SERVO SYSTEMS R COMBIVERT 2.6...620 in lbs 0...6000 rpm POWER TRANSMISSION
Introducing the KEBCO S4 Servo Systems UL & CE-approved means world wide acceptance Interchangeable operator for maximum user interface flexibility Serial port for bus communications and drive commissioning with free Combivis setup software Control terminal isolated from high voltages: Digital inputs (6) Digital outputs (3) Analog inputs (2) Analog outputs (2) Supply voltage rated for industrial equipment 180-264 VAC or 300-500 VAC
POWER TRANSMISSION Robust industrial AC drive power stage for reliable operation in all environments High-quality, corrosion resistant, IP65, motor connectors High-capacity IGBTS and high current motor windings provide peak torque of 5 times nominal Built-in motor temp monitor circuit Six different motor frame sizes for torque up to 620 inlbs
Positioning, Indexing, Feeding, Dispensing The KEBCO S4 Servo System is capable of operating as a stand alone positioning system. Packaging Machines Thermalform Machines Polybag Machines Rotary Tool Changers Applications Pick and Place Systems Feed or Cut to Length Auger Dispensers Example Application - Cut to length Serial link DIN66019 AB - DF1 Resolver position feedback 230V/460V Motor power GE - SNP Profibus InterBus CAN LON Material spool Continuous feed loop Knife cuts material S4 Positioning System Features 8 internally stored moves Absolute or incremental Speed, Acc/dec, S-curves Moves changed via serial communication or keypad Adjustable in position signal Built in end limit functions Auto homing sequence Secondary position loop Absolute position encoders 4 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Synchronizing, Conveying, Transferring The KEBCO S4 Servo System can also be used to synchronize one mechanical system to another. Electronic line shaft Electronic gearing Merge mechanisms Flying saws Applications Transfer lines Web handling Printing machines Cam Operations Example Application - Electronic line shaft Lead Follower 1 Follower 2 Simulated Encoder Signal Features Programmable angular offsets Adjustable gear ratio Electronic CAM profiles Auto home sequence KEBCO S4 Servo Systems Catalog 5
Dynamic and Precise Control The KEBCO S4 Servo System can perform as the heart of an advanced motion control system. Applications Advanced Motion Control +/-10V speed control +/-10V torque control Anywhere a DC motor is used Example Application - Torque control ± 10V Motion Control Motor Power 1024 ppr Simulated Encoder Signal 12-Bit Resolver Feedback Features Ultra fast current control loop (64µS) Peak torque of 5 times rated IP65 motors and cable connectors Speed or torque control Adjustable torque limits Optional sin/cos encoder for high resolution 6 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Hardware Specifications Controller Specifications Host microprocessor DSP Analog inputs (2) Analog outputs (2) Digital inputs Digital outputs Power supply Primary feedback Secondary feedback connection 16-bit 16-bit 12-bit signed (11 bits plus sign bit) ± 10V differential input sample rate 2ms (special setting 128 µs) 10-bit signed (9 bits plus sign bit) ± 10V output sample rate 2ms PNP or NPN 13-30V DC Rin = 2.7KΩ Scan time 2ms (special