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Transcription:

IMPORTANT INFORMATION Issue Date 2018 Catalog 4x4QR 2018 Please read the following important information before using this Catalog: ALWAYS CONSULT AND REVIEW THE ORIGINAL MANUFACTURERS INSTRUCTION MANUAL(S) TO DETERMINE THE APPROPRIATE INSTALLATION PROCEDURES FOR A PARTICULAR VEHICLE APPLICATION. FOR THE LATEST INFORMATION ALWAYS REFER TO THE NEAPCO ecatalog IMPORTANT NOTICE The data listed in this catalog is correct to the best of our knowledge, having been compiled from sources of information which we believe to be reliable. However, we cannot assume any responsibility for possible error. Parts included in this catalog are manufactured for use only in the intended O.E.M. vehicle application(s). Installation and use in a vehicle that has been modified to any degree that is not consistent and equivalent to O.E.M. production specifications for the vehicle application(s) may result in reduced life or possible premature part failure. WARRANTY We warrant to the original purchaser all new parts to be free of defects in material and workmanship when such parts are used on applications which have been approved by our Engineering Department, but not against damage caused by negligence or abuse. Our obligations and liabilities under this Warranty shall be limited to replacing or repairing such parts if found upon inspection by us to be defective. OUR WARRANTIES ARE STRICTLY LIMITED TO THOSE JUST STATED. WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ALL IMPLIED WARRANTIES ARISING FROM A COURSE OF DEALING, USAGE OR TRADE, BY STATUE OR OTHERWISE ARE HEREBY DISCLAIMED, and in the event of breach of any warranty or any legal action brought by buyer based on alleged negligence or other tortious conduct of us, buyer's sole and exclusive remedy will be replacement of defective material as stated above. WE WILL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR CONTINGENT DAMAGES OF ANY KIND. We make no warranty whatsoever with respect to component parts or accessories not supplied by us. Copyright 2018 Neapco, LLC Pottstown, Pennsylvania. All rights reserved. No part of this book can be reproduced in any form without specific written permission from the copyright owner. Produced in The United States of America. 1

TABLE OF CONTENTS Section Page Number NEAPCO Premium Gold Series- Lube for Inside Front Cover Life Universal Joints Jeep 2007-2017 JK Long Slip High Angle 3-7 Components Dodge / Ram 4x4 Long Slip High Angle 8-9 Components Ford 4x4 Long Slip High Angle 10-11 Components Rock Crawler Driveshaft Components 12 Special High Speed CV Conversion 13 Flanges Double Cardan CV Assemblies 14-17 Unwelded Driveshaft Kits 18-21 Neapco Silver Series- Lubeable Inside Back Cover Universal Joints 2

JEEP 2007-2017 JK Long Slip High Angle Components DL Series CV Head Style 1310 Half Round Tubing Dia. And Wall 2.000 1350 Flange 2.000 1350 Flange 2.500 X.095 Butt Dia. CL To Point Of Weld DOUBLE CARDAN SPECIFICATIONS CL To CL Of Center Yoke Pilot Dia. Bolt Circle Bolt Hole Spacing Height Bolt Hole Spacing Width Hole / Thread Size 1.77 1.44 2.69 2.34 1.50 0.31-24UNF Overall Length Joint Angle Part Number 4.12 26 N912777G* 1.77 1.44 2.88 3.12 4.25 0.46 5.94 32 N921049G* 2.32 1.44 2.88 3.12 4.25 0.46 5.94 32 N921050G* * Part numbers with G suffix have Gold Series lube-for-life universal joints DL Series UJ Retention Spline / Number Teeth END YOKE SPECIFICATIONS Hub Dia. Length Through Bore CL To End Of Hub Joint Angle Part Number 1310HR CV 1.401-32 1.94 2.00 3.84 13 N2-4-JK03 1310HR U-Bolt 1.250-24 1.85 1.50 3.00 22 N2-4-JK06 1310HR U-Bolt 1.250-24 1.88 1.50 3.00 22 N2-4-JK02 1350HR U-Bolt 1.250-24 1.85 1.50 3.10 22 N3-4-JK08 1350HR U-Bolt 1.250-24 1.88 1.50 3.10 22 N3-4-JK04 DL Series Spline / Number Teeth CL To End Of Spline SLIP YOKE SPECIFICATIONS CL To Face Washer Joint Angle Lube Fitting Part Number Dust Cap Part Number 1310 1.500-16 8.09 1.53 30 0641-B ND3K N2-3-6071KX 1350 1.500-16 8.44 1.78 35 0641-B ND3K N3-3-8081KX Spline / Number Teeth Tubing Dia. And Wall STUB SHAFT SPECIFICATIONS Butt Dia. Length Of Spline End Of Spline To Radius End Of Spline To Weld Part Number 1.500-16 2.000 1.77 6.53 7.70 8.76 N3-40-2012 1.500-16 2.500 2.34 6.53 7.70 8.76 N3-40-2508 1.500-16 2.500X.095 2.32 6.53 7.70 8.76 N3-40-2509 DL Series Flange Face To End Hole/Thread Size COMPANION FLANGE SPECIFICATIONS Hub Dia. Number Of Bolt Holes Pilot Dia. Bolt Circle Spline / Number Teeth Part Number 1350 2.53 0.44-20 1.94 4 3.12-M 4.25 1.401-32 N3-1-JK05 1350 3.81 0.44-20 1.94 4 3.12-M 4.25 1.401-32 N3-1-JK07 3

