Illustrated Parts List

More time on the road Illustrated s List RTLO-8A November 0

Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... CASE (FRONT)... 8 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... 4 H & C W/940 VALVE... 5 H & C W/A-5000 VALVE... INPUT SHAFT & DRIVE GEAR... 9 INTEGRAL OIL PUMP... 0 ISOLATORS... KITS & ASSEMBLIES... LEVERS/HOUSINGS... 5 MAINSHAFT & SYNCHRO(AUX)... 8 MAINSHAFT ASSY... 0 MISCELLANEOUS... OIL COOLER... RANGE CYLINDER... 5 REVERSE IDLER... ROADRANGER VALVES... 4 SHIFT BAR HOUSING (STD)... 4 SLAVE VALVE - 940... 4 SLAVE VALVE - A-5000... 4 SPLITTER CYLINDER... 48

How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-A0- R TA-A0- RDS TA-A0- RM TA-A0- RMDS RTLO-8A REMAN TRANS RTLO-8A REMAN TRANS RTLO-8A REMAN TRANS RTLO-8A REMAN TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP NODAL MOUNT BELOW CENTER - WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - NODAL MOUNT BELOW CENTER - WITH INTERNAL PUMP 4

Group: AUXILIARY DRIVE GEAR 9 8 5 8 4 048-/9 Aux DG AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where SNAP RING K-4,K-99,K- 99 0 SNAP RING RETAINER K-89 8 SNAP RING K-4 4 5550- BOX BEARING 55504,5550 K-99,K-99 5 8 BEARING RETAINER X-8-45 CAPSCREW X 8 /8"-X" 45 -O- RING K-99,K-99,K- 89 8 599 WASHER 9 K-89 REPLT KIT-DRIVE GEAR 4004,40558,K - 5

Group: CASE (AUX) ** 4 5 ** OEM supplied adjustable speedometer sensor 8 OEM supplied non-adjustable speedometer sensor 5 4 8 9 5 0 4 * 0 9 ** Note Items 4 & 5 / Magnetic Speedometer Openings: Use 9 "O" ring w/ OEM supplied adjustable speedometer sensor and 05 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #04 Plug * See Service Manual for Proper Shimming Procedure 040-4/9 Aux Case 8/ spd CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where X-8L- CAPSCREW 5 /8"-X-/4" S-9 REAR BRG COVER ASSY 0048,045,40009,400,S - 558 S - 50 EXTENDED 55 GASKET K-99,K-,S- 9 4 04 PLUG-MAGNETIC S-89,S-9 5 9 -O- RING USE W/ OEM SUPPLIED ADJUSTABLE SPEEDOMETER SENSOR

Item Description Replaced Qty. Notes Kits/Assys Where 5 05 -O- RING USE W/04 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR 0 PLUG-MECHANICAL S-89,S-9 44 -O- RING S-89,S-9 8 99 BUSHING S-9 9 X-8L-04 CAPSCREW 8 /8"-X-/4" 0 085 LIFTING EYE 05 S-89 40095 REAR BEARING COVER 40085 S-89 4008 GASKET K-99,S-89 K-40 SHIM KIT 45 K-8,K-99,K- 99,S-89 4 X-8L-0 CAPSCREW 9 /8"-X-/" 4 X-8L-04 CAPSCREW 8 /8"-X-/4" 4 X-8L-4 CAPSCREW /8"-X" 5 S-98 REAR HOUSING CASE ASSY 4008,4008 45 GASKET K-99,S-89 X-8- CAPSCREW /8"-X-/4" 8 0 GASKET K-99,K-,S- 9 9 909 COLLAR K-99,K-,S- 9 0 K- OIL SEAL W/SLINGER 909 080 0808 "FOR MECHANICAL COVER" K-8,K-99,K- 99 K-5 OIL SEAL TOOL KIT X--404 PIPE PLUG /4" NPT

