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ITH Nut Runners - Types EDS standard Electric Nut Runner, torque values from 400 Nm to 13,000 Nm Easy-to-use multi-function display, powerful 1,300 W motor Optional documentation system and torque-angle version α alpha seds simpel Electric Nut Runner simple, torque values from 400 Nm to 13,000 Nm Input torque values via rotary wheel, powerful 1,300 W motor Suitable for on-site construction applications, automatic free-run DS Battery Nut Runner, torque values from 750 Nm to 4,000 Nm Powerful 18 V and 3 h motor capable of up to 80 bolt cycles Easy and cordless operation, replacement i-ion battery and quick-charger included PDS Pneumatic Nut Runner, torque values from 250 Nm to 14,000 Nm No electric power supply required, motor powered by standard air compressors Input torque values via precision control valve (four selectable settings) MDS Mechanical Nut Runner, controlled with manual torque wrenches Prevention of input overload with shear-pin ockable control lever /R for tighten and loosen 2 ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0
ITH Nut Runners: 3 Fast, easy and safe operation 3 High degree of reproducibility of the pre-load force 3 High performance planetary gearbox 3 Powerful motor ITH EDS options: 3 Rotation-angle controlled tightening by EDS α 3 Easy to use digital documentation system ITH Torque-ngle Electric Nut Runner, Version α alpha n even more accurate tightening process, the rotation-angle controlled method is available through the EDS version α. Here, pre-torque is applied until the specified value is reached (trigger torque value). When the pre-torque value is reached, this automatically triggers the EDSα to begin the rotationangle method. The bolting process is completed once the nut is rotated to the previously entered angle. System accuracy is dependant on bolt length ratio of at least lk/d > 1.5 by the bolt. (lk = clamping length, d = bolt diameter). ITH Documentation System The ITH-Documentation System allows for easy, digital management of all custom data associated with the tightening process including bolt size, bolt quality, torque or application values, and bolt and personnel identification numbers. Data is entered and saved via the multifunction display of the EDS, and readout with a PC via USB port afterwards. Through the user-friendly design, the ITH-documentation software offers easy control and evaluation of the tightening process. 1 2 3 4 5 Functions 1. Create, store, and record job details and data 2. Software status 3. Data download to PC (possible as Excel- Chart) 4. Clear comparison of desired and actual torque, and rotation angle values 5. Optional: ive- Documentation during the tightening process: Illustrated data stream and torque values ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0 3
ITH EDS: Electric Nut Runner 10 ± 9 8 7 1 2 3 4 5 6 Features 1. Compact high performance planetary gearbox 2. Powerful 1,300 W motor 3. User-friendly multi-function display 4. Suitable for on-site construction applications with convenient positioning of the directional switch (tighten / loosen) 5. ock button 6. Ergonomic and convenient spade handle 7. Motor and case stand for quality Made in Germany 8. Rotary switch for low and high gear 9. Fine-tooth reaction arm. Optional: TWIN-reaction arm, swivel foot, customized solutions available 10. Interchangeable sockets available, secured with clip Functions Comprehensive control electronic: The EDS maintains continuous control of the tightening process and automatically adjusts the rotational speed according to the application utomatic