software 128 µs) PNP / Relay 2-Transistor 13-30V DC I Loadmax = 20mA each output Relay 30V DC 1A NO and NC Scan time 2ms Internal 24V DC I Loadmax = 60mA External 24-30V DC I Loadmax = 100mA Resolver 12-bit (optional sin/cos encoder) Simulated encoder output - 1024 ppr or Encoder input - 500-5000 ppr (Optional SSI absolute encoder input 24-bit greyscale) Speed Control Accuracy Speed control sample rate Current control sample rate Syncro Control Accuracy (1:1 gear ratio) Electronic gear ratio Offset compensation Master speed signal Position Control Internally stored positions Velocity profile adjustments Accuracy Output signals ±0.5rpm 128µs 64µs ± 0.15 0.001 to 20.000 adjustable 5V RS 485 A+, A-, B+, B-, C+, C-, quadrature 500 to 5000 ppr. adjustable 8 selectable through I/O (new positions can be downloaded via serial bus on the fly) s-curve, ramp rate, maximum run speed, target window, distance ± 1 increment, in position, greater or less than preset position, torque limit, fault Base Parameters CP 0 Password input CP 1 Actual speed indication CP 2 Inverter status CP 3 Motor phase current CP 4 Peak motor phase current CP 5 Actual motor torque CP 6 Set speed CP 7 Acceleration time CP 8 Deceleration time CP 9 Torque limit CP 10 Max. run speed CP 11 Jog speed CP 12 Proportion gain speed regulator CP 13 Integral gain speed regulator CP 14 Incremental encoder pulses / revolution CP 15 External fault condition CP 16 Zero volt offset analog input 1 CP 17 Zero volt noise filter analog input 1 CP 18 Function analog output 1 CP 19 Amplification analog output 1 CP 20 Amplification analog output 2 CP 21 Switching condition digital output 1 CP 22 Switching condition digital output 2 CP 23 Torque level digital output 1 CP 24 Speed level digital output 2 KEBCO S4 Servo Systems Catalog 7
D-32677 Barntrup Made in Germany ENTE F/R INPUT VOLTAGE CYCLE OUTPUT POWER XXXXXXXXXXXX VOLTAGE XXXXXXXXXX CURRENT XXXXXXXXXXXX AC-MOT. 4,0 KW, 2/4 P, 50/60 HZ VER-NO. XXXXXXXXXXXXXXX ART-NO. XX.F4.XXX-XXXX SER-NO. 95000001/XXXXXXX START STOP XXXXXXXXXXX XXXXXXXXXXX FUNC. SPEE Technical Data - Power Part These systems are designed to operate from industrial voltages ranging from 180 to 264VAC and 305 to 500VAC. Robust operating ranges make this system far easier to integrate and much more reliable in industrial applications. There is no need for large and costly control transformers to provide 120VAC. Size 03 05 07 Housing size D D D Supply voltage 230V (180 264 ± 0%) 230V (180 264 ± 0%) 460V (305 500 ± 0%) Line frequency 50 / 60 ± 2Hz 50 / 60 ± 2Hz 50 / 60 ± 2Hz Line phases 1/3 1/3 3 Rated input current (1/3-phase) 4.8A / 2.6A 12.8A / 7.0A 3A Rated output current 2.4A 6.4A 2.7A Stall current I d0 2.4A 6.4A 2.7A Maximum output current 9.7A for 1000ms 16A for 500ms 10.6A for 200ms Max. perm. line fuse 16A (1-phase) / 10A (3-phase) 16A (1-phase) / 10A (3-phase) 10A Wire gauge 14 awg 14 awg 14 awg Size 10 12 16 Housing Size D E G Supply voltage 460V (305 500 ± 0%) 460V (305 500 ± 0%) 460V (305 500 ± 0%) Line frequency 50 / 60 ± 2Hz 50 / 60 ± 2Hz 50 / 60 ± 2Hz Line phases 3 3 3 Rated input current (1/3-phase) 7A 18.2A 24A Rated output current 6.4A 16.5A 21.5A Stall current I d0 6.4A 16.5A 21.5A Maximum line current 22A for 200ms 38A