Automatic Emergency Light Item 38013 Read this material before using this product. Failure to do so can result in serious injury. Save this manual. When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-800-444-3353 as soon as possible. Visit our website at: http://www.harborfreight.com Email our technical support at: tech@harborfreight.com Copyright 2000 by Harbor Freight Lights. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Lights. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Lights required for assembly and service may not be included. Manual Revised 11g
Specifications Cord Input 120 V~ / 60 Hz WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. Battery Type 6 V, 4 Ah, sealed lead-acid Light Bulbs Run Capacity at Full Charge Power Cord Fuse 3.6 W each Up to 4 hours with one Lamp on. Up to 2 hours with two Lamps on. 6 FT. F3AL250V Note: Performance of this unit may vary depending on variations in local line voltage. Extension cord usage may also affect unit performance. Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Important Safety Information In this manual, on the labeling, and all other information provided with this product: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to personal injury. CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. General Safety Warnings WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. 1. Unplug and remove fuse before opening housing or changing bulbs. 2. Install indoors only. 3. Wear ANSI-approved safety goggles and heavy-duty work gloves during service and installation. 4. Verify that installation surface has no hidden utility lines before drilling or driving screws. 5. Maintain light with care. Inspect cord periodically and, if damaged, have it repaired or replaced by a qualified technician. 6. Stay alert. Watch what you are doing, use common sense. Do not install when you are tired. 7. This product is not a toy. Keep it out of reach of children. Page 2 For technical questions, please call 1-800-444-3353. SKU 38013
8. Check for damaged parts. Before using, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use if any switch does not turn On and Off properly. 9. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this light. 10. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. 11. WARNING: Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code 25249.5, et seq.) 12. The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Save these instructions. Grounding To prevent electric shock and death from incorrect grounding wire connection: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the Light. Never remove the grounding prong from the plug. Do not use the Light if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. Double Insulated Tools: Tools with Two Prong Plugs Figure A: Outlets for 2-Prong Plug 1. Tools marked Double Insulated do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code. SKU 38013 For technical questions, please call 1-800-444-3353. Page 3
2. Double insulated Tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Figure B.) V~ A Table A: Symbology Double Insulated Volts Alternating Current Amperes WARNING marking concerning Risk of Eye Injury. Wear ANSI approved safety goggles with side shields. Read the manual before set-up and/or use. WARNING marking concerning Risk of Fire. Do not cover ventilation ducts. WARNING marking concerning Risk of Electric Shock. Maintain Power cord properly. Operating Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To prevent serious injury from accidental operation: Turn the Switches off and unplug the Light from its electrical outlet before installing the light. Note: For additional information regarding the parts listed in the following pages, refer to Parts List and Assembly Diagram on pages 8 and 9. Extension Cords Do not use extension cords with this unit. Page 4 For technical questions, please call 1-800-444-3353. SKU 38013
Functions Mounting and Operating Note: Mounting hardware sold separately. 1. Turn OFF both Left and Right Lamp Switches. Function Meter (27) Left Lamp Switch (39) Right Lamp Switch (23) 2. Select a mounting location high enough to provide good lighting, to be out of reach of children, and within six feet of an electrical outlet. 3. Mark locations for the screw holes 8-3/4" apart. Make sure the locations are level, and that there are no hidden utility lines beneath the marked locations. 4. Drill pilot holes in the two locations, appropriate for the two 5/16" pan head screws to be used. If installing into drywall, use appropriate drywall anchors. 5. Install the screws until the heads are about 3/16" from the wall. Test Button (21) Fuse Holder (22) Function Meter (power indicator) Connected - The red light indicates that the unit is connected to a power outlet. Power on - The green light is lit when the unit is plugged into a 120V outlet and one or more of the Lamp Switches are turned on. Right and Left Lamp Switches ON/OFF Power switches for the individual Lamps. Test Button 6. Place the two key slots on the back of the Light over the screw heads and slide downward to secure. 7. Plug in the Light and turn ON the Left and/ or Right Lamp Switches. The red light will turn on to show that the unit is charging. 8. Press the Test Button and verify that the Lamp(s) turn on. 9. When the outlet power fails, the enabled Lamp(s) will turn on. The Lamp(s) will automatically turn off again when power returns. 10. To prevent accidents, turn off the Switches and disconnect the power supply when storing. Clean, then store the Light indoors out of children s reach. When the Battery is charged and one or more of the Lamp Switches are on, press the Test Button to momentarily turn on the powered Lamp(s) to make sure the unit is working properly. Fuse Holder Holds the fuse. Press, rotate, then release to remove the holder to check or replace the fuse as needed. SKU 38013 For technical questions, please call 1-800-444-3353. Page 5
