Part #: 106994 OWNER S MANUAL Hydraulic Box Auger MODELS 112, 114, & 115 (SN D-1941 and Up) PLEASE PROVIDE MODEL AND SERIAL NO. WHEN ORDERING PARTS KILL BROTHERS 24325 St. Rt. 697W DELPHOS, OHIO 45833 PHONE: 419-695-2060 FAX: 419-695-6875
INTRODUCTION This manual covers operation, service, assembly, and parts for your HYDRAULIC BOX AUGER. Read and study this manual completely before attempting to operate this product. Take this manual to the field for handy reference when operating, adjusting, or servicing your machine. This symbol identifies important safety messages. When you see it, read the message that follows, and be alert to the possibility of personal injury. Remember safety instructions stated in this manual are for your protection. Read them carefully and follow closely when working around or using this machine. REMEMBER: THINK SAFETY A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT! No accident-prevention program can be successful without the whole-hearted cooperation of the person who is directly responsible for the operation of the equipment. To read accident reports from all over the country is to be convinced that a large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it. No power-driven equipment whether it is transportation or processing, whether it is on the highway, in the harvest field, or in the industrial plant, can be safer than the person who is at the controls. If accidents are to be prevented--and they can be prevented--it will be done by the operators who accept the full measure of their responsibility. It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, The best kind of a safety device is a careful operator. We, at Kill Brothers ask that you be that kind of operator. Thank-You! Kill Brothers 2
THANK YOU FOR YOUR PURCHASE! Please fill out and retain this portion for your records. For warranty consideration, please contact dealer where purchased. The serial number plate is located on the support band just above where the safety chain is attached to the auger. Product Serial Number Date of Purchase Dealer City State Zip Please supply this information when you have questions or when ordering repair or replacement parts. Your dealer needs this information to give you prompt, efficient service. PRE-OPERATION CHECKLIST! Wheel bolts tightened (re-check after initial use)! Safety and operating procedures reviewed! Tire Pressure checked! Field adjustment information reviewed! Hardware Tightened! Lubrication procedures reviewed! Machine lubricated! Warranty information reviewed! Guards and shields in place! Hydraulic hoses properly routed/fittings tight NOTE: Due to continuing improvements in the design and manufacture of Killbros products, and normal changes in the marketplace, all specifications contained herein are subject to change without notice. 3
TABLE OF CONTENTS INTRODUCTION... 2 SAFETY...5 AVOID POSSIBLE INJURY... 6 BEFORE OPERATING...6 DURING OPERATION... 6 BEFORE TRANSPORTING... 6 DURING TRANSPORT... 6 SECTION I -- OPERATIONS PREPARING HYDRAULIC SUPPLY.. 9 CONNECTING GRAVITY BOX TO TRANSPORT VEHICLE... 9 PREPARING AUGER...9 TRANSPORTING... 10 BEFORE TRANSPORTING... 10 DURING TRANSPORTING... 10 PERFORMANCE...10 SECTION II -- SERVICE LUBRICATION... 13 STORAGE / MAINTENANCE... 13 TROUBLE SHOOTING... 13 FASTENERS... 15 SECTION III -- INSTALLATION GENERAL AUGER INSTALLATION.. 16 WINCH ASSEMBLY... 22 ELECTRONIC VALVE ASSEMBLY... 23 SECTION IV -- PARTS HYDRAULIC AUGERS...26 OPTIONS... 30 4
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SAFETY AVOID POSSIBLE INJURY Always use safety precautions. Most accidents are a result of failure to practice safety. Accidents cause lost time and suffering. Do not operate AUGER without reading this manual thoroughly. Follow all safety precautions as outlined in this manual and in gravity box operator s manual. All machinery should be operated only by those who are experienced and responsible and have been delegated to do so. BEFORE OPERATING Lock brakes on truck or tractor to prevent movement of your gravity box during operation. Be sure that the auger is secured properly to the side of the gravity box, and be sure that all hardware is in place and properly secured. Check the winch and safety cables for wear and abrasions. If cables