The Original Open Center Ring Indexer

Similar documents
Infinitely variable rotary indexing tables NC-T. Technology that inspires

Technology that inspires. Freely programmable heavy duty rotary indexing tables CR. Side loading rotary units TH

Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. nc rotary indexing table

Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. Cr/TH heavy duty ring

Where does our passion take us? To even better solutions.

USER-PROGRAMMABLE AND ROBUST

MAKES LIGHT WORK OF HEAVY LOADS

ST AND SW TORQUE ROTARY UNITS

ROTARY TABLES SERIE TC TECHNOLOGY THAT INSPIRES

TECHNOLOGY THAT INSPIRES PRODUCT RANGE ROTARY TABLES LINEAR SYSTEM HANDLING SOFTWARE

Fast Cycling Linear Assembly System LS 280 In Modular Design

FOR EVERY APPLICATION

Rotary Index Tables Typ RT

Lexium integrated drives

GSM. Modular Design. Versions of the series. Type GSM. Gripper type P Z W R. Size. {} AS IS without O.D. clamping I.D. clamping

Rotary Index Tables Typ TT

Electric Mini Slides MSC-EL

UNP Series Pneumatic Power Clamp

Swivel Unit. elektrical

Rotary Indexing Table with Face Gear

ROTARY INDEX TABLES RT Series

ARMS Series Rotary Motion Simulators

NEW ELECTRICAL CYLINDER WITH AND WITHOUT THROUGH-HOLE. Efficient - Precise - Energy saving

300 & 400 Series Positioning Tables

Unidrive M700 Class leading performance with onboard real-time Ethernet

Product Information. Universal rotary unit ERS

SRU-mini. Application example. Pneumatic Rotary Actuators Universal Rotary Actuators. Weight 0.15 kg 0.65 kg. Torque 0.16 Nm 1.

Axial Piston Fixed Pump A2FO

Compact Modules. with ball screw drive and toothed belt drive R310EN 2602 ( ) The Drive & Control Company

Synchronous servo motors. IndraDyn S MSK - to meet all requirements

Flexible. Light. Productive. LEG Long-stroke Gripper

Flexible. Cost-Effective. Modular. LPE Line Gantry

GSM. Modular Design. Versions of the series. Type GSM. Gripper type P Z W R. Size. {} AS IS without O.D. clamping I.D. clamping

ALAR Series Direct Drive, Large-Aperture, Rotary Stage

Phone: Fax:

Remote Process Actuation Control System AirLINE - Rockwell 1734 Point I/O System

CKR Compact Modules with Ball Rail Guides and Toothed Belt Drive. The Drive and Control Company

Standard gripper Series GSP

Linear Torque Limiting Clutch

ROTARY MODULES. Rotary modules

Remote Process Actuation Control System AirLINE - Siemens ET 200S

PKS-PRO - E A - J P 2 2

Number of fingers 2. Max. particle size 5 µm. Pressure for determining forces

R310EN 2735 ( ) The Drive & Control Company

Improvement of hydraulic control quality for deep drawing presses through retrofit

Compact. Fast. Productive. DRL Lift/Swivel Unit

Stepper motors EMMS-ST

GRA GRV SERIES GRA PARALLEL GRIPPERS SERIES GRV ANGULAR GRIPPERS. Compact Precision Grippers Ideal for a Wide Range of Applications

TECHNICAL DATASHEET Stainless Steel Encoder AC 61 - Profinet

1. Product overview Basic-Line-Module AXN Product description Basic-Line-Module AXN 4-5. Guide system Roller guide 6 Drive system Gear belt 7

Product Information PI Disk-type tool turret

STAR Ball Rail Tables TKK

THYRO-PX SERIES DIGITAL THYRISTOR SCR POWER CONTROLLER UP TO 2900 AMPS

Double Column Machining Center VM3018A With FANUC 0i MF LINEAR GUIDE WAY ON ALL THREE AXIS

Precision Modules PSK

SEE IT BEFORE IT HAPPENS SKA ROTARY TABLE DIRECT DRIVE MOTORS

Variable Displacement Plug-In Motor A6VE

Electric cylinders CASM

Axial Piston Fixed Pump A17FNO Series 10

SINAMICS GM150 IGCT version

Precision Modules PSK

Electronic pressure switch with two switching outputs

CNC swiss and non-swiss. turning center TNL32

The Easiest Way to Build a Custom Handling System

PNCE ELECTRIC CYLINDERS

Positioning Systems Linear Motor Systems

General Purpose Incremental Encoder

HBI 22. Integrated Three-phase Synchronous Drive

Highest Precision: SPL Series

1291BL Series Technical Specification Single Axis Position and Rate Table System

Ultra Series: Crossed Roller Ultra Precision Stages

Axial Piston Fixed Motor A2FM

Uniport CNC Portal Machining Centre with Pallet Changer.

