Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC

Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC Engine Mechanical System Camshaft sprocket bolt 90 ~ 110 900 ~ 1,100 65 ~ 80 Cylinder head cover bolt 8 ~ 10 80 ~ 100 5.8 ~ 7.2 Main bearing cap bolt M10 27~33 + 270~330 + 19.5 ~24 + (90 ~ M8 13~19 + 130~190 + 10~14 + (90 ~94 ) Connecting rod bolt 16~20 + 160~200 + 12~15 + (90 ~94 ) Cylinder head bolt (Cold engine) 25 + (58 ~92 ) + 250 + (58 ~92 ) + 18 + (58 ~92 ) + (43 ~47 ) (43 ~47 ) (43 ~47 ) Oil pan drain plug 35 ~ 45 350 ~ 450 25 ~ 33 Lower oil pan bolt 10 ~ 12 100 ~ 120 7 ~ 9 Upper oil pan bolt [10 38mm (0.937 1.4961in.)] 30 ~ 42 300 ~ 420 22 ~ 30 [8 22mm (0.3150 0.8661in.)] 19 ~ 28 190 ~ 280 14 ~ 20 [161.5mm(6.3582in.)] 5 ~ 7 50 ~ 70 4 ~ 5 [152.5mm (6.0039in.)] 5 ~ 7 50 ~ 70 4 ~ 5 Oil screen bolt 15 ~ 22 150 ~ 220 11 ~ 16 Oil pump case bolt 12 ~ 15 120 ~ 150 9 ~ 11 Oil relief valve plug 40 ~ 50 400 ~ 500 29 ~ 36 Oil pressure switch 15 ~ 22 150 ~ 220 11 ~ 16 Oil pump cover screw 8 ~ 12 80 ~ 120 6 ~ 9 Oil filter 12 ~ 16 12 ~ 160 9 ~ 12 Fly wheel bolt 73 ~ 77 730 ~ 770 53 ~ 56 Drive plate and adaptor plate bolt 73 ~ 77 730 ~ 770 53 ~ 56 Air cleaner body installation bolt 8 ~ 12 80 ~ 120 6 ~ 9 Surge tank stay 15 ~ 20 150 ~ 200 11 ~ 14 Air intake surge tank to intake manifold (bolt) 15 ~ 20 150 ~ 200 11 ~ 14 Air intake surge tank to intake manifold (nut) 15 ~ 20 150 ~ 210 11 ~ 14 Intake manifold to cylinder head 19 ~ 21 190 ~ 150 14 ~ 15 Heat protector to exhaust manifold 12 ~ 15 120 ~ 350 9 ~ 11 Exhaust manifold to cylinder head (Self-locking nut) 30 ~ 35 300 ~ 150 22 ~ 26 Oil level gauge guide to engine 12 ~ 15 120 ~ 200 9 ~ 11 Water outlet fitting bolt 17 ~ 20 170 ~ 260 12 ~ 14 Power steering oil pump bracket to cylinder head 17 ~ 26 170 ~ 260 12 ~ 19 Power steering oil pump bracket 17 ~ 26 170 ~ 260 12 ~ 19 Crank position sensor wheel screw 5 ~ 6 50 ~ 60 3.6 ~ 4.3 Engine mounting insulator bolt 40 ~ 55 400 ~ 550 29 ~ 40 Engine mounting bracket nut 60 ~ 80 600 ~ 800 43 ~ 58 Engine mounting bracket bolt 60 ~ 80 600 ~ 800 43 ~ 58 Engine support bracket stud 30 ~ 40 300 ~ 400 22 ~ 59 Front roll stopper bracket to sub cross member bolt 40 ~ 55 400 ~ 550 29 ~ 40 Front roll stopper insulator bolt and nut 50 ~ 65 500 ~ 650 36 ~ 47 Rear roll stopper bracket to cross member bolt 40 ~ 55 400 ~ 550 29 ~ 40 Rear roll stopper insulator bolt and nut 50 ~ 65 500 ~ 650 36 ~ 47 Transaxle mounting bracket bolt 40 ~ 55 400 ~ 550 29 ~ 40 Transaxle mounting insulator bolt 90 ~ 110 900 ~ 1,100 65 ~ 80 Fuel hose clamp to rear cylinder head assembly 12 ~ 15 120 ~ 150 9 ~ 11

