MARINE ILLUSTRATED PARTS MANUAL MODEL MP8.L 006 MY L50009-06 0/07
This Page Was Intentially Left Blank
MODEL MP8.L PARTS MANUAL - Contents: Symbols... Gasket and Decal Kit Numbers... 3 Maintenance Item Part Numbers... 3 Cylinder Block Assembly - Figure... 4 Cylinder Head Assembly - Figure... 8 Intake Manifold Assembly - Figure 3... 0 Oil Pan and Oil Pump Assembly - Figure 4... Mechanical Throttle Body and Related Components - Figure 5... 4 Electronic Throttle Body and Related Components - Figure 6... 6 Remote Oil Filter Components - Figure 7... 8 Remote Oil Filter Components (Model 07-8V-0) - Figure 8... 0 Fuel Control Cell (FCC) Components - Figure 9... Returnless Fuel System Components - Figure 0 (S/N 63007 thru present)... 4 Heat Exchanger and Components - Figure... 8 Fresh Water Cooling System Components - Figure... 30 Exhaust Manifold and Components - Figure 3... 34 Raw Water Cooling Pump - Figure 4... 36 Wiring Harness Assemblies and Senders - Figure 5... 38 ECM and Relays - Figure 6... 40 Accessory Drive System Components - Figure 7... 4 Starter Assembly Components - Figure 8... 44 Engine and Transmission Mounts - Figure 9... 46 Model 07-8V-0, Engine and Transmission Mounts - Figure 0... 48 Bellhousing Assembly - Figure... 50 Transmission and Related Parts (Velvet Drive In-Line) - Figure... 5 Transmission and Related Parts (Velvet Drive V -Drive) - Figure 3... 54 Transmission and Related Parts (Velvet Drive 5000) - Figure 4... 56 Transmission and Related Parts (Hurth Gear) - Figure 5... 58 ENGINE ROTATION TYPICAL VIEWS ARE SHOWN Engine Rotation is identifi ed as RH or LH with the engine model number. Rotation always is determined from the fl ywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may be opposite to that of the engine. When ordering a replacement engine, production block or parts for the engine, be certain to check engine rotation. DO NOT rely on propeller rotation in order to determine engine rotation. LEFT-HAND ROTATION is STANDARD ROTATION. (Flywheel turns counterclockwise when viewed from fl ywheel end of the engine.) RIGHT-HAND ROTATION is OPPOSITE ROTATION. (Flywheel turns clockwise when viewed from fl ywheel end of the engine.) CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - HOW TO READ THIS PARTS BOOK: ITEM PART NO. QTY. DESCRIPTION MODEL ID RB0008A AR Base Engine Assembly, 8.L Standard, bottom mount starter 5-80-0 3 4 5 3 4 ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page. PART NUMBER - This is the designated part number for the particular component or assembly. QUANTITY - This refers to the number of pieces used. DESCRIPTION - This identifi es what the component or assembly is. 5 MODEL ID - This identifi es a component or assembly that is unique to a specifi c engine model. ===================================================================== Symbols shown throughout parts list are defi ned here or on the bottom of the individual parts list page. AR = As Required OPT = Optional NSS = Not Serviced Separately NA = Not Available OS = Oversize US = Undersize TBD = To Be Determined NI = Not Illustrated ===================================================================== L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 3 REPLACEMENT PARTS: WARNING: Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U.S. Coast Guard rules and regulations to minimize risks of fi re or explosion. Use of replacement electrical, ignition and fuel system components which do not comply with these rules and regulations could result in a fi re or explosion hazard and should be avoided. GASKET AND DECAL KIT NUMBERS: Description Complete Engine Overhaul Gasket Set Valve Grind Gasket Set Oil Pan Gasket Set Intake Manifold Gasket Set On Board Spare Parts Kit, FCC On Board Spare Parts Kit, RTNLSS Part Number TBD TBD RM063 RM067 RK73087-05 RK73087A-05 ====================================================================== MAINTENANCE ITEM PART NUMBERS: Description Part Number Oil Filter 679 Kit, Transmission Oil Filter (ZF) RP0770 Fuel Filter, screen and gasket, pre-fi lter RP07704 Fuel Filter, FCC RP08006 Fuel Filter, element, Racor 47047 Spark Plugs R030009 Spark Plug Wire Set RK009 Accessory Drive Belt R06604A Impeller Kit RP060 Thermostat R06007 On-Board Spare Parts Kit (w/ FCC Fuel System) RK73087-05 On-Board Spare Parts Kit (w/ Returnless Fuel System) RK73087A-05 ====================================================================== CHANGE NOTICE: Change Pages Date Updated 3, 36-37, 4-43, 5 05/07 35 0/07 MARINE TRANSMISSIONS: Crusader Engines are equipped with Velvet Drive or Hurth Transmissions or V -drives. If transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts. Parts manuals and overhaul manuals are available through Crusader Distributors. CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 4 CYLINDER BLOCK ASSEMBLY - FIGURE 8 9 0 4 3 6 5 7 7 54 5 6 55 5 8 0 4 4 9 4 3 7 6 7 3 5 7 44 8 53 5 6 4 43 3 33 3 9 34 45 9 35 30 9B 9A OR 5 5 46 4 47 48 40 49 39 38 37 36 50 PC800_05 L50009-06 CRUSADER MP8.L
CYLINDER BLOCK ASSEMBLY - FIGURE MODEL MP8.L PARTS MANUAL - 5 ITEM PART NO. QTY. DESCRIPTION MODEL ID * RB0008 AR Base Engine Assembly, 8.L Standard, top mount starter * RB0008A AR Base Engine Assembly, 8.L Standard, bottom mount starter 5-80-0 * RB0009 AR Base Engine Assembly, 8.L H.O., top mount starter * RB0009A AR Base Engine Assembly, 8.L H.O., bottom mount starter 5-8-0 R07080 6 Nut, connecting rod cap R00706 8 Bearing Set, connecting rod (STD) 3 R00995 6 Bolt, connecting rod cap 4 RA0305A 4 Piston and Connecting Rod Assembly,(LH/STD) 4 RA0305B 4 Piston and Connecting Rod Assembly, (RH/STD) 5 R00033 Sensor, knock 6 NSS Cylinder Block 7 RA07300 Drive, oil pump 8 TBD Bolt, oil pump drive 9 TBD Plug, oil gallery 9A R043 Adapter, oil pressure sensor 07-80V-0 9B R00048 Sensor, oil pressure (CAN-Bus) 07-80V-0 0 R00 4 Pin, cylinder head locating R050 8 Ring Set, piston (STD) R00034 Sensor, crankshaft position 3 TBD Bolt, crankshaft position sensor 4 R069065 Plug, camshaft 5 R05039B Bearing, camshaft # and #5 6 R05039A Bearing, camshaft #3 and #4 7 TBD 4 Plug, engine block oil gallery 8 TBD Valve, oil bypass 9 R079048 Fitting, oil bypass adapter 0 R079065 Adapter, oil bypass 8.L R0483 Connector, engine oil cooler hose R069070 Plug, engine block coolant drain hole 3 TBD Plug, engine block coolant drain hole 4 R00708 Bearing, crankshaft (thrust) 5 TBD Pin, fl ywheel locating 6 R0474 Seal, crankshaft rear oil 7 R00707 4 Bearing, crankshaft (STD) 8 R00996 0 Bolt, crankshaft bearing cap 9 R003 Deflector, crankshaft oil 30 TBD Nut, crankshaft oil defl ector 3 R0303 9 Stud, crankshaft bearing cap 3 TBD Pin, crankshaft balancer locating 33 RM064 Gasket, engine front cover 34 TBD Cover, engine front cover (includes gasket and seal, 35 R0475 Seal, crankshaft front oil CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 6 CYLINDER BLOCK ASSEMBLY (cont d) - FIGURE 8 9 0 4 3 6 5 7 7 54 5 6 55 5 8 0 4 4 9 4 3 7 6 7 3 5 7 44 8 53 5 6 4 43 3 33 3 9 34 45 9 35 30 9B 9A OR 5 5 46 4 47 48 40 49 39 38 37 36 50 PC800_05 L50009-06 CRUSADER MP8.L