Courtesy of Steven Engineering, Inc - (800) PATENTED

ELA Electromechanical Linear Actuators

Stepper motors EMMS-ST

PLC. Power Supply. Data overview. Peak force F peak [N]

APR Series High-Precision Mechanical Bearing Rotary Stage

Lexium integrated drives

Electromechanical Cylinder EMC

Product Information. Rotary gripping module with angular gripper RW

Technical Information Series 45 G Frame powersolutions.danfoss.com

The linear motor technology for industrial applications

Gripping rotary modules.

Product information PI Disk-type tool turret

Copyright EXTRON All rights reserved E-EH-EN EXTRONCNC.com

Standard Street, El Segundo CA BRUSHLESS SERVO MOTORS

Legal notice. FIBRO GmbH. This document has been created by. FIBRO GmbH. Rotary Table Division. Postfach Weinsberg, Germany

RIGHT ANGLE DRIVES TG Series

IC80 Series INTRODUCTION

Synchronous servo motors. IndraDyn S MSK - to meet all requirements

Maximum Payload High Wrist Torque Robots

Lenze. Global Drive 9300 servo inverters kw

Remote Process Actuation Control System AirLINE WAGO Remote I/Os and Fieldbusses

EMC-HD. C 01_2 Subheadline_15pt/7.2mm

Compact systems! Ball screw and toothed belt axes ELGC and mini slides EGSC. Modular and low cost

APR Series. Direct-Drive Rotary Stage. Accuracies to 1.5 arc second. Axial load capacity up to 250 kg. Incremental or absolute encoders

JTEKT Toyoda Americas Corporation

PNCE ELECTRIC CYLINDER

Sizes Weight Gripping moment Angle per jaw Workpiece weight Pieces : 1 20 kg 180 Nm kg. PZH-SF Finger Centric Gripper

Transcription:

The Original Open Center Ring Indexer We manufacture high-precision aluminum and steel plates (anodize and nickelplated upon request). All of your equipment can be supplied from one source including an inspection report. We offer tailor-made electrical components, e.g. control cards, electronic contactors or frequency inverters. Please contact your representative for further information. 2 05/2008

Reliable. Precise. WEISS Advantages at a glance Rotary indexing table with extremely large center hole High indexing precision due to locking near outside diameter Smooth acceleration and decceleration Low profile 4 sizes The aluminium or steel dial ring is machined to suit your requirements Fixed number of stations or freely programmable Very simple control, identical to our rotary indexing tables TR NR TR Index Ring is supplied with an AC brake motor and has a fixed number of stations. The NR ring can be modified to accept any customer supplied servo motor. 05/2008 3

TR 750 Load Charts Speed Step s a b c d e f g h No. of Stations 6 Max Inerita 8 Max Inerita 10 Max Inerita 12 Max Inerita 16 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita - - - 71,420 117,280 186,760 300,520 726,840 1,187,120 - - - 0.55 0.68 0.84 1.05 1.62 2.06 - - 60,920 100,100 160,360 253,000 404,680 973,110 1,586,820 - - 0.44 0.55 0.68 0.84 1.05 1.62 2.06-60,880 101,850 163,030 257,120 401,770 638,630 1,526,240 2,484,550-0.34 0.42 0.52 0.64 0.80 1.00 1.54 1.96-89,120 148,010 234,010 366,270 569,600 881,180 2,150,220 3,497,270-0.34 0.42 0.52 0.64 0.80 1.00 1.54 1.96-115,570 186,370 281,960 366,710 709,060 1,121,840 2,668,700 4,338,760-0.32 0.40 0.50 0.62 0.77 0.96 1.48 1.89-147,460 228,910 369,240 574,200 889,310 1,405,290 3,338,860 5,426,450-0.32 0.40 0.50 0.62 0.77 0.96 1.48 1.89 71,070 166,890 285,540 434,880 691,430 1,069,570 1,688,740 4,009,030 6,514,130 0.21 0.32 0.40 0.50 0.62 0.77 0.96 1.48 1.89 67,950 227,160 354,230 559,840 867,270 1,339,950 2,113,910 5,014,270 8,145,650 0.21 0.32 0.40 0.50 0.62 0.77 0.96 1.48 1.89 103,110 259,940 434,290 674,200 1,043,120 1,610,330 2,539,080 6,019,520 9,777,170 0.21 0.32 0.40 0.50 0.62 0.77 0.96 1.48 1.89 Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx. 80-130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22). 4 05/2008

