ATTENTION If installing combine kit on a 9x70 series combine with factory-installed yield/moisture sensors, please take note of the special instructions in the Operational Checkout section (page 41) for disabling the factoryinstalled components. Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Number 9450 9650 9560 9760 9570 Part Name/Description 9550 9750 9660 9860 9670 Instruction Kit JD 9x50/9x60/9x70 4101001 1 1 1 1 1 1 Flow Sensor 4000201 1 1 1 1 1 1 Cutout Template EMU 4000358 1 1 1 1 Cover Plate OEM moisture sensor 4000262 1 1 1 1 Wear Sheet Flow sensor 4000263 1 1 1 1 1 1 Hole Saw 1-3/8 2001002-138 1 1 1 1 1 1 Module Kit 4101004 1 1 1 1 1 1 Moisture module 4001538 1 1 1 1 1 1 Speed module 4001005 1 1 1 1 1 1 Module mounting plate 4000244 2 2 2 2 2 2 EMU control cable 3ft. 4001539-3 1 1 1 1 1 1 Moisture sensor adaptor cable 4001605-1 1 1 1 1 1 1 Module installation kit 4101005 1 1 1 1 1 1 Drill 13/64 in. 2001000-20 1 1 1 1 1 1 Drill 9/32 in. 2001000-28 1 1 1 1 1 1 Transfer punch 11/32 in. 2001003-34 1 1 1 1 1 1 Hex head cap screw 1/4 x 3/4 in. 2002001-25075 5 5 5 5 5 5 Slotted pan head screw 1/4 x 3/4 in. 2002033-25075 3 3 3 3 3 3 Hex nut 1/4 in. 2002051-25 5 5 5 5 5 5 Split lock washer 1/4 in. 2002061-25 5 5 5 5 5 5 External tooth lock washer 1/4 in. 2002063-25 3 3 3 3 3 3 Self tapping hex slotted head screw 1/4 x 3/4 in. 2002075-25075 3 3 3 3 3 3 Hex serrated flange nut 1/4 in. 2002225 5 5 5 5 5 5 Hex slotted head sheet metal screw #14 x 1/2 in. 2002232-14050 3 3 3 3 3 3 9770 9870 PN: 2005802 January 2014 Rev N 1
Ag Leader Technology Note: Indented items indicate parts included Quantity by Model in an assembly listed above Part Number 9450 9650 9560 9760 9570 9770 Part Name/Description 9550 9750 9660 9860 9670 9870 Cable Kit 4101000 1 1 1 1 Cable Kit 4101098 1 1 Cable installation kit 2000901-19 1 1 1 1 1 1 Drill #19 2001000-19 1 1 1 1 1 1 Drill 1/4 in. 2001001-25 1 1 1 1 1 1 Self tapping Phillips flat head screw #10 x 1/2 in. 2002076-10050 5 5 5 5 5 5 Alcohol swab pack 2002811 2 2 2 2 2 2 Gray plastic cable clamps 2002812 4 4 4 4 4 4 Cable tie 15 in. 2002817-15 30 30 30 30 30 30 Cable tie 6 in. 2002817-6 10 10 10 10 10 10 Cable clamp 2002820 4 4 4 4 4 4 Adhesive mounting base 2002821-2 4 4 4 4 4 4 Grommet 3/4 in. I.D. x 1-3/8 in. P.H.D. 2002824-75 1 1 1 1 1 1 Screw mounting base 2002833 4 4 4 4 4 4 Power cable EMU 16 ft. 2000909-2 1 1 Power cable EMU 24 ft. 2000909-3 1 1 1 1 Power cable 24 ft. 2000930 1 1 1 1 1 1 CAN Bus stub, speed 1 ft. 4000219-1 1 1 1 1 1 1 CAN Bus stub, moisture 2 ft. 4000220-1 1 1 1 1 1 1 Ground speed cable 16 ft. 4000235-16 1 1 1 1 1* 1* Ground speed cable 16 ft. 4004063-16 1* 1* Header tee cable 4000308-14 1 1 1 1 1 1 CAN Bus harness 4000326-2 1 1 1 1 1 1 Elevator speed cable 29 ft. 4000234-29 1 1 1 1 Elevator speed cable 29 ft. 4000351-29 1 1 Parts Kit 2001312-46 1 1 1 1 1 1 Display bracket 3000690 1 1 1 1 1 1 Flow sensor installation kit 2001300-24 1 1 1 1 1 1 Drill 13/32 in. 2001000-41 1 1 1 1 1 1 Hex head cap screw 5/16 x 3/4 in. 2002001-31075 7 7 7 7 7 7 Hex head cap screw 3/8 x 7/8 in. 2002001-38088 2 2 2 2 2 2 Hex lock nut 3/8 in. 2002055-38 2 2 2 2 2 2 Hex serrated flange nut 5/16 in. 2002057-31 7 7 7 7 7 7 Flat washer 5/16 in. 2002071-31 7 7 7 7 7 7 Flat washer 3/8 in. 2002071-38 2 2 2 2 2 2 Socket head screw 1/4 x 2-1/4 in. 2002074-25225 4 4 4 4 4 4 UHMW impact plate 6 x 5-1/2 in. 3000644 1 1 1 1 1 1 Spacer 4000267 1 1 1 1 1 1 Display bracket installation kit 2001304-8 1 1 1 1 1 1 Drill 13/64 in. 2001000-20 1 1 1 1 1 1 Hex head cap screw 1/4 x 3/4 in. 2002001-25075 2 2 2 2 2 2 Hex nut 1/4 in. 2002051-25 2 2 2 2 2 2 Split lock washer 1/4 in. 2002061-25 2 2 2 2 2 2 Flat washer 1/4 in. 2002071-25 2 2 2 2 2 2 Self-tapping hex slotted head screw 1/4 x 3/4 in. 2002075-25075 5 5 5 5 5 5 * Ground speed cable dependent on transmission option 2 January 2014 Rev N
Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Number 9450 9650 9560 9760 9570 Part Name/Description 9550 9750 9660 9860 9670 Elevator Mount System (EMS) 4100408 1 1 1 1 1 1 Elevator Mount Unit (EMU) 4000252 1 1 1 1 1 1 EMS Installation Kit 2001322-6 1 1 1 1 1 1 Fuse 5 amp 2000061-5 3 3 3 3 3 3 Screw driver Proximity switch 2001038 1 1 1 1 1 1 Carriage bolt 1/4 x 5/8 in. 2002021-25062 6 6 6 6 6 6 Self tapping hex slotted head screw #8 x 3/8 in. 2002075-08038 5 5 5 5 5 5 Hex serrated flange nut 1/4 in. 2002225 6 6 6 6 6 6 Moisture Sensor 3 ft. 4001215 1 1 1 1 1 1 Optional Parts Available for Grass Seed Monitoring: Flow Sensor Low Flow 4000322 1 1 1 1 1 1 Flow Sensor Installation Kit Low Flow 2001300-19 1 1 1 1 1 1 Titanium impact plate 2000785 1 1 1 1 1 1 Drill 13/32 in. 2001000-41 1 1 1 1 1 1 Hex head cap screw 5/16 x 3/4 in. 2002001-31075 7 7 7 7 7 7 Hex head cap screw 3/8 x 7/8 in. 2002001-38088 2 2 2 2 2 2 Hex head cap screw 1/4 x 1/2 in. 2002001-25050 3 3 3 3 3 3 Hex lock nut 3/8 in. 2002055-38 2 2 2 2 2 2 Hex serrated flange nut 5/16 in. 2002057-31 7 7 7 7 7 7 Flat washer 5/16 in. 2002071-31 7 7 7 7 7 7 Flat washer 3/8 in. 2002071-38 2 2 2 2 2 2 9770 9870 PN: 2005802 January 2014 Rev N 3