CYLINDER BLOCK ASSEMBLY (cont d) - FIGURE MODEL MP8.L PARTS MANUAL - 7 ITEM PART NO. QTY. DESCRIPTION MODEL ID 36 R06405 Balancer, crankshaft 37 R09646 Washer, crankshaft balancer 38 TBD Bolt, crankshaft balancer 39 TBD Bolt, camshaft position sensor 40 R00035A Sensor, camshaft position sensor 4 TBD 6 Bolt, engine front cover 4 TBD Sprocket, crankshaft, 43 R00609 Crankshaft 44 R00 Pin, engine front cover locating 45 R05039A Bearing, camshaft # 46 R00 Pin, camshaft sprocket locating 47 TBD Bolt, camshaft retaining 48 R054040 Sprocket, camshaft 49 R05506 Chain, camshaft timing 50 TBD 3 Bolt, camshaft sprocket 5 R09050 Retainer, camshaft 5 RA05003 Camshaft, engine (STD) 5 RA05004 Camshaft, engine (HO) 53 TBD 3 Plug, engine block oil gallery 54 TBD 6 Bolt, fl ywheel to crankshaft 55 RA3805 Flywheel Assembly, (Bottom Mount Starter) 5-80-0, 5-8-0 55 RA3804 Flywheel Assembly, (Top Mount Starter) CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 8 CYLINDER HEAD ASSEMBLY - FIGURE 4 6 3 5 6 7 8 3 30 9 8 7 9 0 5 3 4 6 6 7 8 9 0 5 4 3 7 8 8 7 9 7 9 7 9 7 9 7 PC800 L50009-06 CRUSADER MP8.L
CYLINDER HEAD ASSEMBLY - FIGURE MODEL MP8.L PARTS MANUAL - 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID TBD Cover, rocker R7096 4 Retainer, ignition coil wire harness 3 R074A Wire Harness, ignition coils 4 TBD Bolt, ignition coil wire harness retaining 5 TBD 6 Bolt, ignition coil retaining 6 R703 8 Coil, ignition 7 R00900 4 Bolt, rocker cover retaining 8 R094039 4 Grommet, rocker cover retaining 9 RM06 Gasket, rocker cover 0 R0390 8 Push Rod, intake R0390 8 Push Rod, exhaust R07079 6 Nut, rocker arm attaching 3 TBD 6 Ball, rocker arm 4 R03808 6 Rocker Arm, valve 5 R095039 6 Stud, push rod guide attaching 6 R037003 8 Guide, pushrod 7 R00997 4 Bolt, cylinder head to block (long) 8 R00998 4 Bolt, cylinder head to block (medium) 9 R00999 8 Bolt, cylinder head to block (short) 0 RK009 Spark Plug Wire Set R030009 8 Spark Plug TBD Plug, pipe (/ ) 3 R043033 8 Valve, intake (STD) 4 R043034 8 Valve, exhaust (STD) 5 RM06B Gasket, cylinder head (RH) 5 RM06A Gasket, cylinder head (LH) 6 TBD Cylinder Head Assembly (RH) 6 TBD Cylinder Head Assembly (LH) 7 R04903 6 Rotator, valve 8 R0476 6 Seal, valve stem 9 R046049 6 Valve Spring Assembly 30 R04904 6 Cap, valve spring 3 R04900 3 Retainer, valve stem CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 0 INTAKE MANIFOLD ASSEMBLY - FIGURE 3 37 36 XXXXXX XXXXXXX XXXXXXXXX XXX XX 35 34 3 33 30 XXXXXXXXX XXXXXXX XXXXXX 9 3 7A 7 8 5 4 6 3 3 4 5 6 7 9 0 8 8 7 6 89 0 0 0 3 5 4 PC8003_05 L50009-06 CRUSADER MP8.L
INTAKE MANIFOLD ASSEMBLY - FIGURE 3 MODEL MP8.L PARTS MANUAL - ITEM PART NO. QTY. DESCRIPTION MDOEL ID R075 Wire Harness, fuel injectors RA08600 Fuel Rail Assembly, with fuel return line 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-ALL, 50-8V-0, 50-80-ALL, 50-80V-0 RA08600A AR Fuel Rail Assembly, without fuel return line 3 TBD Bolt, MAP sensor retaining 4 RM065 Gasket, EGR blockoff cover 5 TBD Cover, EGR blockoff 6 TBD Nut, EGR blockoff cover attaching 7 TBD Stud, EGR blockoff cover attaching 8 TBD Plug, intake manifold core hole 9 037 Hose, fuel pressure regulator vacuum 0 RM067 Gasket Set, intake manifold R037004 8 Guide, valve lifter R040004 6 Lifter, valve 3 TBD 4 Bolt, valve lifter retainer 4 R09053 Retainer, valve lifter 5 R005 Guard, oil splash - lifter 6 TBD Intake Manifold 7 RM05 Gasket, throttle body mounting 8 RA035036 Throttle Body, mechanical throttle (STD) 8 RA035036A Throttle Body, mechanical throttle (HO) 8 RA03504 Throttle Body, electronic throttle 07-8V-0 9 4907 3 Nut, throttle body attaching 0 TBD 3 Stud, throttle body mounting TBD 0 Bolt, intake manifold to cylinder head TBD Seal, MAP sensor 3 R00036 MAP Sensor 4 RA087006 8 Fuel Injector Assembly 5 R7097 8 Retainer, fuel injector to fuel rail 6 RK0477 8 O-Ring, kit fuel injector 7 R034046A Riser, oil fi ll 7A R034046B Riser, oil fi ll 07-8V-0 8 NSS O-Ring, oil fi ll riser cap 9 R034038B Cap, oil fi ll riser 30 R4337 Decal, oil fi ll riser cap 3 TBD Bolt, oil fi ll riser attaching 3 TBD 3 Stud, fuel rail assembly attaching 33 R08800 Regulator, fuel pressure 34 R060057 Cover, engine 35 995030 4 Bolt, engine cover attaching 36 R4330 AR Decal, CAPTAIN S CHOICE 36 R4330A AR Decal, CRUSADER ENGINES 37 R4333 AR Decal, 8. MPI (red/silver) 37 R4333A AR Decal, 8. MPI (black/silver) 37 R4334 AR Decal, 8. HO (red/silver) CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - OIL PAN and OIL PUMP ASSEMBLY - FIGURE 4 6 5 4 3 5 4 3 6 7 9 8 0 PC8004 L50009-06 CRUSADER MP8.L
OIL PAN and OIL PUMP ASSEMBLY - FIGURE 4 MODEL MP8.L PARTS MANUAL - 3 ITEM PART NO. QTY DESCRIPTION QUANTITY R04068 Dipstick, oil level (Level) R04069 Dipstick, oil level (Angled) R705 Clamp, dipstick tube attaching 3 9844305 Bolt, dipstick tube attaching 4 93940000 Lockwasher, dipstick tube attaching bolt 5 R0407 Dipstick Tube 6 TBD Bolt, oil pan baffl e 7 R006 Baffle, oil pan 8 R0407 Elbow, dipstick tube to oil pan 9 R0400 Adapter, dipstick elbow to oil pan 0 R00503 Oil Pan TBD 0 Bolt, oil pan mounting RM063 Gasket, oil pan 3 TBD Bolt, oil pump mounting 4 R00 Pin, dowel - oil pump aligning 5 RA07007 Oil Pump Assembly 6 R058055 Shaft, oil pump to oil drive NI TBD Kit, oil drain CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 4 MECHANICAL THROTTLE BODY and RELATED COMPONENTS - FIGURE 5 4 3 9 5 6 8 7 8 0 9 7 6 0 5 3 4 DUAL STATION SINGLE STATION PC8005 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 5 MECHANICAL THROTTLE BODY and RELATED COMPONENTS - FIGURE 5 ITEM PART NO. QTY DESCRIPTION MODEL ID R450 Flame