NR 750Z freely programmable Technology that inspires indexing time [sec] Timing diagram 2.5 2,5 2.0 2,0 1.5 1,5 1.0 1,0 0.5 0,5 Inertia Load 1,708,000 lb in 2 855,000 lb in 2 342,000 lb in 2 171,000 lb in 2 35,000 lb in 2 ABB 0.0 0,0 0 30 60 90 120 150 180 Angle of rotation [ ] Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 90 Peak Motor Torque = 30 Nm Peak Brake Torque = 15 Nm Max RPM = 2000 rpm Recommended Third Party Motors Manufactuer Description SEW CFM90L/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6084-8AC71-1EH0 Siemens (1FK7) 1FK7103-5AK71-1EH0 Bosch-Rexroth MSK100B-0200-NN-M1-BG1-NNNN Rockwell MPL-B640F-MK22AA Beckhoff AM3065-0N21 Mitsubishi HC-SFS5024 ParkerHauser MHA145 20 28 5 24 S 3I 65 A7 4 BergerLahr/Schneider/ BSH1404P22A2A Telemechanique FANUC α 2/3000i A06B-0253-B400 SDM 261-050N0-190/20-2000 Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 490 mm, O/D = Ø 750 mm, thickness = 20 mm, material Al) J = 4,784 lb in 2. 05/2008 5

TR and NR 750 Load data (for indexing ring) F N vertical force on the locked ring 785 lbs (*7,800 lbs) M K permanent tilting moment acting on the locked ring 550 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 1,840 ft. lbs. Typ NR 1,600 ft. lbs. F R permanent radial force acting on the locked ring 1,570 lbs. Index Ring Mounting Hole Pattern (includes motor clearance hole) TR 750A NR 750Z Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! Two dowel holes for pinning the cast iron ring onto the base plate. Technical data TR and NR 750 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Repeatability Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0mm/Max. Ø 490 mm Min. 750 mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR 750 270 / 480 V 60 Hz, special voltages upon request NR 750 400...480 V ±10%, 42...62 Hz Approx. 230 kg Dial ring horizontal TR 750 ± 18 NR 750 ± 18 (at Ø 750 mm) TR 750 ± 0.001 NR 750 ± 0.001 TR 750 2 NR 750 2 (at Ø 750 mm) * 0.002 * 0.001 (at Ø 750 mm) * 0.002 *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate. 6 05/2008

TR and NR 750 * thru holes not permitted in this area min. Ø 750/max. approx. Ø 1500 min. Ø 0/max. Ø 490 F N M K F R Technology that inspires Limit switch M12x1 Section on X Speed Step f, g and h Speed Step a, b, c, d, e and s drive TR drive NR outside (drive can be postioned outside or inside) approx. 347 204 315 102 315 449 Section on Y drive NR 204 290 The position of the rotating ring corresponds to the home position (state of delivery).,, Standard locations for lift holes. Other locations upon request. 05/2008 7

TR 1100 Load Charts Speed Step No. of Stations 6 Max Inerita 8 Max Inerita 10 Max Inerita 12 Max Inerita 16 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita s a b c d e f g h i - - - 81,220 184,790 231,660 394,080 601,310 1,325,800 1,987,930 - - - 0.49 0.68 0.75 0.96 1.17 1.80 2.29 - - 91,550 116,370 256,070 318,560 535,120 811,420 1,958,090 3,196,090 - - 0.44 0.49 0.68 0.75 0.96 1.17 1.80 2.29 - - 159,260 200,530 354,720 487,570 851,910 1,227,590 3,073,880 4,749,170 - - 0.42 0.46 0.65 0.71 0.91 1.11 1.71 2.18-110,660 235,640 293,660 503,510 687,870 968,160 1,784,190 4,332,600 6,601,720-0.33 0.42 0.46 0.65 0.71 0.91 1.11 1.71 2.18-171,250 289,370 371,040 746,830 916,890 1,506,210 2,258,100 5,378,500 8,747,440-0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10-208,190 381,160 462,110 940,800 1,153,370 1,890,030 2,829,890 6,730,390 10,941,600-0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 113,160 271,390 463,200 571,090 1,134,860 1,389,860 2,273,840 3,401,680 8,082,280 13,135,700 0.24 0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 180,330 346,500 586,260 721,120 1,425,720 1,744,580 2,849,570 4,259,360 10,110,100 16,426,900 0.24 0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 205,600 421,610 709,320 871,150 1,716,680 2,099,310 3,425,290 5,117,040 12,137,900 19,718,000 0.24 0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx. 80-130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22). 8 05/2008

