnetic compatibility The use of specific devices in industrial installations may cause electromagnetic interference in the electrical system. The SACE Emax 2 circuit-breakers were developed and tested in an EMC environment in accordance with IEC 60947-2, Annex J and F. Storage Environment Store the circuit breaker in a dry, dust-free environment free of harsh chemicals. The storage ambient temperature must be: Circuit-breaker in the original packaging, without protection trip unit or Ekip Dip trip unit, between -40 C and +85 C, -40 F e +185 F. Circuit-breaker in the original packaging, with Ekip Touch protection trip unit, between -25 C and + 85 C, -22 F e +185 F. NOTE: the storage conditions may differ from the usage conditions. 25 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 5 - Environmental conditions
E2.2 N-B-S E2.2 H 02 08 10 12 16 20 25 08 10 12 16 20 25 LEFT MATCH ALSO THE RIGHT SIDE ABB SACE Emax 2 6 - Installation Warnings and precautions before the installation The following warnings and precautions must be respected before installing the circuit-breaker in the switchgear WARNING! Disconnect the power from the circuit-breaker (power circuit and auxiliary circuits) Make sure the circuit-breaker is disconnected from all sources of energy Switch the circuit-breaker to the open position with springs discharged NOTE: The trained personnel in charge of handling and lifting must use appropriate safety equipment. Mounting of the fixed circuitbreaker Fix the circuit-breaker to a horizontal surface using 4 x M10 screws. See Figure 54. Figure 54 WARNING! Emax E2.2-E4.2-E6.2 circuit breakers can only be installed in vertical position Mounting anti-insertion locks Before installing the fixed part, it is necessary to fit the lock that prevents the insertion of circuit-breakers with different electrical characteristics from the fixed part. See Figure 55. Information on the assembly is available on the web site http://www.abb.com/abblibrary/downloadcenter/, in particular with the kit sheet 1SDH001000R0701. Figure 55 26 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 6 - Installation
Mounting the fixed part of the withdrawable circuit-breaker Fasten the fixed part to a horizontal surface using four M8 x 25 screws for E2.2 and E4.2 fixed parts, and using six M8 x 25 screws for E6.2 fixed parts. The screws are supplied by ABB. See Figure 56. Tighten the screws with tightening torque = 21 Nm - 186 lb.in OK NO Figure 56 WARNING! Emax E2.2-E4.2-E6.2 circuit breakers can only be installed in vertical position Types of terminal SACE Emax 2 circuit-breakers can be equipped with different combinations of terminals for the upper and lower part. The following are the different types of terminal: Figure 57 HR - Horizontal rear IEC Figure 58 VR - Vertical rear IEC Figure 59 SHR - Spread horizontal rear IEC (E2.2) Figure 60 SVR - Spread vertical rear IEC (E2.2) Continued on the next page 27 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 6 - Installation
Continued from the previous page ABB SACE Emax 2 Figure 61 F - Frontal IEC-UL Figure 62 HR - Horizontal rear UL Listed Figure 63 VR - Vertical rear UL Listed Figure 64 FL - Flat IEC 28 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 6 - Installation
Change of position of the vertical/horizontal terminals If the circuit-breaker is supplied equipped with terminals of the horizontal/vertical rear type, it is possible at any time to switch from horizontal to vertical and vice versa, except for E4.2 UL 3200A versions. (see Figure 65 IEC and Figure 66 IEC). Lock the screws with the following tightening torques: E2.2 - M6 screws - Tightening torque 8.6 Nm - 70.8 lb.in E4.2 and E6.2 - M8 screws - Tightening torque 20 Nm - 177 lb.in Figure 65 IEC Figure 66 IEC Figure 67 UL Figure 68 UL Clearances Information on clearances is available on the web site: http://www.abb.com/abblibrary/downloadcenter/. The following drawing is also available in.dxf format: 1SDH001301R0001 - Cubicle E1.2-E2.2-E4.2-E6.2 Phase separators Phase separators are available on request. Alternatively, it is possible to position the insulation barriers to segregate live parts.the Phase separators are mandatory if, between two phases, the minimum distance between the mounting screws of the circuit-breaker terminals with the connection bars is less than 14 mm - 0.55". Information on the assembly is available on the web site http://www.abb.com/abblibrary/downloadcenter/, in particular with the kit sheet 1SDH001000R0810. 29 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 6 - Installation
Connection to the power circuit The connection of a circuit-breaker to the power circuit is performed using the connection busbars of the electric switchgear fixed to the terminals of the circuit-breaker. The sizing of the busbars is specified by the designer of the electrical switchgear. Figure 69 IEC Figure 70 UL IMPORTANT: it is possible to obtain different capacities for the connections by altering the thickness and number of busbars in parallel. The following tables provide some examples of the quantity and the sizes of the connections that can be used for each type of circuit-breaker: circuit-breaker IEC 60947 E2.2 E4.2 E6.2 Iu (A) Horizontal terminals Vertical terminals Q.ty Dimension of busbars (in) Q.ty Dimension of busbars (in) 800 1 50x10 1 50x10 1000 2 50x5 2 50x5 1250 2 50x10 2 50x10 1600 2 2x60x10 1 100x10 2000 3 60x10 2 80x10 3 60x10 (1) 2 80x10 (1) 2500 3 60x10 4 100x5 3 60x10 (1) 4 100x5 (1) 2000 2 80x10 2 80x10 2500 2 100x10 2 100x10 3200 3 100x10 3 100x10 4000 4 100x10 4 100x10 4000 4 100x10 4 100x10 5000 5 100x10 5 100x10 6300 6 100x10 6 100x10 (1) values for spread terminals circuit-breaker UL 1066 E2.2-A E4.2-A E6.2-A Iu (A) Horizontal terminals Vertical terminals Q.ty Dimension of busbars (in) Q.ty Dimension of busbars (in) 1600 3 1/4 x 2,5 2 1/4 x 3 4 1/4 x 2 3 1/4 x 2 2000 4 1/4 x 2,5 4 1/4 x 2 2000 4 1/4 x 2,5 4 1/4 x 2 2500 4 1/4 x 4 3 1/4 x 4 3200 - - 4 1/4 x 4 - - 5 1/4 x 3 4000 6 1/4 x 4 4 1/4 x 5 5000 10 1/4 x 4 6 1/4 x 5 30 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 6 - Installation
Continued from the previous page ABB SACE Emax 2 IMPORTANT: before proceeding with the connection between terminals and connection busbars: make sure that the contact surfaces of the busbars are free of burrs, dents, traces of rusting, dust or traces of grease. make sure, if aluminium busbars are used, than these are tin plated in the contact areas. make sure that the busbars do not exert forces in any direction on the terminal. for tightening use M12 screws or threaded rods with resistance class 8.8 equipped with spring washers and lock them with a torque of 70 Nm - 619.5 lb in. NOTE: the information on the performance of the circuit-breakers in the switchgear in the various configurations is available on the web site: http://new.abb.com/low-voltage/products/circuit-breakers/emax2. Dimensions Information on the overall dimensions is available on the web site: http://www.abb.com/abblibrary/downloadcenter/. The following drawings are also available in.dxf format: 1SDH001000R0100 - E2.2 III-IV Fixed HR VR IEC 1SDH001000R0101 - E2.2 III-IV Fixed F IEC-UL 1SDH001000R0102 - E2.2 III-IV Withdrawable HR-VR IEC 1SDH001000R0103 - E2.2 III-IV Withdrawable F IEC 1SDH001000R0104 - E2.2 III-IV Fixed SHR IEC 1SDH001000R0105 - E2.2 III-IV Withdrawable SHR IEC 1SDH001000R0106 - E2.2 III-IV Fixed SVR IEC 1SDH001000R0107 - E2.2 III-IV Withdrawable SVR IEC 1SDH001001R0100 - E4.2 III-IV Fixed HR VR IEC 1SDH001001R0101 - E4.2 III-IV Fixed F IEC 1SDH001001R0102 - E4.2 III-IV Withdrawable HR-VR IEC 1SDH001001R0103 - E4.2 III-IV Withdrawable F IEC 1SDH001060R0100 - E6.2 III-IV Fixed HR IEC 1SDH001060R0101 - E6.2 III-IV Fixed VR IEC 1SDH001060R0102 - E6.2 IV FS Fixed HR-VR IEC 1SDH001060R0104 - E6.2 III-IV Fixed F IEC 1SDH001060R0105 - E6.2 III-IV Withdrawable HR IEC 1SDH001060R0106 - E6.2 III-IV Withdrawable VR IEC 1SDH001060R0107 - E6.2 IV FS Withdrawable HR-VR IEC 1SDH001060R0108 - E6.2 III-IV Withdrawable F IEC 1SDH001000R0120 - E2.2-E4.2-E6.2 Fixed Withdrawable Flange IEC-UL 1SDH001000R0121 - E2.2-E4.2-E6.2 Fixed internal mounting IEC-UL 1SDH001000R0300 - E2.2 III-IV Fixed HR-VR UL 1SDH001000R0302 - E2.2 III-IV Withdrawable HR-VR UL 1SDH001000R0303 - E2.2 III-IV Withdrawable F UL 1SDH001001R0300 - E4.2 III-IV Fixed HR-VR UL 1SDH001001R0302 - E4.2 III-IV Withdrawable HR-VR UL 1SDH001001R0303 - E4.2 III-IV Withdrawable F UL 1SDH001001R0304 - E4.2 III-IV Fixed HR-VR UL 1SDH001001R0305 - E4.2 III-IV Withdrawable HR-VR UL 1SDH001060R0300 - E6.2 III-IV Fixed HR UL 1SDH001060R0301 - E6.2 III-IV Fixed VR UL 1SDH001060R0302 - E6.2 IV FS Fixed HR-VR UL 1SDH001060R0305 - E6.2 III-IV Withdrawable HR UL 1SDH001060R0306 - E6.2 III-IV Withdrawable VR UL 1SDH001060R0307 - E6.2 IV FS Withdrawable HR-VR UL 1SDH001060R0308 - E6.2 III-IV-IV FS Withdrawable F UL 1SDH001060R0309 - E6.2 III-IV Fixed V UL 1SDH001060R0310 - E6.2 IV FS Fixed V UL 1SDH001060R0311 - E6.2 III-IV Withdrawable V UL 1SDH001060R0312 - E6.2 IV FS Withdrawable V UL 1SDH001000R0110 - E2.2 2000 III-IV Withdrawable FL IEC 1SDH001000R0111 - E2.2 2500 III-IV Withdrawable FL IEC 1SDH001001R0110 - E4.2 3200 III-IV Withdrawable FL IEC 1SDH001001R0111 - E4.2 4000 III-IV Withdrawable FL IEC 1SDH001060R0110 - E6.2 6300 III-IV Withdrawable FL IEC 31 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 6 - Installation