free-run: Once the previously set torque value has been reached the EDS automatically initiates free-run, relieving torsional binding at the reaction point for easy and safe removal of the tool after each bolting process Suitable for on-site construction: The powerful motor is made to withstand the drastic voltage fluctuations common with using on-site generator power supplies Optimal for international machine outfits: utomatic detection and adjustment to 50 Hz or 60 Hz power supplies 2 gear stages for the changing between low and high gear High degree of reproducibility of the pre-load force up to ± 3 % * Independent rotation between handle and gearbox ensures steady and optimal positioning of the ITH EDS Multi-functional display a b c d e f * by comparable bolting conditions The display at a glance ll relevant data for the tightening process e.g. bolt size and quality are entered via menu navigation keys (f). ll information is viewable via the display during operation. a.) Tightening / oosening b.) Progress of tightening process c.) Rotation-angle (by optional torque-angle version α) d.) Torque value e.) High and low gear f.) Menu navigation keys 4 ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0
Designs of the EDS EDS standard seds w EDSw ITH Type Favoured bolt size* Max. torque [ ] Technical data, straight ength Weight [kg] Technical data, angle version ength w Weight [kg] EDS- 40 2x.30040-yz7 M16-M24 400 ¾ 70 467 5.2 238 6.2 EDS- 75 2x.30075-yz7 M20-M27 750 ¾ 72 480 6.0 259 7.0 EDS- 150 2x.30150-yz7 M20-M33 1,500 1 84 509 6.9 337 7.9 EDS- 250 2x.30250-yz7 M24-M36 2,500 1 86 528 7.9 368 8.9 EDS- 400 2x.30400-yz7 M27-M42 4,000 1 ½ 93 567 9.1 401 10.1 EDS- 600 2x.30600-yz7 M30-M48 6,000 1 ½ 105 590 14.7 426 15.7 EDS- 800 2x.30800-yz7 M36-M56 8,000 1 ½ 125 643 21.0 476 22.0 EDS-1000 2x.31000-yz7 M64-M90 10,000 1 ½ 127 643 21.0 476 23.2 EDS-1300 2x.31300-yz7 M90-M110 13,000 2 ½ 180 738 44 495 28.0 EDS (straight version): x = 8 EDS standard: y = 0 110 Volt: z = 11 EDSw (angle version): x = 9 EDS α: y = 1 230 Volt: z = 23 seds simpel: y = 2 * by bolt quality 10.9, friction value 0.14 Examples of pplication Slewing gearbox of an offshore crane with ITH-Elongation; M 30; 2,100 Nm Bolted connections of track systems on earthmoving machines; EDS 400; 2 x M 20; 3,600 Nm Slewing ring assembling of earthmoving machines; M 30; 750 Nm Hard rock cone crushers with EDSw and standard reaction arm; M 48; 6,200 Nm dvantages of the ITH EDS 3 High degree of accuracy, ± 3 % 3 Rotation-angle controlled tightening with EDS α (optional) 3 User-friendly and customized documentation system (optional) 3 Extensible application compatibility through use of special and customizable accessories including special reaction arms, extensions, and side-drives Fields of application 3 Production and installation applications 3 ssembly and maintenance of heavy machinery: Cranes, earth-moving machines, mining machines 3 Wind turbines 3 General construction projects such as bridge constructions ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0 5
ITH DS: Battery Nut Runner 11 10 9 8 1 2 3 4 5 6 Features 1. Compact high performance planetary gearbox 2. Switch for high and low gear 3. Powerful motor 4. User-friendly digital display 5. 