0925202 HMD925 20v Power Feed with Coolant 0925302 HMD925 20v Type I plug, Power Feed with Coolant b a 5 HOOKS TO COOLANT INDUCER 8 7 9 29 3 0b 0a 0 36 23 8 7 3 2b 2a 2 a 7 Part / Serial Number Label 33 38 3 55 25 5 6 25 9 6 35 2 22 20 2 22 2 3 25 27 26 8 52 32 28 3 53 5 6 0 2 39 30 38 2
* Item Part # Description Qty Item Part # Description Qty 2 * 05392 Magnet & Switch Assembly 20v * 0755 Arbor & Front Support Bracket Assembly 3 9036 Housing Assembly 20v (includes 3a-3d) 23 908 Travel Switch Block 2 0836 Retain. Ring 25 065 Retain. Ring /2 Shaft 3 3a 0508 Bronze Bearing 2 26 05 Spring 3b 0237 Set Screw /-28 X /2 27 055 Flat Washer 3c 902 Engagement Label 28 900 Handle Lever 3d 9022 Safety Label Instructions 20v 29 902 Motor Label * 903 Control Panel Assembly 20v 30 0077 Screw SHC /-20 X 5 * 0729 Motor Slide Assembly 20v 3 0260 Hex Bolt 3/8-2 X 2-3/ 2 6 0763 Coolant Inducer Bracket 32 90077 Screw BHC #0-32 X /2 3 7 0229 Right Hand Brass Gib 33 0553 Screw SHC /-20 X 7/8 2 8 0230 Left Hand Brass Gib 3 068 Screw SHC #0-32 X /2 9 023 Steel Gib 35 0 Screw BHC #0-32 X 3/8 0 9026 Feed Motor Assembly (includes 0a-0b) 36 05203 Screw SHCS #8-32 X 3/ 2 0a 9027 Motor Gear 38 90028 Lock Washer / 3 0b 0227 Set Screw #8-32 X.8 39 0392 Flat Washer 3/8 2 9028 Gear # Assembly 0 039 Lock Washer 2 a 200 Ball Bearing 3 0038 Screw SHC #0-32 X 5/8 2 9029 Gear Shaft Clutch Assembly (includes 2a - 2b) 2 0560 Lock Washer 2a 0507 Ball Bearing 35mm X 7mm X 7mm 3 08 Screw SHC #0-32 X -/2 2b 200 Ball Bearing 50 Screw SHC #0-32 X -/ 2 3 9030 Feed Hub w/spline Assembly 5 02902 Roll Pin /8 X 5/8 900 Gear Box Assembly 6 0277 Dowel Pin 3/6 X 5/8 5 9005 Clutch Drive 7 0587 Screw SHC #2-56 X /2 2 6 9008 Gear w/spline 8 902 Limit Switch 7 07299 Power Cord Assembly 20v 9 9022 Safety Instruction Label 098 Power Cord Assembly 20v Type I 0925202 & 0925302 Parts List 50 05207 Jumper Wire 8 900 Hub Plate 5 * 05060 Coolant Bottle Assembly 9 903 Spline Shaft a 05059 Coolant Bottle Holder 20 906 20 Tooth Gear 2 b 0506 Thumb Screw 2 907.375 Diam. Shaft 2 52 0558 Feed Handle.50 X.50 3 22 9020 Gear Spacer 53 0532 Oval Knob 3 SEE FOLLOWING PAGES FOR ASSEMBLY BREAKDOWNS 2 3
09250 HMD925 20v Power Feed with Coolant & Swivel Base 092520 HMD925 20v Power Feed with Coolant & Swivel Base 092530 HMD925 20v Type I plug, Power Feed with Coolant & Swivel Base b a 5 HOOKS TO COOLANT INDUCER 8 7 9 29 3 0b 0a 0 36 23 8 7 3 2b 2a 2 a 7 Part / Serial Number Label 33 38 3 55 25 5 6 25 9 6 56 35 2 22 20 2 22 2 3 25 27 26 8 52 32 28 3 53 5 6 0 2 39 30 38