are worn or damaged, replace before using auger. Keep children and all unauthorized personnel clear of work area. Before starting hydraulic supply, be sure that all power (electrical and hydraulic) to the box auger is in the off position. Do not allow anyone to ride on the equipment. Make sure everyone is clear before operating the machine or tractor. Always shut tractor engine off when working on the unit. The box auger is not insulated. Keep away from all electric lines and devices. Electrocution can occur without direct contact. Be sure that all safety shields are in place, and the clean-out door is closed and securely latched. Keep body, hair, and clothing away from moving parts. IF INJURED BY ESCAPING HYDRAULIC OIL, SEE A DOCTOR AT ONCE. SERIOUS INFECTION OR REACTION CAN DEVELOP IF PROPER TREATMENT IS NOT ADMINISTERED IMMEDIATELY. Use a piece of cardboard or wood to detect leaks of hydraulic oil under pressure. DURING OPERATION Keep children and all unauthorized personnel clear of work area. Do not operate with safety shields removed, or clean-out door open. Lower HYDRAULIC AUGER to transport position at completion of operation, or when not in use. Do not transport with the auger in raised position. Be sure that the auger tube is empty before placing in transport position. When placing the auger into transport position, ensure that all personnel are clear. Do not attempt to move any objects away from moving parts. Keep hands, feet, clothing, and objects away from moving parts. Do not grease or oil equipment when in operation. 6
BEFORE TRANSPORT Empty auger and secure into the transport position before transporting. Make sure that all safety decals and reflectors are clean and in place on the machine. Comply with all state and local laws governing highway safety when moving machinery. Use accessory lighting or warning lights when transporting at night to adequately warm operators of other vehicles. DURING TRANSPORT Use good judgment when transporting implements on highways. Maintain complete control at all times. Regulate speed to road conditions. Drive at speeds slow enough to insure your safety as well as others. Regulate speed during off road travel. Do not travel faster than 10 m.p.h. Due to the height of the implement, use extra caution on highways, farm lanes, and when approaching low clearances. COMPLY WITH ALL SAFETY WARNINGS AND CAUTION IN THIS MANUAL, AND IN TRUCK AND TRACTOR OPERATOR MANUALS. 7
SECTION I OPERATIONS 8
Read this Operations section thoroughly. Acquaint yourself with the adjustments required to obtain efficient and trouble-free operations. IMPORTANT: Know and understand safety rules before operating or servicing this machine. Review SAFETY section in this manual if necessary. PREPARING HYDRAULIC SUPPLY 1. Before operating unit, be sure that you refer to tractor s or the hydraulic supply s operating manual on proper operating procedures of the hydraulics. 3. Be sure that hydraulic system meets the specifications outlined under Performance later in this section. 2. Be sure to check the hydraulic reservoir for proper levels of fluid. CONNECTING GRAVITY BOX TO TRANSPORT VEHICLE 4. Be sure to hitch tractor or truck to gravity box securely. Use safety chains and SMV signs during on-road use. 5. Connect hydraulic supply lines to auger hydraulic lines by using a sealant tape and tighten securely. Be sure that the auger control is in the off position (Fig. 1-1). WARNING! DO NOT DISCONNECT HYDRAULIC COUPLERS WHEN HYDRAULIC SYSTEM IS PRESSURIZED. BE SURE TO RELIEVE ALL HYDRAULIC PRESSURE BEFORE DISCONNECTING ANY LINES BETWEEN THE AUGER AND THE HYDRAULIC SUPPLY. FAILURE TO DUE SO COULD RESULT IN SERIOUS BODILY INJURY. FIG. 1-1 PREPARING AUGER 6. Remove transport chain (Fig. 1-2), which secures auger to transport bracket and raise auger to clear bracket. Be sure to securely brace the auger when raising out of transport bracket because auger will tend to drop towards the center. FIG. 1-2 CAUTION! BE SURE TO MAINTAIN A FIRM GRIP OF THE WINCH HANDLE AT ALL TIMES WHEN LOWERING AUGER TUBE. BE SURE TO ENGAGE RATCHET PAW (ON WINCH) INTO POSITION WHEN WINCHING IS COMPLETE, OR AUGER WILL DROP SUDDENLY WHEN HANDLE IS RELEASED. NOTE: Always check that the safety cable and winch are connected securely and are not damaged. Also, be sure clean out door is closed. NOTE: Refer to winch and cable installation, see Winch Assembly in Section III. 7. Position auger over area to be filled and turn control valve to the ON position. Be sure that 9