Arrestor RS3857 Clamp, retaining 3 RA035036 Throttle Body Assembly, STD 3 RA035036A Throttle Body Assembly, HO 4 TBD O-Ring Seal, idle air control valve 5 TBD Screw, IAC valve attaching 6 R084003 Valve, idle air control 7 R0004 Sensor, throttle position 8 TBD Screw, TP sensor attaching 9 TBD O-Ring Seal, throttle position sensor 0 RS078 Nut, retaining bolt R09030 Throttle Arm, throttle body RS05 Bolt, throttle arm retaining 3 R7804 Ball Joint Assembly, cable attaching (single) 4 978 Pivot Pin, cable attaching (dual) 5 335 AR Cable Attaching Kit, (dual) 6 R090086 Cable Clip, throttle attaching (single) 7 RS5 Bolt, cable clip mounting 8 98306 Bolt, bracket mounting 9 9390000 Lockwasher, bracket mounting 0 R0909 Throttle Bracket, intake RS055 Locking Nut, cable clip mounting bolt CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 6 ELECTRONIC THROTTLE BODY and RELATED COMPONENTS - FIGURE 6 5 6 7 3 9 8 4 0 4 0 3 7 6 8 9 36 35 DUAL STATION TION 5 3 33 34 3 3 30 8 7 6 5 4 9 PC8005-C06 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 7 ELECTRONIC THROTTLE BODY and RELATED COMPONENTS - FIGURE 6 ITEM PART NO. QTY. DESCRIPTION MODEL ID R450A Flame Arrestor Assembly 07-8V-0 RS3857 Clamp, fl ame arrestor 07-8V-0 3 RA03504 Throttle Body Assembly, electronic 07-8V-0 4 R0903A Bracket, TAC Module mounting 07-8V-0 5 RS79 Lockwasher, TAC Module mounting bracket attaching 07-8V-0 6 9833300 Bolt, TAC Module mounting bracket attaching 07-8V-0 7 R600 Throttle Actuator Control (TAC) Module 07-8V-0 8 9087050 3 Screw, self-tapping, TAC Module attaching 07-8V-0 9 R0964 3 Flatwasher, TAC Module attaching 07-8V-0 0 R09404 3 Grommet, TAC Module attaching 07-8V-0 R086A Harness, TCP Sensor to TAC Module 07-8V-0 RA9004 Throttle Control Position (TCP) Sensor Assembly 07-8V-0 3 9004000 3 Flatwasher, TCP assembly attaching 07-8V-0 4 9864075 3 Bolt, TCP assembly attaching 07-8V-0 5 RS05 3 Locking Nut, TCP assembly attaching 07-8V-0 6 R090086 Cable Clip, throttle attaching (single station) 07-8V-0 7 RS055 Locking Nut, cable clip attaching bolt 07-8V-0 8 RS5 Bolt, cable clip attaching 07-8V-0 9 R09033 Bracket, TCP Assembly mounting 07-8V-0 0 RS05 Bolt, TCP Assembly mounting bracket attaching 07-8V-0 RS78 Lockwasher, TCP Assembly mounting bracket attaching 07-8V-0 RS568 Nut, ball joint attaching 07-8V-0 3 R78003 Ball Joint Assembly 07-8V-0 4 9874050 Bolt, TCP Sensor arm attaching 07-8V-0 5 94854500 Lock Washer, TCP Sensor arm attaching 07-8V-0 6 94804000 Flat Washer, TCP Sensor arm attaching 07-8V-0 7 R08009 Arm, TCP Sensor 07-8V-0 8 R04605 Spring, TCP Sensor 07-8V-0 9 R09053 Plate Assembly, TCP Sensor 07-8V-0 30 R058070 Shaft, TCP Sensor 07-8V-0 3 R9004 TCP Sensor 07-8V-0 3 906400 Bolt, TCP Sensor attaching 07-8V-0 33 93040000 Lock Washer, TCP Sensor attaching 07-8V-0 34 9004000 Flat Washer, TCP Sensor attaching 07-8V-0 35 978 AR Pivot Pin, cable attaching (dual station) 07-8V-0 36 335 AR Cable Attaching Kit, (dual station) 07-8V-0 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 8 REMOTE OIL FILTER COMPONENTS - FIGURE 7 37 35 36 30 34 33 3 w/ Returnless Fuel System 30 9 6 3 5 7 8 3 9 4 3 38 DO NOT REMOVE 8 9 0 7 3 4 0 3 4 5 6 6 5 7 9 8 PC8006-C06 L50009-06 CRUSADER MP8.L
REMOTE OIL FILTER COMPONENTS - FIGURE 7 MODEL MP8.L PARTS MANUAL - 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID R079066 Oil Filter Header 93930000 3 Lockwasher, header mounting to brkt 3 9833300 3 Bolt, header mounting to brkt 4 R4375 Decal, Caution Hot 5 R04745 O-Ring, oil line 6 R0403 Nipple, header fi lter adapter 7 679 Filter, oil 8 RA04555A Hose Assembly, engine block to fi lter header 8 RA0450D Hose Assembly, engine block to fi lter header 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-(ALL), 50-8V-0, 50-80-(ALL), 50-80V-0 9 RA04555A Hose Assembly, fi lter header to cooler 9 RA0450D Hose Assembly, fi lter header to cooler 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-(ALL), 50-8V-0, 50-80-(ALL), 50-80V-0 0 R09058 Bracket, heat exchanger - ROF header mounting 950000 Nut, sender terminal 95300300 Lockwasher, sender terminal 3 930000 Washer, sender terminal 4 R0000 Sender, oil pressure (SS) 4 77046 AR Sender, oil pressure (DS) 4-80V-(ALL), 3-8-0 5 R0445 Tee, sender attaching 6 R0005A Switch, oil pressure (SS) 7 RS3677 Adapter, sender attaching tee 8 R079048 Fitting, oil bypass adapter 9 R079065 Adapter, oil bypass 0 R4335 Decal, oil bypass adapter R0483 Fitting, 5/8 SAE X / NPT, Straight RA045A Hose Assembly, cooler to engine block 3 R47049 Cooler, oil 4 R0484 Fitting, 5/8 SAE X / NPT, 90 degree 5 R09003A Bracket, oil cooler attaching 6 RS030 Bolt, oil cooler attaching 7 RS80 Lockwasher, oil cooler attaching 8 RS058 Nut, oil cooler attaching 9 R09000 Clamp, oil cooler mounting 30 RS056 Bolt, oil cooler clamp 3 RS08 Nut, oil cooler clamp 3 903875 Bolt, oil cooler clamp to bracket attaching 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-(ALL), 50-8V-0, 50-80-(ALL), 50-80V-0 33 9330000 Lockwasher, oil cooler clamp to bracket attaching same as item# 3 34 9530300 Nut, oil cooler clamp to bracket attaching same as item# 3 35 R090304A Bracket, oil cooler attaching same as item# 3 36 9844305 Bolt, bracket attaching same as item# 3 37 93940000 Lockwasher, bracket attaching same as item# 3 38 R0483 Fitting, 5/8 SAE X / NPT, Straight same as item# 3 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 0 REMOTE OIL FILTER COMPONENTS (MODEL ID - 07-8V-0) - FIGURE 8 6 7 5 3 9 8 4 A 3A A 8 0 6 7 9 6 7 3 OR DO NOT REMOVE 4 5 5A 4 0 5 6 7 9 3 3 8 PC8006-C06mc L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - REMOTE OIL FILTER COMPONENTS (MODEL ID - 07-8V-0) - FIGURE 8 ITEM PART NO. QTY. DESCRIPTION MODEL ID R0906 Bracket, ROF header mounting 07-8V-0 A R09034 Bracket, ROF header mounting 07-8V-0 9030555 Bolt, ROF bracket attaching 07-8V-0 A RS030 Bolt, ROF bracket attaching 07-8V-0 3 RS674 3 Flat Washer, ROF bracket attaching 07-8V-0 3A RS80 3 Lock Washer, ROF bracket attaching 07-8V-0 4 R079066 Oil Filter Header 07-8V-0 5 R4375 Decal, Caution Hot 07-8V-0 6 93930000 3 Lockwasher, header mounting to brkt 07-8V-0 7 9833300 3 Bolt, header mounting to brkt 07-8V-0 8 R04745 O-Ring, oil line 07-8V-0 9 R0403 Nipple, header fi lter adapter 07-8V-0 0 679 Filter, oil 07-8V-0 RA0450B Hose Assembly, engine block to fi lter header (w/r0906) 07-8V-0 RA0450D Hose