3 Soft-Touch-Keys for adjustment of torque and high or low gear 6. Break-proof coated pistol grip 7. Powerful 18V-i-Ion battery, 3 h 8. On / Off Trigger 9. Directional switch (tighten / loosen) 10. Fine-tooth reaction arm Optional: TWIN-Reaction arm, swivel foot, customized solutions available 11. Interchangeable sockets available, secured with clip ± 7 Functions Fast, flexible operation without external power supply ideal for service jobs Easy-to-use adjustment of torque and high or low gear on the digital display utomatic free-run: Once the previously set torque value has been reached the DS automatically initiates free-run, relieving torsional binding at the reaction point for easy and safe removal of the tool after each bolting process 2 gear stages for the changing between low and high gear High degree of reproducibility of the pre-load force up to ± 3 % * Independent rotation between handle and gearbox ensures steady and optimal positioning of the ITH DS Battery Power The long-life i-ion battery is capable of up to 80 bolt cycles (DS 75, M30, 500 Nm) Battery status indicator via 4 EDs on the battery The quick-charge station is available for 230 V or 110 V, each 50 Hz or 60 Hz Included with the DS Nut Runner and battery is an additional batter and quick-charger battery station * by comparable bolting conditions Replacement battery, quick-charge station and capacity indicator 6 ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0
ITH DS: Battery Nut Runner ITH Type Favoured bolt size* Max. torque [ ] ength Weight [kg] DS-75 24.10070-0x7 M16-M27 750 ¾ 72 346 5.4 DS-125 24.10150-0x7 M20-M33 1,250 1 84 360 6.1 DS-250 24.10250-0x7 M24-M36 2,500 1 86 385 7.5 DS-400 24.10400-0x7 M27-M42 4,000 1 ½ 93 428 8.8 Charge Station 110 Volt: X = 11 Charge Station 230 Volt: X = 23 * by bolt quality 10.9, friction value 0.14 Examples of pplication dvantages of the ITH DS 3 Flexibility at service jobs through cordless power supply 3 Fast and convenient operation 3 High degree of reproducibility of the pre-load force up to ± 3 % 3 Extensible application compatibility through use of special and customizable accessories including special reaction arms, extensions, and side-drives Foundation bolt connection of wind turbine; DS 75; M 30; 750 Nm Bolt connections on pump head of high pressure pumps; DS 75; M 24 Fields of application 3 Service jobs, especially in tight, limited spaces 3 Wind turbines 3 General construction applications Concrete building wall assembling system with extension and special reaction arm; DS 125; M 30 Side bolt connection at the main bearing of a combustion engine; M 30; 1,800 Nm ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0 7
ITH PDS: Pneumatic Nut Runner 10 9 8 7 1 2 3 4 Features 1. Compact high performance planetary gearbox 2. ir-powered motor 3. 4-step rotary-switch for preselection of torque 4. Directional switch (tighten / loosen) 5. Impact-resistant and anti-slip pistol grip 6. ir high-pressure coupling 7. On / Off Trigger 8. Rotary switch for low and high gear (optional for change gear) 9. Fine-tooth reaction arm. Optional: TWIN-Reaction arm, swivel foot, customized solutions available 10. Interchangeable sockets available, secured with clip 5 6 Functions No electric power supplies required. Pneumatic motor can be powerd by standard air compressors Special version suitable for jobs in explosion-risk areas: On demand the ITH PDS can be covered with a coating on the gearbox and reaction arm - ideal for applications in the oil and gas industry The required torque is set via the compressed air precision control valve at idling according to the tabular data The change gear (high and low gear) enables a higher range of rotational speed (optional) and faster work Independent rotation between handle and gearbox ensures steady and optimal positioning of the ITH DS Practical transport case: (included in delivery) PDS 25 PDS 250: Hard plastic case, 80.00911 PDS 400 PDS 1400: Steel case, 80.00900 compressed air precision control valve: (included in delivery) 74.08450-7000 8 ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0