* Item Part # Description Qty Item Part # Description Qty 2 * 0568 Magnet & Switch Assembly 20v * 0589 Magnet & Switch Assembly 20v * 0756 Arbor & Front Support Bracket Assembly 3 9036 Housing Assembly (includes 3a-3d) 5 22 9020 Gear Spacer 23 07070 Travel Switch Block 2 0836 Retain. Ring 25 065 Retain. Ring /2 Shaft 3 3a 0508 Bronze Bearing 2 26 05 Spring 3b 0237 Set Screw /-28 X /2 27 055 Flat Washer 3c 902 Engagement Label 28 900 Handle Lever 3d 9022 Safety Label Instructions 29 902 Motor Label * 9037 Control Panel Assembly 20v 30 0077 Screw SHC /-20 X * 903 Control Panel Assembly 20v 3 05736 Hex Bolt 3/8-2 X 2 2 * 0728 Motor Slide Assembly 20v 32 90077 Screw BHC #0-32 X /2 3 * 07220 Motor Slide Assembly 20v 33 0553 Screw SHC /-20 X 7/8 2 6 0763 Coolant Inducer Bracket 3 068 Screw SHC #0-32 X /2 7 0229 Right Hand Brass Gib 35 0 Screw BHC #0-32 X 3/8 8 0230 Left Hand Brass Gib 36 05203 Screw SHCS #8-32 X 3/ 2 9 023 Steel Gib 38 90028 Lock Washer / 3 0 9026 Feed Motor Assembly (includes 0a-0b) 39 0392 Flat Washer 3/8 2 0a 9027 Motor Gear 0 039 Lock Washer 2 0b 0227 Set Screw #8-32 X.8 0038 Screw SHC #0-32 X 5/8 9028 Gear # Assembly 2 0560 Lock Washer a 200 Ball Bearing 3 3 08 Screw SHC #0-32 X -/2 2 9029 Gear Shaft Clutch Assembly (includes 2a - 2b) 50 Screw SHC #0-32 X -/ 2 2a 0507 Ball Bearing 35mm X 7mm X 7mm 5 02902 Roll Pin /8 X 5/8 2b 200 Ball Bearing 6 0277 Dowel Pin 3/6 X 5/8 3 9030 Feed Hub w/spline Assembly 7 0587 Screw SHC #2-56 X /2 2 900 Gear Box Assembly 8 902 Limit Switch 5 9005 Clutch Drive 9 9022 Safety Instruction Label 6 9008 Gear w/spline 50 05207 Jumper Wire 7 9057 Power Cord Assembly 20v 5 * 05060 Coolant Bottle Assembly 05302 Power Cord Assembly 20v a 05059 Coolant Bottle Holder 098 Power Cord Assembly 20v Type I 09250, 092520 & 092530 Parts List b 0506 Thumb Screw 8 900 Hub Plate 52 0558 Feed Handle.50 X.50 3 9 903 Spline Shaft 53 0532 Oval Knob 3 20 906 20 Tooth Gear 2 55 05207 Jumper Wire 2 907.375 Diam. Shaft 2 56 0705 Lock / un-lock label SEE FOLLOWING PAGES FOR ASSEMBLY BREAKDOWNS 2 5
6 05392 Magnet Assembly 20v Item Part # Description Qty 7 5 2 05377 Magnet Assembly 20v 0539 Magnet Assembly 20v 2 0885 Safety Switch Assembly 3 090 Plunger Assembly 0909 Safety Switch Bracket 5 0983 Micro Switch Shield 8 6 097 Screw SHC /-20 X /2 2 7 0972 Screw BHC #6-32 X 7/8 2 3 8 727 Tapered Spring 0568 Swivel Magnet Assembly 20v 0589 Swivel Magnet Assembly 20v Item Part # Description Qty 0569 Magnet/Safety Switch Assembly 20v includes a-c 05895 Magnet/Safety Switch Assembly 20v includes a-c a 05650 Magnet Assembly 20v 05896 Magnet Assembly 20v b 05652 Ball Switch Assembly c 05653 Plunger d 05670 Retain. Ring 2 0573 Screw FHC /-20 X 3/ 6 3 05657 Slide Housing 05656 Swivel Housing 5 02898 Dowel Pin 6 05658 Pivot Rod 7 05659 Clamp Handle Assembly 8 0725 Bushing Flange 9 0 Screw BHC #0-32 X 3/8 0 90237 Flat Washer #0 0726 9/6 Hole Plug 2 07230 Safety Label 6