Assembly, engine block to fi lter header (w/r09034) 07-8V-0 RA0450B Hose Assembly, fi lter header to cooler (w/r0906) 07-8V-0 RA0450D Hose Assembly, fi lter header to cooler (w/r09034) 07-8V-0 3 TBD Plug, oil galley 07-8V-0 4 R079048 Fitting, oil bypass adapter 07-8V-0 5 R079065 Adapter, oil bypass 07-8V-0 5A R4335 Decal, oil bypass adapter 07-8V-0 6 R0483 Fitting, remote oil fi lter hose 07-8V-0 7 RA045A Hose Assembly, cooler to engine block 07-8V-0 8 R47049 Cooler, oil 07-8V-0 9 R0483 Fitting, 5/8 SAE X / NPT, straight 07-8V-0 0 R0484 Fitting, 5/8 SAE X / NPT, 90 degree 07-8V-0 R09000 Clamp, oil cooler 07-8V-0 RS056 Bolt, oil cooler clamp 07-8V-0 3 RS058 Nut, oil cooler clamp 07-8V-0 4 903875 Bolt, oil cooler clamp to bracket attaching 07-8V-0 5 9330000 Lockwasher, oil cooler clamp to bracket attaching 07-8V-0 6 9530300 Nut, oil cooler clamp to bracket attaching 07-8V-0 7 R09033A Bracket, oil cooler attaching 07-8V-0 8 9844305 Bolt, bracket attaching 07-8V-0 9 93940000 Lockwasher, bracket attaching 07-8V-0 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 9 4 4 40 5 4 4 4 3 33 4 0 5 6 7 8 3 39 9 3 30 33 34 B C A 6A 3 9 8 4 5 7 6 7 6B 8 9 A 0 35 4 5 36 37 38 3 PC8007_05 L50009-06 CRUSADER MP8.L
FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 9 MODEL MP8.L PARTS MANUAL - 3 ITEM PART NO. QTY. DESCRIPTION MODEL ID RA080030A Fuel Control Cell Assembly R085A Harness, -piece, FCC pass through (-piece harness does not retro fi t for -piece harness) A 77040 Connector, W/P -way Female B R0030 Baffle, FCC used w/-piece harness C 96005 Screw, self tapping, baffl e/-piece harness retaining 3 R0475 Fitting, /4 NPT X SAE 4 R045 Fitting, /4 NPT to Hose (return to tank) 4 R044 AR Fitting, /4 NPT to SAE (return to tank) 5 R0463 Fitting, /4 NPT X SAE (from LPFP) 6 R088004 Regulator, fuel pressure (FCC System Only) 7 R048070 Retainer, fuel pressure regulator 8 R045098B Hose, 5/6id X /od X / 9 R7087 Clamp, Oetiker, 5/8 0 RA08007 Pump, high pressure fuel R08006 Filter, fuel (FCC) NI RP08006 Kit, FCC fi lter and O-rings R700 Clamp, FCC 3 R800 Cover, T-bolt end 4 R43A Decal, FCC 5 RS3554 Plug, pipe, hex head, /8 6A RA060 Harness, FCC Feed through 6B RA06A Harness, FCC internal 7 R049 Fitting, /8 NPT X 5/6 Barb 8 R0474 O-Ring, FCC sealing 9 RS3550 Plug, pipe, hex socket, /4 0 R700 Retainer, fuel line RA085090 Hose Assembly, FCC to fuel rail (inlet) 90384075 3 Bolt, FCC attaching 3 R0907 Bracket, FCC mounting 4 R0908A Bracket, low-pressure fuel pump mounting 5 RS5L 3 Locking Nut, low-pressure fuel pump 6 R0964 3 Washer, fl at, mounting, upper 7 R094035A 3 Grommet, isolator 8 R0964 3 Washer, fuel pump mounting, lower 9 RS05 Bolt, pre-fi lter bracket attaching 30 RS078 Nut, w/lockwasher, pre-fi lter bracket attaching 3 R0907 Bracket, pre-fi lter mounting 3 R049 Fitting, 90 degree, LPFP 33 R094040 Isolator, rubber, w/ adhesive 34 RS3858 Clamp, pre-fi lter ¼ 35 R4374 Decal, pre-fi lter 36 30603 AR Fitting, fuel inlet, pre-fi lter, 3/8 NPT X / SAE 36 R048 Fitting, fuel inlet, pre-fi lter, 3/8 NPT X / hose barb 37 RA07704 Fuel Pre-filter Assembly, 50 micron 38 RP07704 Kit, fuel fi lter and seal 39 RA08008 Fuel Pump, low-pressure 40 RA085070 Hose Assembly, low-pressure pump to FCC 4 9844305 4 Bolt, FCC/LPFP bracket attaching, block 4 93940000 4 Lockwasher, FCC/LPFP bracket attaching, block NI R434 Decal, Warning, fuel leaks CRUSADER MP8.L L50009-06
ONIO MODEL MP8.L PARTS MANUAL - 4 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE 0 (S/N 63007 thru present) 4 47 46 45 43 4 3 3 33 44 40 39 38 37 36 30 35 9 34 8 6 5 4 3 7 0 9 8 7 6 49 50 3 4 5 48 5 6 7 8 9 0 4 3 Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING 5 53 5 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 5 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE 0 (S/N 63007 thru present) ITEM PART NO. QTY. DESCRIPTION MODEL ID * RF0007 AR Kit, retrofi t RS060 Nut, locking 90055 Bolt, bracket mounting 3 RS5L 3 Nut, locking 4 R0964 3 Flatwasher, mounting 5 R09070 Bracket, L.P. pump/racor water separating 6 RS078 Nut, pre-fi lter bracket mounting 7 R094035A 3 Grommet, rubber 8 R0964 3 Flatwasher, mounting 9 RS3858 Clamp, pre-fi lter mounting 0 R0907 Bracket, prre-fi lter mounting RA07704 Pre-Filter, fuel R048 Fitting, fuel inlet, hose 30603 AR Fitting, fuel inlet, SAE 3 R094040 Adhesive, rubber strip 4 RS05 Bolt, pre-fi lter bracket mounting 5 RA08008 Fuel Pump, low-pressure 6 RA085070 Fuel Line Assembly, L.P. fuel pump to racor fi lter 7 R0463 Fitting, 90 degree 8 RS3550 Fitting, blockoff 9 47046 Fuel Filter, racor water separating 0 RS060 Nut, racor fi lter locking R0407 Fitting, 90 degree 47047 Element, racor fuel fi lter (not shown) 3 RS08 Bolt, racor fi lter mounting 4 900000 Flatwasher, racor fi lter mounting 5 R0497 Fitting, 45 degree 6 RS3864 Clamp, 7 9843 Fuel Line Assembly, racor fi lter to high pressure fuel pump NI 47064 Conduit, protective (not shown) 8 RA08507 Fuel Line Assembly, fuel cooler to racor fi lter 9 R0463A Fitting, cooler to hose assembly 30 R7087E Clamp, crimp 3 903835 Bolt, fuel cooler mounting 3 RS80 Lockwasher, fuel cooler mounting 33 3554 Retainer, fuel cooler mounting 34 RA4704A Fuel Cooler Assembly 35 R0475 Fitting, hose assembly to cooler 36 47039 Electric Fuel Pump Assembly 37 355 O-ring, fuel fi tting sealing 38 98440 Fitting, fuel line to fuel pump 39 356 O-ring, fuel fi tting sealing 40 9844 Nut, fi tting to fuel pump 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-(ALL), 50-8V-0, 50-80-(ALL), 50-80V-0 CRUSADER MP8.L L50009-06
ONIO MODEL MP8.L PARTS MANUAL - 6 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE 0 (cont d) (S/N 63007 thru present) 4 47 46 45 43 4 3 3 33 44 40 39 38 37 36 30 35 9 34 8 6 5 4 3 7 0 9 8 7 6 49 50 3 4 5 48 5 6 7 8 9 0 4 3 Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING 5 53 5 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 7 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE 0 (cont d) (S/N 63007 thru present) ITEM PART NO. QTY DESCRIPTION MODEL ID 4 9530300 Locking Nut, fuel cooler mounting 4 9864 Retainer, fuel pump 43 NSS Starwasher, retaining nut 44 RS078 Nut, w/lockwasher fuel pump retainer attaching (RS078 replaces items 43 and 44) 45 49038 Harness, fuel pump 46 RA08509A Fuel Line Assembly, fuel rail to fuel cooler 47 RA085098 Fuel Line Assembly, fuel pump to fuel rail 48 R077 Jumper Harness, low-pressure fuel pump 49 3645 Decal, fuel cooler system warning 50 3649 Decal, fuel system warning 5 R700 Retainer, fuel line 5 RP07704 Kit, service, fuel pre-fi lter 53 R4374 Decal, pre-fi lter 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-(ALL), 50-8V-0, 50-80-(ALL), 50-80V-0 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 8 HEAT EXCHANGER and COMPONENTS - FIGURE 5 OR 3 4 6 7 8 9 0 3 9 5 4 9A 8 7 3 7 8 6 0 5 4 L50009-06 CRUSADER MP8.L