Transaxle mounting plate 10 ~ 12 100 ~ 120 7 ~ 9 Rear plate 10 ~ 12 100 ~ 120 7 ~ 9 Oil seal case 10 ~ 12 100 ~ 120 7 ~ 9 Crankshaft pulley bolt 180 ~ 190 1,800 ~ 1,900 130 ~138 Timing belt cover bolt 10 ~ 12 100 ~ 120 7 ~ 9 Engine hanger bracket to engine 20 ~ 27 200 ~ 270 14 ~ 20 Alternator mounting bracket to engine 20 ~ 30 200 ~ 300 14 ~ 22 Alternator mounting nut (Engine front case side) 20 ~ 30 200 ~ 300 14 ~ 22 Alternator mounting bolt (Alternator mounting bracket side) 20 ~ 30 200 ~ 300 14 ~ 22 Starter to transmission (Nut) 20 ~ 30 200 ~ 300 14 ~ 22 Starter to transmission (Bolt) 27 ~ 34 270 ~ 340 20 ~ 25 Driver belt pulley bolt 35 ~ 55 350 ~ 550 25 ~ 40 Driver belt tensioner bolt 20 ~ 27 200 ~ 270 14 ~ 20 Engine coolant pump to cylinder block bolt (Head mark "7" mark) 15 ~ 22 150 ~ 220 11 ~ 16 Engine coolant temperature sensor 20 ~ 40 200 ~ 400 14 ~ 29 Engine coolant inlet fitting attaching bolt 17 ~ 20 170 ~ 200 12 ~ 14 Throttle body to surge tank bolt 15 ~ 20 150 ~ 200 11 ~ 14 Oxygen sensor to exhaust manifold 40 ~ 50 400 ~ 500 29 ~ 36 Front exhaust pipe to exhaust manifold nut 30 ~ 40 300 ~ 400 22 ~ 29 Front exhaust pipe to catalytic converter bolt 40 ~ 60 400 ~ 600 29 ~ 43 Catalytic converter to center exhaust pipe nut 30 ~ 40 300 ~ 400 22 ~ 29 Center exhaust pipe to main muffler nut 30 ~ 40 300 ~ 400 22 ~ 29 Main muffler hanger support bracket bolt 10 ~ 15 100 ~ 150 7 ~ 11 Delivery pipe installation boly 10 ~ 15 100 ~ 150 7 ~ 11 Timing belt tensioner pulley bolt 43 ~ 55 430 ~ 550 31 ~ 40 Timing belt idler pulley bolt 50 ~ 60 500 ~ 600 36 ~ 43 Timing belt tensioner arm fixed bolt 35 ~ 55 350 ~ 550 25 ~ 40 Auto tensioner fixed bolt 20 ~ 27 200 ~ 270 14 ~ 20 Accelerator cable bracket 4 ~ 6 40 ~ 60 3 ~ 4 Spark plug 20 ~ 30 200 ~ 300 14 ~ 22 Engine Electrical System Generator terminal (B+) 5 ~ 7 50 ~ 70 3.6 ~ 5.1 Starter motor terminal (B+) 10 ~ 12 100 ~ 120 7.3 ~ 8.8 Battery terminal 4 ~ 6 40 ~ 60 2.9 ~ 4.3 Spark plug 20 ~ 30 200 ~ 300 15 ~ 22 Emission Control System Positive Crankcase Ventilation Valve 8 ~ 12 80 ~ 120 6 ~ 8 Fuel System Delivery pipe installation bolts 10 ~ 15 100 ~ 150 7 ~ 11 Engine coolant temperature sensor 20 ~ 40 200 ~ 400 14 ~ 29 Heated oxygen sensor 40 ~ 50 400 ~ 500 29 ~ 36 Heated oxygen sensor connector bracket bolt 8 ~12 80 ~ 120 5.8 ~ 8.7 Fuel pressure regulator installation bolt 7 ~ 11 70 ~ 110 5.2 ~ 8.1 High pressure hose and fuel main pipe 30 ~ 40 300 ~ 400 22 ~ 29

High pressure hose and fuel filter 25 ~ 35 250 ~ 350 18 ~ 25 High pressure hose to delivery pipe 3 ~ 4 30 ~ 40 2.2 ~ 3 Fuel pump assembly to fuel tank 2 ~ 3 20 ~ 30 1.4 ~ 2.2 High pressure hose at fuel tank 30 ~ 40 300 ~ 400 1.4 ~ 2.2 Throttle body to surge tank 15 ~ 20 150 ~ 200 11 ~ 14 Accelerator arm bracket bolts 8 ~ 12 80 ~ 120 5.8 ~ 8.7 ISC actuator 6 ~ 8 60 ~ 80 4.4 ~ 5.8 Fuel sender to fuel tank 2 ~ 3 20 ~ 30 1.4 ~ 2.2 Clutch System Clutch pedal to pedal support member (Clutch pedal bracket) Clutch pedal support member to master cylinder 19~28 8~10 190~280 80~100 14~20 6~7 Clutch tube flare nut 13~17 130~170 9~13 Clutch tube bracket 4~6 40~60 3~4 Reservoir band 13~17 130~170 9~13 Clutch release cylinder 15~22 150~220 