Positioning anchor plates The diagram below indicates the distance for positioning the first anchor plate according to the circuitbreaker type and the peak current: 500/ 19.69 L 450/ 17.72 E2.2 E4.2 E6.2 400/ 15.75 350/ 13.78 300/ 11.81 250/ 9.84 L L [mm] (1) 200/ 7.87 150/ 5.91 100/ 3.94 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Ipk [ka] (2) Figure 71 (1): distance of the first anchor plate from the circuit-breaker terminals (2): peak current Grounding The circuit-breakers in fixed version and the fixed part of withdrawable circuit-breakers are equipped with a screw for the ground connection. The connection must be implemented by means of a conductor of suitable cross-section according to the IEC 61439-1 Standard. Clean and degrease the area around the screw before making the connection. After assembly of the conductor, tighten the screw with a torque of 2 Nm - 17.7 lb in. Figure 72 Figure 73 32 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Emax E2.2-E4.2-E6.2 circuit-breakers 6 - Installation
Introduction to Ekip protection trip units ABB SACE Emax 2 1 - Presentation Families and functionality SACE Emax 2 can be configured with five different types of protection trip unit, distinguished by type of interface and functionality. One trip unit has a dip-switch interface (Ekip Dip) while the others are equipped with a touchscreen display (Ekip Touch). Ekip Dip Ekip Touch Ekip Hi-Touch Ekip G Touch Ekip G Hi-Touch Ekip Measuring Ekip Measuring Pro Figure 74 All trip units have protection and measuring functions that refer to the primary currents of the installation and are available in the following versions: Ekip DIP: LI, LSI, LSIG Ekip Touch: LI, LSI, LSIG Ekip Hi-Touch: LSI, LSIG Ekip G Touch: LSIG Ekip G Hi-Touch: LSIG The Ekip Touch trip unit can be equipped with the Ekip Measuring module to extend the measurement functions, or the protection and measurement functions (with the Ekip Measuring Pro module), to voltage, power and energy. NOTE: the Ekip Hi-Touch, Ekip G Touch and Ekip G Hi-Touch trip units have the Ekip Measuring Pro module mounted as standard. The corresponding LCD model (Ekip LCD, Ekip Hi-LCD, Ekip G LCD, Ekip G Hi-LCD) is available for all Ekip Touch versions if the installation must operate in particularly aggressive environmental conditions. Ekip Dip is described starting from page 36 Information about the Ekip Touch is available on the website http://www.abb.com/abblibrary/downloadcenter/, especially in manual 1SDH001316R0002. Full details about all the trip units in the Emax 2 family are given in the engineering manual 1SDH001330R0002, available on the website http://www.abb.com/abblibrary/downloadcenter/ 33 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Introduction to Ekip protection trip units 1 - Presentation
Protections Numerous protection functions are available to protect the circuit-breaker in abnormal conditions of the installation. The combination of the protection functions varies depending on the type of trip unit, as shown in the following table: Dip Touch DISTRIBUTION GENERATORS Dip Touch Hi-Touch G Touch G Hi-Touch Dip Pr. Touch Pr. Touch Pr. Touch Pr. Touch Pr. Measuring Pr. Pro Measuring Pr. Pro Measuring Pr. Pro Measuring Pr. Pro Hi-Touch Pr. Hi-Touch Pr. G Touch Pr. G Touch Pr. P. G Hi- Touch External toroid S.G.R. Rc DIP protections are available from page 39. Measurements The trip units include a huge range of measurements. As for the protections, availability and combinations vary for each version of the trip unit: Dip Touch DISTRIBUTION GENERATORS Dip Touch Hi-Touch G Touch G Hi-Touch Dip Meas. Touch Meas. Touch Meas. Touch Meas. Touch Meas. Measuring Meas. Measuring Meas. Measuring Meas. Measuring Meas. Hi-Touch Meas. Hi-Touch Meas. The DIP measurements are available starting from page 46. 34 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Introduction to Ekip protection trip units 1 - Presentation
Integrated functions: Selfdiagnosis, Test and Power Controller All the protection trip units for Emax 2 integrate: Self-diagnosis: continuous monitoring of the state of the internal and external connections, with signalling of any faults that may occur. Test: checking of the protections and of the other functionalities. In addition, trip units of the Ekip Touch series can be supplied equipped with Power Controller to regulate the energy demand. Dip Self-diagnosis Touch Test Power Controller DISTRIBUTION GENERATORS Dip Touch Hi-Touch G Touch G Hi-Touch The self-diagnosis and test functions for Ekip DIP are available starting from page 47. Accessorizing modules The Emax 2 circuit-breakers and Ekip trip units can be equipped as indicated in the combination tables on page 55. Various types of modules are available, differing in functionality and the position in which they are mounted on the circuit-breaker. The modules available for the terminal box of the circuit-breaker are: Name Description Page Ekip Supply Power supply module 64 Link Communication module 66 The modules external to the circuit-breaker are: Name Description Page Ekip Signalling 10K Signalling module 73 Ekip Signalling Modbus TCP Remote control and monitoring module 73 The supervision, configuration and reporting functions are, in addition, guaranteed by further modules for temporary power supply and communication (test modules): Name Description Page Ekip TT Power supply and test module 72 Ekip T&P Power supply, communication and test module 71 Ekip Programming Power supply, communication and programming module 71 Ekip Bluetooth Power supply and communication module 71 35 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Introduction to Ekip protection trip units 1 - Presentation
Ekip Dip protection trip unit ABB SACE Emax 2 1 - Operator interface Introduction The operator interface of the Ekip Dip protection trip unit allows you to: Set the parameters relating to the available protections. View the status of the trip unit and alarms. Connect to the frontal connector to communicate and perform the opening test. Components of the interface The Ekip Dip operator interface appears as follows: Figure 75 The following table provides a description of the components of the interface: Position Type Description A L Protection LED (alarm and trip) B L Protection LED (pre-alarm) C S Protection LED (alarm and trip) LED D I Protection LED (trip) E G Protection LED (alarm and trip) F Power-on LED (trip unit powered and on) G L Protection dip-switch (threshold I1) H Protections: S Protection dip-switch (threshold I2) I thresholds I Protection dip-switch (threshold I3) L G Protection dip-switch (threshold I4) M L Protection dip-switch (time t1) N Protections: times S Protection dip-switch (time t2 and type of curve) Or G Protection dip-switch (time t4 and type of curve) P Settings Neutral and frequency dip-switch Q Test pushbutton Test R Test connector IMPORTANT: the figure above refers to an Ekip Dip, LSIG version. In the case of Ekip Dip LI or LSI versions, LEDs and dip-switches related only to the protections present are available. 36 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 1 - Operator interface
LEDs The LEDs are useful on Ekip Dip in order to distinguish and identify various types of information on the protection trip unit, the circuit-breaker and state of the line currents. Operational conditions The operation of the LED is determined by the power supply conditions of the trip unit: With the trip unit energized (by current sensors or by auxiliary power supply or by Ekip TT or by Ekip T&P or by Ekip Bluetooth) the LEDs are operational for all the signals. With the trip unit de-energized, the LEDs are limited to the signalling of the last switch-off or trip event (combined with the check via itest, described below). NOTE: with the trip unit off, the operation of the LEDs is guaranteed if the internal battery of the trip unit is working properly. About The LEDs combined with the protections provide various information, through different combinations of lighting and blinking. NOTE: all the combinations related to protection LED signals are described in chapter Selfdiagnosis and signalling, on page 48. The power-on LED provides information about the power status of the protection trip unit: LED on (default configuration) fixed or blinking, signals trip unit energized. LED off signals trip unit de-energized. NOTE: with Ekip T&P and Ekip Bluetooth modules and Ekip Connect software, it is possible to configure how the power LED functions (LED fixed or blinking). Protections: thresholds The thresholds of all the protections can be modified with various dip-switches, as specified on the serigraph of the interface. The values of the protections make reference to the current In, a nominal value of the trip unit defined by the Rating Plug. IMPORTANT: Modification of the thresholds must be performed in the absence of protection alarms. Modifications carried out in alarm conditions are accepted by the trip unit when resting condition is restored (absence of protection alarms). Protections: times The times and the curves of the protections can be modified with various dip-switches, as specified on the serigraph of the interface. IMPORTANT: Modification of the times must be performed in the absence of protection alarms. Modifications carried out in alarm conditions are accepted by the trip unit when resting condition is restored (absence of protection alarms). Settings Two further settings are available: Neutral allows activation and adjustment of the protections on the neutral pole. Frequency allows the selection of the installation frequency. 37 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 1 - Operator interface