NR 1100Z freely programmable Technology that inspires Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 88 Peak Motor Torque = 50 Nm Peak Brake Torque = 32 Nm Max RPM = 2000 rpm Timing diagram Indexing time [sec] 3.5 3,5 3.0 3,0 2.5 2,5 2.0 2,0 1.5 1,5 1.0 1,0 0.5 0,5 Inertia Load 10,250,000 lb. in 2 6,800,000 lb. in 2 3,400,000 lb. in 2 1,700,000 lb. in 2 ABB 170,000 lb. in 0.0 2 0,0 0 30 60 90 120 150 180 Angle of rotation [ ] Recommended Third Party Motors Manufactuer Description SEW CFM120M/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6102-8AC71-1EH0 Siemens (1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MSK100B-0200-NN-M1-BG1-NNN Rockwell MPL-B680D-MK22AA Beckhoff AM3073-0P21 Mitsubishi HC-SFS5024 ParkerHauser MH205 20 70 5 38 S 3I 65 A7 4 BergerLahr/Schneider/ BSH2051P22A2A Telemechanique FANUC α 2/3000i A06B-0257-B400 SDM 261-050N0-190/20-2000 Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 800 mm, O/D = Ø 1100 mm, thickness = 25 mm, material Al) J = 23,920 lb in 2 05/2008 9

TR and NR 1100 Load data (for indexing ring) F N vertical force on the locked ring 1,340 lbs. (*11,240 lbs.) M K permanent tilting moment acting on the locked ring 1,840 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 2,580 ft. lbs. Typ NR 2,580 ft. lbs. Index Ring Mounting Hole Pattern (includes motor clearance hole) F R permanent radial force acting on the locked ring 2,700 lbs. Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! Technical data TR and NR 1100 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0 mm/ Max. Ø 490 mm Min. 1100 mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR 1100 270 / 480 V 60 Hz, special voltages upon request NR 1100 400...480 V ±10%, 42...62 Hz Approx. 310 kg Dial ring horizontal TR 1100 ± 18 NR 1100 ± 18 (at Ø 1100 mm) TR 1100 ± 0.002 NR 1100 ± 0.002 (at Ø 1100 mm) * 0.002 * 0.001 (at Ø 1100 mm) * 0.002 Two dowel holes for pinning the cast iron ring onto the base plate. *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate. 10 05/2008

TR and NR 1100 * thru holes not permitted in this area min. Ø 1100/max. approx. Ø 2200 mm min. Ø 0/max. Ø 800 F N Technology that inspires M K F R 314.5 Limit switch M12x1 429.5 Speed Step g, h and i Section on X Speed Step a, b, c, d, e, f and s drive TR Section on Y M T The position of the rotating ring corresponds to the home position (state of delivery).,, Standard locations for lift holes. Other locations upon request. In case the dowel holes marked (see page 10) cannot be used for construction reasons, please use the dowel holes marked for mounting. 05/2008 11