for 500ms 50A for 600ms Max. perm. line fuse 10A 20A 25A Wire gauge 14 awg 12 awg 8 awg When ordering specify motor size, speed and voltage and we will match the amplifiers. Dimensions Servo Amplifier B / B1 KEB Antriebstechnik Karl E. Brinkmann GmbH Housing (Dimensions in Inches) Weight A B B1* C C1* [lbs] D 3.5 9.8-6.3-4.4 with filter 3.5-11.3-8.3 5.5 E 5.1 11.4-7.8-7.9 with filter 5.1-12.9-11.8 11.4 G 6.7 13.4-10.0-22 C / C1 A ANTRIEBSTECHNIK with filter 6.7-16.4-12.2 29 * Optional CE Filter 8 KEBCO S4 Servo Systems Catalog
electronic ANTRIEBSTECHNI VER-NO. ART-NO. SER-NO. XXXXXXXXXXXXXXX XX.F4.XXX-XXXX 95000001/XXXXXXX XXXXXXXXXX XXXXXXXXXXXX START ENTER FUNC. F/R SPEED STOP B C A D 4 1 3 2 1 9 8 2 10 12 3 11 4 5 6 7 POWER TRANSMISSION Connection 1 KEB Antriebstechnik Karl E. Brinkmann GmbH D-32677 Barntrup Made in Germany INPUT VOLTAGE XXXXXXXXXXX CYCLE XXXXXXXXXXX OUTPUT POWER XXXXXXXXXXXX VOLTAGE 9 10 CURRENT AC-MOT. 4,0 KW, 2/4 P, 50/60 HZ 2 3 4 5 L1 L2 L3 6 7 8 1 2 1 2 3 4 20 21 22 23 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 9-pin Sub-D-socket, serial interface RS 232/ 485 Removable terminal strip, connection of the control terminals 6 7 L1 L2 L3 PA PB U V W Terminal strip, motor connection, supply voltage connection, braking resistor connection Thermal protection terminals OH / OH, PTCconnection 8 GND connection 3 4 5 AMP tab connector, shield connection / Earth ground 9-pin Sub-D-socket, incremental encoder input / output 15-pin high density Sub-D-socket resolver input 9 10 8 9 1 A 1 B 4 2 C 7 3 4 6 2 5 12 16 5 1 15 6 11 17 12 14 10 4 11 13 7 2 8 3 10 9 3 D 8 pin: motor power connection, thermal sensor, brake (option) 12-pin resolver connection or 17-pin sin/cos encoder connection KEBCO S4 Servo Systems Catalog 9
Amplifier Part Number Scheme Example Part #: A 1. S 4. D 2 E - 6012 Motor Size A1, A4, B1, B3, C1, C2, C3, C4, D1, D2, D3, D4, E1, E2, E3, E4, F1, F2, F3 Amplifier Model Amplifier Housing Size 05, 07, 10= D Size 12 = E Size 16 = G Amplifier Voltage 200V = 2 400V = 4 The blue text above indicates non-stocked items. Feedback Options Motor Aux ResolverSSI = 09 ResolverInc. Encoder = 12 Sin/cos Inc. Encoder = 13 Motor Cooling Convection Cooled = 0 Blower Cooled = 1 Motor Speed 1500 rpm= 1 2000 rpm= 2 3000 rpm= 3 4000 rpm= 4 6000 rpm= 6 Power Circuit Terminals Control Circuit Terminals Power circuit size 03, 05 (1/3 x 230V) and size 07, 10 (3 x 460V) L1 L2 L3 PA PB U V W OH OH single-phase connection: L1/L2 Power circuit for size 12 and 16 (3 x 460V) L1 L2 L3 - PA+ PB OH OH U V W L1, L2, L3 - Supply Voltage 230V / 460V PA, PB - Regen Resistor U, V, W - Motor Power Connection OH, OH - Motor Thermal Sensor Connection 1 Drive Enable 2 Reset 3 No function 4 No function 5 Jog-speed forward 6 Jog-speed reverse 7 Input ext. fault 8 Digital output 1 9 Digital output 2 10 +24V Supply voltage 11 Digital ground 12 + 10V ref. voltage 13 Analog Common 14 Analog. set value + 15 Analog. set value - 16 Progr. analog input + 17 Progr. analog input - 18 Progr. analog out 1 19 Progr. analog out 2 20 NO contact } 21 NC contact Relay 22 Switching contact 23 Ext. supply + 24V 1 0 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Servo Motor Part Number Scheme Example Part #: A 1. S M. 