HEAT EXCHANGER and COMPONENTS - FIGURE MODEL MP8.L PARTS MANUAL - 9 ITEM PART NO. QTY DESCRIPTION MODEL ID R034045 Cap, degas bottle R4600 Bottle, degas NI R437 AR Decal, specifi cation, 8. STD, FCC NI R437A AR Decal, specifi cation, 8. STD, returnless fuel system NI R4373 AR Decal, specifi cation, 8. HO, FCC NI R4373A AR Decal, specifi cation, 8. HO, returnless fuel system NI R4353 Decal, coolant fi ll 3 RS3854 Clamp, hose 4 R04553 Hose, degas bottle to heat exchanger 4 R0456 Hose, degas bottle to heat exchanger, v-drive 07-8V-0 5 R0507A Housing, thermostat 5 R0507B Housing, thermostat 07-8V-0 6 R0456 Hose, thermostat housing 7 RS3860 Clamp, thermostat housing 8 R06007 Thermostat, 70 F 9 RA47039B Heat Exchanger Assembly 0 R68005 Anode, sacrifi cial zinc 3540 AR End Cap Kit, heat exchanger RS078 Nut, ground wire stud 3 R003 Wire, grounding 4 RS0304 Bolt, heat exchanger bracket attaching 5 RS80 Lockwasher, heat exchanger bracket attaching 6 R09058 Bracket, heat exchanger 7 RS79 4 Lockwasher, bracket attaching 8 9833300 4 Bolt, bracket attaching 9 R0903 Bracket, degas bottle 9A R0903 Bracket, degas bottle, v-drive 07-8V-0 0 R0909 Bracket, 0-pin connector R094040 Isolator, rubber w/adhesive, bottom R09404 Isolator, rubber, top 3 R7009 Clamp, heat exchanger 4 RS355 Plug, raw water drain (/4 ) 5 RS3557 Plug, fresh water drain (3/8 ) NI 367 Decal, Anode NI 847 Decal, Caution No Step NI 3657 Decal, heat exchanger NI R4356 Decal, raw water drain NI R4357 Decal, fresh water drain NI R4358 Decal, Ultra Low Emmissions NI R4360-06 Decal, Emissions MY 06 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 30 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 35 4 3 Returnless Fuel System HEATER RETURN 36 37 36 3 33 47 46 50 35 45 34 35 35 39 49 48 48 44 6 35 9 43 40 4 5 4 7 36 37 36 39 8 9 30 3 3 4 0A 38 36 5 34 35 W/ HEATED RISER 8 36 9 0 4 6 7 HEATER INPUT OR 0 OR A 5 9 3 6 7 3 8 A A L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 3 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R0439 Fitting, 90, heater applications -80-0, -80-0, -80V-0 A R0009 Sensor, Engine Coolant Temperature R035039 Valve, ball, heater applications -80-0, -80-0, -80V-0 A RS368 Bushing, / NPT X 3/8 NPT 3 30645 Fitting, 5/8 nipple, heater applications -80-0, -80-0, -80V-0 4 R0409 Fitting, 45, heater applications -80-0, -80-0, -80V-0 5 RS3870 Clamp, hose 6 R04055 Fitting, fi ll riser (90 degree) 7 R05030 Housing, coolant distribution 8 98443045 Bolt, distribution housing attaching 9 93940000 Lockwasher, distribution housing attaching 0 RS355 Plug, distribution housing 0 R0009 Sensor, Engine Coolant Temperature -80-0, -80-0, -80V-0 0A R00003 Sender, temperature (SS) 0A 77046 AR Sender, temperature (DS) 4-80V-ALL, 3-8-0 0A RS3557 Plug, water crossover 07-8V-0 RM0 Gasket, distribution housing to water crossover R0456A Hose, circulation pump to water crossover 3 RS3864 Clamp, hose 4 R05034 Water Crossover 5 RM068 Gasket, water crossover 6 RA057030 Water Pump Assembly 7 RM066 Gasket, water pump to engine block 8 R0456A Hose, circulation pump to exchanger 9 RS385 Clamp, hose (#8) 0 R04 Fitting, /4 union 07-8V-0 840 Hose, raw water pump to transmission cooler A R04537 Hose, raw water pump to transmission cooler (cut to fi t) 07-8V-0 RS3858 0 Clamp, hose (#0) 3 R0457 Hose, raw water pump to oil cooler 4 0865 AR Hose, bulk, raw water pump to fuel cooler assembly (cut-to-fi t) 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-(ALL), 50-8V-0, 50-80-(ALL), 50-80V-0 5 R04536 Hose, fuel cooler assembly to oil cooler (cut-to-fi t) 0-80-0, 0-80-0, 0-80V-0, 5-8-0, 5-80-0, 30-8-0, 50-8-(ALL), 50-8V-0, 50-80-(ALL), 50-80V-0 6 R470049 Oil Cooler Assembly 7 R470006 Transmission Cooler Assembly 8 98306 Bolt, strap clamp attaching 9 9390000 Lockwasher, strap clamp attaching 30 R09008 Clamp, strap 3 R0453 Hose, distribution housing to exhaust manifold (Port) 3 3064 Fitting, exhaust manifold (90 degree) 33 RS3554 Plug, drain 34 R04006A Fitting, 90 degree 35 RS385 6 Clamp, hose (#6) CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 3 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE (cont d) 35 4 3 Returnless Fuel System HEATER RETURN 36 37 36 3 33 47 46 50 35 45 34 35 35 39 49 48 48 44 6 35 9 43 40 4 5 4 7 36 37 36 39 8 9 30 3 3 4 0A 38 36 5 34 35 W/ HEATED RISER 8 36 9 0 4 6 7 HEATER INPUT OR 0 OR A 5 9 3 6 7 3 8 A A L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 33 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE (cont d) ITEM PART NO. QTY. DESCRIPTION MODEL ID 36 987 8 Gasket, elbow to riser / elbow to manifold / riser to manifold 37 984 Wing Plate, blockoff 38 984A Wing Plate, pass thru 39 9785 Fitting, exhaust manifold/riser ( /4 hose) 40 R04567 Hose, tstat housing to exhaust manifold (STBD) 40 844 Hose, tstat housing to 4 riser (STBD) 4 R0454 Hose, heat exchanger to exhaust elbow (STBD) 4 R0454A Hose, heat exchanger to exhaust elbow (STBD - vdrv) 4 R0458 Hose, distribution housing to exhaust manifold (STBD) 43 R0453 Hose, transmission cooler to exchanger 44 R04570 Hose, tstat housing to exhaust manifold (Port) 44 R04545A Hose, tstat housing to 4 riser (Port) 45 R0455 Hose, heat exchanger to exhaust elbow (Port) 45 R0455A Hose, heat exchanger to exhaust elbow (Port - vdrv) 46 R7087 Clamp, Oeticker 47 R0453 AR Hose, bulk, degas bottle to distribution housing 48 RS3854 Clamp, hose (#) 49 R04553 AR Hose, bulk, degas bottle to heat exchanger ( ) 50 R04507 AR Hose, bulk, bypass, tstat housing to heat exchanger (6 ) NI R800 AR Cover, hose clamp end (blue) CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 34 EXHAUST MANIFOLD and COMPONENTS - FIGURE 3 5 7 7 6 0 3 4 3 9 8 0 4" RISER ASSEMBLY 9 8 7 4 5 6 A 6 5 4 6 5 3 4 3 6A 5A PC80-07 L50009-06 CRUSADER MP8.L