Group: CASE (FRONT) 8 9 0 8 4 * 8 9 9 4 0 5 5 8 * 8 9 0 9 5 00B-8-00 4 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8. # Housing Upper bore use #85 and #8 / Lower bore use #8. Note: Some part requirements are specific to # or # Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-80 CASE ASSY 400445 FOR USE W/INTEGRAL PUMP 4040 PLUG 404 -/" MAGNETIC, O-RING INCLUDED X--00 PIPE PLUG X 00 4040 PLUG 404 -/" MAGNETIC, O-RING INCLUDED X--0 PIPE PLUG X 0,X 0 /4" MAGNETIC 4 4050 GASKET 4080 K-99 5 40809 PTO COVER 59,4005 X-8-5 CAPSCREW X 8 4 8 /"-4X/8" 40584 CLUTCH HOUSING GASKET 40485,4058 K-99 8 A- CLUTCH HOUSING ASSY A - 00 # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL IRON 8

Item Description Replaced Qty. Notes Kits/Assys Where 9 94 SCREW X-8L-509 4 5/-8X.8 QUANTITY DEPENDENT ON DESIGN 0 450 HAND HOLE COVER # PUSH 0 450 HAND HOLE COVER # PULL 0 4050 HAND HOLE COVER 45 # PULL 0 405 HAND HOLE COVER 55 # PUSH 4058 STUD 59 X-0-005 WASHER X 000,X0 000,X0 004. X.0 X--0 HEX NUT.5-8 4 0550 FRONT BRG COVER " PULL K-48,K-45 5 X-8L-04 CAPSCREW /8"-X-/4" 0549 FRONT BRG COVER " PUSH 4 GASKET K-99 8 85 BUSHING 4 USE 4 PCS FOR # HSG - UPPER USE PCS FOR # HSG - UPPER 9 8 BUSHING USE PCS FOR # HSG-LOWER USE PCS FOR # HSG- UPPER(#8), LOWER A-,A-,K- 48 A-,A- 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-8.500- X.490, FOR IRON HOUSING X-8C-8.500- X.40, FOR IRON HOUSING X-8-8 CAPSCREW /8"-X/4" 455 PTO COVER 4054 4 40509 GASKET 84 K-99 4 MAGNET S-80 8 88 PIN 9 X--0 HEX NUT.5-8 0 X-0-005 WASHER X 000,X0 000,X0 004. X.0 4554 STUD,59 5/8" X -/" 04 PLUG X-8-005 CAPSCREW 5/8"-X-/4" 8 084 SPACER 9 X--80 PIPE PLUG X 800 /" 9

0

Group: COUNTERSHAFT & BRGS(AUX) 044-4/9 Aux CS /8 spd COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 4004- BOX BEARING 4,4004 4 K-8,K-99,K- 99 A-840 WELDED COUNTERSHAFT ASSY A - 54,A - 5899 C/S 4090 - D/G 4008 S/G 4009 40084 SPACER

Group: COUNTERSHAFT ASSY 5 8 9 0 4 04-4/9 CS/RTLO COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 4 SNAP RING K-4,K-99,K- 99 400 BEARING 4 K-99,K-99 A-89 CNTRSHFT W/ST & ND A - 54,A - 58,K - 99,K - 98 4 588 RD GEAR-CNTRSHFT 5 595 PTO GEAR - LOWER 5 90 NO LONGER AVAILABLE OPTIONAL IF PTO GEARS ARE NOT USED 5 0840 PTO GEAR - UPPER 595 58 DRIVE GEAR-CNTRSHFT 998 SNAP RING 8 404599 BEARING 40 404598 K-99,K-99 9 5 ROLL PIN A-89,K-4 0 40405 RETAINER 9548 ROLL PIN NO LONGER REQUIRED X--005 CAPSCREW 5/8"-8X-/4" 404840 KEY 9 KEY INCLUDED IN COUNTERSHAFT ASSY A-89

Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00--9 AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where A-440 FILTER/REGULATOR 900 K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 4

Group: H & C W/940 VALVE 9 H 5 4 8 From RRV S 8 0 L P From RRV S 9 5 9 Range Cylinder 4 Splitter Cylinder 0 SP 0A-/9 940 HC spl cyl H & C W/940 VALVE Item Description Replaced Qty. Notes Kits/Assys Where K-44 VALVE REPLACEMENT KIT 940 948 GASKET K-99,K-44 94 -O- RING 40 K-99 4 K-99 SLEEVE KIT 4,940,44 FOR SLAVE VALVES 5 8 SPRING 95 0490 PIN 9459 845 ELBOW /8" 8 X-8C-40 CAPSCREW 4 /4"-0X-/8" 9 55509 HOSE ASSY 4" 0 5558 HOSE ASSY " A-440 FILTER/REGULATOR 900 X--08 PIPE PLUG /8" NPT X-8L-0 CAPSCREW /8"-X/4" 4 4 HOSE CLAMP 5 45 STRAP 5