6 m l k 2 j k l m i h n 0755 Coolant Arbor Assembly 0756 Coolant / Swivel Arbor Assembly Item Part # Description Qty 0757 Arbor & Collar Assembly a 0759 Arbor Body b 0762 Ejection Collar c 076 Spring Seat d 057 Retain. Ring 2 e 0509 Spring f 032 Roll Pin g 0506 Set Screws 3/8-2 X.305 2 h 07083 Set Screw m6 X X 5mm 2 i 05628 Set Screw /-28 X 3/8 2 2 0758 Coolant Inducer Assembly 3 j 0760 Inducer Ring k 0300 O-Ring 2 l 030 Washer 2 m 0302 Retain Ring 2 n 07080 Hose Fitting 0375 Front Support Bracket Assembly used with 0755 Assembly 0573 Front Support Bracket Assembly used with 0756 Assembly o 0232 Needle Bearing 023 Thrust Washer 2 5 0398 Retain. Ring 2 6 039 O-Ring a e g 5 c d b f 5 3 7
7 7 8 9 3 2 6 20,2 5,6 22 9037 20v Control Panel Item Part # Description Qty 0583 Faceplate 2 05852 Power Feed Circuit Board 3 05826 Circuit Board 06 Rocker Switch 5 033 Motor ON Switch 6 0209 Green Switch Cover 7 05335 Mini Toggle Switch 8 0877 Wire Harness 9 0878 L.E.D Spacer 0 088 L.E.D. Bulb 0879 L.E.D Lens 2 05336 Toggle Switch Boot 3 0533 Jumper Wire J5-J3 05332 Jumper Wire J6-J5 5 05355 Screw #-0 X / 5 6 089 3/8 lg. Standoff 5 7 05832 Nylon Standoff 3 8 05320 Screw #-0 x 3 9 0539 Nylon Nut 3 20 0335 Motor OFF Switch 2 0228 Red Switch Cover 22 0226 Switch Guard Black Drill Motor Connect White Drill Motor 2 8 9 0 5 Feed Motor Slide Safety Switch 3 Black Power Cord White Power Cord Ground from Power Cord Magnet Wires Magnet Safety Switch Ground to Housing 8
7 7 8 9 3 2 6 20,2 5,6 22 903 20v Control Panel Assembly Item Part # Description Qty 0583 Faceplate 2 05868 Power Feed Circuit Board 3 05827 Circuit Board 066 Rocker Switch 5 033 Motor ON Switch 6 0209 Green Switch Cover 7 05335 Mini Toggle Switch 8 0877 Wire Harness 9 0878 L.E.D Spacer 0 088 L.E.D. Bulb 0879 L.E.D Lens 2 05336 Toggle Switch Boot 3 0533 Jumper Wire J5-J3 05332 Jumper Wire J6-J5 5 05355 Screw #-0 X / 5 6 089 3/8 lg. Standoff 5 7 05832 Nylon Standoff 3 8 05320 Screw #-0 x 3 9 0539 Nylon Nut 3 20 0335 Motor OFF Switch 2 0228 Red Switch Cover 22 0226 Switch Guard Black Drill Motor Connect White Drill Motor 2 8 9 0 5 Feed Motor Slide Safety Switch 3 Black or Brown from Power Cord White or Blue from Power Cord Ground from Power Cord Magnet Wires Magnet Safety Switch Ground to Housing 9
0728 20v Motor / Slide Assembly for Swivel Item Part # Description Qty 0579 Motor Assembly a 902 Motor Label b 0528 Motor Specs Label c 9033 Motor Cord d 053 Screw BHC #8-32 X 3/6 e 0538 #8 Washer f 0502 Inspection Cover g 75289 Screw M5 X 8mm 2 2 0582 Dove Tail Slide (0728 Assy.) 3 05825 Rack Gear (728 Assy.) 0222 Motor Cord Bracket 5 0 Screw BHC #0-32 X 3/8 2 6 7556 Screw SHC M6 X X 5mm 7 0038 Screw SHC #0-32 X 5/8 8 90077 Screw BHC #0-32 X /2 9 0560 #0 Lock Washer 2 0 90028 / Lock Washer 05057 Bottle Bracket 2 05988 Screw FHC #0-32 X /2 2 3 0585 / X 3/8 lg. 20