EXHAUST MANIFOLD and COMPONENTS - FIGURE 3 MODEL MP8.L PARTS MANUAL - 35 ITEM PART NO. QTY. DESCRIPTION MODEL ID 985 Exhaust Manifold (Embossed Logo) (MUST use bolt R00906) A R080 Exhaust Manifold (Picture Frame Logo) 03876 8 Plug, exhaust manifold ( ) 3 3064 Fitting, water elbow (90 degree) 4 RS355 Plug, drain 5 R00906 6 Shouldered Bolt, manifold (embossed) 5A 98333035 6 Bolt, manifold (picture frame) 6 RS80 6 Lockwasher, manifold bolt (embossed) 6A 93930000 6 Lockwasher, manifold bolt (picture frame) 7 RM094 Gasket, manifold to cylinder head 8 987 Gasket, manifold to exhaust elbow 9 R0905 Exhaust Elbow Assembly, 0 RS3556 Plug, exhaust elbow (3/4 ) RS3554 4 Plug, drain 087 4 Stud, exhaust elbow attaching (T) 3 93300000 8 Lockwasher, elbow attaching stud 4 95300000 4 Nut, elbow attaching stud 5 90305475 4 Bolt, exhaust elbow attaching (4 3/4 ) * 88 4-Inch Riser Kit 6 988 Exhaust Riser 7 RS3556 Plug, exhaust riser (3/4 ) 8 RS3554 4 Plug, drain 9 0783 8 Stud, riser mounting ( 3/4 ) 0 93300000 8 Lockwasher, riser mounting stud 95300000 8 Nut, riser mounting stud 987 4 Gasket, riser mounting 3 R439 Decal, exhaust manifold (picure frame) 4 R09644 4 Bracket, spark plug wire loom 5 RS030 4 Lockwasher, attaching bolt 6 RS80 4 Bolt, wire loom attaching 7 R00047 Switch, exhaust temperature 7 RS3539 Plug, exhaust elbow 07-8V-0 *NOTE: See Fresh Water Cooling section for parts used on Fresh Water Cooled engines. CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 36 RAW WATER COOLING PUMP - FIGURE 4 0 9 6 8 7 4 3 5 L50009-06 CRUSADER MP8.L
RAW WATER COOLING PUMP - FIGURE 4 MODEL MP8.L PARTS MANUAL - 37 ITEM PART NO. QTY. DESCRIPTION MODEL ID R057035 Housing, raw water pump TBD Bolt, raw water pump cam 3 TBD Lockwasher, raw water pump cam 4 R608 Cam, raw water pump 5 R0474 O-ring, bearing housing attaching 6 R04743 3 O-ring, bearing housing attaching bolt 7 TBD 3 Lockwasher, bearing housing attaching bolt 8 TBD 3 Bolt, bearing housing attaching 9 RA3407 Bearing Housing Assembly 0 RP060 Impeller Kit, (includes O-rings and impeller) RA057035 Raw Water Pump Assembly RS3554 Plug, brass /8 NPT NI RF05706/35 AR Raw Water Pump Retrofit Kit (retrofits this pump system on to a 004 MY or prior engine) CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 38 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 5 3 5 4 4 6 8 5 4 9 7 3 0 3 0 9 8 6 5 4 3 7 4 PC803-C06 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 39 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 5 ITEM PART NO. QTY. DESCRIPTION MODEL ID RS540 Nut, sender terminal RS97 Lockwasher, sender terminal 3 RS746 Washer, sender terminal 4 R00003 Sender, temperature (SS) 4 77046 AR Sender, temperature (DS) 4-80V-ALL, 3-8-0 4 70 AR Sender, temperature (SS-VDO) 4 703 AR Sender, temperature (DS-VDO) 5 R0009 Sensor, engine coolant temperature (ECT) 6 R00037 Switch, transmission alarm 7 RS3677 Adapter, sender attaching tee 8 R0005A Switch, oil pressure (SS) 9 R0445 Tee, sender attaching 0 R0000 Sender, oil pressure (SS) 0 R00006 AR Sender, oil pressure (DS) 4-80V-ALL, 3-8-0 0 70 AR Sender, oil pressure (SS-VDO) 0 704 AR Sender, oil pressure (DS-VDO) RS746 Washer, sender terminal RS97 Lockwasher, sender terminal 3 RS540 Nut, sender terminal 4 RS55 4 Screw, 0-pin attaching 5 R0964 4 Washer, 0-pin attaching 6 RA07B Engine Wiring Harness Assembly (S/N 63660 and above) (0-Pin Boat Harness Connector) (MUST be used with relay, p/n R300A) 6 RA084A Engine Wiring Harness Assembly 07-8V-0 (MY 006) (6-Pin Boat Harness Connector) (MUST be used with relay, p/n R300A) 7 R0905 Bracket, 0-pin attaching (square base) 8 9005300 Bolt, 0-pin clamp attaching (round base) 9 R7093 Clamp, 0-pin attaching (round base) 0 900000 Lockwasher, 0-pin attaching clamp (round base) 9504300 Nut, 0-pin attaching clamp (round base) RA07 AR Harness, slave 3-pin connector (twin applications only) RA07A AR Harness, slave 4-pin connector (twin applications only) RA07B AR Harness, slave 3-pin to 4-pin connector (twin applications only) 3 R00048 Sensor, CAN BUS oil pressure 07-8V-0 4 R043 Adapter, CAN BUS oil pressure sensor 07-8V-0 NI R086A Harness, TCP-to-TAC 07-8V-0 NI RA06D Harness, fuel pump extension 07-8V-0 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 40 ECM and RELAYS - FIGURE 6 6 5 6 4 3 4 7 0 8 9 PC804CR-C0 L50009-06 CRUSADER MP8.L
ECM and RELAYS - FIGURE 6 MODEL MP8.L PARTS MANUAL - 4 ITEM PART NO. QTY DESCRIPTION MODEL ID R53006C Circuit Breaker (60 amp) NI R4376 Decal, Fuse Block NI R4377 Decal, Main Circuit Breaker RS5084 Bolt, circuit breaker attaching 3 R60R Electronic Control Module (ECM) cksum - 649/ 0-Pin Boat Harness Connector (STD - S/N 649999 thru present) 697 3 R60S Electronic Control Module (ECM) cksum - 38073 0-Pin Boat Harness Connector (HO - S/N 649999 thru present) 3 R60X Electronic Control Module (ECM) cksum - 48445 6-Pin Boat Harness Connector (HO MY 006) 07-8V-0 4 RS054 3 Bolt, ECM attaching 5 900000 Washer, ECM attaching 6 RS078 3 Nut, KEPS, ECM mounting 7 R300A 3 Relay, fuel pump, ignition, starter 8 R604 Cover, fuse holder 9 R5307B 3 Fuses, 0 amp 0 R09030 Bracket, ECM/Relay 9844305 Bolt, ECM/Relay bracket attaching 93940000 Lockwasher, ECM/Relay bracket attaching CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 4 ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 7 Belt Tensioner A Raw Water Pump BELT ROUTING Circulation Pump Crankshaft Pulley 43 Alternator 4 4 40 44 4 00amp Balmar Internal Regulator 3 5 30 3 4 37 38 3 39 33 A 6 7 8 0 9 8 34 35 4 9 0 7 3 4 6 36 6 3 7 5 4 5 4 6 7 8 7 6 4 9 6 PC805_05 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 43 ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 7 ITEM PART NO. QTY. DESCRIPTION MODEL ID R4336A Decal, belt routing 9050500 Bolt, mounting (00 amp alternator only) -80-0, -80-0, -80-03, -80V-0 3 93500000 Lockwasher, mounting (00 amp alternator only) -80-0, -80-0, -80-03, -80V-0 4 RA09700 Alternator Assembly, (00 amp) -80-0, -80-0, -80-03, -80V-0 5 R0608 Spacer, mounting (00 amp alternator only) -80-0, -80-0, -80-03, -80V-0 6 9930000 4 Washer, alternator attaching bolt 7 93930000 3 Lockwasher, alternator attaching bolt 8 9005300 Bolt, mounting (00 amp alternator only) -80-0, -80-0, -80-03, -80V-0 9 R005 Cable, ground 0 RS079 Bolt, cable attaching (00 amp alternator only) -80-0, -80-0, -80-03, -80V-0 RS79 Lockwasher, cable attaching (00 amp alternator only) -80-0, -80-0, -80-03, -80V-0 R08 Harness, jumper, 00 amp alternator 