Robotics 2015
Index omau Robotics OMU Robotics is a leading supplier of industrial robots, robotized processes and integrated robotic solutions. omau offers a wide range of innovative articulated robots, covering a large number of models that are perfect for handling, spot welding, arc welding, press-shop automation, palletizing, sealing, machine tending and many other applications. OMU ROOTIS.3 OUR ROOT FMILY.4 Standard robots. Special robots.12 Hollow Wrist.14 THNIL SPIFITIONS.18 NJ4 VNTGS.44 TP5 TH PNNT.5 5G ONTROL UNIT.58 Technologically advanced, reliable, flexible, and specifically tailored to our customers needs, omau Robotics guarantees optimal performances across the entire robot range, robotized cells and process-integrated solutions. We also ensure prompt and flexible after-sales services. Our highly qualified and skilled team guides and assists customers for training, immediate intervention or scheduled maintenance. Payloads from 3 to Horizontal reach from less than 1m up to more than 3m Meet the omau robot team. 2
ll our robots are characterized by high performances in terms of speed, repeatability, accuracy and flexibility. Our product range extends from small payload robots to the massive capacity of. The Robot team available for our clients is wide, well known and appreciated. We provide articulated industrial robots suitable for any application and special robots for spot and arc welding, palletizing or press to press automation. ach of our robots is designed with a reduced footprint, large work envelope, highly precise movements and positioning, greater reliability and low maintenance costs. 5
STNR ROOTS MOL SIX Racer 3 Racer 999 Racer 1.4 NS 12-1.85 NS 1-1.5 NJ 1-3.1 XS LO (kg) 3 7 7 1 1 1 RPTILITY (mm) 0.05 0.02 0.05 0.05 0.05 0.05 0.10 RH (mm) 1400 30 999 143 1850 150 3108 WIGHT (kg) 10 30 173 180 335 335 80 SSMLY POSITION / Sloping (max 45 ) / Sloping / Wall / Sloping / Wall / Sloping / Wall / Sloping (max 45 ) / Sloping (max 45 ) / Sloping (max 45 ) PROTTION GR IP5 IP54 IP5 IP5 IP5 / IP7 Wrist IP5 / IP7 Wrist IP5 7
STNR ROOTS MOL NJ 40-2.5 NJ 0-2.2 NJ 110-3.0 NJ 130-2.0 NJ 130-2. NJ 15-3.0 NJ 220-2.7 XS LO (kg) 40 0 110 130 130 15 220 RPTILITY (mm) 0.0 0.0 0.07 0.07 0.07 0.09 0.08 RH (mm) 2503 2258 2980 2050 21 3000 2701 WIGHT (kg) 55 45 1070 740 1050 1240 1220 SSMLY POSITION / Sloping (max 45 ) / Sloping (max 45 ) PROTTION GR IP5 / IP 7 IP5 / IP7 Wrist IP5 / IP7 Wrist IP5 / IP7 IP5 / IP7 IP5 / IP7 IP5 / IP7 Wrist 8 9
STNR ROOTS MOL NJ 290-3.0 NJ 370-2.7 NJ 370-3.0 NJ 420-3.0 NJ 450-2.7 NJ 500-2.7 NJ 50-2.7 XS LO (kg) 290 370 370 420 450 500 50 RPTILITY (mm) 0.15 0.15 0.15 0.15 0.15 0.15 0.15 RH (mm) 2997 2703 2997 2997 2703 2703 2703 WIGHT (kg) 2150 2100 2450 2450 2400 2400 2450 SSMLY POSITION PROTTION GR IP5 / IP7 Wrist IP5 / IP7 Wrist IP5 / IP7 Wrist IP5 / IP7 Wrist IP5 / IP7 Wrist IP5 / IP7 Wrist IP44 / IP5 Wrist 10 11