Designs of the ITH PDS PDS PDSw ITH Type Favoured bolt size* Max. torque [ ] Technical data, straight** ength Weight [kg] Technical data, angle** ength w PDS-40 2x.y0040 M12 - M24 400 ¾ 83 271 3.8 238 5.2 PDS-75 2x.y0075 M16 - M27 750 ¾ 83 283 4.2 259 5.7 PDS-150 2x.y0150 M20 - M33 1,500 1 90 307 4.5 280 6.8 PDS-250 2x.y0250 M24 - M36 2,500 1 90 334 6.5 305 7.9 PDS-400 2x.y0400 M27 - M42 4,000 1 ½ 95 372 7.9 338 9.1 PDS-600 2x.y0600 M30 - M48 6,000 1 ½ 105 394 13.5 371 14.7 PDS-800 2x.y0800 M36 - M56 8,000 1 ½ 127 447 16.8 417 21.0 PDS-1000 2x.y1000 M45 - M56 10,000 1 ½ 127 447 16.8 417 22.2 PDS-1400 2x.y1400 M56 - M60 14,000 2 ½ 180 503 42 480 27 Weight [kg] PDS (straight version): x = 6 PDSw (angle version): x = 7 Without change gear: y = 0 With gear: y = 1 * by bolt quality 10.9, friction value 0.14 ** without change gear (optional) Examples of pplication Clutch bolt connection of a tractor unit; PDS 250; M 36 Heat exchanger bolt connection with ITH side-drive; PDS 250; M 36 dvantages of ITH PDS 3 Independent of electric power supplies 3 Optional version suited for use in explosion-risk areas 3 Compact high performance planetary gearbox 3 Extensible applications through special reaction arms, extensions, and side-drives Fields of application 3 Various applications within the oil and gas industry 3 Heat exchangers 3 Wind turbines Shrink-disc connection of a wind turbine; PDS 250; M 30 PDS 1400 on a planetary gear for submarine applications with TWIN-Reaction arm ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0 9
a ITH MDS: Mechanical Nut Runner a ccessories ITH Manual Torque Wrenches Bit insert ø 4-20 Interchangeable ratchet head 3 /8 bis 1 1 2 3 4 5 6 ITH Type Features 1. ½ square-drive 2. Return lock, switch able for tightening and loosening 3. Overload safety device by shear pin 4. Planetary gear 5. Fine-tooth reaction arm. Optional: TWIN-Reaction arm, rotating foot, individual version 6. Square drive 1 or 1 ½ for replacement nut with square socket and safety clamp Favoured bolt size* Max. torque Gear reduction ratio [ ] a [ ] Technical data Weight** [kg] MDS- 150 30.00115 M 10-M 20 1,500 01:04 1 ½ 85 190 4.3 MDS- 320 30.00121 M 12-M 24 3,200 01:16 1 ½ 88 233 7.0 MDS- 400 30.00124 M 16-M 27 4,000 01:16 1 ½ ½ 88 244 8.6 MDS- 600 30.00127 M 20-M 33 6,000 01:18 1 ½ ½ 102 257 10.8 MDS- 800 30.00128 M 22-M 36 8,000 01:22 1 ½ ½ 130 279 14.5 MDS-1000 30.00130 M 24-M 36 10,000 01:62 1 ½ ½ 130 315 19.9 * by bolt quality 10.9, friction value 0.14 ** with standard reaction arm ITH Order Torque range Technical data a [ ] D Ø 31.10020 5-50 3 /8 34 320 31.10021 10-100 3 /8 34 370 31.10022 40-200 ½ 47 470 31.10024 60-360 ½ 47 560 31.10026 200-850 ¾ 68 1480 31.10028 300-1250 ¾ 68 1650 ITH Power Wrench Sockets Output Drive SW ø D1 ø D2 ITH Side-drives 1 2 Order example 31.000 04-0046 inch sockets power wrench socket version 02 = drive ½ 03 = drive ¾ 04 = drive 1 05 = drive 1 ½ 06 = drive 2 ½ 08 = drive ½ 09 = drive ¾ 10 = drive 1 11 = drive 1 ½ /F-width SW 46 short long 3 4 Features 1. Torque output drive 2. Reaction arm 3. Square-drive input for Nut Runner 4. Fine-tooth reaction point for Nut Runner ITH Hexagon Socket Output Drive SW Order example 31. 00128-0024 inch sockets hey key socket version 126 = version ¾ 128 = version 1 130 = version 1 ½ /F-width SW 24 Ideal for applications with vertically limited spaces or long threaded rods (heat exchanger) Simply connected with the ITH Nut Runners The /F-width of the hexagon drive can be changed according to the application ITH Type ST - 55 ST - 65 ST - 75 ST - 85 ø D2 31.00755 31.00765 31.00775 31.00785 Min. /F-width 36 46 55 65 Max. /F-width 56 65 75 85 Max. torque 2,000 2,500 4,000 4,000 10 ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0