Front Shaft - 1310 Series APPLICATION PART NO. PART TYPE JEEP JK 1310 N2-4-JK06 END YOKE FRONT Long Slip 1-0153G LUBE-FOR-LIFE UNIVERSAL JOINT N2-3-6071KX SLIP YOKE N3-40-2012 STUB 2.00X0.120 TUBE N912777G DOUBLE CARDAN CV HEAD N2-4-JK03 END YOKE N912777G N2-4-JK03 2.00X0.120 N3-40-2012 N2-3-6071KX 1-0153G N2-4-JK06 4

Rear Shaft - 1310 Series APPLICATION PART NO. PART TYPE JEEP JK 1310 N2-4-JK03 END YOKE REAR N912747G DOUBLE CARDAN CV HEAD Long Slip 2.50X0.083 TUBE N3-40-2508 STUB N2-3-6071KX SLIP YOKE 1-0153G LUBE-FOR-LIFE UNIVERSAL JOINT N2-4-JK02 END YOKE N3-40-2508 N2-4-JK03 N912747G 2.50X0.083 N2-4-JK02 1-0153G N2-3-6071KX 5

Front Shaft - 1350 Series APPLICATION PART NO. PART TYPE Jeep JK 1350 N3-4-JK08 END YOKE FRONT Long Slip 2-0053G LUBE-FOR-LIFE UNIVERSAL JOINT N3-3-8081KX SLIP YOKE N3-40-2012 STUB 2.00X0.120 TUBE N921049G DOUBLE CARDAN CV HEAD N3-1-JK07 COMPANION FLANGE N921049G N3-1-JK07 2.00X0.120 N3-40-2012 N3-3-8081KX N3-4-JK08 2-0053G 6

Rear Shaft - 1350 Series APPLICATION PART NO. PART TYPE JEEP JK 1350 N3-1-JK05 COMPANION FLANGE REAR N921050G DOUBLE CARDAN CV HEAD Long Slip 2.50X0.095 TUBE N3-40-2509 STUB N3-3-8081KX SLIP YOKE 2-0053G LUBE-FOR-LIFE UNIVERSAL JOINT N3-4-JK04 END YOKE N3-40-2509 N921050G 2.50X0.095 N3-1-JK05 2-0053G N3-4-JK04 N3-3-8081KX 7