SPIL ROOTS MOL PL 180-3.1 PL 20-3.1 PL 470-3.1 NJ 100-3.2 press NJ 130-3.7 SH press NJ 15-3.4 SH NJ 210-3.1 SH XS 4 4 4 LO (kg) 180 20 470 100 130 15 210 RPTILITY (mm) 0.15 0.15 0.20 0.07 0.20 0.10 0.10 RH (mm) 3100 3100 3100 3209 3700 3450 3188 WIGHT (kg) 1250 1250 2250 1250 1515 1430 1470 SSMLY POSITION Shelf Shelf Shelf PROTTION GR IP5 IP5 IP5 IP44 / IP5 Wrist IP5 IP5 / IP7 Wrist IP5 12 13
HOLLOW WRIST MOL rc 4 NJ4 90-2.2 NJ4 110-2.2 NJ4 170-2.5 NJ4 170-2.9 NJ4 175-2.2 NJ4 220-2.4 XS LO (kg) 5 90 110 170 170 175 220 RPTILITY (mm) 0.05 0.07 0.07 0.10 0.10 0.10 0.15 RH (mm) 1951 2210 2210 2500 2918 2204 2417 WIGHT (kg) 375 85 85 1100 1240 1080 120 SSMLY POSITION / Sloping (max 45 ) PROTTION GR IP5 IP5 IP5 IP5 IP5 IP5 IP5 14 15
HOLLOW WRIST MOL NJ4 220-2.7 NJ4 220-3.0 NJ4 270-2.7 NJ4 15-3.4 SH NJ4 210-3.1 SH XS LO (kg) 220 220 270 15 210 RPTILITY (mm) 0.15 0.15 0.15 0.10 0.10 RH (mm) 2738 3002 2703 3450 3151 WIGHT (kg) 1290 2005 1975 1430 1415 SSMLY POSITION Shelf Shelf PROTTION GR IP5 IP5 IP5 IP5 IP5 1 17
THNIL SPIFITIONS SIX - 1.4 dditional load on forearm Torque on axis xis 1 kg 10 kg 1400 mm 11.7 Nm 11.7 Nm 5.8 Nm +/- 170 (140 /s) rc Welding ssembly osmetic Sealing ispensing Handling / Packaging Machine Tending Measuring / Testing Polishing / eburring xis 2 +155 / -85 (10 /s) xis 3 xis 4 0 / -170 (170 /s) +/- 210 (450 /s) xis 5 +/- 130 (375 /s) xis +/- 2700 (550 /s) 0.05 mm ISO 9409-1 - 40-4 - M 10 kg IP5 / Sloping (45 max) 1700 mm Precision and reliability Operating reas 1400 mm 428 mm 1095 mm 745 mm 18 19
THNIL SPIFITIONS Racer 3 Racer 999 Racer 1.4 dditional load on forearm Torque on axis xis 1 3 kg 2 kg 30 mm 7.3 Nm 7.3 Nm 4.41 Nm +/- 170 (430 /s) 7 kg* 10 kg 999 mm 13 Nm 13 Nm 7.5 Nm +/- 15 (250 /s) 7 kg 10 kg 143 mm 13 Nm 13 Nm 7.5 Nm +/- 15 (220 /s) ssembly osmetic Sealing Handling / Packaging Machine Tending Measuring Testing Polishing eburring Racer 1.4 xis 2-95 / +135 (450 /s) -5 / +150 (250 /s) -85 / +155 (250 /s) xis 3 xis 4-155 / +90 (500 /s) +/- 200 (00 /s) -15 / -37 (300 /s) +/- 210 (550 /s) 0 / -18 (300 /s) +/- 210 (550 /s) xis 5 +/- 125 (00 /s) +/- 137 (550 /s) +/- 135 (550 /s) xis +/- 2700 (900 /s) +/- 2700 (00 /s) +/- 2700 (00 /s) Precision and speed meet beauty and passion 0.02 mm ISO 9409-1 - 40 30 kg IP54 / Sloping / Wall 0.05 mm ISO 9409-1 - 40 173 kg IP5 / Sloping / Wall 0.05 mm ISO 9409-1 - 40 180 kg IP5 / Sloping (45 max) Racer 999 Racer 3 1081 mm 1279 mm 171 mm Operating reas 30 mm 37 mm 530 mm 13 mm 999 mm 904 mm 554 mm 385 mm 143 mm 412 mm 1130 mm 801 mm *For Pick&Place 10 kg with a limited stroke of the 5 axis 20 21
THNIL SPIFITIONS NS 12-1.85 NS 1-1.5 dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 xis 5 xis 12 kg 10 kg 1850 mm 39 Nm 39 Nm 20 Nm +/- 180 (155 /s) -0 / +155 (155 /s) -170 / + 110 (170 /s) +/- 2700 (30 /s) +/- 120 (350 /s) +/- 2700 (550 /s) 1 kg 10 kg 150 mm 41 Nm 41 Nm 23 Nm +/- 180 (155 /s) -0 / +155 (155 /s) -170 / +110 (170 /s) +/- 2700 (30 /s) +/- 120 (350 /s) +/- 2700 (550 /s) rc Welding ssembly osmetic Sealing ispensing Foundry Handling / Packaging Laser Welding utting Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Processing Machining Wood-Glass Machining Robust and versatile small payload robots 0.05 mm ISO 9409-1 - 3 335 kg IP5 / IP7 / Sloping (45 max) 0.05 mm ISO 9409-1 - 3 335 kg IP5 / IP7 / Sloping (45 max) 2150 mm 1951 mm 1850 mm 151 mm NS 12-1.85 NS 1-1.5 Operating reas 950 mm 1157 mm 885 mm 950 mm 957 mm 85 mm 22 23