Ag Leader Technology Important Notices Please carefully follow these step-by-step instructions. If you have questions, contact Ag Leader Technology at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (DANGER, WARNING, CAUTION and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. CAUTION Indicates practices that may result in property damage, but do not involve personal injury. NOTE The preferred signal word to address practices not involving property damage, or personal injury. Section Contents Item Page System line art 5 Installing Display 6 Installing Display Cable 8 Installing Speed Sensor Module 11 Installing Elevator Speed Cable 13 Installing Ground Speed Cable 15 Installing Header Height Tee Cable 18 Installing Flow Sensor 20 Installing Elevator Mount Unit (EMU) OEM style 25 Installing a Transferred EMU from another combine 29 Installing Moisture Module 32 Installing Moisture Sensor 34 Installing CAN Bus, Module Stubs, System Power & EMU Power 35 Final Inspection 40 Operational Checkout 41 4 January 2014 Rev N
1. Display 2. Display cable 3. Power control relay 4. Speed sensor module Figure 1. System line art 5. Speed module stub 6. CAN Bus harness 7. Moisture module stub 8. Moisture module 9. Moisture sensor cable 10. EMU control cable 11. Elevator Mount Unit 12. Flow sensor PN: 2005802 January 2014 Rev N 5
Ag Leader Technology Installing Display Required Parts: Part Number: (1) Display * (1) Post Bracket 3000690 (1) U-bracket 4000391 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill 13/64 in. 2001000-20 (4) Self-tapping screw 1/4 x 3/4 in. 2002075-25075 (2) Hex head cap screw 1/4 x 3/4 in. 2002001-25075 (2) Hex nut 1/4 in. 2002051-25 (2) Flat washer 1/4 in. 2002071-25 (2) Split lock washer 1/4 in. 2002061-25 * Multiple display options are available 1. Attach U-bracket to post bracket using 1/4 in. hardware from monitor installation kit as shown in Figure 2. Figure 2. Display bracket assembly 2. Position post bracket assembly along right side of cab as shown in Figure 3. Move assembly forward or backward to determine optimum position for viewing. 6 January 2014 Rev N
Figure 3. Post bracket installed 3. Using post bracket as template, mark (4) mounting holes on frame of cab near right window. 4. Center punch and drill mounting holes with provided 13/64 in. drill. 5. Attach mounting bracket to cab ceiling with (4) 1/4 x 3/4 in. self-tapping screws. 6. Reattach U-bracket to post bracket. NOTE: The display brackets have several mounting slots for flexibility in mounting. Determine which combination is most desirable before tightening cap screws. 7. Mount display to U-bracket. PN: 2005802 January 2014 Rev N 7
Ag Leader Technology Installing Display Cable Required Parts: Part Number: (1) Display cable * (1) Power control relay 4000708-1 (1) Punch 2001003-41 (1) Drill #19 2001000-19 (1) Drill 1/4 in. 2001001-25 (1) Hole saw 1-3/8 in. 2001002-138 (1) Grommet 3/4 in. ID x 1-3/8 in. PHD 2002824-75 (1) Screw-mounting base 2002833 (1) Flat head screw 2002076-10050 Plastic cable anchors Cable ties * Multiple display cable options are available 1. Connect small round connector of display cable to mating connector on back of display. CAUTION: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 2. Route display cable to floor along cab pillar. Use adhesive-backed cable clips to secure cable to pillar. Push cable behind corner post molding and route to floor. 3. Drill a hole in air conditioning duct below right window using provided #19 drill as shown in Figure 4. Attach screw-mounting base with flat head screw. Secure display cable to base with cable tie. 4. Route individual connectors of display cable into hollow area in right-rear corner of cab. Those connectors will be accessed from outside cab in a later step. Power control relay, 9-pin GPS, and 2- pin power-out pigtails of display cable should remain accessible from inside cab. 5. Install power control relay (Figure 3, #3) to mating 4-position weather pack connector of display cable inside cab NOTE: Installation inside cab is finished. 8 January 2014 Rev N
Mounting base Figure 4. Display cable routing 6. Raise gull-wing door on right side of combine to expose cab wall plate located on side of cab above front tire. Remove cab wall plate as shown in Figure 5. 7. Cut a 1-3/8 in. hole in wall plate using provided center punch and hole saw as shown in Figure 5. CAUTION: Prevent damage to wiring during drilling by pulling wires down and out of the way. Figure 5. 1-3/8 in. hole for display cable PN: 2005802 January 2014 Rev N 9