TR 1500 Load Charts Speed Step No. of Stations 8 Max Inerita 10 Max Inerita 12 Max Inerita 16 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita s a b c d e f g h i - - - 92,300 230,330 334,900 544,860 1,076,880 2,643,990 4,335,920 - - - 0.49 0.68 0.75 0.96 1.17 1.80 2.29 - - 149,700 226,360 470,150 518,650 1,048,720 1,721,850 3,582,270 6,564,650 - - 0.42 0.46 0.65 0.71 0.91 1.11 1.71 2.18 - - 235,560 341,950 680,250 747,550 1,483,140 2,449,440 4,998,960 9,137,640 - - 0.42 0.46 0.65 0.71 0.91 1.11 1.71 2.18-161,830 287,480 411,840 818,700 1,126,950 1,745,840 2,818,570 5,389,620 10,497,800-0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10-270,410 488,850 611,720 948,550 1,301,770 1,838,780 3,835,450 8,461,640 14,921,400-0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 147,020 313,660 600,970 670,130 1,397,490 1,867,410 2,679,420 4,322,330 11,013,700 17,920,000 0.24 0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 214,380 441,490 769,150 953,470 1,916,420 2,352,200 3,862,350 5,789,060 13,785,100 22,418,000 0.24 0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 271,610 519,510 937,330 1,158,510 2,314,060 2,836,960 4,649,220 6,961,220 16,556,500 26,915,900 0.24 0.32 0.41 0.45 0.62 0.69 0.88 1.07 1.65 2.10 Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx. 80-130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22). 12 05/2008

NR 1500Z freely programmable Technology that inspires Timing diagram Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 112 Peak Motor Torque = 55 Nm Peak Brake Torque = 32 Nm Max RPM = 2000 rpm Indexing time [sec] 5.0 5,0 4.5 4,5 4.0 4,0 3.5 3,5 3.0 3,0 2.5 2,5 2.0 2,0 1.5 1,5 1.0 1,0 0.5 0,5 Load 27,000,000 lb in 2 17,000,000 lb in 2 8,500,000 lb in 2 3,400,000 lb in 2 340,000 lb in 2 0.0 0,0 0 30 60 90 120 150 180 Angle of rotation [ ] Recommended Third Party Motors Manufactuer Description SEW CFM112L/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6105-5AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B680D-MK22AA Beckhoff AM3074-0P21 Mitsubishi HC-SFS7024 ParkerHauser MH205 20 70 5 38 S 3I 65 A7 4 BergerLahr/Schneider/ BSH2051P22A2A Telemechanique FANUC α 2/3000i A06B-0257-B400 ABB SDM 261-070N0-190/20-2000 Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 1135 mm, O/D = Ø 1500 mm, thickness = 25 mm, material Al) J = 76,880 lb in 2 05/2008 13

TR and NR 1500 Load data (for indexing ring) F N vertical force on the locked ring 1,800 lb. (*15,730 lbs.) M K permanent tilting moment acting on the locked ring 2,360 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 3,685 ft. lbs. Typ NR 3,320 ft. lbs. F R permanent radial force acting on the locked ring 3,600 lbs. Index Ring Mounting Hole Pattern (includes motor clearance hole) Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! 7.5 Two dowel holes for pinning the cast iron ring onto the base plate. Technical data TR and NR 1500 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0mm/Max. Ø 1135 mm Min. 1500 mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR 1500 270 / 480 V60 Hz, special voltages upon request NR 1500 400...480 V ±10%, 42...62 Hz Approx. 400 kg Dial ring horizontal TR 1500 ± 15 NR 1500 ± 15 at Ø 1500 mm) TR 1500 ± 0.002 NR 1500 ± 0.002 (at Ø 1500 mm) * 0.003 * 0.002 (at Ø 1500 mm) * 0.003 *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate. 14 05/2008

TR and NR 1500 Technology that inspires * thru holes not permitted in this area min. Ø 1500/max. approx. Ø 3000 min. Ø 0/max. Ø 1135 M K F N F R Limit switch M12x1 drive TR Speed Step g, h and i Speed Step a, b, c, d, e, f and s Section on X approx. 372 Section on Y M T The position of the rotating ring corresponds to the home position (state of delivery).,, Standard locations for lift holes. Other locations upon request. In case the dowel holes marked (see page 10) cannot be used for construction reasons, please use the dowel holes marked for mounting. 05/2008 15

TR 2200 Load Charts Speed Step a b c d e f g No. of Stations 14 Max Inerita 16 Max Inerita 18 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita 48 Max Inerita 60 Max Inerita 2,122,749 4,381,700 0.81 1.24 1,610,510 1,675,700 2,883,050 5,718,910 0.64 0.71 0.81 1.24 822,090 2,265,220 2,347,730 3,875,780 7,464,920 0.52 0.64 0.71 0.81 1.24 1,215,310 2,996,950 3,098,820 4,985,300 9,416,330 0.52 0.64 0.71 0.81 1.24 2,125,930 3,212,620 4,838,180 7,465,600 13,935,400 0.52 0.64 0.71 0.81 1.24 2,693,690 4,017,740 5,862,290 7,857,570 16,863,300 0.47 0.58 0.65 0.74 1.13 1,777,270 2,915,850 5,586,990 5,841,120 9,036,270 23,325,600 0.38 0.47 0.58 0.65 0.74 1.13 2,576,480 4,822,480 7,734,080 7,874,530 12,040,100 31,385,600 0.38 0.47 0.58 0.65 0.74 1.13 2,026,400 3,686,330 6,241,660 9,881,170 12,578,900 16,569,400 39,445,600 0.31 0.38 0.47 0.58 0.65 0.74 1.13 Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx. 80-130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22). 16 05/2008