THNIL SPIFITIONS NJ 1-3.1 NJ 40-2.5 NJ 0-2.2 dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 xis 5 xis 1 kg 12 kg 3108 mm 43 Nm 43 Nm 23 Nm +/- 180 (170 /s) -0 / +125 (150 /s) 0 / -170 (15 /s) +/- 2700 (25 /s) +/- 120 (250 /s) +/- 2700 (340 /s) 40 kg 35 kg 2503 mm 17 Nm 17 Nm 98 Nm +/- 180 (170 /s) -0 / +125 (150 /s) 0 / -15 (15 /s) +/- 2700 (25 /s) +/- 123 (250 /s) +/- 2700 (340 /s) 0 kg 20 kg 2258 mm 221 Nm 221 Nm 118 Nm +/- 180 (170 /s) -0 / +125 (150 /s) 0 / -15 (15 /s) +/- 2700 (25 /s) +/- 123 (250 /s) +/- 2700 (340 /s) rc Welding ssembly osmetic Sealing ispensing Handling / Packaging Laser Welding utting Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Press to Press Processing Machining Wood-Glass Machining perfect solution for medium payload applications 0.10 mm ISO 9409-1 - 3 80 kg IP5 / Sloping (max 45 ) 0.0 mm ISO 9409-1 - 100 55 kg IP5 / IP7 / Sloping (max 45 ) 0.0 mm ISO 9409-1 - 100 45 kg IP5 / IP7 / Sloping (max 45 ) NJ 1-3.1 NJ 40-2.5 NJ 0-2.2 Operating reas 3258 mm 3108 mm 257 mm 1088 mm 125 mm 253 mm 2503 mm 215 mm 720 mm 1187 mm 2408 mm 2258 mm 1918 mm 8 mm 941 mm 24 25
THNIL SPIFITIONS NJ 110-3.0 NJ 130-2.0 NJ 130-2. dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 xis 5 xis 110 kg 2980 mm 38 Nm 38 Nm 314 Nm +/- 180 (110 /s) +95 / -75 (110 /s) -10 / -25 (110 /s) +/- 280 (190 /s) +/- 120 (190 /s) +/- 2700 (230 /s) 130 kg 2050 mm 38 Nm 38 Nm 314 Nm +/- 180 (155 /s) -0 / +125 (105 /s) 0 / -15 (150 /s) +/- 280 (200 /s) +/- 120 (190 /s) +/- 2700 (230 /s) 130 kg 21 mm 38 Nm 38 Nm 314 Nm +/- 180 (110 /s) -75 / +95 (110 /s) -10 / -25 (110 /s) +/- 280 (190 /s) +/- 120 (190 /s) +/- 2700 (230 /s) ssembly osmetic Sealing ispensing Handling / Packaging Laser Welding utting Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Press to Press Processing Machining Spot Welding Wood-Glass Machining light kinematic structure for better performances 0.07 mm ISO 9409-1 - 125 1070 kg IP5 / IP7 0.07 mm ISO 9409-1 - 125 740 kg IP5 / IP7 / Sloping 0.07 mm ISO 9409-1 - 125 10 IP5 / IP7 NJ 110-3.0 NJ 130-2.0 NJ 130-2. Operating reas 340 mm 2980 mm 242 mm 757 mm 783 mm 2200 mm 2050 mm 190 mm 720 mm 733 mm 3097 mm 21 mm 221 mm 824 mm 404 mm 2 27
THNIL SPIFITIONS NJ 15-3.0 NJ 220-2.7 dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 xis 5 xis 15 kg 3000 mm 1230 Nm 1230 Nm 712 Nm +/- 180 (100 /s) -95 / +180 (90 /s) -10 / -25 (110 /s) +/- 2700 (130 /s) +/- 125 (130 /s) +/- 2700 (195 /s) 220 kg 2701 mm 1230 Nm 1230 Nm 712 Nm +/- 180 (100 /s) -95 / +75 (90 /s) -10 / -25 (110 /s) +/- 2700 (130 /s) +/- 125 (130 /s) +/- 2700 (195 /s) ssembly osmetic Sealing ispensing Handling / Packaging Laser Welding utting Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Press to Press Processing Machining Spot Welding Wood-Glass Machining ompact design for a wide range of applications 0.09 mm ISO 9409-1 - 10 1240 kg IP5 / IP7 0.08 mm ISO 9409-1 - 10 1220 kg IP5 / IP7 3430 mm 3131 mm 3000 mm 2701 mm Operating reas 200 mm 228 mm NJ 15-3.0 NJ 220-2.7 730 mm 738 mm 78 mm 425 mm 28 29