Item Description Replaced Qty. Notes Kits/Assys Where 4 BRACKET 48 HOSE CLAMP 8 X-8L-04 CAPSCREW /8"-X-/4" 9 880 ELBOW /8" 0 555 HOSE ASSY 5"

Group: H & C W/A-5000 VALVE 9 5 H From RRV 4 P 8 9 S 9 Range Cylinder From RRV 8 S 0 L 5 4 Splitter Cylinder 0 00A-/9 A-5000 HC spl cyl SP H & C W/A-5000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-44 948 GASKET K-99,K-44 94 -O- RING 40 K-99 4 K-99 SLEEVE KIT 4,940,44 FOR SLAVE VALVES 5 8 SPRING 95 0490 PIN 9459 845 ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" 9 55509 HOSE ASSY 4" 0 5558 HOSE ASSY " A-440 FILTER/REGULATOR 900 X--08 PIPE PLUG /8" NPT X-8L-04 CAPSCREW /8"-X-/4" 4 4 HOSE CLAMP 5 45 STRAP

Item Description Replaced Qty. Notes Kits/Assys Where 4 BRACKET 48 HOSE CLAMP 8 X-8L-04 CAPSCREW /8"-X-/4" 9 880 ELBOW /8" 0 555 HOSE ASSY 5" 8

Group: INPUT SHAFT & DRIVE GEAR 9 8 4 5 * * 00-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 980 SNAP RING K-48,K-99,K- 99,K-45 8504 BEARING K-48,K-99,K- 99,K-45 4 4 SPACER 5 450 SNAP RING K-4,K-48,K- 99,K-99,K-45 0458 MAIN DRIVE GEAR 90 8 S-59 INPUT SHAFT 055 5,40 " PULL - USE W/FBC 0550 K-48,K-99,K- 45 8 S-0 INPUT SHAFT 05,5 " PUSH - USE W/FBC 0549 9 5 BUSHING K-99,S-59,S- 0 9

Group: INTEGRAL OIL PUMP Indicates Of Item 999 0 0 0 0 9 0 9 8 4 5 8 4 5 050-4-9 Latest Design INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" - USE WITH 4005 COVER X-8C-40 CAPSCREW 5 /4"-0X/8" - USE WITH 05 COVER K-40 COVER & SCREW KIT 05,4005 054 GASKET K-40 4 08 PLUG 5 45 -O- RING K-4,K-450,K- 00 K-4 FASTENER KIT 084, X-8-448 KIT CONTAINS FASTENERS AND WASHERS K- 8 085 DOWEL PIN 9 400 RETAINER 050 S-80 0 K- OIL PUMP KIT 4089,40948,40,40459,4045 A - 9,A - 058 CRESCENT RING 5 ROLL PIN 5 54 ROLL PIN 0

Item Description Replaced Qty. Notes Kits/Assys Where 4 K- OIL PUMP KIT 4089,40948,40,40459,4045 A - 9,A - 5 X-4-00 STEEL BALL /" 05 -O- RING 8 405 SUCTION TUBE 4048 O-RING INCLUDED ON SUCTION TUBE K- 9 0508 DRIVE SHAFT 0 0509 KEY 485 SNAP RING 05 DRIVE GEAR 050 ELEMENT K- OIL PUMP KIT 4089,40948,40,40459,4045 A - 9,A - 999 K- OIL PUMP KIT 4089,40948,40,40459,4045 A - 9,A -

Group: ISOLATORS New Design 9 4 New Design 0 00--9 Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-4 PIN REPLACEMENT KIT 45 4 BUSHING K-00,K-48,K- 49,K-98,K- 99,S-9,S- 0,S-59 4 S-94 ISOLATOR ASSY 4 LEVER STRAIGHT 8." 5 STUB LEVER LOW TOWER K-48,S- STUB LEVER HIGH TOWER K-49,S-59,S- 0 408 STUB LEVER MID TOWER K-98 9 90 DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X-8-50 SCREW K-00 X-9-50 NUT K-00

KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-4 RANGE CYL-KIT K-450 -O- RING KIT-RANGE K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-95 COOLER INSTLN KIT K-00 -O- RING KIT K-8,K-99,K- 99 K-00 PIN & BUSHING KIT K-0 MASTER VALVE REPAIR KIT FOR A-50 VALVE K-08 -O- RING KIT - SPLITTER SPLITTER K-99 GASKET KIT K-99,K-99 K- OIL SEAL W/SLINGER 909 080 0808 "FOR MECHANICAL COVER" K-8,K-99,K- 99 K-8 BASIC OVERHAUL KIT FOR AUXILIARY SECTION K-94 AIR SYSTEMS TOOL KIT K-4 SMALL PARTS KIT K-48 CLUTCH INSTALLATION KIT K-9 SHIFT LEVER HSG KIT 40,40490,A - 040 K-98 LEVER REPLACEMENT KIT FOR USE WITH S-59 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING MID TOWER MID TOWER K-99 BASIC OVERHAUL KIT K-99 BASIC REBUILD KIT K-89 REPLT KIT-DRIVE GEAR 4004,40558,K - K-9 MASTER VALVE REPAIR KIT K-9 MASTER VALVE REPAIR KIT K-09 IDLER SHAFT REPL KIT 405,4098,4055 FOR A-98 VALVE FOR A-8 VALVE K- SPLITTER VLV REPL KIT A - 8

Item Description Replaced Qty. Notes Kits/Assys Where K- OIL PUMP KIT 4089,40948,40,40459,4045 A - 9,A - K-99 ISOLATOR BUSHING KIT 44, K-4 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K - 44 K-494 SYNCHRONIZER REPLACEMENT KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE K - 448 SLIDING CLUTCH INCLUDED IN KIT STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-9 YOKE ASSY LOW-REV S-404 OIL FILTER 8 S-5 CAP ASSY 085,085 S-59 SHIFT BAR HSG ASSY (F) S-5 SHIFT BAR HSG ASSY (STD) 0,95 COMPLETE 0,955 COMPLETE S-59 INPUT SHAFT 055 5 40 " PULL - USE W/FBC 0550 K-48,K-99,K- 45 S-0 INPUT SHAFT 5 " PUSH S-80 CASE ASSY 400445 FOR USE W/INTEGRAL PUMP S-89 RANGE SECTION ASSY S-9 REAR BRG COVER ASSY 0048,045,40009,400,S - 558 S - 50 EXTENDED S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-0 MAINSHAFT ASSY 594,404,S - 5 4

Group: LEVERS/HOUSINGS 4 5 5 8 4 5 K-48 - Low K-98 - Mid K-49 - High 9 4 8 0 4 4 5 S- - Low S-9 - Mid S-59 - High 8 00-9-95 S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K- O-RING & WASHER KIT 40 899 PIN K-4,K-9,S- 5

Item Description Replaced Qty. Notes Kits/Assys Where X-8C-04 CAPSCREW 4 /8"-X-/4" S-59,S-5 4 X--00 NUT 4 /8"-4-N.F.PLAIN 5 X--00 LOCKWASHER 4 /8" 94 STUD 4 4 K-4 SHIFT LEVER HSG 450,,898,404905,A - 44 LOW TOWER 8 40594 GASKET 404 K-4,K-99,K- 48,K-49,K- 9,K-9,K- 98,S-59,S- 5,S-59,S-,S-9,S- 9,S-0,S-59 9 K-9 SHIFT LEVER HSG KIT 40,40490,A - 040 MID TOWER 4000 PIN K-9,S-59,S- 0 54 PIN /8" - USED W/ ONLY 4 K-9 SHIFT LEVER HSG KIT,,40050,40490,K - 0 K - 94 HIGH TOWER 5 04 BOOT K-4,K-9,K- 9,S-59,S-,S-0 X--00 NUT /8"-4-N.F.PLAIN X--00 LOCKWASHER /8" 0 00 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 848 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-4,K-9,K- 9,S-59,S-,S-0 5 SPRING K-4,K-9,K- 9,S-59,S-,S-0 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-98 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 4 S-59 SHIFT TOWER ASSY HIGH TOWER 4 S- SHIFT TOWER ASSY LOW TOWER