itest pushbutton The itest pushbutton is useful for three operations: Perform tests (circuit-breaker opening test and LED test). Reset the signal for intervention of the protection as a result of a trip. With the trip unit off, check the information relating to the switch-off or tripping event. NOTE: with the trip unit off, pressing of the itest button switches on (for approximately 4 seconds): the power-on LED, if the trip unit is off due to an energy drop (primary current less than the minimum level of operation, removal of auxiliary power supply with circuit-breaker open, etc ). the protection tripped LED if the trip unit is off due to a protection trip. Test connector The test connector allows the connection of Ekip TT, Ekip T&P and Ekip Bluetooth modules, in order to perform the following operations: Temporary energizing of the trip unit to check the status, and perform the trip test (option possible with all the front interface modules). Analysis, supervision and setting of additional parameters through external communication test units (Ekip T&P, Ekip Bluetooth). 38 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 1 - Operator interface
2 - Protections L Protection The L protection protects against overloads NOTE: the protection is available and active for all the versions of the trip unit. t I1 L When the activation threshold is exceeded, the protection trips in a time that decreases as the current read increases. t1 I Parameters All the parameters that can be modified by the user affect the response curve, and related tripping times. Parameter Description The value I1 contributes in calculating the tripping time, and also defines the current value that, if exceeded, activates the protection (with reference to the curve, it is the part parallel to the y-axis). Threshold I1 Time t1 IMPORTANT: The protection is activated and starts timing for currents between 1.05 and 1.2 of the threshold I1 set (1). The delay is interrupted if the current drops below the activation threshold. The value t1 contributes in calculating the tripping time (with reference to the curve, T1 affects the entire curve by shifting it as a whole along the y-axis). IMPORTANT: The protection limits the tripping time to 1 second in two cases: if according to the calculation the time is less than 1 second. If the fault current is greater than 12 In. (1) Example (with I1 set to 400 A): the protection is activated for currents between 420 A and 480 A. With the modules Ekip T&P or Ekip Bluetooth and with the Ekip Connect software, it is possible to activate the function Thermal Memory, and adjust the threshold of Pre-alarm. See page 44. 39 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 2 - Protections
S Protection The S protection protects against the selective short circuit. NOTE: the protection is available for LSI and LSIG versions of the trip unit. t I2 S When the activation threshold is exceeded, the protection trips within a fixed or dynamic time (the time decreases as the current read increases). t2 Parameters All the parameters that can be modified by the user affect the response curve, and related tripping times. I Parameter Enable Type of curve Description By setting the threshold dip-switches to the Off position, the protection is disabled. It determines the dynamic of the curve and the tripping time, fixed or dynamic according to the selection: NOTE: calculation of the tripping time of the inverse time curve is based on a mathematical expression. The details are provided in the table on page 45. It defines the current value that if exceeded activates the protection (with reference to the curve, it is the part parallel to the y-axis). Threshold I2 Time t2 IMPORTANT: The I2 threshold set must be higher than the I1 threshold. An incorrect configuration returns an alarm signal. The delay is interrupted if the current drops below the activation threshold. The selected function determines the contribution of t2: Fixed time: t2 is the delay time between exceeding the I2 threshold and sending the opening command. Dynamic time: t2 contributes in calculating the tripping time (with reference to the curve, t2 affects the entire curve, shifting it as a whole along the vertical axis). IMPORTANT: The minimum tripping time of the protection is t2. If, according to the calculation, the tripping time is less, it is automatically limited to t2. For all the UL versions, the maximum time allowed by the trip unit is 0.4 s. If a higher value is set, the trip unit signals the error and forces the parameter to 0.4 s. With the modules Ekip T&P or Ekip Bluetooth and with the Ekip Connect software, it is possible to activate the function Thermal Memory. See page 44. 40 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 2 - Protections
I Protection The I protection protects against instantaneous short circuit. When the activation threshold is exceeded, the protection trips within a fixed non-adjustable time. t I3 I Parameters The user can set the intervention threshold. t3 I Parameter Enable Threshold I3 Description By setting the threshold dip-switches to the Off position, the protection is disabled. It defines the current value that if exceeded activates the protection (with reference to the curve, it is the part parallel to the y-axis). IMPORTANT: The I3 threshold set must be higher than the I2 threshold. An incorrect configuration returns an alarm signal. 41 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 2 - Protections
G Protection The G protection protects against an ground fault. NOTE: the protection is available for the LSIG version of the trip unit. t I4 G When the activation threshold is exceeded, the protection trips within a fixed or dynamic time (the time decreases as the current read increases). t4 Parameters All the parameters that can be modified by the user affect the response curve, and related tripping times. I Parameter Description By setting the dip-switches of the threshold in one of the available combinations other than Off, the protection is enabled. If enabled, the protection is inhibited automatically by the trip unit in two conditions: Disconnection of one or more current sensors. Current measured on one of the phases is higher than a maximum value. Enable Type of curve IMPORTANT: the maximum current value that deactivates G protection varies according to the threshold set: 8 In (with I4 0.8 In) 6 In (with 0.5 In I4 < 0.8 In) 4 In (with 0.2 In I4 < 0.5 In) 2 In (with I4 < 0.2 In) It determines the dynamic of the curve and the tripping time, fixed or dynamic according to the selection: NOTE: calculation of the tripping time of the inverse time curve is based on a mathematical expression. The details are provided in the table on page 45. It defines the current value that if exceeded activates the protection (with reference to the curve, it is the part parallel to the y-axis). Threshold I4 Time t4 IMPORTANT: The delay is interrupted if the current drops below the tripping threshold. For all the UL versions the maximum threshold allowed by the trip unit is 1200 A. If a higher value is set, the trip unit signals the error and forces the parameter to 1200 A. The selected function determines the contribution of t4: Fixed time: t4 is the delay time between the exceeding of the I4 threshold and the sending of the opening command. Dynamic time: t4 contributes in calculating the tripping time (with reference to the curve, t4 affects the entire curve, shifting it as a whole along the y-axis). IMPORTANT: The minimum tripping time of the protection is t4. If, according to the calculation, the tripping time is less, it is automatically limited to t4. For all the UL versions, the maximum time allowed by the trip unit is 0.4s. If a higher value is set, the trip unit signals the error and forces the parameter to 0.4 s. With the Ekip T&P or Ekip Bluetooth modules and with the Ekip Connect software, it is possible to adjust the threshold of Pre-alarm. See page 44. 42 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 2 - Protections
Neutral and frequency Adjusting of the neutral setting is used to customize the L, S and I protections on the Neutral pole with a control factor different to the other phases. NOTE: use the adjustment of the neutral setting only with four-pole or three-pole circuitbreakers with external neutral: with three-pole circuit-breakers and neutral protection active, the trip unit signals the absence of the current sensor. The adjustment of the frequency is used in order to set the installation frequency (between 50 and 60 Hz). Neutral parameters The user can activate the protection and set the percentage for calculation of the protection thresholds. Parameter Enable Threshold InN Description By setting the threshold dip-switches to the Off position, the protection on the Neutral is disabled. It establishes the multiplication factor applied to the trip thresholds of the protections: 50%: lowest trip thresholds for the neutral current. 100%: same trip thresholds for all poles. 200%: highest trip thresholds for the neutral current. Limitations The adjustment of the Neutral threshold to value of 200 % must be performed considering the following formula: (I1 * InN) Iu. I1 indicates the threshold of protection L in Amperes (example: In = 1000 A; I1 = 0.45 In = 450 A), InN is the neutral threshold expressed as a multiplication factor (example: 2), Iu indicates the size of the circuit-breaker (example: 1000 A). 43 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 2 - Protections