0 0 0-6 2 0 0 Motor Size (A1...F3) Servo Motor (Always SM ) Feedback Devices Resolver = 00 Sin/Cos Encoder = 0F Resolver/Inc. Encoder= 0K Cooling Method Convection Cooled= 0 Blower Cooled = 1 Motor Voltage 190V (230V amp) = 2 330V (460V amp) = 4 Integral Brake / Shaft Options No Brake / Keyed Shaft = 0 With Brake / Keyed Shaft = 1 No Brake / No Shaft Key = 2 With Brake / No Shaft Key= 3 The blue text above indicates non-stocked items. Motor Base Speed 1500 rpm = 1 2000 rpm = 2 3000 rpm = 3 4000 rpm = 4 6000 rpm = 6 Typical Motor Overload Curves 5 T peak / T rated Short Term Overload Torque Rated Torque Curve 4 T stall T Rated T d = f(n) 3 0 400 800 Speed <3 2 Long Term Overload n Rated 1 0 0 20 40 60 80 100 120 t [s] KEBCO S4 Servo Systems Catalog 11
Series A Motor Type XX.SM.000-YYYY Size (XX) A1 A4 Speed & voltage varient (YYYY) 6200 6400 6200 6400 Stall Torque T d0 in lbs 3.0 8.9 Stall Current I d0 A 1.2 0.85 3.2 1.6 RATED DATA Rated Torque T dn in lbs 2.8 7.1 Rated Speed n N rpm 6000 6000 Rated Power P N W 200 500 Rated Current I dn A 1.3 0.9 3.4 1.7 Voltage Constant k E V/1000 rpm 20.0 27.6 20.0 40.0 Stator Resistance R u-v Ohm 21.0 40.5 3.3 13.1 Stator Inductance L u-v mh 9.9 18.7 2.7 10.7 MAXIMUM VALUES Max. Torque T max in lbs 15 44 Max. Current I max (peak) A 10.0 7.1 24.0 12.0 Max. Speed n max rpm 9000 MECHANICAL DATA Rotor Inertia J L lb in 2 x 10-2 5.8 15.4 Total Length I 38 mm 121 170 Length r 1 mm 72 121 Length r 2 mm 33 33 Weight lbs 2.2 4.0 AMPLIFIER DATA Suggested Amp. Size 03 07 05 07 Nominal Supply Voltage V 230 460 230 460 1 2 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Series B Motor Type XX.SM.000-YYYY Size (XX) B1 B3 Speed & voltage varient (YYYY) 4200 4400 4200 4400 Stall Torque T d0 in lbs 5.8 20 Stall Current I d0 A 1.9 0.9 5.5 2.4 RATED DATA Rated Torque T dn in lbs 5.3 17.7 Rated Speed n N rpm 4000 4000 Rated Power P N W 250 830 Rated Current I dn A 2.0 0.9 4.7 2.0 Voltage Constant k E V/1000 rpm 20.8 47.9 26.3 60.4 Stator Resistance R u-v Ohm 6.8 39.5 1.7 9.2 Stator Inductance L u-v mh 11.5 61.1 5.6 29.4 MAXIMUM VALUES Max. Torque T max in lbs 27 97 Max. Current I max (peak) A 16.1 7.6 46.7 20.4 Max. Speed n max rpm 9000 MECHANICAL DATA Rotor Inertia J L lb in 2 x 10-2 7.5 19.5 Total Length I 38 mm 136 196 Length r 1 mm 81 141 Length r 2 mm 33 33 Weight lbs 3.3 6.4 AMPLIFIER DATA Suggested Amp. Size 03 07 05 07 Nominal Supply Voltage V 230 460 230 460 KEBCO S4 Servo Systems Catalog 13
Series C Motor Type XX.SM.000-YYYY Size (XX) C1 C2 C3 C4 Speed & voltage varient (YYYY) 3200 3400 3200 3400 3200 3400 3400 Stall Torque T d0 in lbs 8.4 24 40 53 Stall Current I d0 A 1.5 0.8 3.2 1.9 5.1 2.9 4.2 RATED DATA Rated Torque T dn in lbs 7.1 21 35 44 Rated Speed n N rpm 3000 3000 3000 3000 Rated Power P N kw 0.25 0.75 1.22 1.57 Rated Current I dn A 1.3 0.7 2.7 1.6 4.2 2.4 3.4 Voltage Constant k E V/1000 rpm 36.5 66.5 45.5 78.8 49.1 83.5 79.7 Stator Resistance R u-v Ohm 20.5 74.9 4.2 13.1 2.0 5.9 3.4 Stator Inductance L u-v mh 30.5 101 11.4 34.4 6.9 20.6 13.1 MAXIMUM VALUES Max. Torque T max in lbs 38 108 180 239 Max. Current I max (peak) A 10.6 5.6 22.6 13.3 36.0 20.5 29.7 Max. Speed n max rpm 6000 MECHANICAL DATA Rotor Inertia J L lb in 2 x 10-2 41 92 144 191 Total