auger is rotating in the forward direction. If the auger is not, switch incoming hydraulic lines or refer to assembly instructions. WARNING! BE SURE THAT ALL CLEAN-OUT DOORS ARE CLOSED WHEN OPERATING. KEEP HANDS, LOOSE CLOTHING, ETC. FROM MOVING PARTS; FAILURE TO DO SO COULD RESULT IN SERIOUS BODILY HARM. 8. Once the auger has begun to rotate, open hopper door. Be sure to regulate flow from gravity box into the hopper for optimum performance. NOTE: To achieve optimum performance, test by placing auger at different angles. The position of the auger depends on the type of material being handled. NOTE: Use pressurized water to washout auger and hopper after using fertilizer. See SERVICE section. TRANSPORTING BEFORE TRANSPORTING Be sure to completely empty auger by closing gravity box door and allowing auger to run. Turn the auger off and raise into position over transport bracket and lower into position, while securely holding the winch handle. Once in place, lock the winch and tighten cable so that it is taut. Finally, reposition safety chain around auger and secure. NOTE: Auger must be empty before transporting; failure to do so voids warranty. DURING TRANSPORTING IMPORTANT: Before transporting, be sure that auger is securely mounted in transport bracket. Use caution when traveling, do not attempt to transport unit under low hanging tree branches overhead telephone wires or electrical wires. Be aware of transport height of unit or damage could occur. Comply with all state and local laws governing highway safety and regulations when moving equipment on public roads. CAUTION! USE APPROVED LIGHTS, REFLECTORS, AND DEVICES WHEN TRANSPORTING AT NIGHT AND DURING PERIODS OF POOR VISIBILITY. WARNING! ALWAYS TRAVEL AT A SPEED, WHICH PERMITS COMPLETE CONTROL OF EQUIPMENT. PERFORMANCE MAXIMUM OPERATING PRESSURES: Continuous 1500 psi (min. 1000 psi). Peak (10% of Duty Cycle) 2250 psi. Back Pressure 1000 psi. Maximum Oil Flow 12 GPM (min. 10 GPM). Recommended Oil Viscosity Range 100-200 S.S.U. Maximum Operating Temperature 180 degrees. Recommended Filtration 10 micron or finer. NOTE: For hydraulic systems that exceed the recommended peak pressure or have greater than 12 GPM oil flow, a flow control valve is recommended to bring the system down to the peak performance of the auger. The control valve will extend the otherwise short life of the seals and motor of the auger. Contact your Killbros dealer for more information. WARNING! BE SURE THAT THE OIL RESERVOIR OF THE HYDRAULIC SYSTEM IS REFILLED TO ITS PROPER LEVEL AFTER AUGER IS PUT IN OPERATION. AVOID: Large contamination particles in fluid such as machining chips or sand. 10
Extreme high fluid temperatures that cause the motor to operate slowly and reduce the motor s capability to lubricate properly. Shock-limit the rate of pressure buildup. Higher than-needed working pressures. Using smaller than 1/2 hose between tractor and auger hose coupling. NOTE: Many grain augers run too fast. This is usually the result of modern hydraulic systems, which provide high flow (12 to 25 GPM), at the accessory outlets. When adjustment is provided, the flow should be reduced to 8 to 12 GPM. The lower flow rates will result in optimum performance of the auger, produce less harm to the material handled, and provide longer wear life of the flighting. When the auger speed is too fast, it may cause severe vibration, damage, or premature wear of the flighting and tube. The material handled may incur damage while the rate of discharge may actually be reduced! 11
SECTION II SERVICE 12