THNIL SPIFITIONS NJ 290-3.0 NJ 370-2.7 NJ 370-3.0 dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 290 kg 2997 mm 18 Nm 18 Nm 1177 Nm +/- 180 (90 /s) +/- 75 (90 /s) 0 / -220 (90 /s) +/- 2700 (105 /s) 370 kg 2703 mm 2109 Nm 2109 Nm 1177 Nm +/- 180 (85 /s) +75 / - 0 (85 /s) -10 / - 231 (85 /s) +/- 2700 (90 /s) 370 kg 2997 mm 2109 Nm 2109 Nm 159 Nm +/- 180 (85 /s) +75 / - 0 (85 /s) -10 / - 231 (85 /s) +/- 2700 (90 /s) ssembly Foundry Handling / Packaging Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Processing Machining Spot Welding Wood-Glass Machining xis 5 +/- 125 (105 /s) +/- 125 (90 /s) +/- 125 (90 /s) xis +/- 2700 (10 /s) +/- 2700 (120 /s) +/- 2700 (120 /s) Robust mechanics and the best-in-class payload / reach ratio 0.15 mm ISO 9409-1 - 200 - - M12 21 IP5 / IP7 0.15 mm ISO 9409-1 - 200 - - M12 2100 kg IP5 / IP7 0.15 mm ISO 9409-1 - 200 - - M12 24 IP5 / IP7 NJ 290-3.0 NJ 370-2.7 NJ 370-3.0 Operating reas 380 mm 2997 mm 3195 mm 433 mm -118 mm 380 mm 2997 mm 3195 mm 433 mm -118 mm 380 mm 2997 mm 3195 mm 433 mm -118 mm 30 31
THNIL SPIFITIONS NJ 420-3.0 NJ 450-2.7 dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 370 kg 2997 mm 2550 Nm 2550 Nm 159 Nm +/- 180 (85 /s) +75 / -0 (85 /s) -10 / -231 (85 /s) +/- 2700 (90 /s) 4 2703 mm 2550 Nm 2550 Nm 159 Nm +/- 180 (85 /s) +75 / -0 (85 /s) -10 / -231 (85 /s) +/- 2700 (90 /s) ssembly Foundry Handling / Packaging Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Processing Machining Spot Welding Wood-Glass Machining xis 5 +/- 125 (90 /s) +/- 125 (90 /s) xis +/- 2700 (120 /s) +/- 2700 (120 /s) High payload models for the most demanding applications 0.15 mm ISO 9409-1 - 200 - - M12 24 IP5 / IP7 0.15 mm ISO 9409-1 - 200 - - M12 2400 kg IP5 / IP7 380 mm 3292 mm 2997 mm 2703 mm Operating reas 3195 mm 2895 mm NJ 420-3.0 NJ 450-2.7 433 mm -118 mm 48 mm 181 mm 32 33
THNIL SPIFITIONS NJ 500-2.7 NJ 50-2.7 dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 500 kg 2703 mm 2550 Nm 2550 Nm 159 Nm +/- 180 (85 /s) +75 / -0 (85 /s) -10 / -231 (85 /s) +/- 2700 (90 /s) 2703 mm 300 Nm 300 Nm 17 Nm +/- 180 (75 /s) -0 / +75 (75 /s) -231 / -10 (75 /s) +/- 2700 (90 /s) ssembly Foundry Handling / Packaging Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Processing Machining Spot Welding Wood-Glass Machining xis 5 +/- 125 (90 /s) +/- 125 (90 /s) xis +/- 2700 (120 /s) +/- 2700 (120 /s) Strongest models for the most demanding applications 0.15 mm ISO 9409-1 - 200 - - M12 2400 kg IP5 / IP7 0.15 mm ISO 9409-1 - 200 - - M12 24 IP44 / IP5 Wrist 3392 mm 3392 mm 2703 mm 2703 mm Operating reas 2895 mm 2895 mm NJ 500-2.7 NJ 50-2.7 48 mm 181 mm 48 mm 181 mm 34 35
