Versions of Prime Drilling HDD-Rigs PD 30/18 RP - PD 100/64 RP
HDD-RIGS 300 kn - 1,000 kn pull force (30 t - 100 t) 18 knm - 64 knm torque PRIME DRILLING operates worldwide and is specialized in Horizontal Directional Drilling Technology. With our optimized products and 35 years of experience in the construction of HDD- Rigs we have set standards in the international HDD-industry. Horizontal Directional Drilling Rig, Crawler Version mobile and flexible at job-site We do not only offer you technology tailor-made for your projects, but simultaneously provide experience and know- how. Your investment offers you the invaluable advantage of independence, error prevention and cost saving. From technical training, planning and preparation up to execution of the job we are always on your side at all times. We support our customers with their projects directly on site. We assist them systematically and give advice on their projects also in the long term to meet your objectives: optimal technology on optimal arranged job-sites for successful clients, who can operate their equipment independently. Horizontal Directional Drilling Rig with automatic drill rod magazine It does not matter where you are, but we will keep our word: whether in the Arctic, Sahara or Himalayas, the PRIME DRIL- LING modular construction system will be adjusted individually to any geographical and geological challenges - from standard versions up to custom-made product. 2
Standard equipment Breakout system Robust power rotary head with torque of 18 knm - 64 knm High power hydraulic motors Bentonite supply Protection hose guide chain Walkway with safety hand rail Adjustable anchor plate Sturdy drill mast made of high-grade steel Inclination 8-22 90 rotational control cabin Steel track crawler mounted under carriage Load-sensing hydraulic control Hydraulic rear support Super-silenced diesel engine for driving and drilling mode Crawler carriage with on-board mounted control cabin Our Horizontal Directional Drilling Rigs in the category of 300 to 1,000 kn pull force are powerful and technically fully developed devices. Due to their compact structure time requirements for the setting up of the drill mast in both drilling and transport positions are reduced to a minimum. All driving, setting and drilling functions are actuated by a water-cooled diesel motor. Feed as well as pull back function of the hydraulic power rotary head are carefully driven by a rack & pinion (RP) feed system. With our HDD-Rigs of type 30 to 100 t, drillings of lengths up to max. 1,200 m and of diameters up to maximum 1,200 mm are achievable. Our Horizontal Directional Drilling Rigs can be equipped with a semi-automatic drill rod magazine, which dispenses of a load capacity of maximum 72 m of drill rods or, alternatively, with a semi-automatic drill rod supply with 30 m drill rod length. Our control cabin is equipped with ergonomical seat, heating and radio as standard. Further options like air conditioning, drill data log-in system etc. are available on request. Options, compatibility and versions Standard equipment Optional non standard equipment On crawler Control cabin on board Drill rods 5 or 6 m Power rating 181 kw Power rating 240 kw Power rating 330 kw Torque 18 knm Torque 33 knm Torque 50 knm Torque 64 knm PD 30 PD 40 PD 50 PD 60 PD 80 PD 100 3
Optional quality equipment Mud swivel on tapered roller bearing Cable reel with hydraulic motor and electric swivel guide Robust power rotary head with torque of 18 knm - 64 knm Super-silenced noise reduction Semi-automatic drill rod supply for 5 m drill rods Fully automatic drill rod supply with 72 m drill rods 6 Sturdy kinematics for mast setting Remote control for drive modes
Drilling data monitoring system records all drill parameters Automatic drill rod lubrication system Camera and lights for power rotary head and breakout system 90 rotational control cabin including heating, radio and air conditioning Bentonite supply with a bypass-valve Drill rod crane with remote control Three dimensional drill rod gripper Breakout system with easily replaceable and self-centering drill rod clamping jaws 7