Item Description Replaced Qty. Notes Kits/Assys Where 4 S-9 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER

Group: MAINSHAFT & SYNCHRO(AUX) 0 8 9 5 4 Universal Joint Yoke 5 4 04-4/9 Aux MS /8spd MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 90 SLIDING CLUTCH X--005 CAPSCREW 5/8"-8X-/4" K- RETAINER REPL KIT 0 4 5 ROLL PIN A-89,K-4 5 9 SPLITTER GEAR- MAINSHAFT K-,K- 489 SPRING K-8,K-4,K- 99,K-99,K- 49,K-494 A- SYNCHRONIZER ASSY 4049 4049 A - 59 HI RANGE K-49,K-494 8 0 SLIDING CLUTCH K-494 9 A-54 SYNCHRONIZER ASSEMBLY A - 49 A - 58 LO RANGE K-49,K-494 8

Item Description Replaced Qty. Notes Kits/Assys Where 0 K- MAINSHAFT REPL KIT 04 90 SPACER K-4 98 RECUDTION GEAR WASHER K-4 4 50 BEARING K-8,K-99,K- 99 5 09 ROTOR 95 54 NUT 95 S-89 40058 BEARING K-,K-,K- 99,K-99 9

Group: MAINSHAFT ASSY 8 * 4 * 9 * 8 8 * 0 4 5 4 * * 0--9 -Sided Key Design Hex (-Sided) Key Design Updating to -Sided Key is Recommended. When Updating to -Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 4044 -SIDED KEY 400890 K-,K-4 K- KEY & WASHER KIT,400,4044 S-0 MAINSHAFT ASSY 594,404,S - 5 CONTAINS -SIDED KEY 504 ROLL PIN S-0 4 450 SNAP RING 5 K-4,K-48,K- 99,K-99,K-45 5 5 REVERSE GEAR- MAINSHAFT 408 449 SPACER 5 K-4 0

Item Description Replaced Qty. Notes Kits/Assys Where 4 WASHER.48-.50 WHITE 4 WASHER.5-.55 GREEN 4 WASHER.58-.0 ORANGE 44 WASHER.-.5 PURPLE 45 WASHER.8-.0 YELLOW 4 WASHER.-.5 BLACK 80 5 OPTIONAL 4-4 USE ANY 5 WASHERS USE WITH KEY 80 5 OPTIONAL 4-4 USE ANY 5 WASHERS USE WITH KEY 80 5 OPTIONAL 4-4 USE ANY 5 WASHERS USE WITH KEY 804 5 OPTIONAL 4-4 USE ANY 5 WASHERS USE WITH KEY 805 5 OPTIONAL 4-4 USE ANY 5 WASHERS USE WITH KEY 80 5 OPTIONAL 4-4 USE ANY 5 WASHERS USE WITH KEY 4008 WASHER.49-WHITE 5 K-,K-4 4008 WASHER.54-GREEN 5 OPTIONAL 4008-4008 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 40084 WASHER.59-ORANGE 5 OPTIONAL 4008-4008 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY K-,K-4 K-,K-4 40085 WASHER.4-PURPLE 5 OPTIONAL 4008-4008 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 4008 WASHER.9-YELLOW 5 OPTIONAL 4008-4008 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 4008 WASHER.4-BLACK 5 OPTIONAL 4008-4008 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 40080 WASHER.44-BLUE 5 K-,K-4 8 8 SLIDING CLUTCH K-99 9 40054 LO GEAR-MAINSHAFT 59 0 59 ST GEAR-MAINSHAFT 589 ND GEAR-MAINSHAFT 58 RD GEAR-MAINSHAFT

MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 8 SHIFT DIAGRAM LABEL 40059 0 SILICONE LUBE 8 OZ (.59 CC)-FLEET SIZE 04 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 05 SEALANT CC (SINGLE APPLICATION SIZE) K-99 0 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-4,K-450,K- 00,K-08,K- 48,K-49,K- 98,K-

