CKR Compact Modules with Ball Rail Guides and Toothed Belt Drive. The Drive and Control Company

CKR Compact Modules with Ball Rail Guides and Toothed Belt Drive The Drive and Control Company

Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Rexroth Linear Motion Technology Ball Rail Systems Roller Rail Systems Standard Ball Rail Systems Super Ball Rail Systems Ball Rail Systems with Aluminum Runner Blocks High Speed Ball Rail Systems Corrosion Resistant Ball Rail Systems Wide Ball Rail Systems Ball Rail Systems with Integrated Measuring System Braking and Clamping Units for Ball Rail Systems Gear Racks for Ball Rail Systems Miniature Ball Rail Systems eline Ball Rail Systems Cam Roller Guides Standard Roller Rail Systems Wide Roller Rail Systems Heavy Duty Roller Rail Systems Roller Rail Systems with Integrated Measuring System Braking and Clamping Units for Roller Rail Systems Gear Racks for Roller Rail Systems Linear Bushings and Shafts Linear Bushings, Linear Sets Shafts, Shaft Support Rails, Shaft Support Blocks Ball Transfer Units Traditional Engineering Components Screw Drives Linear Motion Systems Linear Motion Slides Ball Screw Drive Toothed Belt Drive Linear Modules Compact Modules Multi-Axis Motion Systems CMS Precision Modules Ball Rail Tables Controllers, Motors, Electrical Accessories Linear Actuators Ball Screw Drive Toothed Belt Drive Rack and Pinion Drive Pneumatic Drive Linear Motor Ball Screw Drive Toothed Belt Drive Ball Screw Drive Ball Screw Drive Linear Motor

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3 Contents A Single Solution for Many Applications 4 Product Overview (General) 6 Product Overview Motors and Controls 8 Model Overview with Load Capacities 10 Construction 1 Technical Data Load Capacities and Moments 14 Technical Data Drive Data 16 Technical Data Calculations 17 CKR 1-90 Components and Performance Data 18 CKR 1-90 Dimensional Drawings 0 CKR 15-110 Components and Performance Data CKR 15-110 Dimensional Drawings 4 CKR 0-145 Components and Performance Data 6 CKR 0-145 Dimensional Drawings 8 CKR 5-00 Components 30 CKR 5-00 Performance Data 3 CKR 5-00 Dimensional Drawings 34 Switch Mounting 36 Servo Motors 40 Lubrication Connections 4 Mounting 44 Connection Elements 48 Documentation 5 Ordering Examples 54 Inquiry/Order Form 55

4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) A Single Solution for Many Applications Height Length Load Capacities and Moments The Applications Static Loading Driving Transporting Positioning Speed Complete Systems Including Drive Unit Switch Mounting Accessories Documentation

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 5 40mm to 100mm up to 10,000mm Load Capacity C up to 89,340 N Moments M L up to 7,810 Nm Moments M t up to 4,460 Nm up to 00 kg The Solution up to 5 m/s ServoMotor Type MKD or MSM with Gear Reducer, Complete with Drive and Control Rexroth CKR Compact Modules Switching without Switch Cams along the Entire Travel Range Clamping Fixtures, Connection Plates, Connection Elements Frictional Load Measurements Positioning Accuracy

6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Product Overview Compact Modules are precision, ready-to-install linear systems offering high performance within a compact envelope combined with an economical price-toperformance ratio and fast delivery Construction Extremely compact precision aluminum profile (main base structure) with two integrated ball rail guides for optimal movement of heavy loads at high speeds Ready-to-install Compact Modules in selectable lengths up to L max Aluminum carriage available in two lengths, depending on application load Driven by a pre-tensioned steel-cord reinforced polyurethane toothed belt Optional Components Maintenance-free digital servo drive with integrated brake and pre-installed feedback Type LP gear reducer HALL REED sensors Socket with terminals for connecting switches Aluminum profile cable duct for easy mounting of switches Additional Special Characteristics Identical outer dimensions, matching accessories and add-on components to Type CKK Compact Modules Optimal movement, high load capacity, and high rigidity through two integrated, pre-loaded ball rail guides High travel speed, with high precision and low noise, over lengths up to 10,000mm Side-mounted aluminim profiles guide the toothed belt and seal out contaminants Adjustable switches over the entire travel range; switch activation without switch cam (with switch cam for type CKR 5-00) Economical maintenance of the ball rail guides through centralized lubrication (grease) system. Access ports are on top of the carriage and either side of the extrusion