Maintenance and Servicing 5. To inspect/replace the fuse: Procedures not specifically explained in this manual must be performed only by a qualified technician. To prevent serious injury from accidental operation: Turn the Switches off and unplug the Light from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. To prevent serious injury from Light failure: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. 1. BEFORE EACH USE, inspect the general condition of the Light. Check for loose hardware, misalignment or binding of arts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation. 2. Wipe with a clean dry cloth and test the Lamps once a month. 3. If the Lamps do not light up when the Test Button is pressed: a. Verify that the outlet is powered. b. Replace the fuse - see following. c. If they still do not light, check if the bulb(s) are burned out, or if the battery needs replacement. 4. WARNING! If the supply cord of this Light is damaged, it must be replaced only by a qualified service technician. a. Gently press a screwdriver (sold separately) into the cross-shaped indentation on the fuse holder and turn 1/4 turn counterclockwise then release. The fuse holder will pop out of its slot with the fuse. b. Remove the fuse holder. c. Remove the fuse from the fuse holder. d. Examine the fuse. If the wire inside is broken, replace it with a new F3AL250V rated fuse of the same type. e. Insert the holder with the fuse inside back into place. Press down with the screwdriver then turn 1/4 turn clockwise then release to lock into place. f. Test the Lamps. 6. CONTAINS SEALED LEAD BATTERY. BATTERY MUST BE RECYCLED. To remove/replace the battery: WARNING! TO PREVENT SERIOUS INJURY, ELECTRIC SHOCK, AND DEATH: Follow these instructions exactly and in order. If you are not confident that you can follow the instructions safely and properly, have a technician replace the battery. a. UNPLUG THE POWER CORD. Remove the unit from the wall. b. Remove the fuse holder as described above. c. After removing the fuse and unplugging the cord, remove the back panel of the unit. d. Do not touch the transformer, circuit board, or any wiring other than the battery connections. Page 6 For technical questions, please call 1-800-444-3353. SKU 38013
Negative Terminal Battery Holder Screw 7. To replace a bulb: a. Turn OFF the Left and Right Lamp Switches. b. Remove the two screws holding the lens on. Remove the lens. Battery Holder Bulb Tab Battery Holder Tabs e. Disconnect the wires from the battery terminals, one at a time. f. Bend the four tabs on the battery holder so that they are vertical. g. Remove the screw at the top of the battery holder. Battery Battery Holder h. Rotate the top of the battery holder out and remove the battery. i. If the battery is being replaced, replace only with a battery of the same type, size, and capacity (6 V, 4 Ah, sealed lead-acid). Be sure to connect battery in proper polarity (red wire to positive +, and black wire to negative ). j. Reassemble in reverse order, being sure not to plug the unit in or replace the fuse until all internal parts are reassembled properly and the housing is closed. Notch Bulb Holder c. Wearing a heavy-duty work glove, push the bulb in slightly and twist it until the notch in the base lines up with the tab in the holder. Remove the bulb. d. Line up the notch on the new bulb with the tab in the holder, push the bulb into the holder slightly, and turn the bulb 180º to secure it. e. Put the lens back in place and secure it with the screws. Do not overtighten the screws. 8. If the unit is stored, recharge the battery for at least 5 hours every 2 months to prevent permanent damage. SKU 38013 For technical questions, please call 1-800-444-3353. Page 7
Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference Light only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. Parts List Part Description Qty 1 Lens 2 2 Reflector 2 3 Bulb 2 4 Receptacle 2 5 Screw M5x10 2 6 Nut M5 4 7 Battery Bracket 1 8 Battery Casing A 1 9 Battery 6V4Ah 1 10 Battery Casing B 1 11 Screw M4x10 4 12 Nut M4 1 13 Back Panel 1 14 Transformer 1 15 PCB Board 1 16 Bracket 1 17 Screw M4x8 2 18 Power Cord 1 19 Rubber Ring 1 20 Front Cover 1 Part Description Qty 21 Test Button 1 22 Fuse Holder 1 23 Right Lamp Switch 1 24 Display Panel 1 25 Meter PCB Board 1 26 Meter Label 1 27 Function Meter 1 28 Screw M5x25 2 29 Screw M8x40 2 30 Nut M8 2 31 Swivel Bracket 2 32 Lamp Bracket 2 33 Washer M8 2 34 Spring Washer M8 2 35 Handle 1 36 Rubber Ring 2 37 Negative Terminal 2 38 Positive Terminal 2 39 Left Lamp Switch 1 Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 8 For technical questions, please call 1-800-444-3353. SKU 38013
Assembly Diagram 21 23 22 27 24 1 4 2 3 38 37 31 28 32 5 29 6 9 6 35 11 8 7 33 26 34 36 25 30 12 11 19 20 18 16 17 10 14 15 11 13 SKU 38013 For technical questions, please call 1-800-444-3353. Page 9
Limited 90 Day Warranty Harbor Freight Lights Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 (800) 444-3353