Ag Leader Technology Grommet Figure 6. Display cable routed through wall plate 8. Locate connectors of display cable that were routed into right-rear corner of cab in step 4. Route ethernet connector through hole in wall plate first, then route the remaining connectors from inside and install grommet as shown in Figure 6. NOTE: DO NOT RE-ATTACH CAB WALL PLATE YET. It will be re-installed after Speed Sensor module is installed in next section. NOTE: If GPS will be installed, GPS cable should also be routed through grommet before wall plate is re-installed. 10 January 2014 Rev N
Installing Speed Sensor Module Required Parts: Part Number: (1) Speed Sensor module 4001005 (1) Module mounting plate 4000244 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill 9/32 in. 2001000-28 (2) Hex head cap screw 1/4 x 3/4 in. 2002001-25075 (2) External tooth lock washer 1/4 in. 2002063-25 (2) Split lock washer 1/4 in. 2002061-25 (2) Hex nut 1/4 in. 2002051-25 (2) Hex serrated flange nut 1/4 in. 2002225 1. Position a module mounting plate above wall plate as shown in Figure 7. Figure 7. Module mounting plate installed 2. Mark locations for middle top and bottom holes on cab wall using a scribe. CAUTION: Ensure location of holes will not interfere with anything behind cab wall before continuing to next step. 3. Gently punch and drill holes using provided punch and 9/32 in. drill. 4. Secure module mounting plate to cab wall using provided 1/4 in. cap screws with external tooth lock washers from inside with split lock washers and hex nuts on outside as shown in Figure 7. PN: 2005802 January 2014 Rev N 11
Ag Leader Technology 5. Mount Speed Sensor module to mounting plate using provided 1/4 in. serrated flange nuts as shown in Figure 8. 6. Re-attach cab wall plate with screws retained during removal. 7. Ensure all rectangular and round wall plate connectors have been re-attached. Figure 8. Speed Sensor module installed 12 January 2014 Rev N
Installing Elevator Speed Cable Required Parts: Part Number: (1) Elevator speed cable 9x50/9x60 models 4000234-29 (1) Elevator speed cable 9x70 models 4000351-29 Cable ties 1. Install tee end of elevator speed cable between existing wiring harness and low shaft speed sensor located at left end of clean grain cross auger as shown in Figures 9 & 10. Figure 9. Elevator speed sensor (9x50/9x60 models) Figure 10. Elevator speed sensor (9x70 models) PN: 2005802 January 2014 Rev N 13
Ag Leader Technology 2. Route elevator speed cable up and forward to underneath side of cab along an existing harness. Secure with zip ties as necessary to keep cable clear of moving parts. NOTE: To save time and zip ties, final cable routing (as detailed in steps 3 & 4) can be completed at the same time as ground speed and header height cables. 3. Continue routing elevator speed cable over to Speed Sensor module. Secure to an existing harness that is routed across front edge of underneath side of cab. 4. Connect elevator speed cable to 6-pin Shaft Speed connector of Speed Sensor module. NOTE: If installing on a 9x70 model, pay special attention to Operational Checkout section when verifying elevator speed signal. 14 January 2014 Rev N
Installing Ground Speed Cable Required Parts (choose one): Part Number: (1) Ground speed cable with ProDrive 4004063-16 (1) Ground speed cable without ProDrive 4000235-16 Cable ties NOTE: There are (2) ground speed cables included in 9x70 cable kit for different sensor options. 9x70 models with a ProDrive transmission require 4004063-16. 9x70 models without ProDrive and all 9x50 & 9x60 models require 4000235-16. 1. Lower feeder house to middle position or lower. From topside of feeder house, route tee end of ground speed cable down left side of combine between rotor and frame wall. Feed enough cable down to reach transmission sensor. 2. From under feeder house, install tee end of ground speed cable between existing wiring harness and ground speed sensor located on transmission as shown in Figures 11 & 12. Make sure cylinder lock is in place before climbing under feeder house. Ground speed sensor Figure 11. Ground speed sensor (without ProDrive) PN: 2005802 January 2014 Rev N 15
Ag Leader Technology Front of machine Ground speed sensor Figure 12. Ground speed sensor (with ProDrive) 3. Secure ground speed cable to an existing harness from transmission to topside of feeder house using zip ties as necessary. See Figure 13. Ground Speed Cable Figure 13. Ground speed cable routing 16 January 2014 Rev N