3 RA097007 Alternator Assembly, (70 amp) 4 R065043 Pulley, alternator, 70A 5 9005300 Bolt, alternator attaching (70 amp) 6 RS67 Washer, cable attaching (70 amp) 7 970060 Nut, KEPS, cable attaching (70 amp) 8 R0608 Spacer, alternator mounting (70 amp) 9 R04009 Bracket, lift 0 983330 Bolt, alternator attaching (70 amp) 97330000 Nut, alternator mounting R0905 Bracket, alternator mounting (70 amp) A R0905A Bracket, alternator mounting (00 amp) -80-0, -80-0, -80-03, -80V-0 3 L0096 Bolt, alternator bracket attaching (short) 4 93940000 9 Lockwasher, bracket attaching 5 98449055 Bolt, alternator bracket attaching bolt (long) 6 9844305 Bolt, lift bracket attaching 7 RA057030 Water Pump Assembly 8 RA06800 Tensioner, belt 9 R065057 Pulley, belt tensioner 30 TBD Bolt, tensioner pulley attaching 3 98449050 Bolt,tensioner mounting 3 R065044 Pulley, circulation pump 33 TBD 4 Bolt, circ. pump pulley attaching 34 TBD Bolt, crankshaft balancer 35 TBD Washer, crankshaft balancer 36 R06405 Balancer, crankshaft 37 RA057035 Raw Water Pump Assembly 38 98443030 3 Bolt, raw water pump mounting 39 R065056 Pulley, raw water pump 40 9934000 3 Washer, pulley mounting 4 93934000 3 Lockwasher, pulley mounting 4 9933506 3 Bolt, pulley pulley attaching 43 R06604A Belt, accessory drive 44 R5308A Cable, 00A Fuse Link, Starter to Circuit Breaker CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 44 STARTER ASSEMBLY COMPONENTS - FIGURE 8 4 5 8 3 LH - Prior to serial number 6088 RH - ALL 3 4 5 Note: Must use correct size ring terminal on starter B+ terminal. Failure to do so may cause damage to the starter solenoid 6 7 9 3 LH - Serial number 6088 to present 6 7 0 3 LH - Bottom Mount 6 L50009-06 CRUSADER MP8.L
STARTER ASSEMBLY COMPONENTS - FIGURE 8 MODEL MP8.L PARTS MANUAL - 45 ITEM PART NO. QTY. DESCRIPTION QUANTITY RA009 Starter Motor Assembly (LH rotation) RA05 Starter Motor Assembly (LH, bottom mount) 5-8-0, 5-80-0 RS7036 Nut, solenoid terminal 3 93003000 Lockwasher, solenoid terminal 4 RS709 Nut, solenoid terminal 5 RS708 Lockwasher, solenoid terminal 6 RS708 Nut, solenoid terminal 7 RS7080 Lockwasher, solenoid terminal 8 RU0050 Solenoid Assembly, starter 9 RU0050B Solenoid Assembly, starter 0 RU0050A Solenoid, starter (bottom mount) 5-8-0, 5-80-0 RU005 Drive Assembly, clutch (LH) TBD Drive, starter 3 RS09 Nut, starter mounting 4 RS8 Lockwasher, starter mounting 5 R0308 Stud, starter mounting 6 R00903 Bolt, starter mounting 5-8-0, 5-80-0 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 46 ENGINE and TRANSMISSION MOUNTS - FIGURE 9 3 30 4 3 3 6 5 7 8 9 PC807 L50009-06 CRUSADER MP8.L
ENGINE and TRANSMISSION MOUNTS - FIGURE 9 MODEL MP8.L PARTS MANUAL - 47 ITEM PART NO. QTY. DESCRIPTION QUANTITY **Standard Front Engine Mount** 97938 Bracket, engine mounting (front) 99443030 4 Bolt, socket head (30 mm) 98446030 Bolt, hex head (30 mm) 3 93940000 6 Lockwasher, bracket mounting bolt 4 90385 Bolt, trunnion shaft ( /4 ) 5 9300000 4 Washer, trunnion bolt 6 9530300 Nut, trunnion bolt - locking **Standard Rear Engine Mount** 7 9797 Bracket, engine mounting (Rear) 8 RS038 4 Bolt, bracket to transmission ( /4 ) 9 RS8 4 Lockwasher, bracket mounting bolt 0 903835 Bolt, trunnion shaft (3 /4 ) 9300000 4 Washer, trunnion bolt 9530300 Nut, trunnion bolt - locking **Rear Engine Mount - Velvet Drive 5000 Series** 3 984 Bracket, transmission mounting (Starboard) 3 985 Bracket, transmission mounting (Port) 4 RS6336 4 Bolt, bracket to transmission ( mm x 60 mm) 5 RS707 4 Lockwasher ( mm) 6 903835 Bolt, trunnion shaft (3 /4 ) 7 9300000 4 Washer, trunnion bolt 8 9530300 Nut, trunnion bolt - locking **Rear Engine Mount - Hurth Transmission** 9 98077 Bracket, engine mounting (rear) 0 RS633 4 Bolt, bracket to transmission ( mm x 35 mm) 0 RS6336 4 Bolt, bracket to transmission ( mm x 60 mm) RS707 8 Lockwasher ( mm) 903835 Bolt, trunnion shaft (3 /4 ) 3 9300000 4 Washer, trunnion bolt 4 9530300 Nut, trunnion bolt - locking 5 R09049 Spacer, bracket to transmission 6 R09500 Bolt, trunnion shaft 7 R0907 Bracket, engine mounting (port) 7 R0908 Bracket, engine mounting (starboard) 8 RS8 Lockwasher, trunnion bolt 9 RS59 Nut, trunnion bolt - locking **Mount Supports** 30 9796 Mount, engine support (single front) 3 97905 Mount, engine support (dual rear) CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 48 MODEL 07-8V-0 ENGINE and TRANSMISSION MOUNTS - FIGURE 0 OPTIONAL FRONT MOUNT 3A 7 3C 3B 5 4 3A 6 3 OPTIONAL REAR MOUNT - HURTH GEAR 5 4 8 0A 0 9 6 0B L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 49 MODEL 07-8V-0 ENGINE and TRANSMISSION MOUNTS - FIGURE 0 ITEM PART NO. QTY. DESCRIPTION QUANTITY RS80 6 Lockwasher, bracket mounting bolt 07-8V-0 RS0305 4 Bolt, socket head 07-8V-0 3 RC0900 Trunnion Assembly 07-8V-0 3A RS075 4 Nut, adjustment and lock 07-8V-0 3B R0900 Trunnion, long 07-8V-0 3C RS86 Lockwasher, adjusting nut 07-8V-0 4 RS59 Nut, trunnion bolt - locking 07-8V-0 5 RS8 Lockwasher, trunnion bolt 07-8V-0 6 R09500 Bolt, trunnion shaft 07-8V-0 7 R090330 Bracket, engine mounting (front, port) 07-8V-0 7 R09033 Bracket, engine mounting (front, starboard) 07-8V-0 8 RS707 8 Lockwasher ( mm) 07-8V-0 9 RS6336 4 Bolt, bracket to transmission ( mm x 60 mm) 07-8V-0 0 RA090 Trunnion Assembly, tall 07-8V-0 0A R09003 Trunnion,.5 07-8V-0 0B RS075 Nut, adjustment and lock 07-8V-0 R09038 Bracket, engine mounting (rear - port) 07-8V-0 R09039 Bracket, engine mounting (rear - starboard) 07-8V-0 CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 50 BELL HOUSING ASSEMBLY - FIGURE 3 3 4 5 8 9 0 3 0 7 0 7 9 7 8 6 PC808 L50009-06 CRUSADER MP8.L