Length I 38 mm 156 180 214 248 Length r 1 mm 85 109 143 177 Length r 2 mm 51 Weight lbs 6.0 8.6 11.5 14.6 AMPLIFIER DATA Suggested Amp. Size 03 07 05 07 05 10 10 Nominal Supply Voltage V 230 460 230 460 230 460 460 1 4 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Series D Motor Type XX.SM.000-YYYY Size (XX) D1 D2 D3 D4 Speed & voltage varient (YYYY) 3200 3400 3400 3400 3400 Stall Torque T d0 in lbs 37 62 89 106 Stall Current I d0 A 5.3 3.0 4.8 7.2 8.5 RATED DATA Rated Torque T dn in lbs 33 54 74 88 Rated Speed n N rpm 3000 3000 3000 3000 Rated Power P N kw 1.2 1.9 2.6 3.1 Rated Current I dn A 4.9 2.8 4.5 6.3 7.3 Voltage Constant k E V/1000 rpm 47.0 82.7 84.7 84.7 85,9 Stator Resistance R u-v Ohm 2.1 6.3 3.2 1.9 1.4 Stator Inductance L u-v mh 7.7 23.8 12.8 8.3 6.7 MAXIMUM VALUES Max. Torque T max in lbs 167 279 398 478 Max. Current I max (peak) A 35.9 20.4 32.5 48.8 57.7 Max. Speed n max rpm 6000 MECHANICAL DATA Rotor Inertia J L lb in 2 x 10-2 164 253 335 434 Total Length I 38 mm 218 248 278 308 Length r 1 mm 138 168 198 228 Length r 2 mm 52 Weight lbs 14 17 21 25 AMPLIFIER DATA Suggested Amp. Size 05 10 10 12 12 Nominal Supply Voltage V 230 460 460 460 460 KEBCO S4 Servo Systems Catalog 15
Series E Motor Type XX.SM.000-YYYY Size (XX) E1 E2 E3 E4 Speed & voltage varient (YYYY) 2200 2400 2400 2400 2400 Stall Torque T d0 in lbs 75 124 168 239 Stall Current I d0 A 6.4 3.7 5.6 8.1 11.9 RATED DATA Rated Torque T dn in lbs 62 108 146 189 Rated Speed n N rpm 2000 2000 2000 2000 Rated Power P N kw 1.5 2.6 3.5 4.5 Rated Current I dn A 5.3 3.1 4.9 7.3 9.4 Voltage Constant k E V/1000 rpm 83.0 142.3 145.4 141.4 148 Stator Resistance R u-v Ohm 3.5 10.2 4.3 2.6 1.7 Stator Inductance L u-v mh 9.9 29.3 17.9 9.9 7.2 MAXIMUM VALUES Max. Torque T max in lbs 372 620 752 1071 Max. Current I max (peak) A 48 28 42 55 80 Max. Speed n max rpm 4000 3000 MECHANICAL DATA Rotor Inertia J L lb in 2 x 10-2 421 667 913 1231 Total Length I 38 mm 231 261 291 336 Length r 1 mm 150 180 210 255 Length r 2 mm 55 Weight lbs 22 27 34 45 AMPLIFIER DATA Suggested Amp. Size 05 10 10 12 12 Nominal Supply Voltage V 230 460 460 460 460 1 6 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Series F Motor Type XX.SM.000-YYYY Size (XX) F1 F2 F3 Speed & voltage varient (YYYY) 2400 2400 2400 Stall Torque T d0 in lbs 221 443 620 Stall Current I d0 A 11.1 22.3 30.8 RATED DATA Rated Torque T dn in lbs 190 336 460 Rated Speed n N rpm 2000 2000 2000 Rated Power P N kw 4.5 7.9 10.9 Rated Current I dn A 9.7 17.2 23.7 Voltage Constant k E V/1000 rpm 140.6 137.3 138.4 Stator Resistance R u-v Ohm 1.36 0.48 0.30 Stator Inductance L u-v mh 16.4 7.5 3.8 MAXIMUM VALUES Max. Torque T max in lbs 779 1549 2168 Max. Current I max (peak) A 55 111 153 Max. Speed n max rpm 4000 MECHANICAL DATA Rotor Inertia J L lb in 2 x 10-2 2873 5027 7182 Total Length I 38 mm 348 428 508 Weight lbs 67 97 127 AMPLIFIER DATA Suggested Amp. Size 12 16 16 Nominal Supply Voltage V 460 460 460 KEBCO S4 Servo Systems Catalog 17