NOTE: To save time and zip ties, final cable routing (as detailed in steps 4 & 5) can be completed at the same time as elevator speed and header height cables. 4. Continue routing cable over to Speed Sensor module. Secure to an existing harness that is routed across front edge of underneath side of cab. 5. Connect ground speed cable to 2-pin Ground Speed connector of Speed Sensor module. Special attention is required for models equipped with a ProDrive transmission. In rare instances, if certain steps are not taken, a hydrostat-related failure may result. If machine is equipped with ProDrive, proceed to steps 6 & 7. If machine is not equipped with ProDrive, proceed to next section. 6. Verify part number of Speed Sensor module is 4001005. All new systems ship from Ag Leader with this module. If part number is 4001005, installation is fine proceed to next section. If Speed Sensor module part number is 4000159, installation must be modified proceed to step 7. 7. For ground speed to work properly and not interfere with hydrostatic drive operation using a 4000159 Speed Sensor module, a modification must be made to ground speed cable as detailed in steps (a d). a. Disconnect ground speed cable from Speed Sensor module. b. Remove green wedgelock from cable connector to expose sockets. This can be done using a small screwdriver or a similar tool. c. Pull locking tang away from socket #2 using a small pointed tool and remove socket from connector. Tape unused #2 socket to protect it from dirt and moisture. Removing this contact will prevent combine signal from being pulled to ground. If signal is pulled to ground, hydrostatic drive will be temporarily disabled until #2 socket is removed. d. Reinstall wedgelock into cable connector and reconnect cable to Speed Sensor module. PN: 2005802 January 2014 Rev N 17
Ag Leader Technology Installing Header Height Cable Required Parts: Part Number: (1) Header height cable 4000308-14 Cable ties 1. Locate header position sensor on left side of feeder house as shown in Figures 14 & 15. 2. Unplug sensor from combine wiring harness and plug header height tee cable between sensor and combine harness. Header Sensor 3. Route cable up to topside of feeder house. Figure 14. OEM header height sensor location 18 January 2014 Rev N
Figure 15. OEM header height sensor 4. Continue routing cable(s) over to Speed Sensor module. Secure to an existing harness that is routed across front edge of underneath side of cab. 5. Connect header height cable to 8-pin Position Sensor connector of Speed Sensor module. PN: 2005802 January 2014 Rev N 19
Ag Leader Technology Installing Flow Sensor Required Parts: Part Number: (1) Flow sensor 4000201 (1) Impact plate 4000813 (1) Aluminum spacer (between impact plate and load cell) 4000267 (1) Plastic wear sheet 4000263 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill 13/32 in. 2001000-41 (2) Hex head cap screw 3/8 x 7/8 in. 2002001-38088 (7) Hex head cap screw 5/16 x 3/4 in. 2002001-31075 (2) Socket head screw 1/4 x 2-1/4 in. 2002074-25225 (2) Hex lock nut 3/8 in. 2002055-38 (7) Hex flange nut 5/16 in. 2002057-31 (7) Flat washer 5/16 in. 2002071-31 (2) Flat washer 3/8 in. 2002071-38 Optional Parts Available for Grass Seed Monitoring: (1) Flow sensor low flow 4000322 (1) Impact plate titanium 2000785 (2) Hex head cap screw 1/4 x 1/2 in. 2002003-25050 1. Lower clean grain loading auger to access inside of elevator head. 2. Remove cover plate and deflector from elevator as shown in Figure 16. Store removed parts in a safe place. Figure 16. Cover plate and plastic deflector installed 20 January 2014 Rev N
3. Position flow sensor in rectangular hole as shown in Figure 17. Use flow sensor as template to mark location of (2) holes to be drilled that secure flow sensor to elevator. Figure 17. Positioning flow sensor 4. Drill (2) holes using provided punch and 13/32 in. drill as shown in Figure 18. 13/32 in. holes Figure 18. Flow sensor mounting holes PN: 2005802 January 2014 Rev N 21
Ag Leader Technology 5. Install replacement plastic wear sheet as shown in Figure 19. Orient sheet so slotted holes are near top and angled notch is toward bottom outside edge. Use 5/16 in. hardware to attach sheet in (4) locations. NOTE: Top (2) screws are installed from inside out while bottom (2) screws are installed from outside in. Both sets have flat washers on inside only. Figure 19. Plastic wear sheet installed 6. Attach flow sensor to elevator with (2) 3/8 x 7/8 in. cap screws and lock nuts. Install screws and washers from inside elevator. When tightening flow sensor mounting screws, ensure plastic deflector is pressed firmly against inside of elevator head. 7. Attach impact plate as follows: a. For harvesting grain: Attach rubber impact plate and provided spacer using (2) 1/4 x 2-1/4 in. socket head screws as shown in Figure 20. Tighten screws to 180 in-lbs (15 ft-lbs) or as tight as possible without stripping hex. b. For harvesting grass: Attach titanium impact plate using (2) 1/4 x 1/2 in. hex head screws as shown in Figure 21. Tighten screws to 180 in-lbs (15 ft-lbs). NOTE: For a 9x50 series, the flow sensor installation is complete. Raise and lock loading auger back into position. For a 9x60 or 9x70 series model, continue to next step. 22 January 2014 Rev N
Socket head screws Spacer Figure 20. Finished flow sensor installation (for grain monitoring) Figure 21. Finished flow sensor installation (for grass seed monitoring) PN: 2005802 January 2014 Rev N 23