Additional protections The Ekip T&P and Ekip Bluetooth modules, and the Ekip Connect software, allow you to set some protections not available via dip-switch: Thermal Memory T Protection Pre-alarm threshold Hardware Trip Thermal Memory This function, available for protections L and S, reduces the tripping time of the protection based on the time elapsed between multiple trips caused by heating of the cables. IMPORTANT: for the S protection the function can be activated if the selected curve is time-dependent. T Protection The T protection protects the circuit-breaker against abnormal temperatures recorded by the protection trip unit. The T protection is always active; via Ekip Connect it is possible to enable tripping, which takes place for temperatures t < -25 C or t > 85 C. Pre-alarm The purpose of the pre-alarm, available for L and G protections, is to signal that the measured current is near the activation threshold of the protection itself. It is possible to set the pre-alarm threshold in order to establish the pre-alarm activation values; the pre-alarm threshold is expressed as a percentage in relation to the protection thresholds (I1 and I4) and is adjustable between 50% and 90% (default value). Example: with I1 = 0.6 In and pre-alarm threshold L=50 %, the pre-alarm is activated for currents greater than 0.3 In The pre-alarm condition is activated for currents higher than the threshold set, and is deactivated for: Current less than the pre-alarm threshold. Current greater than the activation threshold of protection. Hardware Trip The Hardware Trip protection protects against internal disconnections of the circuit-breaker. Via Ekip Connect it is possible to enable the trip command, which is sent if one or more of the following events is detected: Current sensors disconnected (internal or external if enabled). Rating Plug disconnected. Trip Coil disconnected. Internal problems with the protection trip unit. IMPORTANT: the protection trips if the error conditions persist for more than 1 second. 44 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 2 - Protections
Summary table of protections Threshold Calculation ABB ANSI (5) Threshold (1) Time tolerance (1) (3) (2) formula t t L 49 S (t = k) S (t = k / l 2 ) 50 TD 51 I 50 G (t = k) G (t = k / l 2 ) Iinst - 50N TD 51N I1 = 0.4 1 In I2 = 0.6...10 In I2 = 0.6...10 In I3 = 1.5...15 In I4 (4) = 0.1...1 In I4 (4) = 0.1...1 In Defined by ABB activation for If in the range (1.05...1.2) x I1 ± 7 % with If 6 In ± 10 % with If > 6 In ± 7 % with If 6 In ± 10 % with If > 6 In t1 = 3 144 s t2 = 0.1 0.8 s t2 = 0.1 0.8 s Example (3) (2) Tolerance t calculation t t t 2 = (9 t1) / (If / I1) t = 6.75 s with: t ± 10 % with If 6 In I1 = 0.4 In; t1 = 3 s; ± 20 % with If > 6 In If = 0.8 In t = t2 t - values: ± 10 % or ± 40 ms The better of the two t t t t = (100 t2) / (If) 2 t t = 5 s con: I2 = 1 In; t2 = 0.8 s; If = 4 In ± 10 % Not adjustable t 30 ms - - t ± 7 % ± 7 % t4 = 0.1 0.8 s t4 = 0.1 0.8 s ± 15 % with If 6 In ± 20 % with If > 6 In t = t4 t - values: ± 10 % or ± 40 ms The better of the two 2 t = 2 / (If / I4) t t = 0.32 s with: t I4 = 0.8 In; t4 = 0.2 s; If = 2 In ± 15 % - Instantaneous - - - (1) See the serigraph for the available combinations. (2) t calculation is valid for If values that have exceeded the trip threshold of the protection. Use fault current and threshold values expressed in In to t calculate t, as shown in the example. t (3) Tolerances valid with trip unit energized in service conditions or with the auxiliary; tripping time 100 ms, temperature and currents within operating limits. If the conditions are not guaranteed, the tolerances in the table shown below apply. (4) All thresholds are activated in the presence of auxiliary power supply. If there is no auxiliary power supply, the minimum threshold is automatically limited to 0.2 In. (5) ANSI / IEEE C37-2 encoding. Key (t=k) - Fixed time curve (t=k/i 2 ) - Dynamic time curve t t - Tripping time If - Primary fault current Tolerances in particular cases If the conditions defined in point (3) of the above table are not guaranteed, the following tolerances apply: Protection Tolerance threshold Tolerance t t L Activation for If in the range (1.05...1.2) x I1 ± 20 % S ± 10 % ± 20 % I ± 15 % 60 ms G ± 15 % ± 20 % 45 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 2 - Protections
3 - Measurements Introduction Measurements The Ekip Dip trip unit records various items of information, useful for analysis and consultation: Instantaneous measurements of phase currents Measurement of the maximum and minimum currents recorded with an adjustable interval Trip Log List of events, changes of state and alarms recorded by the trip unit Contact Wear value Number of mechanical and electrical operations NOTE: all the information is available with Ekip T&P and Ekip Bluetooth modules and with the Ekip Connect software. The instantaneous measurements are also available with the Ekip Multimeter switchgear unit. Instantaneous currents The following table summarises the measurements of the instantaneous currents: Type of Measurement Range Standard operation range Accuracy Phase currents (I1, I2, I3, INe) 03 16 In 0.2 1.2 In 1.5 % NOTE: the precisions specified in the table refer to the range of normal operation Maximum and minimum currents The trip unit is able to record the maximum and minimum current, measured inside an interval that can be programmed by the user. Every measurement recorded is accompanied by the following information: Recording interval. Phase and value of maximum and minimum current measured. Date and time of the recording (referring to the internal clock). NOTE: in the case of the minimum current, if the value drops below the 0.03 In threshold, it will be recorded and represented by the symbol in the measurement field. Trips The trip unit is able to record the last 30 openings of the circuit-breaker caused by protection functions (trips). The trips include useful information: The protection that caused the trip The progressive number of the opening The date and time of the opening (referring to the internal clock) The measurements associated to the trip protection Contact Wear Contact wear indicates the state of deterioration of the main contacts of the circuit-breaker. The value is expressed as a percentage, and is 0 % in the case of no wear, and 100 % in the case of total wear. It is calculated automatically by the trip unit at every opening for protection or, in the presence of an auxiliary power supply, also at every manual opening of the circuit-breaker. Number of operations In the presence of auxiliary power, the trip unit records a series information relating to openings of the circuitbreaker: Number of manual operations Total number of operations (manual + trips) 46 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 3 - Measurements
4 - Test Presentation The Ekip TT, Ekip T&P and Ekip Bluetooth modules connected to the Ekip Dip trip unit allow you to perform various tests: Trip unit LED test Check on the presence of the internal battery Circuit-breaker opening test (trip test) Protection test LED test The LED test can be performed directly on Ekip Dip: Phase Operation 1 Connect a module to the front test connector of frontal test. 2 Press the itest pushbutton for at least 6 seconds, but less than 9 seconds. 3 When the protection LEDs light up, trip unit the itest pushbutton. Check the following switch-on sequence: S, I, G LEDs on fixed 4 Led pre-alarm L and alarm L that alternate three times All the protection LEDs off Battery test The battery check is integrated in the LED test procedure, except for the battery error signal: If the battery is absent or not working, after itest is pressed the error is signalled by five flashes of the pre-alarm LED L. If the battery is present and working, the LED test proceeds as in the normal procedure. Protection test In order to perform the protection test, follow the instructions below: Phase Operation 1 Make sure that the circuit-breaker is closed and that there are no primary currents. 2 Connect Ekip T&P or Ekip Bluetooth to the front test connector. 3 Start the communication with Ekip Connect. 4 Open the Information page and select the Test command, which opens the protection test page. 5 Set up the test as required and verify that the trip unit functions properly. Further information on Ekip Connect is available on the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the manual 1SDH000891R0002. Opening test The opening test can be performed directly on the trip unit or from Ekip Connect. To perform the test from the trip unit: Phase Operation 1 Make sure that the circuit-breaker is closed and that there are no primary currents. 2 Connect a module to the front test connector of frontal test. 3 Press the itest pushbutton for at least 9 seconds. 4 Check that the circuit-breaker opens and that the TU Reset button comes out To perform the test from Ekip Connect: Phase Operation 1 Make sure that the circuit-breaker is closed and that there are no primary currents. 2 Connect Ekip T&P or Ekip Bluetooth to the front test connector. 3 Start the communication with Ekip Connect. 4 Select the trip test command. 5 Check that the circuit-breaker opens and that the TU Reset button comes out Further information on Ekip Connect is available on the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the manual 1SDH000891R0002. 47 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 4 - Test