LUBRICATION Oil or grease periodically or as needed: Clean-out door of hopper Pivots on bottom of auger and sides of hopper Winch (gears, bearings, and handle) Pulleys (swivel cable and winch cable) STORAGE / MAINTENANCE Your auger is an important investment. Spend a little time to protect it from destructive rust and corrosion. You will be repaid in longer service life and better performance. DO THE FOLLOWING AFTER USE: 1. Clean out the auger / hopper. Use pressurized water to wash out the auger and hopper after using fertilizers. 2. Wipe off the following: hydraulic valve motor hydraulic hoses and fittings 3. Check the following: Winch, swivel cable, and safety chain for wear and looseness Spout clamp rings Hopper mounting bolts for proper adjustment Cable ties for tightness Valve, motor, hoses, and fittings for leaks, etc. DO THE FOLLOWING BEFORE PLACING THE AUGER IN STORAGE: Repaint any chipped or scraped areas Inspect for damaged or worn parts and replace before next season Store unit inside, away from livestock NOTE: Be sure the winch is not damaged or worn. Take extra precaution when inspecting, not doing so could result in failure of the winch. If removing auger from gravity box, remove the hopper to allow auger the ability to reach the ground after the safety chain has been disconnected. BASIC TROUBLE SHOOTING FOR AUGER HYDRAULICS SYMPTOMS REMEDIES A. Auger will not turn over or develop proper speed or torque: 1. Pump does not deliver pressure or volume 2. Auger mechanism binding 3. Wrong hose hook-up to tractor control levers 1. Check output and delivery -- repair if necessary 2. Check for cause and correct 3. Refer to the tractor operator s manual for valve and control lever arrangement 4. Insufficient tractor hydraulic pressure 5. Hydraulic components leaking oil 6. Hydraulic hoses kinked or twisted 7. Malfunction of hydraulic components 8. Electronic valve not receiving power 4. Check hydraulic reservoir oil level 5. Find cause and correct 6. Find cause and correct 7. Isolate problem area (repair as necessary) 8a. Check power source 8b. Check wire valve directly to source (replace wire harness) 8c. Connect meter to motor connection to determine whether wire harness or motor is malfunctioning (replace valve or wiring harness) 13
BASIC TROUBLE SHOOTING FOR AUGER HYDRAULICS SYMPTOMS REMEDIES B. Auger runs too slowly: 1. Pump is worn 2. Internal leak in controls or motor 3. Air in system 4. If auger starts slowly and speed increases after oil heats up; oil is too heavy weight, or if auger slows down after oil heats up, oil is too light weight 1. Repair or replace pump 2. Replace seals; repair or replace valves or motor 3. Bleed system and tighten connections 4. Use proper weight hydraulic oil C. Auger turning in the wrong direction: 1. Incorrect piping between source and control valve 1. Reverse piping connections D. Oil heats excessively: 1. Too light weight in hot climate 2. Oil too heavy weight 3. Dirty oil 4. Oil level too low 5. Oil slipping through worn pump 6. Hoses or valves too small 7. Restricted lines or piping 8. Reservoir too small to provide adequate cooling 1. Drain and refill with proper weight oil 2. Use recommended weight oil 3. Drain, flush, and refill with clean oil and filter 4. Fill to proper level 5. Repair or replace pump 6. Use larger hoses and valves 7. Re-route lines to eliminate restrictions 8. Replace with larger reservoir or install oil cooler E. Pump / motors / seals blow - shaft / housing breaks / hoses burst: 1. When a standard control valve is returned to neutral to stop or start a motor, sudden excess pressure is created which will break seals, tear off motor shafts, burst housing or hoses. (Especially at speed under load.) This sudden shock cannot be relieved through the primary relief valve in the system 1. Avoid sudden and rapid starting and stopping SYMPTOMS REMEDIES 14
F. Auger creeps when spout switch is shut off: 1. Oil flow (GPM) is too high 1. Decrease oil flow (not pressure) to hydraulic motor with use of a flow control valve which must not exceed 12 GPM TROUBLE SHOOTING FOR AUGER HYDRAULICS Occasionally when an auger has been connected into an auxiliary hydraulic system, it may not operate or auger the material being handled. When hydraulic pressure and flow gauges are not available, it may be difficult to determine if there is a fault in the source, hydraulic system, or the auger. A convenient method of determining this is to connect the auger hydraulic hoses to another tractor system and check the operation. If, for example, the auger operates from the other tractor system but not from the original tractor, there is a fault in the original tractor connection, or the original tractor system is not adequate. If the auger fails to operate on either tractor, there is probably a fault with the auger control valve, motor, or the auger itself. In this case, refer to the trouble-shooting guide. FASTENERS CAUTION! WHEN REPLACING FASTENERS BE SURE TO SELECT A FASTENER WITH SAME GRADE AS THE FASTENER BEING REPLACED. CAPSCREWS - GRADE 5 CAPSCREWS - GRADE 2 15