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 7 Precision alignment and secure mounting of attachments thanks to threaded bores and dowel pin holes in the carriage Idler (non-driven) end with integral belt tensioning system. Pulley ball bearings are lubricated for life Pilot bore and tapped mounting holes on drive end for simple motor mounting Gear Reducer: A variety of gear ratios allows an optimal match between the load and the motor inertia: i = 3 i = 5 i = 10

8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Product Overview: Motors and Controls Motor Selection Based on the drive and control system To provide a cost-effective solution for every customer application, several motor/drive combinations are offered. When calculating the size of the module, always take the combination of the motor and drive unit into consideration. Digital Servo Motor Type MKD MKD 5B-144 KG1 MKD 41B-144 KG1 MKD 71B-061 KG1 MKD 90B-047 KG1 Digital Servo Motor Type MSM MSM 030 C MSM 040 B

X X X X X 8.8 S1 S3 S Indramat AC-CONTROLLER X30 RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 9 DKC Digital Drive ECODRIVE Cost-effective solution for single- and multi-axis systems 9 10 11 1 13 14 15 16 1 3 4 5 6 7 8 4 5 6 1 3 DKC Digital Drive ECODRIVE Cs Compact, dynamic solution for the lower end of the performance range. Compact Modules are available complete with motor, drive, and control.

10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Type Overview with Load Capacities Type Designation (size) Compact modules are identified by designating the Type and the Size. Respective structures without drive also comply with the type and size designation. Compact Module (Example) = System = C = Compact Module Guide = K = Ball Rail Guide Type Size C K R 0-145 Drive = R = Toothed Belt Drive Guideway Dimensions = ca. Aluminum Profile Dimensions = A Type Guide Drive Compact Module Rexroth Compact Modules CKR Ball Rail Guide Toothed Belt Drive

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 11 Overview of Compact Modules with permissible loads L C C C C H A Acceptable Loads (Recommended values based on experience and testing) In consideration of the desired operating life, general loads up to 0% of the dynamic values (C, M t, M L ) have been shown as acceptable. In this respect, do NOT exceed: The maximum permissible load, The permissible drive torque, The permissible speed. Compact Module Dimension A x H Dynamic Load Capacity C (N) short carriage long carriage CKR 1-90 90 x 40 4,60 7,500 CKR 15-110 110 x 50 14,560 3,650 CKR 0-145 145 x 65 34,800 56,530 CKR 5-00 00 x 100 55,000 89,340

1 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Construction Construction of the CKR 1 Toothed Belt Drive End Assembly 3 Carrige Versions Short carriage version with two runner blocks Long carriage version with four runner blocks 4 Main Body 5 Tensioning End Assembly 1 4 3 5 Additional Components: 6 Switch 7 Cable Duct 8 Socket Plug 7 9 Motor 10 Type LP Gear Reducer 8 6 9 10

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 13 Construction of the Type LP Gear Reducer For all Compact Modules, a planetary gearbox can be installed via a flange. The flange serves as a mounting point for the gearbox to the Compact Module and as an enclosed housing for the connection. This direct connection eliminates the need for a coupling, minimizing torsional deflection. Different gear ratios are available: i = 3 (for CKR 0-145 and 5-00 only) i = 5 i = 10 1 Servomotor Gear Reducer 3 Flange 4 Drive End Assembly 5 Compact Module 4 3 1 5