DODGE/RAM 4x4 Long Slip High Angle Components DL Series CV Head Style Tubing Dia. And Wall Butt Dia. DOUBLE CARDAN SPECIFICATIONS CL To Point Of Weld CL To CL Of Center Yoke Pilot Dia. Bolt Circle Hole/ Thread Size Overall Length Joint Angle Part Number 1410 Flange 2.500 2.26 2.10 3.48 3.12 4.25 0.46 7.32 30 N924141HAG* * Part numbers with G suffix have Gold Series lube-for-life universal joints DL Series Pilot Dia. Bolt Circle FLANGE YOKE SPECIFICATIONS Hole /Thread Size Flange Face To CL Number Of Bolt Holes Joint Angle Part Number 1410 2.00-F 4.25 0.50 1.65 4 20 N3-2-1819 DL Series Spline / Number Teeth CL To End Of Spline SLIP YOKE SPECIFICATIONS CL To Face Washer Joint Angle Lube Fitting Part Number Dust Cap Part Number 1410 1.500-16 7.81 1.31 28 0641-B ND3A N3-3-508KX Spline / Number Teeth STUB SHAFT SPECIFICATIONS Tubing Dia. And Wall Butt Diameter Length Of Spline End Of Spline To Radius End Of Spline To Weld Part Number 1.500-16 2.500 2.27 6.53 7.70 8.76 N3-40-2512 8

Front Shaft - 1410 Series APPLICATION PART NO. PART TYPE RAM / DODGE N3-2-1819 FLANGE YOKE 1410 FRONT Long Slip 2-0054G LUBE-FOR-LIFE UNIVERSAL JOINT N3-3-508KX SLIP YOKE ND3K SEAL N3-40-2512 STUB 2.50X0.120 TUBE N924141HAG DOUBLE CARDAN CV HEAD 2.50X0.120 N3-40-2512 N924141HAG ND3K N3-3-508KX 2-0054G N3-2-1819 9

FORD 4x4 Components Long Slip High Angle Components DL Series CV Head Style Tubing Dia. And Wall Butt Dia. DOUBLE CARDAN SPECIFICATIONS CL To Point Of Weld CL To CL Of Center Yoke Pilot Dia. Bolt Circle Hole/ Thread Size Overall Length Joint Angle Part Number 1410 Flange 2.500 2.26 2.10 3.48 2.68 4.25 0.50 7.32 30 N924143HAG* * Part numbers with G suffix have Gold Series lube-for-life universal joints DL Series Pilot Dia. Bolt Circle FLANGE YOKE SPECIFICATIONS Hole /Thread Size Flange Face To CL Number Of Bolt Holes Joint Angle Part Number 1410 2.95-F 4.75 0.50 2.00 4 25 N3-2-1839 DL Series Spline / Number Teeth CL To End Of Spline SLIP YOKE SPECIFICATIONS CL To Face Washer Joint Angle Lube Fitting Part Number Dust Cap Part Number 1410 1.500-16 7.81 1.31 28 0641-B ND3A N3-3-508KX Spline / Number Teeth STUB SHAFT SPECIFICATIONS Tubing Dia. And Wall Butt Diameter Length Of Spline End Of Spline To Radius End Of Spline To Weld Part Number 1.500-16 2.500 2.27 6.53 7.70 8.76 N3-40-2512 10

Front Shaft - 1410 Series APPLICATION PART NO. PART TYPE FORD 1410 N3-2-1839 FLANGE YOKE FRONT Long Slip 2-0054G LUBE-FOR-LIFE UNIVERSAL JOINT N3-3-508KX SLIP YOKE ND3K SEAL N3-40-2512 STUB 2.50X0.120 TUBE N924143HAG DOUBLE CARDAN CV HEAD 2.50X0.120 N3-40-2512 N924143HAG ND3K N3-3-508KX 2-0054G N3-2-1839 11

Rock Crawler Driveshaft Assembly Components 20 Inch Extreme Length Slip For Off Road Applications Only This driveline assembly provides the driveline specialist a solution for the off road rock crawlers that require a long slip driveshaft due to high lift kits and extreme suspension travel. 1310 Series Assembly Components Listing Part No. Part Description 2231-3 Long Spline Stub Shaft 1.625 10 spline (Overall Length 27.88 Spline Length 25.5 ) 53-2415 Sleeve Note: 53-2415 sleeve must be turned down to accept 2.00 x.120 tubing N2-4-803-1 End yoke (weld, 1.375 bore blank) N2-28-1757 1 Tube Weld Yoke 2.00 x.120 N16-30-102-72 2.00X0.120 Tubing 1 If a Double Cardan CV is desired use N912777 in place of the N2-28-1757 tube weld yoke. 12