0729 20v Motor / Slide Assembly 07220 20v Motor / Slide Assembly for Swivel Item Part # Description Qty 078 Motor Assembly 20v a 902 Motor Label b 002 Motor Specs Label c 9033 Motor Cord d 053 Screw BHC #8-32 X 3/6 e 0538 #8 Washer f 0502 Inspection Cover g 75289 Screw M5 X 8mm 2 2 0500 Dove Tail Slide (0729 Assy.) 0582 Dove Tail Slide (07220 Assy.) 3 0228 Rack Gear (0782 Assy.) 05825 Rack Gear (0783 Assy.) 0222 Motor Cord Bracket 5 0 Screw BHC #0-32 X 3/8 2 6 7556 Screw SHC M6 X X 5mm 7 0038 Screw SHC #0-32 X 5/8 8 90077 Screw BHC #0-32 X /2 9 0560 #0 Lock Washer 2 0 90028 / Lock Washer 05057 Bottle Bracket 2 05988 Screw FHC #0-32 X /2 2 3 0585 / X 3/8 lg. 2
7625 7627 7605 762 76 20v MOTOR PARTS DIAGRAM 0562 76 7609 7626 7608 763 768 760 760 7603 7602 760 762 7607 767 7628 Wires to Motor Cord 7623 7606 7602 7600 7630 7632 762 7679 7632 7622 22
0579 20v MOTOR ASSEMBLY 0528 902 0538 053 75289 9033 0502 MOTOR PARTS LIST Part # Description Qty Part # Description Qty 0502 Brush Cover 763 Flat Washer 0528 Label, Motor Safety 76 Gear Housing 0562 Spindle 767 Fan Guide 057 Motor 20v 768 Gasket 0538 Washer #8 7630 Armature 053 Scew BHS #8-32 7628 Field 7600 Field Case 762 Carbon Brush (Pack of 2) 760 Gear Housing 7622 Brush Cap 2 7602 Ball Bearing 2 7623 Pan Head Screw 2 7603 Ball Bearing 762 Pan Head Screw Short 2 760 Ball Bearing 7625 Pan Head Screw Long 2 7605 Ball Bearing 7626 Retaining Ring 7606 Dust Seal 7627 Retaining Ring 7607 st Inter. Gear Assy 7632 Paper Washer 2 7608 2nd Inter. Gear Assy 7679 Brush Holder 2 7609 Spur Gear 902 Label, Motor 760 Flat Washer 9033 Motor Cord 76 Key 75289 Pan Head Screw 2 762 Dowel Pin 23
7687 7625 7687 7627 7605 762 76 20v MOTOR PARTS DIAGRAM 0562 76 7609 7626 7608 763 768 760 760 7603 7602 760 762 7607 767 7550 7629 Wires to Motor Cord 7623 7606 7602 7600 763 7632 0559 7622 7679 2
078 20v MOTOR ASSEMBLY 002 002 908 908 0538 053 75289 9033 0502 MOTOR PARTS LIST Part # Description Qty Part # Description Qty 002 Label, Motor Safety 762 Dowel Pin 0502 Brush Cover 763 Flat Washer 0562 Hex Spindle 76 Gear Housing 0575 20v Motor 766 Spindle 0559 Carbon Brush 20v 2 767 Fan Guide 0538 Washer #8 768 Gasket 053 Screw BHS #8-32 7622 Brush Cap 2 7600 Field Case 7623 Pan Head Screw 2 760 Gear Housing 762 Pan Head Screw Short 2 7602 Ball Bearing 2 7625 Pan Head Screw Long 2 7603 Ball Bearing 7626 Retaining Ring 760 Ball Bearing 7627 Retaining Ring 7605 Ball Bearing 7629 Field 7606 Dust Seal 763 Armature 7607 st Inter. Gear Assy 7632 Paper Washer 2 7608 2nd Inter. Gear Assy 7679 Brush Holder 2 7609 Spur Gear 9033 Motor Cord 760 Flat Washer 908 Label, Motor 76 Key 75289 Pan Head Screw 2 25