5 - List of alarms and signals LED view The Ekip Dip trip unit continuously monitors its own operating condition and that of all the devices to which it is connected. All the signals are available with the front LEDs. The protection LEDs provide information with various combinations of lighting and flashing, while the poweron LED, as described on page 37, indicates the power-on conditions of the trip unit. Figure 76 NOTE: the number of LEDs depends on the version of the trip unit (LI, LSI, LSIG). 48 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 5 - List of alarms and signals
Summary table of LED signals ABB SACE Emax 2 The following table summarises the signals available with the protection LEDs and the operations to be carried out in response to alarms or fault conditions signalled. Type of Information Slow flashing (0.5Hz) Colour and LED All R G All R+G Fast flashing (2 Hz) All R R (single) G All R+G On and fixed All R R (single) 2 flashes every 2 s 3 flashes every 3 s G All R G G G 4 flashes every 4 s Internal configuration error x x x A Trip coil disconnected or trip command failed x B Current sensors disconnected x B Rating Plug error X B+E Protection delay x C Temperature alarm (1) x C Pre-alarm L x C Trip (2) x C Hardware Trip (3) x x B Installation error x E Parameter error x D Circuit-breaker state not defined or in error x B Error on Local Bus x F Maintenance alarm x F Software incompatibility x x G Low battery (during selftest) x H (1) The temperature alarm is signalled by lighting of the protection L and I red LEDs. (2) The last trip can also be displayed with trip unit off, by pressing the itest key. (3) The Hardware Trip is signalled by lighting of the pre-alarm L yellow LED and the protection I red led. (4) Five flashes when self-test is started up Key to LED colours The above table lists the colors of the LEDs, to be interpreted as follows: R = red LED (alarm LED L, S, I, G). G = yellow LED (pre-alarm LED L). HELP NOTE: for further details refer to the table listing the components of the interface, available on page 36. Continued on the next page 49 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 5 - List of alarms and signals
Continued from the previous page ABB SACE Emax 2 HELP Some LED signals indicate connection errors or operational errors that require corrective or maintenance operations. The following are the suggestions for checking with reference to the preceding LED table: HELP note A B C D E F G H Operation Contact ABB. Check the connections between trip unit and accessories (Rating Plug, trip coil, sensors, etc). Normal operation/signalling provided by the trip unit. Error in setting of the dip-switches. Check and correct the following conditions: All the dip-switches of L are in the ON position I1 I2 or I2 I3. Iu < (2 * In * I1) in the case where InN = 200 %. I4 < 0.3 In (con In = 100 A), 0.25 In (con In = 400 A) or 0.2 In (for all other sizes), in the absence of auxiliary power supply. t2 > 0.4s (in the case of UL circuit-breaker) t4 > 0.4s (in the case of UL circuit-breaker) I4 > 1200 A (in the case of UL circuit-breaker) Carry out installation. Connect via Ekip Connect in order to set the Local Bus or to confirm maintenance. Contact ABB to restore software compatibility between Ekip Dip and Mainboard. Replace the battery. 50 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 5 - List of alarms and signals
6 - Ekip Dip: additional functions ABB SACE Emax 2 Ekip T&P, Ekip Programming and Ekip Bluetooth allow the protection trip unit to be connected to Ekip Connect software and to access parameters and commands that cannot be accessed directly from the front interface: a description of the various functions is given below. The additional protections available via Ekip Connect are described on page 44. Maintenance The Maintenance function allows signalling to the user, via LED, that: One year has passed since the last maintenance. Contact wear has increased by more than 10% compared with the value at the last maintenance. Via Ekip Connect there are two selections available: Activation: it allows to the maintenance function to be activated. Reset: it allows confirmation of maintenance on the trip unit; the present date and contact wear values are recorded, and the signal is reset. The reference date is that of the internal clock, and the elapsed time is calculated both with the trip unit on and off (provided that the internal battery is working). NOTE: manual modification of the date can cause variations in the calculation of the time elapsed, and therefore in the date of the next maintenance. NOTE: the maintenance signal due to increased contact wear is active for values higher than 20 %. Local Bus In order to activate communication on the Local Bus with the Ekip Link, Ekip Multimeter or Ekip Signalling 10K modules, the Local Bus parameter must be enabled. NOTE: communication with the modules is active if the auxiliary power supply is present. Date and time The Ekip Dip trip unit has a user-adjustable internal clock. Setting the date can be useful for some functions such as the recording of trips and minimum and maximum currents, and maintenance. The clock is active if the internal battery of the trip unit is working. Programmable States There are sixteen independent programmable states identified by letters A, B, C, D, E, F, G, H, I, L, M, N, O, P, Q, R, allowing different event control solutions to be obtained. The states can be used with the external Ekip Signalling 10K module, on Link Bus or with the programmable functions, to return the desired signalling combination on contacts. Circuit-breaker label and user Data Labels that can be configured by the user so as to facilitate remote identification of the trip unit; in detail CB label, the trip unit model and communication address form the identifier used by Ekip Connect for the devices connected. Info Page Additional information page that can be activated and customized by the user. If activated, it can be accessed on the display by pressing the itest button twice from the main page. NOTE: the pages can be configured with all the trip units for CB SACE Emax 2, but can only be displayed via Ekip Touch. Date of installation Installation date of the circuit-breaker. Load Profile Timers SACE Emax 2 has 4 counters which display how long the maximum current measured has remained in each percentage band. The counters are expressed in seconds and the bands are: 0-49%In, 50-79%In, 80-89%In, >90%In. 51 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 6 - Ekip Dip: additional functions
Energy Store Time The counter indicates the time that has elapsed since the last energy metering reset. It is active and updated in the presence of at least one of the following: auxiliary supply, supply by Ekip T&P or supply by Ekip Measuring. Led Alive The parameter allows the behaviour of the power-on LED indicator of the trip unit and of all modules that can be connected to Ekip Supply to be changed. If activated: Trip unit: comes on at a frequency of 0.5 Hz. Modules connected to Ekip Supply: if there are no communication errors, they synchronize with the flashes of the LED on the trip unit. If deactivated, the power-on leds on the respective devices come on with a steady light. Open/Close Remote Direct Command The parameter controls two different command packages for remote circuit-breaker opening and closing: Enabled: commands 7 and 8 are valid (direct commands for CB Open and CB Close). Disabled: commands 7 and 8 are not valid. IMPORTANT: in this case, remote circuit-breaker opening and closing can still be obtained using the programmable YC COMMAND and YO COMMAND functions and the Request circuit-breaker opening (28) and Request circuit-breaker closing (29) commands. Modules network settings retention Allows the communication parameters of the circuit-breaker to be controlled if the trip unit is replaced: Overwrite: the parameters of the new trip unit are valid, so it is advisable to make sure that the communication parameter settings suit the communication network. Keep module data: the new trip unit updates its communication parameters with the ones in the Ekip Com modules of the circuit-breaker, used up to that moment in the various communication networks. The trip units are supplied with the parameter set as Overwrite. Wink The command allows the power-on LED on the protection trip unit to flash at 3 Hz so as to physically identify a trip unit that would not be identifiable in other ways. 3 Hz flashing is disabled by sending another Wink command or by switching off the trip unit. Glitch The commands of Glitch 16 to 23 activate the respective glitch registers, which can be used for customizing programmable functions or output contacts. 52 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 6 - Ekip Dip: additional functions