Group: OIL COOLER Flow 4 5 8 9 Oil Return 0 Oil Pump Outlet * * Outlet *4 Fuller * Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-95 944 HOSE 5 FEET K-95 X-8-55 CAPSCREW 5/"-X-/" 4 X--50 LOCKWASHER 5/" 5 8 BRACKET 4 K-95 949 CONNECTOR K-95,S-404 945 SWIVEL 4 K-95 8 X-0-50 WASHER 5/" 9 809 PLUG-RUBBER MOUNT K-95 0 90 STRAP 8 K-95 94 CLAMP 5 K-95 80 NUT K-95

Item Description Replaced Qty. Notes Kits/Assys Where 94 ELBOW 4 K-95 4 S-404 OIL FILTER 8 5 FILTER ELEMENT S-404 4

Group: RANGE CYLINDER 5 8 0 4 5 9 Latest Design 04A--9 Rng Cyl RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where X--809 BOLT X 80,X 8 /"-0X-/4" 8 SHIFT YOKE 5 44 GASKET K-4,K-99 4 8 AUXILIARY CYLINDER K-4 5 X-8L-04 CAPSCREW 8 /8"-X-/4" 45 -O- RING K-4,K-450,K- 00 4008 YOKE BAR A- WELDED YOKE ASSY 8 44 PISTON 5 K-4 9 445 -O- RING K-4,K-450,K- 00 0 444 -O- RING K-4,K-450,K- 00 X--00 NUT 5/8"-8 449 GASKET K-4,K-450,K- 00,K-99 5

Item Description Replaced Qty. Notes Kits/Assys Where 990 CYLINDER COVER

Group: REVERSE IDLER 5 4 Latest Design 5 4 0 5 8 4 9 9 Old Design 8-5-9 RI Old Design REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X--008 NUT 5/8"-8 48 WASHER

Item Description Replaced Qty. Notes Kits/Assys Where 4098 WASHER 48 4 K-09,S-80 4 48 BEARING 40500 K-99,K-99 5 5 REVERSE IDLER GEAR 409 40 RETAINING RING 4 K-09 K-09 IDLER SHAFT REPL KIT 405,4098,4055 8 50 PLUG 9 48 NO LONGER AVAILABLE 4 0 X--008 CAPSCREW 5/8"-8X-/4 40 RETAINING RING K-09 4055 IDLER SHAFT K-09 8

Group: ROADRANGER VALVES 9

999 Old Design 4 5 5 P S SP * * * See: Appendix / Airline Tubing P S SP 00-/9 RRV - *For Connector and Elbow Assy component information see Appendix. * 0 * 0 * 0 Splitter Cylinder 40

ROADRANGER VALVES Item Description Replaced Qty. Notes Kits/Assys Where 00 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY 9 LOGO MEDALLION 4049, 4000 (OLD DESGIN) FULLER LOGO (LEFT OF DRIVER) 55800 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-98,A-8 5584 SHIFT DIAGRAM MEDALLION K-0 MASTER VALVE REPAIR KIT K-0 MASTER VALVE REPAIR KIT K-9 MASTER VALVE REPAIR KIT K-9 MASTER VALVE REPAIR KIT RTLO S-555 FOR A-50 VALVE FOR A-58 VALVE FOR A-98 VALVE FOR A-8 VALVE 0495 LEVER A-98,A-8 4 0 COVER A-98,A-8 5 X-8- SCREW X 8 0 8-X/8" X-9-80 NUT /"- 8400 CONNECTOR ASSY 850 /8"TUBE-/"NPTF 8400 CONNECTOR ASSY 850 5/"TUBE-/"NPTF K-99 84005 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /"NPTF 0 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF K-8,K-99 0 8500 ELBOW ASSY 8450 /8"TUBE-/8"NPTF 0 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K- 840 UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 5 -O- RING CLAMP 40 REDUCER BUSHING 8004 999 A-98 ROADRANGER VALVE ASSY 999 A-8 ROADRANGER VALVE ASSY A - 50 STANDARD-W/LOGO A - 58 (LEFT OF DRIVER)-W/LOGO 4

Item Description Replaced Qty. Notes Kits/Assys Where 999 S-555 ROADRANGER VALVE ASSY RTLO - W/SHIFT DIAGRAM MEDALLION 4

Group: SHIFT BAR HOUSING (STD) * 8 9 0 5 * 8 9 0 4 0 9 8 4 5 * Housing drilled with options for Reverse Light Switch placement install plug and gasket in bore not used for switch and pin. 999 5 4 4 5 4 8 0 9 00-/9 Standard SHIFT BAR HOUSING (STD) Item Description Replaced Qty. Notes Kits/Assys Where 4