Optional Integrated Brake Torque Moment Brake Weight Nominal Nominal W Rmax @ Type of Inertia Distance* Voltage Current 3000 rpm [inlb] [lbin 2 ] [mm] [lbs] [VDC] [A] [J] AX.SM.001-XX00 18 0.023 24 0.40 24 (+6%, -10%) 0.46 7D.052.00-4000 BX.SM.001-XX00 22 0.13 28 0.66 24 (+6%, -10%) 0.50 CX.SM.001-XX00 80 0.21 46 1.10 24 (+6%, -10%) 0.75 12,000 06.P1.320-0087 DX.SM.001-XX00 97 0.79 8 1.72 24 (+6%, -10%) 0.84 7D.051.00-4000 EX.SM.001-XX00 319 2.0 45 3.59 24 (+6%, -10%) 1.10 31,000 08.P1.320-0057 FX.SM.001-XX00 752 6.0 0 8.38 24 (+6%, -10%) 1.50 45,000 09.P1.320-0017 *Add this distance to length I 38 and r 1 for motors with internal brakes Double C-Face Poweroff Brake P1 Features Completely sealed (IP65) Solid shaft zero backlash design High torque small package Long life Easy mounting 24VDC operation Keyless, clamping hub mechanism KEBCO can also supply a double C-face, permanent magnet, power off brake. The P1 brake is designed to flange mount between the motor and the load or gearbox. Since it can be mounted quickly in the field, there is no need to keep both servo motors with and without brakes in inventory. Stock only motors without brakes and then add the P1 to those which require holding torque under power off conditions. Consult KEBCO for part number 1 8 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Display, Operation, Programming, Interfacing Preadjusted standard unit in a control cabinet with cover, status display, and fault indicator. DIGITAL OPERATOR 00.F4.010-2009 Four push-button operator provides easy programming with minimal key strokes. The push-buttons double as start, stop, faster, slower when operating in drive mode. A five character LED display allows easy viewing even from a distance. INTERFACE OPERATOR 00.F4.010-1009 A digital operator with additional RS232/485 serial interface that is used for interconnection with either a serial link bus system or, for ease of programming, our PC-based software program, COMBIVIS. MEMORY OPERATOR 00.F4.010-3009 A digital operator with integrated non-volatile RAM allows the user to upload parameter data from one inverter, store the data, or download the data into another inverter. COMBICARD SYSTEM 00.F4.000-3009 Together with the KEBCO COMBICARD Programmer, parameter settings can be transferred and stored indefinitely on credit card sized memory cards. LCD TERMINAL 00.58.022-2001 A combination LCD display and four push-button input station for inverter interfacing and control without a host PLC or PC. Inverter parameters are displayed in English and can be easily adjusted. The LCD operator can also be programmed to display customer specific data, i.e. instead of output freq. = 60Hz, Speed = 100 feet per min. FIELD BUS COMMUNICATION with PLC or PC is possible with plug-in interfaces. CAN - Operator 00.F4.010-5009 LWL -Operator 00.F4.010-A009 LON - Operator 00.F4.010-4009 InterBus-Loop - Operator 00.F4.010-8009 BUS - Operator 00.F4.010-7009 PROFIBUS-Operator 00.F4.010-6018 KEBCO S4 Servo Systems Catalog 19