Ag Leader Technology 8. For a 9x60 or 9x70 series model, attach a cover plate using 5/16 in. hardware to front side of elevator to cover opening shown in Figure 22. Install screws with flat washers from inside elevator. Figure 22. Location for cover plate (9x60 & 9x70 series only) NOTE: The flow sensor installation is complete. Raise and lock loading auger back into position. 24 January 2014 Rev N
Installing Elevator Mount Unit (EMU) NOTE: The following procedure differs slightly between 9x50 and 9x60/9x70 series combines. All 9x50 series combines have factory cutouts on the clean grain elevator to accommodate the EMU. 9x60 and 9x70 series models do not have factory cutouts. When a procedure is specific to one series or another, it will be noted. Required Parts: Part Number: (1) Elevator mount unit (EMU) 4000252 (6) Carriage bolt 1/4 x 5/8 in. 2002021-25062 (6) Hex serrated flange nut 1/4 in. 2002225 Additional required parts for 9x60 & 9x70 models: (1) Cutout template 4000358 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill 9/32 in. 2001000-28 (1) Square file 5/16 in. 2001006 (1) File handle 2001019 NOTE: The EMU Installation is split into (2) sections. The first section details how to install an OEM style EMU that has been designed specifically for these models. The second section details how to install a universal style EMU. If transferring a universal style EMU from another combine, skip to page 30. NOTE: If factory-installed yield/moisture components have been removed from machine, pay special attention to Operational Checkout section of this set of installation instructions. 1. Raise side shield on right side of combine to access clean grain elevator. NOTE: Steps 2 thru 7 are specific to 9x60 and 9x70 series only. For a 9x50 series installation, skip to step 8. 2. Secure EMU template to right side of clean grain elevator. Lay bent portion of template flat against back of elevator. Bottom of template should be 18-5 / 8 in. from top of elevator boot as shown in Figure 23. NOTE: EMU template is modeled after factory holes of 9x50 series models. When holes are cut, they will be identical to the factory holes of a 9x50 series elevator. PN: 2005802 January 2014 Rev N 25
Ag Leader Technology Figure 23. Placement of EMU template on elevator (9x60 & 9x70 series only) 3. Mark holes and cutouts using provided marking pen as shown in Figure 24. CAUTION: Center divider of elevator is 5-1/4 in. from back edge of clean grain elevator. Right edge of upper (inlet) hole will be very close to center divider. Be careful to stay inside marked lines when cutting holes. Figure 24. Holes to be cut (9x60 & 9x70 series only) 4. Punch and drill (8) mounting holes using provided punch and 9/32 in. drill. 5. Cut out (2) large inlet/outlet holes using a plasma cutter, metal saw or cutting disk. 26 January 2014 Rev N
NOTE: If using metal saw or cutting disk, drill 1/2 in. diameter holes in corners of inlet/outlet holes. Cut inside marked lines to prevent grain from leaking around holes. If using a plasma cutter, simply use cutout template as fence for cutting holes. 6. File edges of holes to remove sharp edges that may wear chain paddles or prevent clean mounting. 7. Square up (8) 9/32 in. holes using a square file. This is necessary so carriage bolts can be used to secure EMU to elevator. NOTE: Step 8 is specific to 9x50 series only. For 9x60 & 9x70 series installations, skip to step 9. 8. Remove (2) plates covering factory holes on elevator. Keep cover plates in case EMU is ever removed. At this point, elevator should look like Figure 25. Figure 25. Cover plates removed (9x50 STS shown) 9. Disassemble EMU by removing electrical cover and elevator adapter plate from main housing. Using provided 1/4 in. carriage bolts and flange nuts, attach adapter plate to elevator as shown in Figure 26. Use only top (2) holes of inlet and all (4) holes of outlet. PN: 2005802 January 2014 Rev N 27
Ag Leader Technology Figure 26. Elevator adapter plate installed (9550 shown) 10. Slide main housing over elevator plate as shown in Figure 27. Make sure main housing is tightly pushed against adapter plate in all locations. Tighten (9) serrated flange nuts to hold plate and housing together. Figure 27. Main housing installed (9550 shown) NOTE: The EMU electrical cover will be installed in a later section. Proceed to section entitled Installing Moisture Sensor Module on page 32. 28 January 2014 Rev N
NOTE: Skip this section, unless you are transferring a universal style EMU from another combine. 1. Remove spacer block from EMU. 2. Position spacer block on side of clean grain elevator as illustrated by outline in Figure 28. 3. Mark outline of inlet/outlet holes of spacer block and (5) mounting holes onto clean grain elevator. It is not necessary to trace around entire spacer block. That was done solely for illustration purposes. 4. Extend opening of inlet hole to 8 inches so outline on elevator matches cavity on back of spacer block as shown in Figure 28. NOTE: Extending dimensions of inlet hole is critical for operation of EMU. If dimensions are not extended, moisture may be inaccurate due to low volume of grain passing by sensor. Extended inlet hole outline Factory cover plates Outlet hole outline Figure 28. Spacer block position on elevator. 9x60 & 9x70 series machines do not have cover plates as shown. PN: 2005802 January 2014 Rev N 29