Special Conversion Flanges DOUBLE CARDAN CV FLANGE YOKE SPECIFICATIONS DL Series Pilot Dia. Bolt Circle Hole/ Thread Size Number Of Bolt Holes Flange Face To CL Part Number 1310HR 3.94-M 3.39 0.32 6 2.91 N2-83-206 N2-83-206 Application Summary: 1310 Series Dakota, Durango, Cherokee Conversion - High Speed CV to Double Cardan DL Series Pilot Dia. Bolt Circle Hole/ Thread Size FLANGE YOKE SPECIFICATIONS Flange Face To CL Number Of Bolt Holes Joint Angle Part Number 1310 3.92-M 3.39 0.32 2.31 8 20 N2-2-392 1310 3.94-M 3.39 0.32 2.19 6 20 N2-2-206 N2-2-392 Application Summary: 1310 Series Jeep JK Conversion - High Speed CV joint with 8 bolts on rear driveshafts to Cardan Joint N2-2-206 Application Summary: 1310 Series Dakota, Durango, Cherokee Conversion - High Speed CV to Double Cardan 13

14 4x4 Quick Reference DOUBLE CARDAN C.V. HEAD ASSEMBLY - DIAGRAMS

DOUBLE CARDAN C.V. HEAD ASSEMBLY DL Series DC Head Style Tubing Dia. And Wall 1310 Flange 2.000 1310 Flange 2.000 1310 Flange 2.500 1310 Flange 2.500 1310 Flange Stub 1310 Flange Stub 1310 Flange Stub 1310 Half Round 1310 Half Round 1310 Half Round 1310 Half Round 1310 Half Round 1310 Half Round 1330 Half Round 1330 Half Round 1330 Half Round 1330 Half Round 2.000 2.000 3.000 2.000 2.000 2.500 2.500 3.000 3.000 2.000 2.500 2.500 3.000 X.065 Flange Pilot Dia. Flange Bolt Circle Bolt Hole Spacing Height A Overall Length 1310 Series Joint Angle Common Applications Part Number 2.00 3.50 5.75 26 Ford - Front N913877 2.00 3.50 5.75 26 Ford - Front N913877G* 2.00 3.50 5.75 26 Ford - Front N919279 2.00 3.50 5.75 26 Ford - Front N919279G* 2.00 3.00 12.12 26 GM - Front N913601 2.00 3.00 12.12 26 GM - Front N913601G* 2.00 3.00 12.12 26 GM - Front N913600 2.34 4.12 26 Jeep N912777 2.34 4.12 26 Jeep N912777G* 2.34 4.12 26 Dodge, GM, Jeep N912747 2.34 4.12 26 Dodge, GM, Jeep N912747G* 2.34 4.12 26 Dodge, GM, Jeep N912937 2.34 4.12 26 Dodge, GM, Jeep N912937G* 1330 Series 2.88 4.12 18 Dodge, Ford - Front N910810 2.88 4.12 18 Dodge, Ford - Front N910811 2.88 4.12 18 Dodge, Ford - Front N910811G* 2.88 4.19 18 Dodge, Ford - Front N910812 * Part numbers with G suffix have Gold Series lube-for-life universal joints. 15