THNIL SPIFITIONS PL 180-3.1 PL 20-3.1 PL 470-3.1 dditional load on forearm 4 180 kg 25 kg 3100 mm 4 20 kg 3100 mm 5 470 kg 25 kg 3100 mm Pallettizing Handling PL 180 / 20 xis 1 +/- 180 (120 /s) +/- 180 (120 /s) +/- 180 (85 /s) xis 2-49 / + 95 (100 /s) -49 / + 95 (90 /s) -0 / + 75 (85 /s) xis 3-8 / - 208 (115 /s) -8 / - 208 (110 /s) -45 / - 205 (85 /s) xis 5 - - xis bound to balance xis +/- 2700 (280 /s) +/- 2700 (20 /s) +/- 2700 (180 /s) 0.10 mm 0.10 mm 0.15 mm Fast and robust palletizing robots Operating reas ISO 9409-2 - 200 - - M12 1213 kg IP5 / Shelf 3147 mm 3099 mm 952 mm ISO 9409-2 - 200 - - M12 1213 kg IP5 / Shelf 3147 mm 3099 mm 952 mm ISO 9409-1 - 200 2310 kg IP5 / Shelf 3522 mm 3050 mm 480 mm PL 470 1182 mm 1182 mm 793 mm PL 180-3.1 PL 20-3.1 PL 470-3.1 3 37
THNIL SPIFITIONS NJ 100-3.2 NJ 130-3.7 SH dditional load on forearm Torque on axis 100 kg 3209 mm 38 Nm 38 Nm 280 Nm 130 kg 15 kg 3741 mm 1225 Nm 1225 Nm 48 Nm Handling / Packaging Press to Press NJ 100-3.2 xis 1 +/- 180 (120 /s) +/- 180 (120 /s) xis 2-49 / +95 (108 /s) -0 / +170 (95 /s) edicated press-shop automation machines xis 3 xis 4 xis 5 xis -222 / -8 (120 /s) +/- 200 (190 /s) +/- 120 (190 /s) +/- 200 (250 /275 /s) 0.17 mm ISO 9409-1 - 125 12 IP44 / IP5 Wrist -292 / -21 (112 /s) +/- 2700 (180 /s) +/- 125 (175 /s) +/- 2700 (250 /s) 0.2 mm ISO 9409-1 - 10 1520 kg IP44 / IP5 Wrist Shelf NJ 130-3.7 SH (F) 2780 mm 3391 mm NJ 100-3.2 NJ 130-3.7 SH Operating reas 3209 mm 237 mm 92 mm 1035 mm 3741 mm 712 mm 238 mm 850 mm 38 39
THNIL SPIFITIONS NJ 15-3.4 SH NJ 210-3.1 SH Shelf robots for wider operation areas dditional load on forearm Torque on axis xis 1 xis 2 xis 3 xis 4 xis 5 xis 15 kg 25 kg 3450 mm 1089 Nm 804 Nm 411 Nm +/- 180 (85 /s) -50 / +170 (90 /s) -18,8 / -288 (110 /s) +/- 2700 (130 /s) +/- 125 (130 /s) +/- 2700 (195 /s) 0.10 mm ISO 9409-1 - 10 / 200 1430 kg IP5 Shelf 3100 mm 3450 mm 210 kg 25 kg 3151 mm 1177 Nm 1177 Nm 77 Nm +/- 180 (110 /s) -50 / +170 (90 /s) -21,3 / -288 (110 /s) +/- 2700 (130 /s) +/- 125 (130 /s) +/- 2700 (195 /s) 0.10 mm ISO 9409-1 - 10 1415 kg IP5 / IP7 Wrist Shelf 2801 mm 3151 mm ssembly osmetic Sealing ispensing Handling / Packaging Laser Welding utting Machine Tending Measuring Testing Plasma utting Water Jet Polishing eburring Press rake ending Press to Press Processing Machining Spot Welding Wood-Glass Machining (F) NJ 15-3.4 SH NJ 210-3.1 SH Operating reas F 449 mm 397 mm 2100 mm 850 mm 547 mm 93 mm 1800 mm 850 mm 40 41
THNIL SPIFITIONS rc 4 rc Welding 5 kg dditional load on forearm 10 kg 1951 mm 14 Nm 14 Nm Torque on axis 4.9 Nm xis 1 +/- 180 (170 /s) xis 2-0 / +155 (175 /s) xis 3 xis 4-170 / +110 (185 /s) +/- 185 (30 /s) xis 5 +/- 123 (375 /s) xis +/- 270 (550 /s) 0.05 mm ISO 9409-1 - 3-4 - M 375 kg IP5 / Sloped (45 max) 2251 mm 1951 mm Operating reas 49 mm 1257 mm 98 mm Hollow Wrist arc welding robot 42 43
NJ4 VNTGS est Hollow Wrist in the market 100% INTGRT RSSING OMPT IMNSIONS: no need for external cables LOW MINTNN OSTS: integrated dressing means the reduction of cable failures HIGHR PRFORMNS: agile and light structure allows higher performance and efficiency TRITIONL SOLUTION WITH XTRNL RSSING Unpredictable product life Unknown torsion, bending & stretching Frictions, wear HIGH RISK OF PROUTION STOP FULL INTGRT RSSING omau Hollow Wrist advantages: Lean and compact solution No offset flange - gun asier access through tooling and framing gates No risk of snagging Simplified tooling design est results from off-line programming Outstanding dressing-mtf 44 45