SECTION III INSTALLATION 16
This instruction manual is for the installation of the Hydraulic Box Auger. This unit can be installed on all Killbros boxes. FIG. 3-1 CAUTION! BE SURE TO FOLLOW ALL INSTRUCTIONS CLOSELY. ALWAYS TAKE THE GIVEN PRECAUTIONS TO PREVENT BODILY INJURY. CAUTION! BEFORE INSTALLATION CAN BEGIN, BE SURE THAT THE RUNNING GEAR IS SECURELY BLOCKED TO PREVENT MOVEMENT. FAILURE TO DO SO COULD RESULT IN DAMAGE TO AUGER OR CAUSE BODILY INJURY. 1. Remove existing chute and hardware from door angles on gravity box. NOTE: When installing hardware, do not tighten until instructed to do so. This will allow for easier installation of components. 2. Locate pan brackets onto door angles. Use the following diagram (Figure 3-1) and secure using two 5/16 x 1 1/4 capscrews, two 5/16 hex nuts and two 5/16 lockwashers per bracket (Figure 3-2). *Note on 55 Series, bolt side pan brackets to chute brackets using ½ x 1 1/4 bolts, ½ lockwashers and ½ hex nuts. Killbros Box Hole #350 A #385 B #390 B "55" Series C 3. Position swing bracket between the mounting arms. The bracket base where the auger will mount, should have the smaller length between brakes pointing away from the box (Refer to Figure 3-2). Secure using two 1/2 x 1 1/4 capscrews and locknuts. FIG. 3-2 4. Drill two 3/8 holes in the lips of the gravity box where indicated in Figure 3-3. These holes will secure the swivel cable. NOTE: Be sure to center swivel cable on box lip as shown. 17
and tighten so that the cable will swivel freely, yet is secure (Figure 3-3). 6. Drill another 3/8 hole in the box lip so that it is centered between the door angles. Secure the safety cable to this using a 3/8 x 1 1/2 capscrew, two flat washers, and a hex nut (Figure 3-3). Tighten hardware for swivel cable and safety cable securely. FIG. 3-3 Killbros Box "X" DIMENSION #350 32" #385 36" #390 36" "55" Series 58 1/4" 5. Mount swivel cable using a 3/8 x 1 1/2 capscrew, two large washers, two hex nuts, and two flange nuts. Locate the eye between the two washers NOTE: When locating the winch, be sure to determine which way the auger will lay into the transport bracket. The winch should be located so it will be accessible at all times. 7. Locate winch bracket on auger approximately 42 inches from bottom of auger tube as shown. Secure using two straps and four 5/16 x 1 1/4 capscrews and flange nuts and tighten securely. Be sure that top tabs of straps are to the outside of hydraulic lines. 8. Attach winch to the mounting bracket using two 3/8 x 1 capscrews and flange nuts. Mount winch on an angle using the top slotted hole of the bracket. NOTE: Mount winch so that handle is to the outside when in transport position. FIG. 3-4 9. Connect 3-link chain to lift ear using a 3/8 x 1 1/2 capscrew and flange nut. Tighten securely. Attach the quick link to the end of the chain. The winch pulley and safety chain will be attached here. CAUTION! WHEN MOUNTING AUGER INTO CRADLE, IT IS AWKWARD AND CAN EASILY BE DROPPED. BE SURE THAT HOIST IS SECURELY CONNECTED TO AUGER TO PREVENT DROPPING. 18
10. Position auger in front of mounting brackets. Lift auger using a hoist into the cradle. Secure using 3/4 slotted nut and cotter pin. Tighten hardware (Figure 3-5). 11. Install a quick link to eye end of winch cable and connect this assembly to the pulley on the swivel cable. Thread loose end through pulley on auger and attach to winch spool. as shown on page 20. CAUTION! WHEN CONNECTING SAFETY CABLE, BE SURE AUGER IS SUPPORTED. DISCONNECTING QUICK LINK COULD CAUSE FALLING OF AUGER RESULTING IN DAMAGE TO AUGER OR CAUSING BODILY INJURY. 12. Connect safety cable to the auger strap (Figure 3-5). FIG. 3-5 CAUTION! BE SURE THAT LOCK ON WINCH IS ACTIVATED WHEN RAISING UNIT. FAILURE TO ENGAGE COULD CAUSE WINCH HANDLE TO SPIN OUT OF CONTROL CAUSING SEVERE BODILY INJURY IMPORTANT! DO NOT RAISE OR LOWER AUGER. HOPPER BRACKET HARDWARE MUST BE TIGHTENED BEFORE OPERATION CAN TAKE PLACE. NOTE: Refer to Figure 3-1 for proper holes when mounting hopper. 13. Place hopper into position on the outside of the brackets. Secure using four 5/16 x 3/4 flange screws and flange nuts. Adjust hopper so minimal space is found between the hopper and the floor of the gravity box (Figure 3-6). 19