7 - Operating features Primary operating currents The Ekip Dip trip unit can be powered directly by the internal current sensors, with clearly defined primary currents. The operating conditions for proper operation are listed below: Parameter Operating limits Minimum three-phase turn-on current > 80 A (E1.2-E2.2-E4.2) > 160 A (E6.2) Rated frequency 50 / 60 Hz ± 10 % Harmonic distortion Conforming to 60947-2 Auxiliary power supply The Ekip Dip trip unit can be connected to an external auxiliary power source, useful for activating some functions such as communication on the Local Bus or recording of manual operations. The auxiliary power can be supplied by the modules of the Ekip Supply range (for further functional details, see page 64), or with direct connection to a terminal box. The direct connection must be made guaranteeing the operating following conditions: Parameter Operating limits Voltage 24 V DC galvanically isolated Tolerance ± 10 % Maximum ripple ± 5 % Maximum inrush current @ 24 V 10 A per 5 ms Maximum rated power @ 24 V 4 W Connection cable Insulated with a two-pole shielded cable (Belden 3105A type or equivalent) IMPORTANT: if connection is direct, the power supply must be galvanically insulated and provide the insulation characteristics established by IEC 60950 Standard (UL 1950) or equivalent. 53 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 7 - Operating features
8 - Default parameters Ekip Dip default parameters The Ekip Dip trip units are supplied with the following default parameters, some adjustable with the front DIPs (protections, Frequency, Neutral), other via front bus. Protection/Parameter L S (1) I G (1) Frequency Neutral Hardware Trip Monitor time Local Bus Alive LED Maintenance Value 1 In; 144 s Off; 0.1 s 4 In Off; 0.1 s 50 Hz (IEC) / 60 Hz (UL) Off (for three-pole circuit breakers). 50 % (for four-pole circuit-breaker) Disabled 5 minutes Disabled Disabled (Power-on LED fixed) Off (1) S Protection available with LSI and LSIG versions of the trip unit. G Protection available with LSIG version. 54 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit 8 - Default parameters
Accessories ABB SACE Emax 2 1 - Preliminary considerations Introduction All circuit-breakers have a set of electrical and mechanical accessories (application of which depends on the type of circuit-breaker) and a set of electronic accessories (application of which depends on the type of trip unit Ekip with which the circuit-breaker is equipped). Accessory combination tables The following table shows the possible combinations of the electrical and mechanical accessories: Type of accessory Accessory Circuitbreakers Switchdisconnectors Derived versions CS MV MTP AUX 4Q S R - - - AUX 6Q R R - - - AUX 15Q R R - - - Electrical signalling Ekip AUP (*) R R R R R Ekip RTC R R - - - S51 S - - - - S33 M/2 R R - - - YO-YC R R - - - YO2-YC2 R R - - - Electrical control YU (**) R R - - - M R R - - - YR R - - - - KLC and PLC R R - - - KLP and PLP (*) R R - - R SL (*) S S - - S SLE (*) R R - - - Safety mechanical DLR (*) R R - - R DLP (*) R R - - R DLC R R - - R anti-insertion lock S S - - S MOC R R - - R FAIL SAFE (***) R R - - R Protection mechanical PBC R R - - R IP54 R R - - R Interlocks MI R R - - R S: Standard. R: on request. (*): for withdrawable version only. (**): Incompatible with FAIL SAFE. Can be ordered for UL in request (***): Incompatible with YU; standard for UL version. Continued on the next page 55 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 1 - Preliminary considerations
Continued from the previous page ABB SACE Emax 2 The following table shows the possible combinations of the electronic accessories: Trip units Type of accessory Accessory Ekip Dip Ekip Ekip Ekip G Ekip G Touch Hi-Touch Touch Hi-Touch Power supply Ekip Supply R R R R R Ekip Com - R R R R Ekip Com Redundant - R R R R Connectivity Ekip Com Actuator R R R R R Ekip Link R R R R R Ekip Bluetooth R R R R R Ekip Signalling Modbus TCP R R R R R Ekip Signalling 2K - R R R R Signal Ekip Signalling 4K - R R R R Ekip Signalling 10K - R R R R Ekip Measuring - R - - - Ekip Measuring Pro - R S S S Ekip Synchrocheck - R R R R Measurement and Rating Plug R R R R R Protection Toroid S.G.R. - R R R R Rc Toroid - R R R R External neutral sensor R R R R R Display and Supervision Ekip Multimeter R R R R R Ekip Control Panel R R R R R Testing and Programming S: Standard. R: on request. Ekip TT R S S S S Ekip T&P R R R R R Ekip Programming R R R R R 56 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 1 - Preliminary considerations
Circuit-breaker dismantling operations To dismantle the accessories, the following parts must be removed from the circuit-breaker: Transparent flange (A) of the trip unit, by turning the screws (B). front cover of the circuit-breaker (C), by removing the mounting screws (D). 1 C 2 2 90 1 A B D Figure 77 - Removing the flange and front cover After reassembling the accessories, the parts previously disassembled must be reassembled as indicated: front cover of the circuit-breaker (C), by screwing in the mounting screws (D). Tighten with tightening torque 1.1 Nm - 9.74 lb in. Transparent flange (A) of the trip unit, by turning the screws (B). C 2 1 2 A B 90 1 D Figure 78 - Assembly of flange and front cover Max O 3.3mm Max O 01. 3" 8mm 0.31" 2 0.5 2.5mm 2 20 AWG 14AWG 1 Max O 3.3mm Max O 01. 3" 8mm 0.31" 0.5 1.5mm 2 20 AWG 16AWG Figure 79 - Wiring with stripping and cross-sections 57 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 1 - Preliminary considerations
2 - Circuit diagrams General wiring diagrams The following is the wiring diagram of the circuit-breaker 1SDM000091R0001, also available on the web site http://www.abb.com/abblibrary/downloadcenter/. A N L1 L2 L3 A1 Q TI/L1 TI/L2 TI/L3 TI/N T11 T12 T21 T22 T31 T32 T41 XK1 13 14 11 12 9 10 7 T42 8 K51 > >> >> >> > XK1 1 YO1 2 XK3 7 Q/26 8 UI/L1 UI/L2 XK1 T13 21 T14 22 T23 19 T24 20 T33 17 UI/L3 T34 18 T43 15 UI/N T44 16 * H) >> EKIP DIP EKIP TOUCH EKIP HI-TOUCH EKIP GTOUCH EKIP G HI-TOUCH XK3 9 Q/27 10 XK3 5 RTC EKIP 6 * C) Diagram A - General diagram of the circuit-breaker NOTE: The diagram is shown in the following conditions: Circuit-breaker in withdrawable version (also valid for fixed version), open and connected. Circuits de-energized. Trip units not tripped. Motor operator with springs discharged. The following is the wiring diagram of the switch-disconnector: B N L1 L2 L3 A1 Q Diagram B - General diagram switch-disconnector Continued on the next page 58 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 2 - Circuit diagrams
Continued from the previous page ABB SACE Emax 2 The wiring diagram of the circuit breaker is illustrated without any indication of the auxiliary power supply of the Ekip trip unit. If the circuit-breaker is equipped with the Ekip Supply module, for information see the page 64. If the circuit-breaker is not equipped with the Ekip Supply module, for the connection of the auxiliary power supply of the Ekip trip unit see the direct power supply diagram shown below: A4 * P) - + Uaux. 24VDC * N) 31 X XV K1 K1 K2 K2 K1 K2 A1 K51 EKIP W3 W4 XV X W3 W3 W4 W4 A4 * Q) (A) (B) W2 (LOCAL BUS) Diagram 31 - Direct auxiliary power supply * A) Circuit-breaker terminal box The circuit-breaker is equipped with a terminal box for the wiring of the accessories that varies according to the type of circuit-breaker: Terminal box for circuit-breaker in fixed version. Terminal box for circuit-breaker in withdrawable version. The differences between the two terminal boxes are shown in Figure 80 : 61 51 71 81 91 01 HC H1 H2 H3 H4 95 35 R1 62 72 82 92 02 52 96 HC K3 K4 K5 K6 36 U1 R2 54 64 74 84 94 04 98 HC K7 38 K8 K9 K10 U2 Q5..Q10/EKIPSignalling 4K S51 S33 M YR V3 Vn Ge+ Szi Ne- V2 Rct Ge- Szo Ne+ V1 Gzo Szc Gzi Rca Trip Unit I/O K2 W4 K1 W3 EKIP Supply Module Module Module 45 D1 C1 C11 C21 11 21 31 41 46 C3 C13 12 22 32 42 48 D2 C2 C12 C22 14 24 34 44 RTC YU YO2 YC YO YC2 Q1 Q2 Q3 Q4 51 61 71 81 91 01 HC H1 H2 H3 H4 52 62 72 82 92 02 HC K3 K4 K5 K6 54 64 74 84 94 04 HC K7 K8 K9 K10 Q5..Q10/EKIPSignalling 4K 95 35 R1 V3 Vn Ge+ Szi Ne- 45 D1 C1C11C21 11 21 31 41 96 36 U1 R2 V2 Rct Ge- Szo W3 K1 Ne+ 46 C3 C13 12 22 32 42 98 38 U2 V1 Gzo Szc Gzi W4 K2 Rca 48 D2 C2 C12 C22 14 24 34 44 TU S51 S33 M YR Trip Unit I/O Module Module Module EKIP Supply RTC YU I/O YO2 YC YO YC2 Q1 Q2 Q3 Q4 Figure 80 On page 60, the representation of the terminal box for a circuit-breaker in fixed version is shown. NOTE: for the details of the wiring diagram of each individual accessory, please refer to the specific pages that describe the accessory in question. Continued on the next page 59 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 2 - Circuit diagrams
Continued from the previous page ABB SACE Emax 2 Number of the diagram n 81 Q/4 Q/3 Q/2 Q/1 42 44 41 32 34 31 22 24 21 12 14 11 11 21 31 41 12 22 32 42 44 34 24 14 Q4 Q3 Q2 Q1 Open/closed auxiliary contacts of the circuit-breaker (first set) 81 77 75 72 YO YC YO2 C11 C12 C1 C2 D1 D2 79 78 76 73 74 71 YU YC YO YC2 K51 YO K51 YC RTC C21 C22 C11 C13 C12 C1 C3 C2 D1 D2 46 48 45 45 D1 C1 C11 C21 46 C3 C13 C22 C12 C2 D2 48 YC 2 YO YC YU YO 2 RT C Second closing coil First opening coil First closing coil Second opening coil Undervoltage coil Contact ready to close 79 77 78 75 76 72 73 74 71 27 K51 Ne+ Ne- Ne- Ne Rca TU I/O Input of current sensor on the external neutral 27 41 42 43 25 20 K51/SIGN K51/SIGN K51/SIGN K51/SIGN K51/SIGN K51/SIGN K51 K51/SIGN K51/SIGN K51/SIGN K51/SIGN O 12 O 11 O 22 O 21 O 32 O 31 K51/MEAS I 04 I 03 I 02 I 01 N H12 H11 HC1 H22 H21 HC2 H32 H31 HC3 Rct Rca L1 L2 L3 H4 H3 H2 H1 HC K51/SIGN K51/SIGN K51/SIGN K51/SIGN K51/SIGN K51/SIGN 24 21 22 I 12 I 11 I 22 I 21 I 32 I 31 K51 K51/SIGN K51/SIGN K51/SIGN K51/SIGN K12 K14 K11 K13 K22 K24 K21 K23 K32 K34 K31 K33 K51/MEAS O 04 O 03 O 02 O 01 K6 K10 K5 K9 K4 K8 K3 K7 L1 L2 14 13 Rct Rca Ge+ Ge- VN K51/SYNC L3 O ORTA COMUNIC. 12 11 31 32 K51/SYNC Vs K51/COM K51/COM COMMUN. O ORT 26 23 YR XSC O ORTA COMUNIC. RIDONDANTE M COMMUN. O ORT REDUNDANT K51/.. W.. W..R K51 F1 S33M/2 S51 KS1 KS2 VS1 VS2 K51/MEAS Q/10 Q/9 Q/8 Q/7 Q/6 Q/5 LOCAL BUS +/L ALIM. AUS. AUX. SUPPLY -/N 48 51.... 58 61.... 66 S33M/1 W3 W4 K1 K2 Szi Szo Gzi Gzo Szc VN V1 V2 V3 R1 R2 U1 U2 36 38 35 96 98 95 02 04 01 92 94 91 82 84 81 72 74 71 62 64 61 52 54 51 Szi Ge Vn V3 R1 35 95 01 91 81 71 61 H4 H3 H2 H1 HC 51 K1 W3 Szo Ge- Rct V2 R2 U1 36 96 02 92 82 72 62 K6 K5 K4 K3 HC 52 Szc Gzi W4 K2 Gzo V1 U2 38 98 04 K10 94 84 74 64 K9 K8 K7 HC 54 EKI P S upply Q5..Q10 EKI P S ignalling 4K S5 1 S3 3 M YR Trip Unit I/O Module Module Module Ventilation operating mechanism Auxiliary power supply and local bus Signalling modules and/or Ekip synchro check and/or communication modules and/or redundant communication modules Zone selectivity Input of the TRAFO star centre sensor Input of the residual-current protection RC sensor24 Ekip Measuring voltage sockets Trip reset coil YR Closing springs loading motor Springs charged position signalling contact Trip signalling contact Ekip signalling 4K Additional auxiliary contacts of the circuit-breaker (second set) 31 32 41 42 43 48 51 61.. 26 25 20 21 22 23 14 13 12 11 2 1...... 58 66 2 1 Continued on the next page 60 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 2 - Circuit diagrams