BELL HOUSING ASSEMBLY - FIGURE MODEL MP8.L PARTS MANUAL - 5 ITEM PART NO. QTY. DESCRIPTION QUANTITY R4008 Drive Damper Assembly, (Hurth) 985 Drive Damper Assembly, (Standard Velvet Drive) 98446030 6 Bolt, damper to fl ywheel ( ) 3 93940000 6 Lockwasher, damper bolt 4 R404 Bellhousing, fl ywheel 5 R09008 Cover, bellhousing (use w/top mount starter) 5 R09008A Cover, bellhousing (use w/bottom mount starter) 5-8-0, 5-80-0 NI R0900 Cover, top mount starter (used w/r09008a) 5-8-0, 5-80-0 NI RS037 Bolt, dust cover attaching 5-8-0, 5-80-0 NI RS8 Lockwasher, dust cover attaching 5-8-0, 5-80-0 6 RS056 5 Bolt, cover to bellhousing ( ) 6 90055 Bolt, cover to bellhousing ( /4 ) 7 RS078 6 Nut, cover bolt 8 98443050 Bolt, bellhousing to block 8 99443030 Bolt, SHCS (behind starter) 9 93940000 Lockwasher, bellhousing bolt 0 R03034 Stud, bellhousing mounting 93940000 4 Lockwasher, mounting stud 97440000 4 Nut, mounting stud 3 R0308 Stud, starter mounting ( 5/8 ) 4 RS8 Lockwasher, starter mounting stud 5 RS09 Nut, starter mounting stud **Velvet Drive Reduction & V -Drive** 6 9654 Stud, transmission mounting (4 ) 7 RS8 6 Lockwasher, transmission mounting 8 RS09 Nut, transmission mounting stud 9 RS0337 4 Bolt, transmission mounting **Velvet Drive 5000 & Hurth Gears** 0 R0308 Stud, transmission mounting ( 5/8 ) RS80 6 Lockwasher, transmission mounting RS09 Nut, transmission mounting stud 3 RS039 4 Bolt, transmission mounting CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 5 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE IN-LINE) - FIGURE 5 4 0 6 3 9 8 3 4 A - FRONT MOUNT SHIFT BRACKET 5 6 7 4 3 A 0 5 6 7 8 9 PC809_06 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 53 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE IN-LINE) - FIGURE ITEM PART NO. QTY. DESCRIPTION QUANTITY RS055 Nut, attaching bolt 9634 Shift Bracket (front mount) 3 R090086 Cable Clip, single cable N.I. 3 OPT Cable Clip, dual cable clip (not shown) 4 RS5 Bolt, clip attaching (/ ) 5 R04008 Elbow, hose - transmission (90 degree) 6 RS4674 Nipple, pipe (3 ) 7 000090 Screw, set - coupler 8 R4800 OPT Coupler, prop shaft ( shaft) 8 R4800 OPT Coupler, prop shaft ( /8 shaft) 8 R48003 OPT Coupler, prop shaft ( /4 shaft) 8 R48004 OPT Coupler, prop shaft ( 3/8 shaft) 8 R48005 OPT Coupler, prop shaft ( / shaft) 8 R48007 OPT Coupler, prop shaft ( 3/4 shaft) 8 R48008 OPT Coupler, prop shaft ( shaft) 9 36 4 Bolt, coupling ( / ) 0 RS8 4 Lockwasher, coupling bolt RS59 4 Nut, coupling bolt R00037 Sender, temperature alarm 3 R5300 Switch Kit, neutral start (not shown) 3A 554 Switch & O-Ring Assembly (not shown) 4 RA57003 Transmission (: Direct Drive) 4 RA57004 Transmission (.5: Reduction) 4 RA57004A Transmission (.88: Reduction) 4 RA57004D Transmission (.57: Reduction) 4 RA57004E Transmission (.9: Reduction) 5 R0400 Elbow, hose - transmission (90 degree) 6 RA045007P Hose Assembly, transmission to cooler (45 ) 7 RA045007T Hose Assembly, transmission to cooler (46 ) 8 R0400 Fitting, 90 degree 9 R47006 Cooler Assembly, transmission oil 0 R09003A Bracket, oil cooler attaching RS030 Bolt, oil cooler attaching RS80 Lockwasher, oil cooler attaching 3 RS058 Nut, oil cooler attaching 4 R09000 Clamp, oil cooler mounting 5 RS056 Bolt, oil cooler clamp 6 RS08 Nut, oil cooler clamp CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 54 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE V -DRIVE) - FIGURE 3 5 4 0 6 3 9 8 4 3 A - FRONT MOUNT SHIFT BRACKET 7 5 6 3 5 4 9 8 A 6 7 0 PC800_06 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 55 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE V -DRIVE) - FIGURE 3 ITEM PART NO. QTY. DESCRIPTION QUANTITY RS055 Nut, attaching bolt 9634 Shift Bracket (front mount) 3 R090086 Cable Clip, single cable 3 3 OPT Cable Clip, dual cable clip (not shown) 4 RS5 Bolt, clip attaching (/ ) 6 RA045007T Hose Assembly, transmission to cooler (46 ) 6 R04008 Elbow, hose - transmission (90 degree) 7 RS4674 Nipple, pipe (3 ) 8 R00037 Sender, temperature alarm 9 R5300 Switch Kit, neutral start (not shown) N.I. 554 Switch & O-Ring Assembly (not shown) 0 R0400 Elbow, hose - transmission (90 degree) RS59 4 Nut, coupling bolt RS8 4 Lockwasher, coupling bolt 3 36 4 Bolt, coupling ( / ) 4 R4800 OPT Coupler, prop shaft ( shaft) 4 R4800 OPT Coupler, prop shaft ( /8 shaft) 4 R48003 OPT Coupler, prop shaft ( /4 shaft) 4 R48004 OPT Coupler, prop shaft ( 3/8 shaft) 4 R48005 OPT Coupler, prop shaft ( / shaft) 4 R48007 OPT Coupler, prop shaft ( 3/4 shaft) 4 R48008 OPT Coupler, prop shaft ( shaft) 5 000090 Screw, set - coupler 6 RA5600B Transmission (.5: Reduction) 6 RA5600D Transmission (.99: Reduction) 6 RA5600E Transmission (.49: Reduction) 7 RA045007P Hose Assembly, transmission to cooler (60 ) 8 R0400 Fitting, 90 degree 9 R47006 Cooler Assembly, transmission oil 0 R09003A Bracket, oil cooler attaching RS030 Bolt, oil cooler attaching RS80 Lockwasher, oil cooler attaching 3 RS058 Nut, oil cooler attaching 4 R09000 Clamp, oil cooler mounting 5 RS056 Bolt, oil cooler clamp 6 RS08 Nut, oil cooler clamp CRUSADER MP8.L L50009-06
MODEL MP8.L PARTS MANUAL - 56 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE 5000) - FIGURE 4 3 7 6 4 5 7 6 A - FRONT MOUNT SHIFT BRACKET 3 8 0 9 4 5 8 A 8 7 6 9 0 5 3 4 PC80_06 L50009-06 CRUSADER MP8.L
MODEL MP8.L PARTS MANUAL - 57 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE 5000) - FIGURE 4 ITEM PART NO. QTY. DESCRIPTION QUANTITY RA045007T Hose Assembly, transmission to cooler 987 Shift Bracket, (front entry) 3 R090086 Cable Clip, single cable 3 3 OPT Cable Clip, dual cable clip (not shown) 4 RS5 Bolt, clip attaching (/ ) 5 RS055 Nut, attaching bolt 6 RS039 Bolt, shift bracket attaching 7 RS80 Washer, shift bracket attaching bolt 8 R0496 Fitting, adapter 9 R00037 Sender, temperature alarm 0 554 Switch & O-Ring Assembly (not shown) 30603 Fitting, adapter 000090 Screw, set - coupler 3 R4800 OPT Coupler, prop shaft ( shaft) 3 R4800 OPT Coupler, prop shaft ( /8 shaft) 3 R48003 OPT Coupler, prop shaft ( /4 shaft) 3 R48004 OPT Coupler, prop shaft ( 3/8 shaft) 3 R48005 OPT Coupler, prop shaft ( / shaft) 3 R48007 OPT Coupler, prop shaft ( 3/4 shaft) 3 R48008 OPT Coupler, prop shaft ( shaft) 4 36 4 Bolt, coupling ( / ) 5 RS8 4 Lockwasher, coupling bolt 6 RS59 4 Nut, coupling bolt 7 RA5700B Transmission (.50: Reduction) Down Angle 7 RA5700C Transmission (: Reduction) Down Angle 7 RA5700D Transmission (.45: Reduction) Down Angle 7 RA5700E Transmission (.80: Reduction) Down Angle 7 RA56008 Transmission (.5: Reduction) V-Drive 7 RA56008A Transmission (.50: Reduction) V-Drive 7 RA56008B Transmission (: Reduction) V-Drive 7 RA56008C Transmission (.50: Reduction) V-Drive 8 803 Hose Assembly, cooler to transmission 9 R0400 Fitting, 90 degree 0 R47006 Cooler Assembly, transmission oil 3745 Fitting, 90 degree R09003A Bracket, oil cooler attaching 3 RS030 Bolt, oil cooler attaching 4 RS80 Lockwasher, oil cooler attaching 5 RS058 Nut, oil cooler attaching 6 R09000 Clamp, oil cooler mounting 7 RS056 Bolt, oil cooler clamp 8 RS08 Nut, oil cooler clamp CRUSADER MP8.L L50009-06