Dimension 350 / 385 / 390 "55" Series "A" 8 3/4 3 "B" 1 3/4 7 3/4 "C" 1 1/4 23 "D" 1 1/4 1 1/2 CAUTION! FLIGHTING GUARD SHOULD NOT BE REMOVED AT ANY TIME DURING OPERATION OF AUGER. FAILURE TO DO SO COULD RESULT IN BODY PARTS ENTERING THE FLIGHTING PATH AND SEVERE BODILY INJURY WILL RESULT. FIG. 3-6 14. Once all components are positioned properly, tighten all hardware. 15. Position transport bracket as indicated in Figure 3-7. Mark the bottom hole 4 inches from the end of the box while centering the hole on the angle. Drill a 7/16 inch hole at this location. 16. Attach transport bracket by inserting a 1/2 x 1 1/2 capscrew, large flat washer, and locknut. Rotate bracket around until it is centered on the vertical angle. Mark and drill the hole. Install hardware and tighten (Figure 3-7). 17. Attach chain to bracket using 5/16 x 1 bolt, washer and hex nut to inside of bracket. Attach eyebolt with two nuts, where shown allowing clip to secure chain around auger. (Figure 3-7). Fig. 3-8 18. Install flighting guard to bottom of auger by positioning as shown. Secure using a strap and two 1/4 x 1 1/4 capscrews, two lock washers and two hex nuts (Figure 3-8). NOTE: Before tightening guard, maneuver auger around to check for interference. Adjust if necessary and tighten. 19. Secure fertilizer spout to auger by centering over hole in tube and installing two straps and four 1/4 x 1 1/2 capscrews, lock washers, and hex nuts (Figure 3-9). 20. Connect the rubber spout to the fertilizer spout by sliding over fertilizer spout and installing the tube clamp (Figure 3-9). FIG. 3-7 20
FIG. 3-10 23. Mount hose coupler bracket to front of gravity box. Position where desired and drill a 3/8 inch hole. Secure using 5/16 x 1 1/4 capscrew and flange nut. Mount hoses to bracket and secure using sealant. NOTE: Hoses from bracket to hydraulic supply are not provided. Use a hose diameter of at least 1/2 inch. FIG. 3-9 WARNING! BE SURE ALL PRESSURE IS REMOVED FROM HYDRAULIC SYSTEM WHEN DISCONNECTING OF CONNECTING HOSES OR FITTINGS. HYDRAULIC SYSTEMS CONTAIN HIGH PRESSURE FLUID, WHICH CAN EASILY PENETRATE SKIN. THIS COULD RESULT IN SEVERE INFECTION OR EVEN DEATH. IMPORTANT! WHEN CHECKING FOR HYDRAULIC LEAKS, PLACE CARDBOARD BELOW THE SUSPECTED AREA. NEVER USE HANDS OR FINGERS TO DETECT FOR LEAKS, INJECTION OF HYDRAULIC FLUID INTO SKIN CAN OCCUR. 24. Connect rope to valve handle by threading through eye, tying in middle and dangling both ends (Figure 3-9). 25. Maneuver auger around and into transport bracket to check for any interference. Adjust accordingly. 26. Connect to hydraulic supply and operate auger. Be sure of correct auger rotation. Switch hose connections if required to reverse rotation. IMPORTANT! FOR SAFE TRANSPORT, ALWAYS WRAP CHAIN AROUND AUGER IN THE TRANSPORT BRACKET TO PREVENT AUGER FROM FALLING OUT (FIGURE 3-11). 21. Connect hydraulic hoses to lines on the auger. Be sure to prevent leaks (Figure 3-10). 22. Route hoses to front of the gravity box and install hose bracket. Drill a 7/16 inch hole near the bottom of the box as shown. Be sure to mount towards the front of the box. Secure bracket using a 5/16 x 3/4 flange screw and flange nut (Figure 3-10). FIG. 3-11 21
WINCH ASSEMBLY WARNING! BEFORE OPERATING WINCH, BE SURE THAT WINCH IS SECURELY INSTALLED TO THE AUGER AND THAT THE CABLES ARE TIED TO THE WINCH AND GRAVITY BOX. BE SURE TO READ THE FOLLOWING INSTRUCTIONS IN THE MANUAL AND OPERATING PROCEDURES PROVIDED WITH THE WINCH. FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE AUGER OR SERIOUS BODILY HARM. 2. Continue through hole B and hole C as shown. 3. Finally thread back under cable between hole A and B. Tighten. NOTE: Refer to proper assembly instructions for your gravity box before installing winch. 1. Check that all cables and winch are securely installed and not damaged in any way. 2. Tie cable to winch by following instructions (refer to Fig. 3-12 and Fig. 3-13). NOTE: Start cable between spool plates. FIG. 3-13 FIG. 3-12 4. When operating the winch, note the following guidelines: never walk under auger while it is suspended never leave auger unattended while it is suspended test winch each time by lifting auger a few inches out of transport bracket before complete raising never winch auger up or down while it is loaded be sure that cable is not kinked or unaligned on winch drum always take safety precautions 1. Thread cable from inside winch, out through hole A. 22