Additional Communication Products The KEBCO Protocol Converter provides a transparent interface between KEBCO Servos and devices which use Allen-Bradley DF1 protocol or GE SNP protocol. Using the protocol converter allows KEBCO Inverters to be interfaced with a variety of industrial devices, including: Example Allen-Bradley programmable controllers. GE programmable controllers Allen Bradley PLC: PLC 5/11, /20, /30, /40, /60, /80, o r SLC500 with 5/03 or 5/04 Processor KEBCO Inverters Man-machine interfaces. Networks. Computers that use DF1 protocol or GE SNP Man-Machine Interface DF1 Protocol (RS232) DIN66019 Protocol (RS485) Protocol Converter DF1 Protocol (RS232 or RS485) Motor Cable Motor cables are preassembled with a military-style connector on one end and bare wire on the other. The cable is completely shielded and provides two additional wire pairs for the thermal sensor in the motor and for the optional integral brake. The cable comes in two sizes depending on the current of the motor. For Motors 15 ft 00.S4.019-0005 A1, A4, B1, 30 ft 00.S4.019-0010 B3, C1, C2, C3, C4, D1, 45 ft 00.S4.019-0015 D2, E1, E2 60 ft 00.S4.019-0020 For Motors 15 ft 00.S4.119-0005 30 ft 00.S4.119-0010 D3, D4, 45 ft 00.S4.119-0015 E3, E4 60 ft 00.S4.119-0020 Resolver Cable Resolver Cables are preassembled with a military-style connector at one end and a 15-pin high-density DB-style connector at the other. The wire pairs are shielded individually and also with one overall. All cables are designed for maximum flexibility and long life time of continual bending (robotic grade). 15 ft 00.S4.109-0005 All 30 ft 00.S4.109-0010 Motors 45 ft 00.S4.109-0015 60 ft 00.S4.109-0020 2 0 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION Regen Resistors for Light Duty The back mounted braking resistor is designed with space savings in mind. The resistor is mounted directly under the heatsink of the inverter. The heat generated flows vertically out the top of the unit. It should be used in applications where the total on time of the resistor is less than 6% of the total cycle time. For applications having longer braking times, the standard KEBCO panel mount resistors are recommended; see below for more information. The back mount resistor comes as a kit and is field installed. The kit contains the following: braking resistor with temperature sensor separation plate mounting hardware for mounting to servo amplifier Amp Part Ohms Watts 5% Size Number d.c.f. 03, 05, 07, 10 12.F4.D50-4200 82 700 12 14.F4.E50-4200 60 1200 16 16.F4.G50-4200 25 3200 d.c.f. = Braking Time Total Cycle Time Separation plate only for D & E housing Thermal sensor leads to [OH OH] Braking resistor leads to [PA PB] Regen Resistors for Continuous Duty D A E 0.23 x 0.47 B C Amp Size Part number Resistance Continuous Power A B C D E [Ohm] [W] (Dimensions in Inches) 03, 05, 14.56.080-4008 82 800 20.9 2.5 3.6 4.7 21.7 07, 10 14.56.080-4018 82 2700 24.8 7.5 9.1 5.7 25.6 14.56.080-4028 82 3700 32.7 7.5 9.1 5.7 33.5 12 15.56.080-4008 56 1200 16.8 5.9 7.3 4.7 17.7 15.56.080-4018 56 3700 32.7 7.5 9.1 5.7 33.5 15.56.080-4028 56 5500 32.7 11.8 13.4 5.7 33.5 16 16.56.080-4008 39 1700 16.8 7.5 9.1 5.7 17.7 16.56.080-4018 39 5000 15 14.6 16.8 10.2 19.3 16.56.080-4028 40 7500 15 22.4 24.8 10.2 19.3 Other sizes available; please consult KEBCO. KEBCO S4 Servo Systems Catalog 21