11~16 Clutch release cylinder union bolt 20~25 200~250 15~18 Clutch cover assembly Single mass flywheel 15~22 150~220 11~16 Dual mass flywheel 20~27 200~270 14~19 Manual Transaxle System (6-SPEED M/T) Item N m kg cm lb ft Manual transaxle case to clutch housing bolt 63 ~ 67 630 ~ 670 46 ~ 49 Drain plug 30 ~ 39 300 ~ 390 22 ~ 28 Reverse lever 11.8 ~ 15.6 118 ~ 156 8.7 ~ 11.5 Shift check plug 12.7 ~ 17.0 127 ~ 170 9.3 ~ 12.5 Shift check 22.5 ~ 25.5 225 ~ 255 16.6 ~ 18.8 Stopper bolt 26.5 ~ 30.4 26.5 ~ 304 19.6 ~ 22.4 Control shaft bolt 6.3 ~ 8.3 63 ~ 83 4.6 ~ 6.0 Shift lever mounting plate 2 ~ 3 20 ~ 30 1 ~ 2 Differential final gear bolt 112.7 ~ 127.4 1127 ~ 1274 83 ~ 94 Driveshaft and Axle Item Nm Kgf cm lbf ft Driveshaft nut 2.0L 200 ~ 260 2000 ~ 2600 148 ~ 192 2.7L 200 ~ 280 2000 ~ 2800 148 ~ 207 Knuckle to strut assembly nut 140 ~ 160 1400 ~ 1600 104 ~ 118 Lower arm ball joint to knuckle nut 60 ~ 72 600 ~ 720 44 ~ 53 Tie rod end to knuckle 24 ~ 34 240 ~ 340 18 ~ 25 Front brake caliper to knuckle 69 ~ 85 690 ~ 850 51 ~ 63 Wheel nut 90 ~ 110 900 ~ 1100 66 ~ 81 Rear hub bearing flange nut 200 ~ 260 2000 ~ 2600 148 ~ 192 Rear brake to rear axle carrier mounting bolt 65 ~ 75 650 ~ 750 48 ~ 56 Rear strut to carrier nut 110 ~ 130 1100 ~ 1300 81 ~ 96 Trailing arm to rear axle carrier mounting nut 100 ~ 120 1000 ~ 1200 74 ~ 88 Rear suspension p arm to rear axle carrier mounting gnut 160 ~ 180 1600 ~ 1800 118 ~ 133

Suspension System Wheel nut 90~110 900~1100 67~82 Driveshaft nut 2.0L 200~260 2000~2600 148~192 2.7L 200~280 2000~2800 148~207 Front strut upper installation nut 45~60 450~600 33~44 Front strut assembly to knuckle 140~160 1400~1600 104~118 Front strut mounting self-locking nut 40~50 400~500 29~37 Lower arm ball joint to knuckle 60~72 600~720 43~52 Lower arm bushing (A) mounting bolt 130~150 1300~1500 96~111 Lower arm bushing (G) mounting bolt 130~150 1300~1500 96~111 Stabilizer bar bracket mounting bolt 30~45 300~450 22~33 Tie rod end ball joint to knuckle 24~34 240~340 18~25 Tie rod end lock nut 50~55 500~550 37~41 Stabilizer link nut 35~45 350~450 26~33 Rear strut upper mounting nut 30~40 300~400 22~30 Rear strut lower mounting nut 110~130 1100~1300 81~96 Rear strut mounting self locking nut 40~60 400~600 30~44 Rear stabilizer link to stabilizer bar 35~45 350~450 26~33 Rear stabilizer bar bracket bolt 17~26 170~260 13~19 Rear suspension arm tie rod nut 50~60 500~600 37~43 Rear suspension arm (A,B) mounting bolt 160~180 1600~1800 118~133 Rear cross member mounting bolt 100~120 120 1000~1200 1200 74~88 Trailing arm to bracket nut 40~50 400~500 30~37 Trailing arm bracket to body frame 40~50 400~500 30~37 Trailing arm mounting 100~120 1000~1200 74~88 Steering System Power steering column and shaft Steering column and shaft assembly mounting bolt 13 ~ 18 130 ~ 80 9.6 ~ 13.3 Power steering wheel lock nut 35 ~ 45 350 ~ 450 25.8 ~ 33.2 Pinion gear and