ELECTRONIC VALVE ASSEMBLY These instructions are for the installation of the Electronic Control for the Killbros Hydraulic Box Auger. This accessory will allow for convenient on / off control of the auger. To install this unit, a 12 Volt D.C. electrical source must be available. DO NOT install into any electrical system that does not meet these specifications. Failure to abide will result in damage to components. 5. Run the switch down the spout as shown. Secure using two 28 cable ties. Position bottom tie strap approximately 15 inches from bottom of spout to allow for easy access to switch. NOTE: Depending on the length of the spout, excess wire may need to be looped and securely tied to auger. CAUTION! BE SURE TO FOLLOW ALL INSTRUCTIONS CLOSELY. ALWAYS TAKE THE GIVEN PRECAUTIONS TO PREVENT BODILY INJURY. CAUTION! BEFORE INSTALLATION CAN BEGIN, BE SURE THAT THE AUGER AND IMPLEMENT IT IS INSTALLED ON IS SECURELY BLOCKED TO PREVENT MOVEMENT. THIS WILL PROVIDE A SAFE WORKING ENVIRONMENT WHILE INSTALLING THE ELECTRONIC CONTROL. WARNING! BEFORE DISCONNECTING AUGER HYDRAULICS, BE SURE THAT ALL PRESSURE IS RELIEVED. FAILURE TO DO SO COULD RESULT IN INJECTION OF HYDRAULIC FLUID INTO SKIN OR EYES. THIS COULD RESULT IN INFECTION OR IN SOME CASES DEATH. NOTE: Be sure to disconnect hydraulics while working in an environment clean of dirt and debris. If dirt should enter into the system, flush system. Failure to remove dirt could result in premature motor failure or damage to system supply. FIG. 3-14 1. Relieve hydraulic pressure and disconnect valve from hydraulic lines and from motor by loosening the four bolts. 2. Apply an SAE approved sealant and connect new fittings to hydraulic lines and then to valve. Position valve on motor with new O rings and secure using the four bolts and lock washers that held the previous valve (Figure 3-14). 3. Position the electrical lines down the length of the auger tube along the hydraulic lines. Secure the cable to the hydraulic line using the seven 6 cable ties provided (Figure 3-14). 4. Connect the two-way plug of the wiring harness to the two-way plug of the valve. (Figure 3-14) FIG. 3-15 NOTE: Be sure cable is taut along auger tube. A loose or drooping wire will tend to catch and be torn. 23
CAUTION! BE SURE TO CONNECT RED WIRE (+) TO POSITIVE 12 VOLT D.C. POWER SUPPLY. FAILURE TO DO SO COULD RESULT IN DAMAGE TO VALVE. 6. Run leads to front of gravity box and connect to a 12 Volt D.C. electrical supply. The red wire (+) must be assembled to the positive supply of the power source. The brown wire must be connected to the ground of the power source (Figure 3-15). 7. Check auger for proper installation and turn on electrical and hydraulic power supplies. The auger will function when the ON button is pressed. To stop auger, press OFF button on switch. IMPORTANT! WHEN ELECTRICAL POWER SUPPLY IS STOPPED, THE AUGER WILL AUTOMATICALLY SHUT-OFF, EVEN THOUGH HYDRAULIC POWER IS STILL BEING SUPPLIED. CAUTION! WHEN INSTALLING HYDRAULIC LINES TO SOURCE, BE SURE TO CONNECT TO PROPER PORTS. IF LINES ARE REVERSED, THE AUGER WILL START IMMEDIATELY, ONCE THE FLOW IS INITIATED. TO PREVENT INJURY BE SURE THAT ALL OBJECTS AND PERSONNEL ARE CLEAR OF THE AUGER FLIGHTING WHEN OPERATING AUGER FOR THE FIRST TIME. NOTE: To reverse auger, turn off power supply and reverse lines on ports. Take note that when hydraulic power is turned back on, the auger will operate even though the switch is in the OFF position. To halt auger, turn switch to ON. IMPORTANT! WHEN TURNING ON HYDRAULIC SUPPLY, BE AWARE OF WHEN THE AUGER IS OPERATING. FOR FORWARD MOTION, THE AUGER WILL OPERATE WHEN THE SWITCH IS TURNED ON. FOR REVERSING MOTION, THE HYDRAULIC LINES MUST BE REVERSED AND THE SWITCH MUST BE IN THE OFF SETTING. 24
SECTION IV PARTS 25
26
27