Item Description Replaced Qty. Notes Kits/Assys Where S-440 SHIFT BAR HSG (STD) 0,955 HOUSING ONLY 40 GASKET 498 K-99,S-59,S- 5 4040 BREATHER 05 /4" NPT X--404 PIPE PLUG /4" NPT 4 000 OIL TROUGH S-59,S-5 5 0 AIR VALVE SHAFT S-59,S-5 X-8-4 CAPSCREW /4"-0X/" X--0 PIPE PLUG X 0 /8" NPT 8 009 GASKET S-440,S-59,S- 5 9 099 PLATE 84 S-440,S-59,S- 5 0 X--400 LOCKWASHER /4" X-8-40 CAPSCREW /4"-0X/4" 9 GASKET S-440,S-59,S- 5 4055 PLUG 8 S-440,S-59,S- 5 4 94 NEUTRAL LIGHT SWITCH 9 SWITCH NORMALLY CLOSED 5 085 LIFTING EYE 05 S-89 X-8L-0 CAPSCREW /8"-X-/" USE W/085 LIFTING EYES X-8L-04 CAPSCREW /8"-X-/4"- OR USE 4 PCS OF X-8L-04 WITH PCS OF X-8L-0 5899 PIN S-440,S-59,S- 5 8 5900 GASKET S-440,S-59,S- 5 9 940 REVERSE LIGHT SWITCH 80 SWITCH NORMALLY OPEN 0 405 PLUG 59 S-440,S-59,S- 5 598 SPRING K-4,K-99,S- 59,S-5 X-4-800 STEEL BALL /" SHIFT YOKE REVERSE S-9,S-5 4 X-4-00 STEEL BALL /4" 44

Item Description Replaced Qty. Notes Kits/Assys Where 5 458 SHIFT BLOCK ST/ND S-5 0 LOCKSCREW 5 S-59,S-5 4 INTERLOCK PIN K-4,S-59,S- 5 8 459 SHIFT BLOCK RD/DIRECT S-5 9 SHIFT YOKE RD/DIRECT S-59,S-5 0 4 YOKE BAR RD/DIRECT S-5 5 SHIFT YOKE ST/ND S-59,S-5 YOKE BAR ST/ND S-5 YOKE BAR REVERSE/LOW S-5 4 009 PLUNGER S-9,S-59,S- 5 5 9 SPRING S-9,S-59,S- 5 898 PLUG S-9,S-59,S- 5 999 S-5 SHIFT BAR HSG ASSY (STD) 0,955 COMPLETE 45

Group: SLAVE VALVE - 940 0-/9 940 SV SLAVE VALVE - 940 Item Description Replaced Qty. Notes Kits/Assys Where K-44 VALVE REPLACEMENT KIT 940 4

Group: SLAVE VALVE - A-5000 4 5 8 00-0-9 A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-44 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A-5000 4 0854 PISTON A-5000 5 0849 CAP 5 A-5000 S-5 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 4

Group: SPLITTER CYLINDER 0 Indicates part of item 999 4 5 9 4 8 8 Latest Design 48--00 9 SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where 0 SHIFT YOKE 0 LOCKSCREW S-59,S-5 4 GASKET K-08,K-99 4 09 SPLITTER CYLINDER 5 08 -O- RING K-00,K-08 4008 YOKE BAR 09 -O- RING K-00,K-08 8 0 GASKET K-00,K-08,K- 99 9 X--0 PLUG NOT SOLD FOR SERVICE 0 0 COVER 994 INSERT VALVE 55 40 K-8,K-99,K- 99 48

Item Description Replaced Qty. Notes Kits/Assys Where 40 REDUCER BUSHING 8004 X-8L-540 CAPSCREW 4 5/"-8X-/8" 4 558504 -O- RING 55854 -O- RING K-08,K- 5 -O- RING K- 8 X040 BREATHER 95 9 K- SPLITTER VLV REPL KIT A - 8 X-8L-540 CAPSCREW 4 5/"-8X-/8" 999 K- SPLITTER VLV REPL KIT A - 8 49

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