THNIL SPIFITIONS NJ4 90-2.2 NJ4 110-2.2 dditional load on forearm Torque on axis 90 kg 10 kg 2210 mm 577 Nm 432 Nm 20 Nm 110 kg 10 kg 2210 mm 79 Nm 09 Nm 284 Nm ssembly Handling / Packaging Machine Tending Measuring Testing Spot Welding xis 1 +/- 180 (170 /s) +/- 180 (170 /s) xis 2-0 / +125 (125 /s) -0 /+125 (125 /s) xis 3 xis 4 0 / -15 (15 /s) +/- 200 (200 /s) 0 / -15 (15 /s) +/- 200 (200 /s) xis 5 +/- 200 (200 /s) +/- 200 (15 /s) xis +/- 200 (25 /s) +/- 200 (25 /s) 0.07 mm 0.07 mm The most compact Hollow Wrist robots ISO 9409-1 - 125 - - M10 ISO 9409-1 - 10 - - M10 85 kg IP5 ISO 9409-1 - 125 - - M10 ISO 9409-1 - 10 - - M10 85 kg IP5 230 mm 230 mm 2210 mm 2210 mm NJ4 90-2.2 NJ4 110-2.2 Operating reas 185 mm 712 mm 893 mm 185 mm 712 mm 893 mm 4 47
THNIL SPIFITIONS NJ4 170-2.5 NJ4 170-2.9 NJ4 175-2.2 dditional load on forearm Torque on axis 170 kg 2500 mm 1010 Nm 804 Nm 412 Nm 170 kg 25 kg 2918 mm 1010 Nm 804 Nm 412 Nm 175 kg 2204 mm 1010 Nm 804 Nm 412 Nm ssembly Handling / Packaging Machine Tending Measuring Testing Spot Welding xis 1 +/- 180 (110 /s) +/- 180 (100 /s) +/- 180 (110 /s) xis 2-75 / +95 (110 /s) -75 / +95 (90 /s) -75 / +95 (110 /s) xis 3 xis 4-10 / -230 (110 /s) +/- 200 (180 /s) -10 / -230 (110 /s) +/- 200 (130 /s) -10 / -230 (110 /s) +/- 200 (180 /s) xis 5 +/- 200 (140 /s) +/- 200 (125 /s) +/- 200 (140 /s) xis +/- 200 (190 /s) +/- 200 (170 /s) +/- 200 (190 /s) 0.10 mm 0.10 mm 0.10 mm est-in-class Hollow Wrist for high payload applications NJ4 170-2.5 NJ4 170-2.9 NJ4 175-2.2 Operating reas ISO 9409-1 - 125 ISO 9409-1 - 10 1100 kg IP5 2981 mm 2501 mm 222 mm 720 mm 387 mm ISO 9409-1 - 125 ISO 9409-1 - 10 1240 kg IP5 3357 mm 2927 mm 2524 mm 744 mm 43 mm ISO 9409-1 - 125 ISO 9409-1 - 10 1080 kg IP5 285 mm 2204 mm 2080 mm 959 mm 30 mm 48 49
THNIL SPIFITIONS NJ4 220-2.4 NJ4 220-2.7 dditional load on forearm Torque on axis 220 kg 25 kg 2417 mm 1320 Nm 950 Nm 90 Nm 220 kg 25 kg 2738 mm 1320 Nm 950 Nm 90 Nm ssembly Handling / Packaging Machine Tending Measuring Testing Spot Welding xis 1 +/- 180 (100 /s) +/- 180 (100 /s) xis 2-75 / +95 (90 /s) -75 / +95 (90 /s) xis 3 xis 4-10 / -25 (110 /s) +/- 200 (130 /s) -10 / -25 (110 /s) +/- 200 (130 /s) xis 5 +/- 200 (125 /s) +/- 200 (125 /s) xis +/- 200 (170 /s) +/- 200 (170 /s) 0.15 mm 0.15 mm proven innovative solution for spot welding applications ISO 9409-1 - 125 ISO 9409-1 - 10 120 kg IP5 ISO 9409-1 - 125 ISO 9409-1 - 10 1290 kg IP5 2847 mm 318 mm 2417 mm 2738 mm NJ4 220-2.4 NJ4 220-2.7 Operating reas 2241 mm 45 mm 43 mm 2324 mm 779 mm 44 mm 50 51
