REELING CABLE RHEYFIRM (RTS) R-(N)TSCGEWTOEUS 3x...+3x.../3 3.6/6 kv 20/35 kv adapted to DIN VDE 0250 part 813 Contents: Letter code Construction details and voltage-classes Technical data 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 1
REELING CABLE RHEYFIRM (RTS) R-(N)TSCGEWTOEUS 3x...+3x.../3 3.6/6 kv - 20/35 kv adapted to DIN VDE 0250 part 813 Letter code Flexible cables acc. to german standards To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used. A selection of essential letters indicating: - insulation material, cable design - construction elements, special properties - sheath material, manufacturer letter codes Following table shows you the letter code of the product group. Cable design Letter code Explanation R- Nexans letter code for flexible cable version reeling application (N) adapted to DIN VDE 0250 part 813 TS CGE W T OE U S (RTS) (RTK) heavy duty rubber insulated flexible cable type non metallic screen over conductor and insulation heat resisting insulation compound reinforcement oil-resistant flame retardant Nexans letter code for heavy duty 5GM5 neoprene compound Nexans letter code for flexible cable version with optimized wall thicknesses Nexans letter code for flexible cable version with special cold flexible compound /3 Protective conductor symmetrically split in the three outer interstices Insulation material Special elastomeric ethylene-propylene rubber (EPR) compound RHEYCLEAN-HV better than 3GI3 acc. DIN VDE 0207 part 21, developed for optimized insulation wall thickness. Sheath materials Inner sheath: synthetic rubber compound for a max. permissible operating temperature at conductor of 90 C Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc. DIN VDE 0207 part 21, oil-resistant acc. EN 60811-2-1, flame-retardant acc. DIN EN 60332-1-2. 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 2
REELING CABLE RHEYFIRM (RTS) R-(N)TSCGEWTOEUS adapted to DIN VDE 0250 part 813 Application Flexible reeling cable for energy supply with cable guidance in different levels, e.g. reel axis in travel direction. Especially for high and extreme mechanical stress e.g. torsional stresses ( ± 25 /m ) and high reeling speed up to 270 m/min and a min. of 10 N/mm². For connection of large material handling machines such as excavators, cranes, stacker/reclaimer, dumpers, mobile crushers in open-pit mines on console-cable reels/level wind reels. Further requirements see DIN VDE 0298 part 3. Three main cores and the protective conductor symmetrically split in the interstices with embedded reinforcement in the outer sheath. Other special designs depending on application are also possible: with strain relief and improved flexibility for applications with increased mechanical tension extra cold resistant/flexible sheaths ( RHEYFIRM(RTK) ) Design Conductor: Copper, plain, flexible stranded acc. to DIN EN 60228 class 5 Insulation: - inner semi-conductive stress control layer - elastomeric insulation EPR compound RHEYCLEAN-HV - outer semi-conductive insulation shield layer Protective conductor Copper conductor, plain, semi-conducting layer Cabling Power cores assembled over semi-conductive rubber centre with semiconductive rubber fillers and the divided protective conductor in the interstices Inner sheath Extruded sheath of GM1b synthetic rubber compound filling the interstices Reinforcement Embedded braid made of synthetic threads with very high Outer sheath Chlorinated heavy duty rubber compound 5GM5, colour: red Marking on customer request or standard embossed marking e.g.: RHEYFIRM(RTS) R-(N)TSCGEWTOEUS 3x50+3x25/3 6/10 kv I NEXANS I year Standards Adapted to DIN VDE 0250 part 813, DIN VDE 0298-3 and 4, UL-File E302473 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 3