Ag Leader Technology Belt Tensioner Figure 29. Clean grain elevator belt tensioner 5. Drill 1/2 in. holes in all corners of inlet and outlet holes. Drill (5) 9/32 in. holes for mounting elevator mount unit. NOTE: If paddles are in the way, loosen tension on clean grain elevator belt and rotate paddles. See Figure 29. 6. Cut inlet and outlet holes using an appropriate cutting tool. Stay inside marked lines. 7. Use a file to remove burrs or rough edges after cutting. 8. Install (5) 1/4-20 x 1-3/4 in. bolts with star washers and nuts. Bolts with washers should be installed from inside as shown in Figure 30. 9. Mount spacer block to (5) bolts as shown in Figure 31. 10. Attach EMU to spacer block with (5) 1/4 in. lock nuts. 11. Install (4) self-tapping screws into plastic spacer block to finish installation of EMU to spacer block. NOTE: The EMU electrical cover will be installed in the next section. 12. Tighten clean grain elevator belt if it was loosened in an earlier step. 30 January 2014 Rev N
Figure 30. Elevator mount unit mounting bolts installed Figure 31. Spacer block mounted to elevator PN: 2005802 January 2014 Rev N 31
Ag Leader Technology Installing Moisture Sensor Module Required Parts: Part Number: (1) Moisture module 4001538 (1) Module mounting plate 4000244 (1) EMU control cable 4001539-3 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill 9/32 in. 2001000-28 (2) Hex head cap screw 1/4 x 3/4 in. 2002001-25075 (2) Split lock washer 1/4 in. 2002061-25 (2) Hex nut 1/4 in. 2002051-25 (2) Serrated flange nut 1/4 in. 2002225 1. Position module mounting plate on side of elevator above EMU as shown in Figure 32. Align (2) holes closest to front edge of elevator near middle of flange that runs the length of front side of elevator. Bottom hole should be approximately 9 in. down from bottom of grain tank. NOTE: When determining mounting location, ensure cabling will reach between Moisture Sensor module and EMU. Figure 32. Module mounting plate installed 2. After determining desired location for mounting plate, mark locations of front (2) holes using a black marker. 3. Center punch and drill holes using provided punch and 9/32 in. drill. 4. Secure mounting plate to elevator using provided 1/4 in. cap screws, lock washers and nuts as shown in Figure 32. 32 January 2014 Rev N
5. Secure Moisture module to 1/4 in. studs of module mounting plate using provided serrated flange nuts. 6. Connect 8-position deutsch plug of EMU control cable with mating CONTROL receptacle of Moisture module. 7. Connect weather pack connectors of EMU control cable to EMU components. 3-position shroud mates with proximity switch and 2-position tower mates with motor as shown in Figure 33. Proximity switch Motor Figure 33. EMU control cable connected to EMU 8. Reinstall electrical cover onto EMU. A slot on side of electrical cover allows module cabling to pass through. PN: 2005802 January 2014 Rev N 33
Ag Leader Technology Installing Moisture Sensor Required Parts: Part Number: (1) Moisture sensor 4001215 Cable ties 1. Locate moisture sensor as shown in Figure 34. Provided sensor is a new revision as of August 2009. Functionally it is identical to its predecessor, but there are a couple of noteworthy differences. a. Sensor cover is integrated into moisture sensor assembly for ease of installation. b. Ground strap has been eliminated. Electrical connection between moisture sensor and EMU is achieved through the mounting stud/wing-nut/sensor housing interface. Figure 34. Moisture sensor 2. Install moisture sensor into EMU housing by engaging tab on bottom of moisture sensor cover with tab on side of housing. Tilt sensor upward to insert sensor blade into grain cavity and secure cover with a wing nut. 3. Route moisture sensor cable to Moisture module. Connect 8-position deutsch plug of moisture sensor cable with mating SENSE receptacle of Moisture module. 4. Secure excess cable with zip ties to keep it clear of moving parts. 34 January 2014 Rev N