Continued from the previous page ABB SACE Emax 2 The following is a key to the symbols used in the wiring diagrams: Symbol Description * See the note indicated by the letter A1 A3 A4 BUS1 D F1 GZi(DBi) GZo(DBo) I O1 32 K51 K51 / COM K51 / FAN K51 / MEAS K51 / SIGN K51 / SUPPLY K51 / SYNC K51 / YC K51 / YO M M2 O 01...32 O SC Q Q / 1...Q / 27 Rc RT1 RT3 RTC EKIP RTC S33M / 1 2 S43 S51 S75E / 1 4 S75I / 1 5 S75T / 1 4 SC SO SO1 Applications located on the mobile part of the circuit-breaker Applications located on the fixed part of the circuit-breaker Indicative device and connections for control and signalling, outside the circuit-breaker Serial interface with external bus Electronic time-lag device of YU undervoltage coil, outside the circuit-breaker Time-delayed trip fuse Zone Selectivity input for G protection or input in reverse direction for D protection Zone Selectivity output for G protection or output in reverse direction for D protection Programmable digital inputs Overcurrent protection solid-state trip unit Communication module Fan power supply module Measurement module Signalling module Auxiliary supply module (24-48Vdc and 110-240Vac/dc) Synchronization module Closing control from the Ekip protection trip unit Opening control from the Ekip protection trip unit Motor for loading closing springs Fan motor Programmable signalling contacts Contact for synchronism control Circuit-breaker Auxiliary open/closed contacts of the circuit-breaker Rc sensor Temperature sensors Auxiliary ready to close contact of the circuit-breaker, used internally by the trip unit Contact for signalling circuit-breaker is ready to close Limit contacts of spring loading motor Switch for presetting remote/local control Trip signalling contact Contacts for signalling circuit-breaker in racked-out position (provided only with withdrawable version) Contacts for signalling circuit-breaker in racked-in position (provided only with withdrawable version) Contacts for signalling circuit-breaker in test position (provided only with withdrawable version) Pushbutton or contact for closing the circuit-breaker Pushbutton or contact for immediate opening of the circuit-breaker Pushbutton or contact for opening the circuit-breaker with time-delayed trip Continued on the next page 61 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 2 - Circuit diagrams
Continued from the previous page ABB SACE Emax 2 SO1 SR SZi(DFi) SZo(DFo) TI / L1 TI / L2 TI / L3 TI / N TU1 TU2 Uaux UI / L1 UI / L2 UI / L3 UI / N UI / O W2 W9 W13 W9R...W11R X XB1...XB7 XF XF1 XF2 XK1 XK3 XK7 XV YC YC2 YO YO1 YO2 YR YU Pushbutton or contact for opening the circuit-breaker with time-delayed trip Pushbutton or contact for electrical resetting of S51 trip contact Input for Zone Selectivity for S protection or input in inverse direction for S protection Output for Zone Selectivity for S protection or output in direct direction for D protection Current transformer phase L1 Current transformer phase L2 Current transformer phase L3 Current transformer on neutral Insulation voltage transformer (outside circuit-breaker) Auxiliary supply voltage Current sensor phase L1 Current sensor phase L2 Current sensor phase L3 Current sensor on neutral S.G.R. sensor Serial interface with internal bus (Local Bus) RJ45 connector for communication modules RJ45 connector for redundant communication modules Delivery connector for auxiliary circuits for withdrawable version of circuit-breaker Connectors for circuit-breaker applications Delivery terminal board for position contacts of withdrawable version of circuit-breaker Contact of the Ekip protection trip unit for activation of the fans Connectors for auxiliary circuits of the Ekip protection trip unit Connector for auxiliary circuits of communication modules Delivery terminal board for auxiliary circuits of fixed version circuit-breaker Closing coil Second closing coil Opening coil Opening coil for overcurrent Second opening coil Coil for electrical resetting of trip contact S51 Undervoltage coil Continued on the next page 62 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 2 - Circuit diagrams
Continued from the previous page ABB SACE Emax 2 The following is a key to the notes used in the wiring diagrams: Note Description A) For the zone selectivity and local bus function is required the presence of an auxiliary power supply. B) When there are mixed auxiliary contacts, Q1 and Q2 are 400 V, while Q3 and Q4 are 24 V. Then Q5, Q6, Q7 are 400V, while Q8, Q9, Q10 are 24 V. C) Always supplied with Ekip Com module. D) Always supplied with motor for loading the closing springs (diagram 13) Make the connection using the ABB cable supplied. There must be no break in the cable. H) Use of other cables or extensions using intermediate terminal boxes is not allowed. With a three-pole circuit-breaker, poles Ne+ and Ne- of connector X (or XV) are short-circuited (unless the external neutral is present): realize short-circuit connection if absent. I) Obligatory in the case of presence of any Ekip module. In the presence of diagram 32, up to three applications can be provided between L) diagrams 41 58 taken only once. In addition, it is possible to duplicate an Ekip Com module that may be selected choosing between diagrams 61...66. M) The opening and closing commands from module Ekip Actuator are available with YO and YC coils maximum voltage of 110-120 V DC and 240-250 V AC. N) Use cable type Belden 3105A or equivalent. O) In the presence of several Ekip Com modules with withdrawable version circuit-breakers, the contact S75I/5 should be connected only once to a single module. The auxiliary voltage Uaux enables activation of all the functions of the EKIP electronic P) protection trip units. Since a ground insulated Uaux was request, is necessary to use galvanically separated convertors which comply with the standard IEC 60950 (UL 1950) or equivalent Q) Use cables type Belden 3105A or equivalent, with maximum length 15 m. R) Suggested RJ45 cable: CAT6 STP 63 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Accessories 2 - Circuit diagrams
Electronic accessories ABB SACE Emax 2 3 - Ekip Supply modules Description The Ekip Supply is a power supply accessory module. There are two types, depending on the input voltages to be supplied: Ekip Supply 24-48Vdc. Ekip Supply 110-240Vac/dc. Compatibility The modules can be installed in the presence of trip units of Ekip Dip, Ekip Touch, Ekip Hi Touch, Ekip G Touch, and Ekip G Hi Touch trip units. Electrical characteristics The following table lists the electrical characteristics of the modules: Module Ekip Supply 24-48Vdc Ekip Supply 110-240Vac/dc Power supply voltages Frequency Power input Inrush current 21.5 53 V DC - Maximum 10W Maximum 2 A per 20 ms 105 265 V AC/DC 45 66 Hz Maximum 10 VA/W Maximum 2 A per 20 ms 64 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Electronic accessories 3 - Ekip Supply modules
Connections The modules must be mounted on the terminal box of the circuit-breaker or of the fixed part of the withdrawable circuit-breaker, in the first free slot. Information on the assembly is available on the web site http://www.abb.com/abblibrary/downloadcenter/, in particular in the kit sheet 1SDH001000R0511. An example with an E2.2 circuit-breaker in fixed and withdrawable versions is provided to the side. The following is a view of the terminal box of Emax E2.2-E4.2-E6.2 circuit-breakers, and the wiring diagram: 51 61 71 81 91 01 HC H1 H2 H3 H4 52 62 72 82 92 02 HC K3 K4 K5 K6 54 64 74 84 94 04 HC K7 K8 K9 K10 Q5..Q10 EKIP Signalling 4K 95 35 96 36 U1 98 38 U2 S51 S33 M R1 R2 YR Module Module Module W3 K1 W4 K2 EKIP Supply V3 Vn Ge Szi V2 Rct Ge- Szo V1 Gzo Szc Gzi Trip Unit I/O Ne- Ne Rca TU I/O 45 46 48 RTC D1 D2 YU YO2 C1 C3 C2 YC C11 C21 C13 C12 C22 YO YC2 11 12 14 Q1 21 22 24 Q2 31 32 34 Q3 41 42 44 Q4 32 +/L -/N W2 (LOCAL BUS) (A) (B) A4 Uaux. 110-240VAC/DC 24-48VDC * Q) K1 K2 W3 W4 A3 K51 SUPPLY Ekip Supply 110-240VAC/DC Ekip Supply 24-48VDC X K1 K2 W3 W4 XV K1 K2 W3 W4 K1 K2 W3 W4 A1 K51 EKIP A) * * I) Diagrams 32 For external wiring, AWG 22-16 cables with a maximum external diameter of 1.4 mm must be used. Further information is available on page 61, or on the site http://www.abb.com/abblibrary/downloadcenter/, where the wiring diagram is available 1SDM000091R0001. Signallings The following table illustrates the possible signals, and their meaning: Pos. A Description Power LED, green. The possible states are: Off: power supply absent. On fixed: power supply present. A 65 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Electronic accessories 3 - Ekip Supply modules