PD 30-100 RP-C on crawler carriage PD 30 PD 40 PD 50 PD 60 PD 80 PD 100 Pull force 30 t 40 t 50 t 60 t 80 t 100 t Torque 18 knm 18/33 knm 18/33 knm 18/33 knm 33/50 knm 50/64 knm Inclination angle 8-22 8-22 8-22 8-22 8-22 8-22 Power rating 181 kw 181 kw 181 kw 181/240 kw 181/240 kw 240/330 kw Noise volume max. 78 db(a) 78 db(a) 78 db(a) 78 db(a) 78 db(a) 78 db(a) Transportation length 8.5 m 9.5 m 9.5 m 9.5 m 9.5 m 10.5 m Transportation width2 2.5 m 2.5 m 2.5 m 2.5 m 2.5 m 2.5 m Transportation height 2.7 m 2.7 m 2.7 m 2.95 m 2.95 m 3.2 m Weight 17,000 kg 17,700 kg 17,700 kg 19,500 kg 19,500 kg 22,500 kg Length Height Width 10
Bentonite components Bentonite pumps PD X-1.000 0,8 HD PD X-1.000 1,1 HD PD X-1.000 1,4 HD PD X-2.000 1,6 HD PD X-2.000 2,1 HD PD X-2.000 2,4 HD Engine capacity 130 kw 180 kw 240 kw 280 kw 330 kw 380 kw Numbers of revolution 150 rpm 200 rpm 255 rpm 155 rpm 200 rpm 235 rpm Volume rate 800 l/min 1,100 l/min 1,400 l/min 1,600 l/min 2,100 l/min 2,400 l/min Pressure max. 95 bar 120 bar 120 bar 120 bar 110 bar 107 bar Container size 20 ft 20 ft 20 ft 20 ft 20 ft 20 ft Mixing units PD M-1.000 0,8 E PD M-1.000 1,1 E PD M-1.000 1,4 E PD M-2.000 1,6 E PD M-2.000 2,1 E PD M-2.000 2,4 E Mixing pump 22 kw 22 kw 22 kw 22 kw 45 kw 45 kw Transfer pump 22 kw 22 kw 22 kw 22 kw 45 kw 45 kw Mixing capacity 800 l/min 1,000 l/min 1,400 l/min 1,600 l/min 2,100 l/min 2,400 l/min Container size mixing cube 10 ft 10 ft 10 ft 10 ft 10 ft 10 ft Container size per tank 20 ft 20 ft 20 ft 20 ft 3 x 20 ft 3 x 20 ft Recycling systems PD R-1.000 0,8 E PD R-1.000 1,1 E PD R-1.000 1,4 E PD R-2.000 1,6 E PD R-2.000 2,1 E PD R-2.000 2,4 E Loading pump 45 kw 45 kw 45 kw 55 kw 55 kw 55 kw Transfer pump 15 kw 15 kw 15 kw 22 kw 22 kw 22 kw Recycling power rate 800 l/min 1,100 l/min 1,400 l/min 1,600 l/min 2,100 l/min 2,400 l/min Container size platform 2 x 15 ft 2 x 15 ft 2 x 15 ft 2 x 15 ft 2 x 15 ft 2 x 15 ft Container size tank 20 ft 20 ft 20 ft 20 ft 20 ft 20 ft 11
HDD-accessories Directional drill rods Size Drill rod length Thread type Weight 3 ½ 5,000 mm 2 7 8 IF 115 kg 3 ½ 6,000 mm 2 7 8 IF 130 kg 3 ½ 5,000 mm 3 ½ IF 125 kg 3 ½ 6,000 mm 3 ½ IF 140 kg 5 5,000 mm 4 ½ IF 190 kg 5 6,000 mm 4 ½ IF 205 kg 5 9,600 mm 4 ½ IF 315 kg Barrel reamer / Fly cutter Diameter Thread type pin x box Thread type pin x box Thread type pin x box 300 mm 2 7 8 IF 3 ½ IF 400 mm 4 ½ IF 400 / 600 mm 4 ½ IF 300 / 450 mm 2 7 8 IF 3 ½ IF 450 / 600 mm 2 7 8 IF 3 ½ IF 600 / 750 mm 2 7 8 IF 3 ½ IF 600 / 800 mm 4 ½ IF 750 / 900 mm 2 7 8 IF 3 ½ IF 900 / 1,050 mm 3 ½ IF 800 / 1,000 mm 4 ½ IF 1,000 / 1,200 mm 4 ½ IF 1,200 / 1,400 mm 4 ½ IF 1,400 / 1,600 mm 4 ½ IF 1,600 / 1,800 mm Swivel spade-internal thread Max. capacity Thread connection Ø Weight 30 t 3 ½ IF 80 kg 40 t 4 ½ IF 82 kg 60 t 4 ½ IF 114 kg 80 t 4 ½ IF 177 kg 100 t 4 ½ IF 190 kg At our place SAFETY is of particular importance Prime Drilling guarantees with its HDD-drill technical components utmost safety for trouble-free operation on site. Prime Drilling supplies a wide range of accessories, ask for our catalogue. 14
Quality by high grade processing Welding work by certified welders Prime Drilling s in-house spray paint shop Hydraulic assembly of a control stand Final installation of a drill mast Electric assembly on a high technical scale Final inspection of a drilling rig at Prime Drilling 15
PRIME DRILLING GmbH Ludwig-Erhard-Straße 4 D-57482 Wenden-Gerlingen Phone +49 (0) 2762 930 96-0 Fax-No. +49 (0) 2762 930 96-50 Email: info@prime-drilling.de www.prime-drilling.de PRIME DRILLING has been manufacturing high-quality Horizontal Directional Drilling Rigs and components on its 2,000 m 2 production area and 600 m 2 office area with more than 50 employees since the year 2000. 06/2013 16