Installing CAN Bus, Module Stubs and Power Cables Required Parts: Part Number: (1) CAN Bus harness 4000326-2 (1) Moisture module stub 4000220-1 (1) Speed module stub 4000219-1 (1) System power cable 24 ft. 2000930 (1) EMU battery power cable 16 ft. (9x70 models) 2000909-2 (1) EMU battery power cable 24 ft. (9x50/9x60 models) 2000909-3 Cable ties NOTE: Begin routing CAN Bus at Moisture module and work toward flow sensor and display cable as detailed in following steps: 1. Plug gray female connector of moisture module stub into mating gray male connector of Moisture Sensor module. 2. Plug black female connector of moisture module stub into Y-Splice of CAN Bus harness as shown in Figure 35. Module stub Y-Splice CAN Bus harness Figure 35. Module stub, CAN Bus routing 3. Route CAN Bus to body of combine and then forward to display cable. Follow existing harnesses and hoses when possible. Figures 36 & 37 further illustrate routing. Do not secure CAN Bus harness with zip ties yet. Power cable will be routed in a similar manner. Both cables can be secured at once. PN: 2005802 January 2014 Rev N 35
Ag Leader Technology CAN Bus Figure 36. CAN Bus routing CAN Bus Figure 37. CAN Bus routing 36 January 2014 Rev N
4. Plug shorter CAN Bus (labeled: To Speed Module) into display cable. Black female connector of display cable mates with black male connector of Y-Splice on CAN Bus. 5. Plug black female connector of speed module stub into remaining white male connector of Y-Splice on CAN Bus. 6. Plug gray female connector of speed module stub into 4-pin CAN Bus connector of Speed Sensor module. 7. Route longer CAN Bus (labeled: To Flow Sensor) into grain tank through window behind cab. 8. Plug flow sensor into white connector of Y-Splice on CAN Bus as shown in Figure 38. Figure 38. Flow sensor connection 9. Route CAN Bus from flow sensor to window underneath ledge around perimeter of grain tank as shown in Figures 39 & 40. PN: 2005802 January 2014 Rev N 37
Ag Leader Technology Figure 39. CAN Bus routing in grain tank Figure 40. CAN Bus routing in grain tank 38 January 2014 Rev N
10. Loop and secure excess CAN Bus near display cable. 11. Route system power cable to batteries as detailed in following steps: a. Connect 3-socket tower connector of system power cable to mating 3-pin shroud connector of display cable. b. Route system power cable back toward area near Moisture module along CAN Bus cable as illustrated in Figures 36 & 37. c. At area near Moisture module, stop routing power cable and continue to step 12. 12. Route system power cable and EMU power cable to batteries as detailed in following steps. a. Connect 2-socket tower connector of EMU power cable to fused 2-pin shroud connector of EMU control cable. b. Route EMU power cable to body of combine where system power cable is routed. c. Route both power cables to batteries as follows: 1. 2005 and older models: Batteries are located behind engine compartment at left side of machine. Connect power cable terminals to battery posts. Positive (fused) wires go to positive post and black wires go to negative post. 2. 2006 and newer models: Batteries are located in a compartment at ground level on right side of machine. Connect positive (fused) wires to positive post of battery compartment and negative wires to a nearby chassis ground as shown in Figure 41. CAUTION: Do not connect negative terminal directly to negative post of battery compartment on 2006 and newer machines. A direct connection to negative post would allow high current to flow through system electronics if an attempt was made to start engine with master shutoff switch in open position. Damage to electronics would result. d. Check for 12-volt nominal power across positive and negative terminals. PN: 2005802 January 2014 Rev N 39
Ag Leader Technology Chassis Ground Positive Post Figure 41. Battery compartment on 2006 and newer machines Final Inspection Installation is complete. Walk around combine to verify the following: All cable connections have been made. Excess cable has been secured to prevent interference. All tools have been removed from combine. All fasteners are tight 40 January 2014 Rev N
Operational Checkout An operational checkout cannot be performed until a harvest configuration has been created and activated. A Quick Reference Sheet (see instruction kit) details this process. NOTE: If system is installed on a 9x70 series model that was equipped with factory-installed yield/moisture sensors, the OEM moisture sensor may need to be disabled to prevent combine display from alarming. Disabling moisture sensor will automatically disable flow sensor. Proceed to step 1 for this procedure. If 9x70 was ordered without yield/moisture components, or if installing on a 9x50 or 9x60 series model, skip to step 2. CAUTION: Do not attempt to perform the tasks outlined in step 1 if you are not comfortable doing so. Contact your local John Deere dealer for assistance if necessary. 1. If 9x70 was equipped with OEM yield/moisture components, disable moisture sensor as follows: a. Press Menu button on armrest display unit. b. Rotate selection dial to highlight message center icon. Press confirm button (check mark). c. Rotate selection dial to highlight diagnostic address icon. Press confirm button. d. Rotate selection dial to highlight control menu. Press confirm button. e. Rotate selection dial to highlight CAB controller. Press confirm button. f. Rotate selection dial to highlight CAB address 114. Press confirm button. g. Set the 7 th digit in the CAB address 114 to 0 so that it reads: xxxxxx0x. This will disable the factory-installed moisture sensor and flow sensor. NOTE: The lowercase x s (denoting CAB address digits.) should be left on their original setting. Notice in Figure 42 that the only digit that should be changed to 0 is the digit controlling the moisture sensor. Figure 42. Cab address 114 PN: 2005802 January 2014 Rev N 41