THNIL SPIFITIONS NJ4 220-3.0 NJ4 270-2.7 dditional load on forearm Torque on axis 220 kg 25 kg 3002 mm 1320 Nm 950 Nm 90 Nm 270 kg 25 kg 2703 mm 190 Nm 1457 Nm 834 Nm ssembly Handling / Packaging Machine Tending Measuring Testing Spot Welding xis 1 +/- 180 (90 /s) +/- 180 (90 /s) xis 2-75 / +75 (90 /s) -75 / +75 (90 /s) xis 3 xis 4-231 / 0 (90 /s) +/- 200 (115 /s) -231 / 0 (90 /s) +/- 200 (115 /s) xis 5 +/- 200 (125 /s) +/- 200 (125 /s) xis +/- 200 (170 /s) +/- 200 (170 /s) 0.15 mm 0.15 mm Strong mechanical structure for Hollow Wrist high payload robots ISO 9409-1 - 10 ISO 9409-1 - 200 2005 kg IP5 385 mm ISO 9409-1 - 10 ISO 9409-1 - 200 1975 kg IP5 3392 mm 3002 mm 2703 mm NJ4 220-3.0 NJ4 270-2.7 Operating reas 2927 mm 804 mm 123 mm (*) This dimension is negative because the wrist center can not reach positions below the floor level. 217 mm 804 mm -181* mm 52 53
THNIL SPIFITIONS NJ4 15-3.4 SH NJ4 210-3.1 SH dditional load on forearm Torque on axis 15 kg 3377 mm 1089 Nm 804 Nm 411 Nm 210 kg 25 kg 3188 mm 1315 Nm 952 Nm 87 Nm ssembly Handling / Packaging Machine Tending Measuring Testing Spot Welding xis 1 +/- 180 (85 /s) +/- 180 (85 /s) xis 2-50 / +170 (90 /s) +95 / -75 (110 /s) xis 3 xis 4-19,4 / -288 (110 /s) +/- 200 (130 /s) -21 / -288 (110 /s) +/- 200 (130 /s) xis 5 +/- 200 (140 /s) +/- 200 (125 /s) xis +/- 200 (170 /s) +/- 200 (190 /s) 0.10 mm 0.10 mm (F) The Hollow Wrist shelf version ISO 9409-1 - 10 ISO 9409-1 - 200 1430 kg IP5 Shelf ISO 9409-1 - 10 ISO 9409-1 - 200 140 kg IP5 Shelf 3027 mm 2837 mm 3377 mm 3187 mm NJ4 15-3.4 SH NJ4 210-3.1 SH Operating reas F 472 mm 323 mm 2027 mm 850 mm 535 mm 131 mm 1837 mm 850 mm 54 55
ase and cable Intensive design and attention to detail to guarantee enhanced ergonomics nabling keys on the back reduces wrist fatigue and ensures easier use of the central keyboard area It can be handled more easily and in multiple ways to reduce operator fatigue at work Light weight and greater maneuverability The practical upper handle delivers increased moveability and enables the TP to be hung even when far from the controller TH PNNT Family feeling The ease of use allows quick learning by the operator via a natural evolution in respect to previous versions Full compatibility with existing applications that have been developed by customers for the 5G platform s simple as a touch nhanced ergonomics, wrist fatigue reduction, ease of use, reduced overall weight, increased moveability. The power is in your hands. Hardware and software architecture Improved graphics for more intuitive use Faster US port isplay and keyboard 7 WI touch screen provides simplified and faster interaction Optimized operations, even when using only the keyboard, for enhanced use in difficult production environments Simplified keyboard designed to locate keys more easily during the programming phase thanks special tactile references on the membrane Improved keyboard feedback when buttons are pressed 5 57
ONTROL UNIT High processing power The 5G uses the latest generation of industrial P s P820 with ore2 uo technology PU which is capable of obtaining high performances with low energetic consumption nergy saving Lowest consumption in stand by, low consumption during operations ooling system proportional to control unit s operations nergy network recover system with a high dynamic content program Flexibility and reliability The new generation of field busses based on Hilscher technology, integrated by &R in their