ITH Torque Extension Ideal for applications with radially limited space Compatible to all ITH-Nut Runner types with simple spline connection Swivel foot on reaction arm (optional) Customized special design D Ø ITH Type TE- 75 31.0080y-2-200 Max. torque Extension Technichal data Output drive 2 [ ] 200 ¾ 64 31.0080y-2-300 750 300 ¾ 64 31.0080y-2-400 400 ¾ 64 31.0080y-3-250 250 1 80 TE- 150 31.0080y-3-350 1,500 350 1 80 31.0080y-3-450 450 1 80 31.0080y-4-150 150 1 ½ 84 TE- 250 31.0080y-4-250 2,500 250 1 ½ 84 31.0080y-4-350 350 1 ½ 84 TE-400 31.0080y-4-400 4,000 400 1 ½ 93 2 1 Drive 1 (= Output ITH Nut Runner Type) ½ ¾ 1 1 ½ Variable y y = 1 y = 2 y = 3 y = 4 ITH Dynamic Torque Tester Torque calibration unit for ITH Nut Runners vailable in two torque classes, from 500 Nm to 4,000 Nm and from 2,500 Nm to 10,000 Nm ITH Torque Tester Measures and verifies torques up to 6,000 Nm vailable for 110 V or 230 V connection, incl. battery Compatible with all ITH Nut Runners H H B1 B B2 D ITH Type Torque range B Technichal Data H Socket [ ] DDT - 250 22.00230 500-4,000 296 533 419 1 ½ DDT - 1000 22.00231 2,500 10,000 396 633 519 1 ½ ITH Type Torque range B1 Technichal Data H B2 DMW-250 20.00240 to 2,500 315 290 116 230 89 DMW-600 20.00241 to 6,000 315 290 116 264 115 230 Volt: z = 230 110 Volt: z = 110 110 Volt: z = 110 230 Volt: z = 230 Drive and output drive 1 ½ (by using adaptable sockets) ITH Quality Management ll ITH Nut Runners are tested and calibrated on dynamic torque testers before delivery and after maintenance intervals. The dynamic torque testers are certified according to the high standards of the DKD (Deutscher Kalibrierdienst). Optionally all business partners can request an ITH certificate containing measured data at time of delivery. ITH Bolting Technology www.ith.de sales@ith.de Phone +49 (0) 291 / 9962-0 11
Technical Sales & Service Offices Worldwide ITH drives innovation in Bolting Technology With more than 30 years in the bolting industry, ITH continuously invests experience and know-how into new technical developments. More than 90 national and international patents prove the innovative capabilities of ITH. Many of these developments have become standards of bolting technology. ü Worldwide distribution network ü Individual industry- and customer solutions ü Expert advisory service by qualified mechanical engineers (not salesmen) in all questions involving bolts ü Synergy effects being a whole system supplier ü ean production & certified quality management ü Fast & qualified service ITH South Europe Bilbao, Spain ITH United Kingdom iverpool ITH France Rioz (Besancon) ITH GmbH & Co. KG Headquaters in Meschede, Germany ITH Japan Tokyo ITH Engineering Chicago, US ITH India Vadodara (Mumbai) ITH sia Pacific Kuala umpur, Malaysia ITH China Shanghai ITH -ocations ITH-Employees Representative ITH offers synergy effects as a system supplier The quality of a bolted connection depends on several factors: design elements, fasteners, bolting method and assembly. s a system supplier only ITH offers complete bolting solutions by analysing all 4 core components: tools, engineering, fasteners, service. These components are combined to create the best technical and cost-effective solutions for customers. ITH GmbH & Co. KG Industrie-Technische Konstruktionen Hohmann uf m Brinke 18 Postbox 1365 D-59872 Meschede Phone +49 (0) 291 / 9962-0 Fax +49 (0) 291 / 9962-11 sales@ith.com www.ith.com ITH 0214