Ag Leader Technology 2. Press and release power button of Ag Leader display. 3. Create and activate a harvest configuration. a. Refer to Quick Reference Sheet and/or Operator s Manual. 4. Verify CAN modules are powered and communicating. a. Each module has an LED indicator. It should flash green. b. Flow sensor LED is located on load cell. Most flow sensors have a hole in housing that enables viewing LED without removing sensor. c. The following modules should be listed as CAN devices within the display: 239 SPEED MODULE 240 FLOW SENSOR 244 MOISTURE MODULE 5. Verify the following analog input signals (a, b & c can be verified at the run screen, but (d) must be verified through the DIAGNOSTIC screen): a. ELEVATOR SPEED (RPM) signal. 1. Elevator speed should register zero with separator off. 2. Engage separator and header. Display should register RPM value. At full throttle, elevator speed is approximately 425 RPM +/- 50. NOTE: If system is installed on a 9x70 series model, verify that sprocket teeth setting is correct under combine settings. Clean grain elevator may be equipped with 8-tooth, or 10-tooth conveyor chain sprockets depending upon machine configuration. It is important that this setting is correct before logging yield data. NOTE: If system is installed on a 9x70 series model and elevator speed will not register, check PN of Speed Sensor module. If PN is 4000159, remove socket from position 4 (black wire) of 6-position connector of elevator speed cable that plugs into module. This can be done by prying orange wedgelock loose from end of connector with a small screwdriver. Then pull plastic tang away from socket while pulling on wire. Tape unused socket to protect it from dirt and moisture. Reassemble connector and repeat step 5.a.2. NOTE: If system is installed on a 9x50 series model and a factory-installed elevator mount unit has been removed, an open circuit must be completed in order to get an elevator speed signal. Wires 622 and 623 located in plug on right side of combine where elevator mount unit was plugged in must be jumped together. A jumper plug kit is available through JD (PN: AH211729). b. GROUND SPEED (MPH) signal. 1. Ground speed should register zero with combine at rest. 2. Move combine slowly. Display should register MPH value at low speeds (below 1 MPH). NOTE: Ground speed reading on display may not agree with combine readout until display has been calibrated. 42 January 2014 Rev N
c. HEADER HEIGHT (%) signal 1. Raise and lower header. Header height % should increase and decrease respectively. d. TEMPERATURE (C) signal. 1. Temperature in Celsius should be displayed as a value other than zero. Accuracy is not important, as it will be calibrated later. Revision History Date Revision Initials Changes May 2004 N/C SLH - Production Release Jun 2004 A SAK - Changed length of EMU template from 33 in. to 30-1/2 in. - Changed placement dim. on elevator from 17-3/8 to 18-5/8 in Jul 2004 B SLH - Modified Operational Checkout Sep 2005 C SLH Jan 2006 D SLH Mar 2006 E SLH Jan 2007 F SLH Jan 2008 G SLH - Added support for 9x70 models Jan 2009 H SLH Mar 2009 I SLH Jun 2009 J SLH Aug 2009 K WDS Dec 2009 L WDS Mar 2011 M TJP Jan 2014 N SLH - Added comments about EMU holes being close to center divider of elevator on 9x60 series machines - Added specific support for 2006 (and newer) models power cables to battery compartment - Replaced system power cable to accommodate larger posts of battery compartment. Original cable had 5/16 in. ring terminals. New cable has 3/8 in. ring terminals. - Changed power cable installation - Updated parts list - Added Edge display to header - Replaced display cable and distribution cable with new display cable - Added note to Operational Checkout about sprocket teeth setting on 9x70 models - Added new ground speed cable for ProDrive support - Added part numbers to beginning of each section - Incorporated instructions for grass seed monitoring - Changed moisture module and moisture sensor - Added special instructions to ground speed cable installation for ProDrive models - Added note drawing attention to special instructions in Operational Checkout for disabling OEM components. - Changed moisture sensor module - Changed moisture sensor - Changed display cable - Updated instructions for modifying CAB address 114 in operational checkout. - Replaced ground speed cable for ProDrive installations - General formatting update PN: 2005802 January 2014 Rev N 43