joint assembly 15 ~ 20 150 ~ 200 11 ~ 15 Steering column shaft and universal joint assembly 18 ~ 20 180 ~ 200 13.3 ~ 15 Dust cover mounting bolt 17 ~ 26 170 ~ 260 125. ~ 19.2 Power steering gear box Gear box mounting bolt 60 ~ 80 600 ~ 800 44 ~ 59 Tie rod end lock nut 50 ~ 55 500 ~ 550 37 ~ 40.6 Tie rod end ball joint and knuckle arm mounting nut 24 ~ 34 240 ~ 340 17.7 ~ 25 Feed tube to gear box 10 ~ 16 100 ~ 160 7.4 ~ 11.8 Gear box to valve body 20 ~ 30 200 ~ 300 15 ~ 22 Yoke plug lock nut 50 ~ 70 500 ~ 700 37 ~ 52 Power steering oil pump Pressure hose to oil pump 55 ~ 65 550 ~ 650 40.6 ~ 47.9 Oil pump adjusting bolt 35 ~ 50 350 ~ 500 25.8 ~ 37 Oil pump mounting bolt 35 ~ 50 350 ~ 500 25.8 ~ 37 Oil pump bracket mounting bolt 35 ~ 50 350 ~ 500 25.8 ~ 37 Power steering hose

Power steering reservoir mounting bolt 4 ~ 6 40 ~ 60 3.0 ~ 4.4 Power steering hose mounting bolt 4 ~ 6 40 ~ 60 3.0 ~ 4.4 Power steering tube mounting bolt 4 ~ 6 40 ~ 60 3.0 ~ 4.4 Brake System Item Nm Kgf cm lbf ft Master cylinder to booster mounting nut 8~12 80~120 6~9 Brake booster mounting nut 13~16 130~160 9.6~11.8 Brake booster vacuum hose fitting to surge tank 15~18 150~180 11.1~13.3 Bleeder screw 7~13 70~130 5.2~9.6 Brake tube flare nut, brake hose 13~17 130~170 9.6~12 Caliper guide rod bolt 22~32 220~320 16.2~23.6 Caliper assembly to knuckle 65~75 650~750 48~55 Brake hose to front caliper 25~30 250~300 18~22 Wheel speed sensor mounting bolt 8~9 80~90 6~7 Hydraulic & electronic control unit mounting bolt 8~10 80~100 6~7.4 Hydraulic & electronic control unit mounting bracket bolt 17~26 170~260 13~19 Body (Interior and Exterior) Item Nm Kg cm lb ft Door Door hinge to body 35~42 350~420 25~31 Door hinge to door 10~12 100~120 7~8 Door striker mounting bolt 17~22 170~220 12~16 Tailgate Tailgate hinge to body 22~27 220~270 16~19.5 Tailgate hinge to tailgate 7~9 70~90 5~7 Tailgate latch mounting bolt 7~11 70~110 5~8 Tailgate striker mounting bolt 9~14 90~140 6.5~10 Hood Hood hinge to body 22~27 220~270 16~19.5 Hood hinge to hood 22~27 220~270 16~19.5 Hood latch to body 7~11 70~110 5~8 Gas lifter mounting bolt 9~14 220~270 16~19.5 Seat Front seat to floor, Bolt 35~55 350~550 25~40 Rear seat back center bracket, Bolt 17~26 170~260 12~19 Rear seat back lower side bracket, Bolt 17~26 170~260 12~19 Rear seat cushion mounting, Bolt 17~26 170~260 12~19 Seat belt Front seat belt retractor mounting bolt 40~55 400~550 29~40 Front seat belt upper anchor mounting bolt 40~55 400~550 29~40 Front seat belt sliding bar mounting bolt 40~55 400~550 29~40 Front seat belt height adjuster mounting bolt 40~55 400~550 29~40 Rear seat belt retractor mounting bolt 40~55 400~550 29~40 Rear seat belt upper anchor mounting bolt 40~55 400~550 29~40 Front seat belt buckle mounting bolt 40~55 400~550 29~40 Sunroof Sunroof lid panel mounting, Nut 7~9 70~90 5~6.5 Sunroof assembly mounting, Bolt 7~11 70~110 5~8