NR 2200Z freely programmable Technology that inspires Timing diagram Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 220 Peak Motor Torque = 80 Nm Peak Brake Torque = 32 Nm Max RPM = 2000 rpm Indexing time [sec] 5.0 5,0 4.5 4,5 4.0 4,0 3.5 3,5 3.0 3,0 2.5 2,5 2.0 2,0 1.5 1,5 1.0 1,0 0.5 0,5 Inertia Load 68,340,000 lb. in 2 34,170,000 lb. in 2 17,085,000 lb. in 2 8,540,000 lb. in 2 1,700,000 lb. in 2 0.0 0,0 0 30 60 90 120 150 180 Angle of rotation [ ] Recommended Third Party Motors Manufactuer Description SEW CFM112L/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6105-5AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B680D-MK22AA Beckhoff AM3074-0P21 Mitsubishi HC-SFS7024 ParkerHauser MH205 20 70 5 38 S 3I 65 A7 4 BergerLahr/Schneider/ BSH2051P22A2A Telemechanique FANUC α 2/3000i A06B-0257-B400 ABB SDM 261-070N0-190/20-2000 Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 2200 mm, O/D = Ø 1740 mm, thickness = 25 mm, material Al) J = 323,000 lb in 2 05/2008 17

TR and NR 2200 Load data (for indexing ring) F N vertical force on the locked ring 3,375 lbs. *22,480 lbs. M K permanent tilting moment acting on the locked ring 3,320 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 11,065 ft. lbs. Typ NR 7,375 ft. lbs. F R permanent radial force acting on the locked ring 6,745 ft. Index Ring Mounting Hole Pattern (includes motor clearance hole) Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! Two dowel holes for pinning the cast iron ring onto the base plate. Technical data TR and NR 2200 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0mm/Max. Ø 1750 mm Min. 2200 mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR 2200 270 / 480 V 60 Hz, special voltages upon request NR 2200 400...480 V ±10%, 42...62 Hz Approx. 950 kg Dial ring horizontal TR 2200 ± 12 NR 2200 ± 12 (at Ø 2200 mm) TR 2200 ± 0.0025 NR 2200 ± 0.002 (at Ø 2200 mm) * 0.003 * 0.002 (at Ø 2200 mm) * 0.003 *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate. 18 05/2008

TR and NR 2200 Technology that inspires min. Ø 2200/max. approx. Ø 4400 min. Ø 0/max. Ø 1740 * thru holes not permitted in this area F N M K F R drive TR drive TR Section on X Section on Y The shown position of the rotating ring corresponds to the home position (state of delivery). M T,, Standard locations for lift holes. Other locations upon request. In case the dowel holes marked (see page 10) cannot be used for construction reasons, please use the dowel holes marked for mounting. 05/2008 19