Planetary gearboxes for KEBCO servo motors KEBCO can supply servo motors pre-mounted to precision planetary gearboxes at an affordable price. These planetary gearboxes boast the following features: High reliability High accuracy High efficiency > 95% Low audible noise < 70dB (A) Low backlash 12-15 arcmin Average operation life 20,000 hours Sealed and lubricated for life For cyclic and continuous operation Motor size Gearbox housing / Ratio range LP 050 LP 070 LP 090 LP 120 LP 155 A1.SM. 5,10 5,10 A4.SM. 5 B1.SM. 5 5,10 5,10,25 B3.SM. 5 5,10 C1.SM. 5,10 5,10 5,10 C2.SM. 5 5,10 C3.SM. 5,10 C4.SM. 5 D1.SM. 5 5,10 5,10 D2.SM. 5 5,10 D3.SM. 5 D4.SM. 5 E1.SM. 5 5 Ratios 5,10 are 1-stage, 25 is 2-stage Technical data gearbox Ratio LP 050 LP 070 LP 090 LP 120 LP 155 Max. Acceleration Torque T 2B [inlb.] 5/25/50 102 283 708 1770 3540 10 93 256 637 1893 Nominal Output Torque T 2N [inlb.] 5/25/50 50 141 354 885 2566 10 46 132 309 796 Max. Radial Load F rmax [lbs] All 146 326 540 1035 1687 Max. Axial Load F amax [lbs] All 158 349 428 900 1350 Torsional Backlash jt [arcmin] All 12-15 12-15 12-15 12-15 12-15 Torsional Rigidity Ct.21 [inlb./arcmin] All 8 29 80 212 459 Max. Input Speed m max [rpm] All 8000 6000 6000 4800 3600 Nominal Input Speed m nom [rpm] All 4000 3000 3000 2400 1800 Output Shaft d shaft * l shaft [mm] All 12 x 18 16 x 28 22 x 36 32 x 58 40 x 82 Inertia J [lbin 2 ] All 0.02 0.10 0.54 1.8 2 2 KEBCO S4 Servo Systems Catalog
POWER TRANSMISSION LP Gearbox Dimensions L4 L6 D8 L5 D3k6 D6 D2k6 D4 D1 D5 4x90 D9 4x90 L1 L3 L2 Size [mm] D1 D2 h6 D3 k6 D4 D5 D6 L1 L2 L3 L4 L5 L6 Ø 1stage 2stage LP 050 50 35 12 44 M4 17 75 91 18 6.5 14 13.5 4 LP 070 70 52 16 62 M5 25 104 124 28 8 25 18 5 LP 090 90 68 22 80 M6 40 126 152.5 36 10 32 24.5 6 LP 120 120 90 32 108 M8 50 172 204.5 58 12 50 35 10 LP 155 155 120 40 140 M10 62 219.5 250 82 15 70 43 12 Dimensions in mm Due to the continued enhancement of the KEBCO product line, the data in this catalog is subject to change. Contact KEBCO Inc. for the latest information. KEBCO S4 Servo Systems Catalog 23
R R R KEBCO COMBIVERT F4-S, F4-C High quality general purpose frequency inverters. Excellent for indexing systems, high speed spindles, complex profiles and high dynamic applications. Rating: 0.5...300 HP Connection: 1/3-phase: 230V, 460V KEBCO COMBIVERT F4-F High performance flux vector closed loop inverters with an angular synchronization control and an absolute/incremental positioning control built into the drive. Rating: 1...100 HP Connection: 230V, 460V KEBCO COMBIVERT S4 AC-Servo amplifier/motor packages with peak torque ratings of 5x nominal torque. Includes an angular synchronization control and an absolute/ incremental positioning control built into the drive. Torque: 2.6...620 inlbs Speed: 1000/2000/3000/4000/6000 rpm Connection: 230V, 460V KEBCO COMBIGEAR Compact, high performance integral gearmotors. Helical gearing available in inline, parallel shaft mount, and right angle shaft mount configurations. Gearmotors can be supplied with any combination of spring set brake, encoder, or force cooling fan. Gearmotors: 1/6...40HP Motor only: 1/6...300HP KEBCO COMBIBOX Clutch-Brake-Modules KEBCO COMBISTOP Spring set brakes KEBCO COMBINORM Electromagnetic clutches and brakes KEBCO COMBIPERM Permanent magnet clutches and brakes KEBCO COMBITRON Rectifiers and Controls KEBCO 00.00.000-90S4 09/99 POWER TRANSMISSION KEBCO Inc. USA Headquarters 1335 Mendota Heights Road St. Paul, Minnesota 55120 PH: (800) 899-3226 (651) 454-6162 FAX: (651) 454-6198 WEB: www.kebco.com With sales offices in: Atlanta, Georgia Columbus, Ohio Dallas, Texas