16 4x4 Quick Reference DOUBLE CARDAN C.V. HEAD ASSEMBLY - DIAGRAMS

DOUBLE CARDAN C.V. HEAD ASSEMBLY (Cont d) DL Series DC Head Style Tubing Dia. And Wall 1350 Flange 2.000 1350 Flange 2.000 1350 Flange 2.000 1350 Flange 2.500 X.095 1350 Flange 2.500 X.095 1350 Flange 2.500 X.095 1350 Flange 2.500 X.095 1350 Flange 2.750 1350 Flange 2.750 1350 Flange 3.000 1350 Flange 3.000 1350 Flange 3.500 1350 Flange 3.500 1410 Flange 2.500 1410 Flange 2.500 1410 Flange 2.750 1410 Flange 2.500 Flange Pilot Dia. Flange Bolt Circle Bolt Hole Spacing Height A Overall Length 1350 Series Joint Angle Common Applications Part Number 2.00 4.25 5.94 32 Ford - Front N921048G* 3.12 4.25 5.94 32 Dodge, GM N921049 3.12 4.25 5.94 32 Dodge, GM N921049G* 2.16 3.94 5.94 32 Jeep - Front N921056 2.16 3.94 5.94 32 Jeep - Front N921056G* 3.12 4.25 5.94 32 Dodge - Front N921050 3.12 4.25 5.94 32 Dodge - Front N921050G* 2.00 4.25 5.97 32 Ford - Front N921052 2.00 4.25 5.97 32 Ford - Front N921052G* 2.00 4.25 5.97 32 Ford - Front N921053 2.00 4.25 5.97 32 Ford - Front N921053G* 2.68 4.25 6.00 32 Ford - Rear N921054 2.68 4.25 6.00 32 Ford - Rear N921054G* 1410 Series 3.12 4.25 7.32 22 Ram - Front N924141G* 3.12 4.25 7.32 30 Ram - Front N924141HAG* 2.68 4.25 7.70 30 Ford - Front N924142HAG* 2.68 4.25 7.32 30 Ford - Front N924143HAG* * Part numbers with G suffix have Gold Series lube-for-life universal joints. 17

18 4x4 Quick Reference DRIVE SHAFT - DIAGRAMS

UNWELDED DRIVE SHAFT KITS DL Series Driveshaft Style 1310 Unwelded CV-7 1310 Unwelded CV-7 1310 Unwelded CV-7 1310/ 1350 Unwelded CV-8 1330 Unwelded CV-7 1330/ 1350 1330/ 1350 Unwelded CV-8 Unwelded CV-8 1350 Unwelded CV-14 1350 Unwelded CV-8 1350 Unwelded CV-8 1350 Unwelded CV-8 1350 Unwelded CV-8 1410 Unwelded CV-14 1410/ 1350 Unwelded CV-8 Tube Size 2.000 2.500 2.500 2.000 2.500 2.500 X.095 2.500 X.095 2.500 X.095 2.500 X.095 2.750 2.750 3.500 2.500 3.500 A Maximum Extended Length A Compressed Length 1310 Series Double Cardan CV Head Universal Joint 45.94 42.84 N912777 1-0153/ 1-0154 48.32 44.19 N912747 1-0153/ 1-0154 Part Number N909365-2600 N909363-2600 48.32 44.19 N912747G* 1-0153G N909363G-2600 1310/1350 Series 37.38 34.28 N921049 1-0153/ 2-0052 1330 Series 42.91 38.75 N910811 2-4900/ 2-4801 1330/1350 Series 36.02 33.35 N921056 2-4800/ 2-0052 38.06 35.18 N921050 2-4800/ 2-0052 1350 Series S91397-2000 N911818-2600 N921056X-2000 N921050-2000 36.95 35.45 N921050G* 2-0053G N921050G-2010 38.06 35.18 N921050 2-0053/ 2-0052 48.34 44.5 N921052 2-0053/ 2-0052 N921050-2007 N921052-3000 48.34 44.5 N921052G* 2-0053G N921052G-3000 66.16 62.91 N921054 2-0053/ 2-0052 1410 Series N921054-4800 37.55 36.05 N924141G* 2-0054G N924141G-2013 1410/1350 Series 66.7 63.26 N921054 2-0054/ 2-0052 N921054-4801 19

20 4x4 Quick Reference DRIVE SHAFT - DIAGRAMS

UNWELDED DRIVE SHAFT KITS (Cont d) DL Series Driveshaft Style Tube Size 3R Unwelded-4 2.750 X.065 3R/ 1310 3R/ 1350 7260/ 1350 7290/ 1350 Unwelded-9 2.000 Unwelded CV-8 Unwelded CV-8 Unwelded CV-8 2.500 X.095 2.000 2.000 A Maximum Extended Length A Compressed Length 3R Series Double Cardan CV Head Universal Joint Part Number 32.56 29.44 2-3011 S91397-2003 3R/1310 Series 43.81 N913601 3-3130/ 1-0154 3R/1350 Series 37.94 35.44 N921050 2-3011/ 2-0052 7260/1350 Series 37.38 33.95 N921049 1-6301/ 2-0052 7290/1350 Series 37.06 34.12 N921049 2-1175/ 2-0052 N131138-3000 N921050-2003 S91397-2001 S91397-2002 21

NOTES 22