NR Drive Generation Start - Simple - Safe - Fast Communication in the language of your choice The simple to use hand-held divice displays clear text messaging allowing for a quick start-up and trouble free operation. Ready for production in just 3 minutes 1. Connect control system with handheld device 2. Select language 3. Enter load mass moment of inertia 4. Enter step angle 5. Adjust speeds or ramps User-friendly operating programme In addition to the basic functions of the handheld device, the WAS Weiss Application Software also gives you easy access to the various options offered by the table drive. The Windows PC for visualisation is connected via RS232 or Ethernet via the control system. Weiss Application Software Type NC Type NR Type CR Type TO Type HP Type HT Safety and service Incremental or absolute-value measuring system Integrated restart protection (Category 3 in accordance with EN954-1) Worldwide service / C-UL-US listed Comprehensive safety and monitoring functions Communication The following interfaces are available digital I/O (24 V inputs and outputs) Profibus DP Free ASCII protocol CANopen Design and connection All components integrated with plug-in connections Cables oil-resistant and cable-chain compatible Cables available in various lengths (5, 10, 15, 20, 25 m) Software Up to 128 teachable positions Up to 10 drive programmes can be stored Simple access to all axis parameters Software cam can be defined Diagnosis options and remote maintenance Inputs and outputs can be forced (e.g. for start-up) Fault history Free choice of language (German, English, French) Technical data NR 750Z NR 1100Z NR 1500Z NR 2200Z Mains supply voltage VSupply voltage 24V 400...480 VAC ± 10%; 48...62 Hz 3 x 400 VAC bis 80 VAC +/- 10%; 48 to 62 Hz 3 x 400 VAC bis 80 VAC +/- 10%; 48 to 62 Hz 3 x 400 VAC bis 80 VAC +/- 10%; 48 to 62 Hz 24 VDC ± 5%; 2,5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A Connection power Installation dimensions W x D x H 10 kva 17 KVA 17 KVA 17 KVA 70,5 x 375 x 236 mm 200 x 375 x 234 mm 200 x 375 x 234 mm 200 x 375 x 234 mm 20 05/2008

TR / NR sizes Technology that inspires TR / NR 750Z TR / NR 1100Z TR / NR 1500Z TR / NR 2200Z 05/2008 21

Machine components Stationary plate Raised support for stationary plate Indexing ring Raised support for indexing ring (up to 70 mm in height made of solid material) Machine base plate Machine base frame 22 05/2008

Request for Quotation TR/NR Series Technology that inspires Dear customer, Thank you for your interest in our TR/NR Indexing Rings. To ensure we supply you with the correct unit for your application, we kindly ask you to answer the following questions Model TR 750A TR 1100A TR 1500A TR 2200A No. of Stations NR 750Z NR 1100Z NR 1500Z NR 2200Z drive on the bottom drive lateral drive outside Indexing time Based on the calculated mass inertia, do you require The shortest indexing time A longer indexing time of approx. sec Angle of rotation Dwell/Process time sec Additional Components (optional) Add. raised support for fixed stationary plate H mm Add raised support for indexing ring H mm Color RAL 7035 (light grey-standard) Special color RAL (extra charge) Calculation of the mass total mass inertia momentum The following configuration is fundamental for the calculation of the mass moment of inertia. Indexing ring Fixtures and parts Outer Diameter mm Number Inner Diameter mm Weight per station kg Thickness 25 mm mm Diameter of the center of gravity mm Material Aluminum other Processing according to drawing No. Total mass inertia lb. in.2 Electrical data for TR series Drive Three-phase braking motor (standard) Motor Voltage 3 x 270/480 / 60 Hz (standard) Other V / Hz Brake Braking voltage 24 V Control Controller EF (frequency inverter) Use of the WEISS control card TS 004 E terminal PCB for 19" rack PCB card holder Protective housing for Rear wall mounting Front panel mounting Rail mounting Frontdoor, lockable and transparent Electrical data for NR series WEISS control package Servo motor, amplifier, WAS WEISS Application Software Cables length 5 m** 10 m 15 m 20 m 25 m Hand-held terminal (optional) Interface to the customer SPS Profibus DP** Digital I/O Free ASCII protocol CANopen Interface to WAS Weiss Application Software RS232** Ethernet ** Standard Supply of customers motor and controller Customer to fit motor*** *** Please forward a drawing of motor flange Manufacturer Type (Motor specification following consulting WEISS) Please FAX (440) 269-8036 Attention Frank Spadafore or Kevin Talty Phone 888-WEISSNA (440) 269-8031 For technical questions, please contact Name Company Phone Email 05/2008 23

Technology that inspires Rotary Indexing Tables TC Rotary Indexing Rings TR/NR Numeric Controlled Heavy Duty Indexing Ring CR Numeric Controlled Indexing Tables NC Torque Motor TO Compact model Torque Motor TO Ring construction Flexible Assembly Machine Pick-o-Mat Side loading rotary unit TH Indexing Machine Bases SR/SK Additional indexing plate www.ls280.de Fast Cycling Linear Assembly System LS 280 WEISS North America, Inc. 3860 Ben Hur Ave. Bldg. 3 Willoughby, OH 44094 Telephone 440-269-8031 or 888-WEISSNA Fax 440-269-8036 www.weissna.com WEISS 05/2008 TRNR 980-110107010 Handling device HP 140 We reserve the right to change or discontinue specifications without prior notice www.pm1100.de