remote I/O X20 family, guarantees a flexible and reliable interface in every customer application. Modular interfaces are available, such as digital I/O, analog I/O and for many kinds of position transducer encoder, resolver, etc. Functional diagram Safety Integrated in the SM module, TUV certified (dual channel emergency stop, enabling device, logic drive enable) unbrake function on the robot arm and interlock function for human- robot cooperation ll your needs under control Fast processing, modular system for drive units, I/O and fieldbus, free and ergonomic space for application functions integration, compact dimensions. ll you need under control. Modularity / expandibility Modular system for drives up to 13 axes in the base cabinet function of the power, and the robot model Simultaneous management of several robots Hardware architecture designed to manage up to 1 axes in multi-arm configuration with application box 58 59
ONTROL UNIT 3 off-line programming with Robosim Pro Multi applications management Possibility to manage many applications at the same time 5G open controller: to become the real drivers of the robot s motion It allows the development of customized motion algorithms and special applications with the use of sensors Main software functionalities available utomatic Payload Identification: automatic identification of the payload to optimize the robot movement ollision etection: emergency stop of the robot in case of a collision to protect the mechanic and the equipment ooperative and Synchronized Motion: coordinated and simultaneous management of several robots and auxiliary axes (linear track, servo gun, positioners and other application equipment) onveyor and Sensor Tracking: tracking of parts in motion on linear and circular conveyors. Precision in following the path by use of different types of external sensors Joint Soft Servo Technology: the capacity of the individual robot joints to yield to external forces that are required by the specific application Interference Regions: regions of various shapes can be dynamically defined for limiting the robot working space Robot bsolute ccurancy: algorithm for the adaptation of the actual kinematics to the theoretical model programmed off-line ase and cable Fast processing with dual core architecture Modular system for drives unit and i/o and fieldbus Free and ergonomic space for application functions integration nergy saving system ompact dimensions lso available in safe version lso available in open controller version 5% smaller than the standard version, lighter and easier to integrate Power saving, 50% less installed power than the standard version Runs up to 8 axes depending on the robot model Main technical data imensions: 800x500x1100 mm Working temperature: 5 to 45 (5 to 55 with cooler) Humidity: 90% max, no condensation xtended line power range: 400 a 500V Main technical data imensions: 550x500x550 mm Working temperature: 5 to 45 Humidity: 90% max, no condensation xtended line power range: 400 to 500V 0 1
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