Parts for Hydraulic Augers ITEM PART NO. DESCRIPTION 1 91257 Large Flange Nut 5/16-18UNC 2 91263 Large Flange Nut 3/8-16UNC 3 9403-097 Slotted Round Head 3/8-16UNC x 1 4 9394-008 Hex Nut 7/16-14UNC 5 9391-034 Cotter Pin 5/32 Dia. x 1 1/4 6 94981 Locknut 1/2-13UNC 7 9389-055 Capscrew 3/8-16UNC x 1 8 9394-006 Hex Nut 3/8-16UNC 9 9394-002 Hex Nut 1/4-20UNC 10 9405-064 Flat Washer 1/4 USS 100123 30 RH Mtg Bracket (350) 11 100124 34 RH Mtg Bracket (385/390) 104927 62 RH Mtg Bracket (55 Series) 100126 30 LH Mtg Bracket (350) 12 100127 34 LH Mtg Bracket (385/390) 104929 62 LH Mtg Bracket (55 Series) 13 100128 Swing Bracket Weldt 14 9390-100 Capscrew 1/2-13UNC x 1 1/4 15 100131 Hydraulic Hose (350/385/390) 103967 Hydraulic Hose (55 Series) 16 100132 Hose Coupler Bracket 17 100135 U-Strap/Transport Brkt 18 100137 Hose Bracket Weldment 19 100138 Flexible Discharge Tube 24982B 12 Auger Tube With Decals & Latch Rest Assembly 24976B 12 Auger Tube w/decals ONLY 14 Auger Tube With Decals 24983B 20 & Latch Rest Assembly 24977B 14 Auger Tube w/decals ONLY 24984B 15 Auger Tube With Decals & Latch Rest Assembly 24978B 15 Auger Tube w/decals ONLY 24096B 12 Steel Flighting 21 24097B 14 Steel Flighting 24098B 15 Steel Flighting 22 100151 Fertilizer Spout 23 100152B Fertilizer Spout Bracket 24 22054 Auger Rope (6 Ft.) 25 9640 90 Elbow 1/2 26 9389-031 Capscrew 5/16-18UNC x 1 1/4 27 9404-025 1/2 Lock Washer (55 Series) 28 9394-010 Nut 1/2-13UNC (55 Series) 29 91256 Large Flange Screw 5/16-18UNC x 3/4 30 9390-057 Capscrew 3/8-16UNC x 1 1/2 31 9405-076 Flat Washer 3/8 USS 32 9389-007 Capscrew 1/4-20UNC x 1 1/2 33 9404-017 Lock Washer 1/4 34 105251 Spring Clip 1/4 35 9404-023 Lock Washer 7/16 36 9163 Slotted Nut 3/4-16UNF 37 100607B Hyd. Motor 2.8 Cu. In. ITEM PART NO. DESCRIPTION 38 9390-100 Capscrew (55 Series) 1/2-13UNC x 1 1/4 39 9404-019 Lock Washer 5/16 40 9389-034 Capscrew 5/16-18UNC x 2 N/A Hydraulic Oil Pipe (112) 41 N/A Hydraulic Oil Pipe (114) N/A Hydraulic Oil Pipe (115) 42 100648 Auger Valve Seal Kit 43 100651 Discharge Tube Clamp 44 9928 Locknut 3/8-16UNC 45 100606B Control Valve w/handle 100984 Decal, Killbros #112 46 100985 Decal, Killbros #114 103949 Decal, Killbros #115 47 9389-060 Capscrew (Grade 2) 3/8-16UNC x 2 1/4 48 9119 Winch 900 Lb. 95746 Winch Handle ONLY 49 101410 Eye Pulley 50 9405-070 Flat Washer 5/16 USS 51 2831 Winch Cable 123 Long 52 105260 Transport Chain Bracket 53 9405-090 Flat Washer 1/2 54 9390-101 Capscrew 1/2-13UNC x 1 1/2 21976B 12 Brush Flighting RH 55 21890B 14 Brush Flighting RH 103934B 15 Brush Flighting RH 56 103376 Guard/Screen Weldment 57 9389-005 Capscrew 1/4-20UNC x 1 58 98766 Decal, WARNING (Rotating Auger) 59 91514 Quick Link 1/4 60 103740 1/4 Chain (3-Link) 61 103741 Winch Bracket Weldment 62 2745B Winch Clamp 63 103907 Door Clip 64 103908 Clean-Out Door 65 103920 Transport Bracket Assembly 66 9389-001 Capscrew 1/4-20UNC x 1/2 67 9936 Locknut 1/4-20UNC 68 20758 Support Cable Asy (72 ) 69 103998 Swivel Cable Asy (350/385/390) 104931 Swivel Cable Asy (55 Series) 100120 30 Hopper Assembly (350) 70 100121 34 Hopper Assembly (385/390) 105032 62 Hopper Assembly (55 Seris) 71 100650 Motor Seal Kit 72 91306 O-Ring 73 93558 Decal, DANGER (Electrocution) 74 95445 Decal, WARNING (Oil Pressure) 75 91043 Drive Rivet 76 105234 Rubber Seal 77 95989 Eye Bolt 3/8-16UNC x 1 78 9390-030 Capscrew 5/16-18UNC x 1 79 105457 Chain Cover 28
Electric Control Kit Part #: 104370 8 105810 14 Hydraulic Auger Options To Auger To Power Supply Auger-Mate See chart below Telescopic Spout Kit Part #: 104066 Part No. Manufacturer Starter Part No. Manufacturer Starter 101479 Briggs & Stratton Manual 105024 Honda Manual 103711 Briggs & Stratton Electric 105025 Honda Electric Item Part No. Description Item Part No. Description 1 9404-019 5/16" Med. Lockwasher 9 104424 Swivel Coupling 2 100630 O-Ring 10 9389-012 5/16" X 2-3/4" HCS 3 93617 Plastic Tie, 28" 11 9235 Tarp Strap, 24" 4 9000106 Plastic Tie, 6" 12 104265 Spout 5 106975 Electric Valve 13 104266 Rope (16 ft) 6 104365 Female Connector 14 95385 Telescopic Spout w/ Clamp 7 104366 Male Connector 15 96931 Spout Clamp 8 106974 8' Wire Harness 16 95385 Flexible Spout (Repairs) 106993 14' Wire Harness 17 106914 Mounting Angle 29
NOTES 30
NOTES 31
KILLBROS 24325 St. Rt. 697W DELPHOS, OHIO 45833 TS/TS/COMP2\D:\OPERATOR_MANUAL\BOX-AUGER\106994.DOC-090999-1