4 - Ekip Link module Description Ekip Link is a communication accessory module that integrates the circuit-breaker in an internal Ethernet network with an ABB proprietary protocol. The network to which the module is to be connected must be dedicated and comprising only Ekip Link and Ethernet switches that declare support for level L2 multicast on the datasheet. In this case the Ethernet switches do not require any configuration. If, instead, the network also includes routers, multicast must be enabled and configured on all VLAN interfaces with level L3. IMPORTANT: the module can be connected only to internal Ethernet networks with one or more switchboards, to which trip units or ABB Emax 2 accessories are connected. It is the installer's responsibility to ensure that all the necessary safety measures are adopted for all the connected devices (for example, the necessary access authorisations, and so on). The module cannot be connected to other Ethernet networks (for example, with the purpose of monitoring the system, or the office), or to the Internet. The module is necessary if you wish to implement these functions: Power Controller Zone Selectivity Programmable Logic For these functions, the trip units of the system that are involved must be equipped with an Ekip Link, and for each of these the IP addresses of the Ekip Link modules of the other trip units must be inserted. Solely with Ekip Dip trip units: the module can also be used with a function similar to that of the Ekip Com Modbus TCP module, but only with the ability to communicate with the ABB master (e.g.: Ekip Connect, or Ekip Control Panel). IMPORTANT: only one Ekip Link can be installed on each circuit-breaker. The modules are always supplied with Ekip AUP and Ekip RTC contacts (see the chapter "6 - Other accessories" on page 70). Compatibility and power supply The module can be installed in the presence of Ekip Dip, Touch, Hi-Touch, G Touch, and G Hi-Touch trip units, and requires the presence of an Ekip Supply module in the first slot of the circuit-breaker terminal box. 66 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Electronic accessories 4 - Ekip Link module
Connections The modules must be mounted on the terminal box of the circuit-breaker or of the fixed part of the withdrawable circuit-breaker, in the first free slot after the Ekip Supply module. Information on the assembly is available on the web site http://www.abb.com/abblibrary/downloadcenter/, in particular in the kit sheet 1SDH001000R0514. An example with an E2.2 circuit-breaker in fixed and withdrawable versions is provided to the side. The following is a view of the terminal box of E2.2-E4.2-E6.2 circuit-breakers, and the wiring diagram: W3 K1 W4 K2 EKIP Supply 51 61 71 81 91 01 95 35 R1 V3 Vn Ge Szi HC H1 H2 H3 H4 52 62 72 82 92 02 96 36 U1 R2 V2 Rct Ge- Szo HC K3 K4 K5 K6 54 64 74 84 94 04 98 38 U2 V1 Gzo Szc Gzi HC K7 K8 K9 K10 Q5..Q10 EKIP Signalling 4K S51 S33 M YR Trip Unit I/O Module Module Module Ne- Ne Rca TU I/O 45 46 48 RTC D1 D2 YU YO2 C1 C3 C2 YC C11 C21 C13 C12 C22 YO YC2 11 12 14 Q1 21 22 24 Q2 31 32 34 Q3 41 42 44 Q4 58 A4 *O) S75I/5 193 194 XK7 1 XK7 2 A3 K51 COM Ekip Link RJ45 W13 n A4 *R) LINK BUS *L) Diagram 58 For the communication bus, a cable of type Cat.6 S/FTP must be used (Cat.6 with S/FTP double shielding). If the circuit-breaker is the withdrawable type, it is recommended to use cables fitted with a RJ45 socket with output at 90. Further information is available on page 61, or on the site http://www.abb.com/abblibrary/downloadcenter/, where the wiring diagram is available 1SDM000091R0001. 67 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Electronic accessories 4 - Ekip Link module
Signallings The following table illustrates the possible signals, and their meaning: C B A Pos. A B C Description Power LED, green. The possible states are: Off: power supply absent. On fixed: power supply and communication with the trip unit present (with a trip unit with the Alive LED option disabled). On, with one flash per second (synchronized with that of the green LED on the trip unit): power supply and communication with trip unit present (with a trip unit with the Alive LED option enabled). On, with two quick flashes per second (not synchronized with those of the green LED on the trip unit): power supply present, and communication with trip unit absent (for example: because Local Bus disabled). LED Link, green. The possible states are: Off: connection error (signal absent). On fixed: correct connection. LED Activity, yellow. The possible states are: Off: no activity on the line. On, fixed or flashing: activity present on the line (in reception and/or transmission). When it is on, it may be fixed or flashing (communication is active in both cases). 68 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Electronic accessories 4 - Ekip Link module
5 - Ekip Com Actuator module Description Ekip Com Actuator is an accessory module that allows the SACE Emax 2 circuit-breakers to be opened and closed remotely. Connections Ekip Com Actuator is installed on the front of the circuit-breaker in the accessories area. Information on the assembly is available on the web site http://www.abb.com/abblibrary/downloadcenter/, in particular in the kit sheet 1SDH001000R0501. Wiring diagram are provided below for the module: 78 76 A4 + ~ + ~ SC S43 SO S43 X C1 C3 C11 C13 C1 C3 C11 C13 XV C1 C1 C3 XK7 C3 9 K51 C11 C11 C13 XK7 C13 7 K51 C2 YC C12 YO A1 K51 YC XK7 10 Ekip Com Actuator K51 YO XK7 8 Ekip Com Actuator XB3 1 XB4 1 YC XB3 2 YO XB4 2 C2 C12 XV X C2 C2 C12 C12 A4 - ~ - ~ *M) *M) Diagrams 78-76 Further information is available on page 61, or on the site http://www.abb.com/abblibrary/downloadcenter/, where the wiring diagram is available 1SDM000091R0001. Compatibility Ekip Com Actuator module is supplied on request and is compatible with all Ekip trip units if there is an Ekip Com or Ekip Link module present. 69 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Electronic accessories 5 - Ekip Com Actuator module
6 - Other accessories Ekip LCD The LCD version of the protection trip unit can be requested for installations in particularly aggressive environments (e.g. in the presence of high temperatures, a high degree of humidity, dust or chemical substances). The LCD version differs in the following ways from the version with touchscreen display: Black and white LCD display Menu navigation by buttons The HOME button provides direct access to page Menu. The Measurements pages can be accessed using the ARROW UP and ARROW DOWN buttons from page Histograms. (Main Page and Measuring Instruments area are not available). All the protection, measurement and accessory options are the same as those of the touchscreen version. Rating Plug The Rating Plug defines the rated current In, necessary in order to set the current protections on the trip unit, where these refer to In. It is supplied with all Ekip trip units, mounted on a front connector dedicated and accessible to the user, and can be replaced with trip unit off and circuit breaker open. IMPORTANT: the replacement of the Rating Plug with trip unit on or circuit breaker closed may cause malfunction of the trip unit, or unwanted opening of the circuitbreaker. NOTE: a trip unit can be equipped with any Rating Plug with a rated current of up to Iu, i.e. the rated uninterrupted current of the circuit-breaker (indicated on the rating plate of the circuit-breaker). The trip unit continuously checks for the presence of the Rating Plug, signalling its absence or any errors in assembly or installation. Once mounted, when the trip unit is energized, its installation is requested. Further details about assembly and the Rating Plug installation procedure are available on the website http:// www.abb.com/abblibrary/downloadcenter/, especially in the kit sheet 1SDH001000R0510. Ekip Connect software Ekip Connect is the free software for communication and testing of ABB low voltage circuit-breakers equipped with compatible trip units, in particular Ekip trip units. Ekip Connect must be installed on PCs equipped with the Microsoft Windows operating system by downloading it from the site http://www.abb.com/abblibrary/downloadcenter. With its communication function, it allows you to: Monitor the state of the circuit-breakers connected and record information. Execute operation, reset, signalling commands, etc Configure the protection trip units with customized parameters. Configure the electronic accessories, connected to the trip unit via Local Bus. Download information from trip units equipped with Datalogger. Create communication reports. Reset configurations. With test function, and Ekip T&P module (see page 71), it allows you to: Simulate fault conditions by performing manual or automatic tests. Perform trip tests. Create test reports. Further information on the Ekip Connect application is available on the web site http://www.abb.com/ abblibrary/downloadcenter/, in particular in the manual 1SDH000891R0002. 70 2017 ABB 1SDH001000R0002 - ECN000058721 - Rev. B Electronic accessories 6 - Other accessories