RHEYFIRM (RTS) R-(N)TSCGEWTOEUS 3 x... + 3 x... / 3 Rated voltage: 3.6/6 kv Max. permissible operating voltage U bmax AC systems: 7.2 kv; DC systems: 10.8 kv Test voltage: 11 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 71304256 3x25+3x25/3 0.780 40 43 2530 1500/2250 71303218 3x35+3x25/3 0.554 42 45 2825 2100/3150 71303250 3x50+3x25/3 0.386 46 48 3460 3000/4500 71305270 3x70+3x35/3 0.272 50 53 4360 4200/6300 71303274 3x95+3x50/3 0.206 53 56 5430 5700/8550 71303278 3x120+3x70/3 0.161 54 57 6140 7200/10800 7130xxx 3x150+3x70/3 0.129 57 60 7170 9000/13500 71303272 3x185+3x95/3 0.106 68 71 9190 11100/16650 7130xxxx 3x240+3x120/3 0.0801 69 72 10900 14400/21600 7130xxxx 3x300+3x150/3 0.0641 74 77 13630 18000/27000 Rated voltage: 6/10 kv Max. permissible operating voltage U bmax AC systems: 12 kv; DC systems: 18 kv Test voltage: 17 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 7130xxxx 3x16+3x16/3 1.21 38 41 2030 960/1440 71304257 3x25+3x25/3 0.780 40 43 2530 1500/2250 71304262 3x35+3x25/3 0.554 42 44 2825 2100/3150 71302023 3x50+3x25/3 0.386 46 49 3460 3000/4500 71305068 3x70+3x35/3 0.272 50 53 4350 4200/6300 71308680 3x95+3x50/3 0.206 55 57 5565 5700/8550 71304380 3x120+3x70/3 0.161 58 61 6490 7200/10800 71304383 3x150+3x70/3 0.129 64 67 7915 9000/13500 71303275 3x185+3x95/3 0.106 68 71 9325 11100/16650 71304381 3x240+3x120/3 0.0801 73 76 11360 14400/21600 71302024 3x300+3x150/3 0.0641 80 83 14050 18000/27000 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 4
RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Rated voltage: 8.7/15 kv Max. permissible operating voltage U bmax AC systems: 18 kv; DC systems: 27 kv Test voltage: 24 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 71305259 3x25+3x25/3 0.780 41 43 2510 1500/2250 71305264 3x35+3x25/3 0.554 42 44 2825 2100/3150 71305263 3x50+3x25/3 0.386 46 49 3460 3000/4500 71305069 3x70+3x35/3 0.272 50 53 4400 4200/6300 71305274 3x95+3x50/3 0.206 55 58 5470 5700/8550 71305273 3x120+3x70/3 0.161 58 61 6490 7200/10800 71305272 3x150+3x70/3 0.129 64 67 7830 9000/13500 71305276 3x185+3x95/3 0.106 68 71 9260 11100/16650 71305268 3x240+3x120/3 0.0801 73 76 11360 14400/21600 71305269 3x300+3x150/3 0.0641 80 83 14050 18000/27000 Rated voltage: 12/20 kv Max. permissible operating voltage U bmax AC systems: 24 kv; DC systems: 36 kv Test voltage: 29 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 71304259 3x25+3x25/3 0.780 46 48 2990 1500/2250 71306264 3x35+3x25/3 0.554 47 50 3330 2100/3150 71306365 3x50+3x25/3 0.386 49 53 3820 3000/4500 71308685 3x70+3x35/3 0.272 55 58 4880 4200/6300 71306369 3x95+3x50/3 0.206 57 61 5780 5700/8550 71306370 3x120+3x70/3 0.161 64 67 7820 7200/10800 71306378 3x150+3x70/3 0.129 67 70 8850 9000/13500 71306379 3x185+3x95/3 0.106 71 74 9760 11100/16650 71306380 3x240+3x120/3 0.0801 78 81 12430 14400/21600 71306381 3x300+3x150/3 0.0641 83 86 14480 18000/27000 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 5
RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Rated voltage: 14/25 kv Max. permissible operating voltage U bmax AC systems: 30 kv; DC systems: 45 kv Test voltage: 36 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 71302013 3x25+3x25/3 0.780 54 57 3890 1500/2250 71302014 3x35+3x25/3 0.554 54 57 4050 2100/3150 71302015 3x50+3x25/3 0.386 55 58 4450 3000/4500 71302016 3x70+3x35/3 0.272 58 61 5410 4200/6300 71302017 3x95+3x50/3 0.206 64 67 6750 5700/8550 71302018 3x120+3x70/3 0.161 65 68 8100 7200/10800 71302019 3x150+3x70/3 0.129 69 72 9250 9000/13500 71302020 3x185+3x95/3 0.106 73 76 9960 11100/16650 71302021 3x240+3x120/3 0.0801 79 83 12750 14400/21600 71302022 3x300+3x150/3 0.0641 84 88 14830 18000/27000 Rated voltage: 18/30 kv Max. permissible operating voltage U bmax AC systems: 36 kv; DC systems: 54 kv Test voltage: 43kV A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 71308080 3x25+3x25/3 0.780 60 63 4670 1500/2250 71308081 3x35+3x25/3 0.554 60 63 4790 2100/3150 71308082 3x50+3x25/3 0.386 65 68 5800 3000/4500 71308083 3x70+3x35/3 0.272 66 69 6540 4200/6300 71308090 3x95+3x50/3 0.206 68 72 7150 5700/8550 71308084 3x120+3x70/3 0.161 71 74 8250 7200/10800 71308085 3x150+3x70/3 0.129 77 80 9850 9000/13500 71308086 3x185+3x95/3 0.106 79 84 10750 11100/16650 71308087 3x240+3x120/3 0.0801 85 88 13570 14400/21600 71308093 3x300+3x150/3 0.0641 91 95 16130 18000/27000 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 6
RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Rated voltage: 20/35 kv Max. permissible operating voltage U bmax AC systems: 42 kv; DC systems: 63 kv Test voltage: 50 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 7130xxxx 3x120+3x70/3 0.161 74 77 8830 7200/10800 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 7
RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Electrical data Current-carrying capacity in ampere [A] at 30 C ambient temperature (acc. DIN VDE 0298-4) on ground: Short circuit current (80 250 C / I thr = 149 A/mm²) in ka tkr Ithz = Ithr tk [mm²] Up to 10 kv [A] Over 10 kv [A] 25 131 139 35 162 172 50 202 216 70 250 265 95 301 319 120 352 371 150 404 428 185 461 488 240 553 587 300 641 680 [mm²] for 1 s (t kr ) for 0.5 s (t k ) 25 3.7 5.3 35 5.2 7.4 50 7.5 10.5 70 10.4 14.8 95 14.2 20.0 120 17.9 25.3 150 22.4 31.6 185 27.6 39.0 240 35.8 50.6 300 44.7 63.2 Bending radii Smallest permissible bending radius: - fixed installation: 6 x outer- - reeling application: 12 x outer- - deflection pulleys: 15 x outer- - min. distance with S-type directional changes: 20 x outer- Thermal properties temperature on cable surface - static: -50 C/+80 C - reeling application: -30 C/+80 C with special cold flexible compound: -45 C/+80 C - temperature: 90 C - Max. short-circuit temperature of conductor: 250 C Correction factor for ambient temperatures other than 30 C to be applied to the current-carrying capacities for cables in the air acc. DIN VDE 0298-4 (permissible conductor temperature 90 C): 10 C 20 C 30 C 40 C 50 C 60 C 70 C 1.15 1.08 1.00 0.91 0.82 0.71 0.58 Correction factor for reeled flexible cables acc. DIN VDE 0298-4 No. of layers 1 2 3 4 5 Factor 0.80 0.61 0.49 0.42 0.38 Mono spiral reel 0.80 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 8
Global expert in cables and cabling systems With energy as the basis of its development, Nexans, the worldwide leader in the cable industry, offers an extensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building, Local Area Network and mining markets. Nexans addresses a series of market segments from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotive, electronics, aeronautics, handling and automation. With an industrial presence in 40 countries and commercial activities worldwide, Nexans employs 26,000 people and had sales in 2015 of 4.6 billion. Nexans is listed on NYSE Euronext Paris, compartment A. Nexans may make changes to the technical specifications of its products, in particular to make improvements thereto or to ensure compliance with applicable laws and regulations. Nexans Germany GmbH D-41238 Moenchengladbach Bonnenbroicher Str. 2-14 Tel: +49 (0)2166 27 2176 Fax: +49 (0)2166 27 2781 heinz-willi.hamacher@nexans.com 2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 9
TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Contents: Letter code Construction details and nominal voltages Technical data 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 1
TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Letter code Flexible cables acc. to german standards To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used. A selection of essential letters indicating: - insulation material - cable design - construction elements - special properties - sheath material - manufacturer letter codes Following table shows you the letter code of the product group. Cable design Letter code Explanation F- Nexans letter code for flexible cable version fixed installation (N) in line with DIN VDE 0250 part 813 TS heavy duty rubber insulated flexible cable type CGE non metallic screen over conductor and insulation W heat-resisting insulation compound OE oil-resistant U flame-retardant S Nexans letter code for heavy duty 5GM5 neoprene compound (RS) Nexans letter code for flexible cable version with optimized wall thicknesses /3 Protective conductor symmetrically split in the interstices Insulation material Special elastomeric RHEYCLEAN-HV-EPthickness. compound, developed for optimized insulation wall Sheath materials Inner sheath: synthetic rubber compound for a max. permissible operating temperature at conductor of 90 C Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, oil-resistant acc. to EN 60811-2-1, flame-retardant acc. to DIN EN 60332-1-2. Both sheaths are inseparable fixed together. 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 2
TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Application RHEYFIRM (RS) F-(N)TSCGEWOEUS was developed for use in open pit mines for operation under difficult requirements in the ambit of DIN VDE 0168: Erection of electrical installations in open-cast mines. quarries and similar plants. This two sheath version - with optimized wall thicknesses can be use for laying along conveyor belts in open pit mines, on stacker/reclaimer e.g. in coal bunker, on shiftable belt conveyor systems, on spreaders and auxiliary equipment like hopper cars, belt wagons or trippers, on material handling equipment. Further requirements see DIN VDE 0298-3. Three main cores and the protective conductor symmetrically split in the interstices. Design Phase core Copper, plain, flexible stranded acc. to DIN EN 60228 class 5 Insulation: - inner semi-conductive stress control layer - elastomeric insulation made of dielectric and thermal high graded. ozone-resistant rubber compound RHEYCLEAN-HV EPR - outer semi-conductive insulation shield layer, easy strip (thermo strip); Ground conductor Copper, plain, flexible stranded acc. DIN EN 60228 class 5, extruded, semi- rubber centre with semi- conducting layer Cabling Power cores assembled over semi-conductive conductive rubber fillers and the divided ground conductor in the interstices Inner sheath Extruded sheath of GM1b synthetic rubber compound filling the interstices Outer sheath Heavy duty chlorinated rubber compound, quality 5GM5, oil resistant, flame retardant, tear resistant and abrasion proof. Marking Embossed marking e.g.: RHEYFIRM(RS) F-(N)TSCGEWOEUS 3x50+3x50/3 6/10 kv I NEXANS I year Standards In line with DIN VDE 0250 part 813, DIN VDE 0298-3 and 4 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 3
TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Rated voltage: 6/10 kv Max. permissible operating voltage U bmax AC systems: 12 kv Max. permissible operating voltage U bmax DC systems: 18 kv Test voltage: 17 kv A.C. [mm²] 71308535 3x35+3x25/3 71303254 3x50+3x25/3 71304269 3x50+3x50/3 71303255 3x70+3x35/3 7130xxxx 3x70+3x50/3 71303286 3x95+3x50/3 71303285 3x120+3x70/3 71303256 3x150+3x70/3 71304270 3x185+3x95/3 71303257 3x240+3x120/3 resistance at 20 C min. Max. [Ω/km] [mm] [mm] [kg/km] 0.554 43 46 2750 0.386 46 49 3400 0.386 46 49 3490 0.272 50 53 4300 0.272 50 53 4410 0.206 55 58 5450 0.161 58 61 6450 0.129 64 67 7650 0.106 68 71 9100 0.0801 73 76 11400 [N] 3000 3000 3000 3150 3150 4275 5400 6750 8325 10800 Rated voltage: 12/20 kv Max. permissible operating voltage U bmax AC systems: 24 kv Max. permissible operating voltage U bmax DC systems: 36 kv Test voltage: 29 kv A.C. 7130xxxx [mm²] 3x25+3x25/3 71303258 3x35+3x25/3 71303259 3x50+3x25/3 71303260 3x70+3x35/3 71303261 3x95+3x50/3 71306372 3x120+3x70/3 71303262 3x150+3x70/3 71303263 3x185+3x95/3 71303264 3x240+3x120/3 resistance at 20 C min. Max. [Ω/km] [mm] [mm] [kg/km] 0.780 46 49 2960 0.554 48 51 3380 0.386 50 53 3800 0.272 55 58 4800 0.206 58 61 5700 0.161 61 64 6660 0.129 66 69 8100 0.106 70 73 9500 0.0801 77 80 12000 [N] 1125 3000 3000 3150 4275 5400 6750 8325 10800 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 4
TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Rated voltage: 18/30 kv Max. permissible operating voltage U bmax AC systems: 36 kv Max. permissible operating voltage U bmax DC systems: 54 kv Test voltage: 43 kv A.C. [mm²] 71308292 3x35+3x25/3 71308293 3x50+3x25/3 71308291 3x70+3x50/3 71308295 3x95+3x50/3 71308288 3x120+3x70/3 71308297 3x150+3x70/3 71308298 3x185+3x95/3 71308277 3x240+3x120/3 resistance at 20 C (main core) min. Max. [Ω/km] [mm] [mm] [kg/km] 0.554 60 63 4500 0.386 62 65 5000 0.272 66 69 6130 0.206 68 71 7100 0.161 72 75 8450 0.129 76 79 9500 0.106 79 83 10900 0.0801 84 88 13000 [N] 3000 3000 3150 4275 5400 6750 8325 10800 Rated voltage: 20/35 kv Max. permissible operating voltage U bmax AC systems: 42 kv Max. permissible operating voltage U bmax DC systems: 63 kv Test voltage: 50 kv A.C. [mm²] 71308290 3x70+3x50/3 7130xxxx 3x120+3x70/3 resistance at 20 C (main core) min. Max. [Ω/km] [mm] [mm] [kg/km] 0.554 68 71 6470 0.161 74 77 8630 [N] 3000 5400 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 5
TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Electrical data Current-carrying capacity in ampere [A] at 30 C ambient temperature (acc. DIN VDE 0298-4) on ground: Short circuit current (80 250 C / I thr = 149 A/mm²) in ka: tkr Ithz = Ithr tk [mm²] up to 10 kv [A] over 10 kv [A] 25 131 35 162 50 202 70 250 95 301 120 352 150 404 185 461 240 553 139 172 216 265 319 371 428 488 587 [mm²] 25 3.7 35 5.2 50 7.5 70 10.4 95 14.2 120 17.9 150 22.4 185 27.6 240 35.8 for 1 s (t kr ) for 0.5 s (t k ) 5.3 7.4 10.5 14.8 20.0 25.3 31.6 39.0 50.6 Bending radii Smallest permissible bending radius: - fixed installation: 6 x outer- - festoon systems: 10 x outer- - free movement: 10 x outer- Thermal properties temperature on cable surface - static: - flexing: -40 C / +80 C -30 C / +80 C temperature: 90 C Max. short-circuit temperature of conductor: 250 C Correction factor for ambient temperatures other than 30 C to be applied to the current-carrying capacities for cables in the air acc- DIN VDE 0298-4 (permissible conductor temperature 90 C): 10 C 20 C 30 C 1.15 1.08 1.00 40 C 50 C 60 C 70 C 0.91 0.82 0.71 0.58 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 6
Global expert in cables and cabling systems With energy as the basis of its development, Nexans, the worldwide leader in the cable industry, offers an extensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building, Local Area Network and mining markets. Nexans addresses a series of market segments from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotive, electronics, aeronautics, handling and automation. With an industrial presence in 40 countries and commercial activities worldwide, Nexans employs 26,000 people and had sales in 2015 of 4,6 billion. Nexans is listed on NYSE Euronext Paris, compartment A. All drawings, designs, specifications, plans and particulars of weights, size and dimensions contained in the technical or commercial documentation of Nexans is indicative only and shall not be binding on Nexans or be treated as constituting a representation on the part of Nexans. NEXANS Deutschland GmbH D-41238 Mönchengladbach - Bonnenbroicher Str. 2-14 ML-I PM, heinz-willi.hamacher@nexans.com, 11.04.16 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 7