14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Technical Data Load Capacities and Moments Compact Module CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 Carriage Length Belt Type Dynamic Load Capacity of Dynamic Moments Planar Moment of Inertia Guideway LT C M t M L I x y I y m B L max c spec (N) (Nm) (Nm) (cm 4 ) (cm 4 ) (kg) (N/mm m) 10 AT 3 4,60 110 16 1.8 115.3 0.3 3,000 350 156 AT 3 7,500 360 40 1.8 115.3 0.55 3,000 350 170 AT 5 14,560 370 80 3.7 8.9 0.5 4,500 875 15 AT 5 3,650 600 1,000 3.7 8.9 0.87 4,500 875 180 AT 5 34,800 1,170 60 87.5 903.9 0.99 5,500 1,5 40 AT 5 56,530 1,910,80 87.5 903.9 1.67 5,500 1,5 65 AT 10 55,000,750 360 465.6 3316.6.40 10,000 4,000 405 AT 10 89,340 4,460 7,810 465.6 3316.6 4.4 10,000 4,000 x y x Carriage Mass Maximum Length Specific Belt Stretch Stretching of Toothed Belt L = (F L)/c spec Maximum Permissible Loads Compact Carriage Maximum Permissible Forces Maximum Permissible Moments Module Length LT F y1 F y F x M t M L (N) (N) (N) (Nm) (Nm) CKR 1-90 10 4,60 4,10 1,195 110 16 156 7,500 6,700,170 180 10 CKR 15-110 170 11,00 5,600 3,40 180 40 15 18,190 9,090 5,70 300 380 CKR 0-145 180 6,760 13,380 7,760 580 130 40 43,470 1,730 1,600 950 1,080 CKR 5-00 65 4,300 1,150 1,60 1,370 180 405 68,710 34,350 19,90,30 3,000 Modulus of Elasticity E Mass E = 70,000 N/mm Mass calculation without motor and switches. Mass formula: Mass (kg/mm) Length L + Mass of all fixed length parts (carriage, drive end, idler end, etc.) (kg) + (additional mass) (kg) Compact Module CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 Carriage Length LT 10 156 170 15 180 40 65 405 Drive Type without drive drive i = 1 without drive drive i = 1 without drive drive i = 1 without drive drive i = 1 without drive drive i = 1 without drive drive i = 1 without drive drive i = 1 without drive drive i = 1 Mass (kg) 0.0044 L + 0.77 0.0044 L + 0.96 0.0043 L + 0.96 0.0043 L + 1.15 0.0074 L + 1.55 0.0074 L + 1.79 0.0073 L + 1.84 0.0073 L +.08 0.01 L +.84 0.01 L + 3.53 0.01 L + 3.47 0.01 L + 4.16 0.033 L + 8.99 0.033 L + 10.3 0.031 L + 10.83 0.031 L + 1.07 Additional Mass of Gear Reducer (kg) 1.00 (LP050) 1.00 (LP050) 1.0 (LP050) 1.0 (LP050).9 (LP070).9 (LP070) 4.37 (LP090) / 11.36 (LP10) 4.37 (LP090) / 11.36 (LP10)

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 15 Note for Dynamic Load Capacities and Moments (see table) M t The determination of the dynamic load capacities and moments is based on 100,000 m of travel. F y1 C F y However, in many cases, only 50,000 is assumed. For this, the following comparison applies: Values C, M t and M L from the table should be multiplied by 1.6. C F x C F x M L M L Compact Module with short carriage M L Compact Module with long carriage

16 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Technical Data Drive Data Compact Module Drive Type Gear Reducer Ratio CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 i = 1 Gear Reducer LP050 i = 1 Gear Reducer LP050 i = 1 Gear Reducer LP070 i = 1 Gear Reducer LP090 Gear Reducer LP10 Max. Drive Torque Lead Constant Belt Type Width Tooth Pitch Max. Belt Drive Transmission Belt Elasticity Limit i M a u b T Force F zul (Nm) (mm/u) (N) (N) 1 8.0 90.0 5 1.6 18.0 AT 3 35 3 560 1,600 10 0.8 9.0 1 13.5 10.0 5.3 4.0 AT 5 50 5 705 3,500 10 1.0 1.0 1 3.5 165.0 3 9.6 55.0 5 6.4 33.0 AT 5 70 5 1,35 4,800 10.9 16.5 1 11.7 50.0 1 with keyway 99.8 50.0 3 4.0 83.3 5 16.0 50.0 AT 10 100 10,830 17,000 10 7. 5.0 3 37.6 83.3 5.5 50.0 10 11. 5.0

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 17 Technical Data - Calculations Formulas Nominal Life Expectancy Nominal Life Expectancy in Meters: ( ) 3 C L 10 = 10 5 F m Nominal Life Expectancy in Hours: L 10 L 10h = 3600 v m L 10 = Nominal Life Expectancy in Meters (m) L 10h = Nominal Life Expectancy in Hours (h) C = Dynamic Load Capacity (N) F m = Mean Equivalent of Dynamic Load Capacity (N) v m = Mean Speed (m/s) Frictional Torque With motor mounting via flange and coupling: With motor mounting via gear reducer: M R = M R = M RS M RS i + M RLP M R = Frictional Torque at Motor Shaft M RS = Frictional Torque of System (see table below) M RLP i (Nm) (Nm) = Frictional Torque of Gear Reducer (see table below) (Nm) = Gear Ratio Mass Moment of Inertia For Handling: 6 J M > J fr For Machining: J fr J M = Mass Moment of Inertia of Additional Load (kgm ) = Mass Moment of Inertia of Motor (kgm ) 1.5 J M > J fr Frictional Torque Compact Module Motor Gear Reducer Type CKR 1-90 MKD5B-144 MSM030C Gear Reducer LP050 CKR 15-110 MKD5B-144 MSM030C Gear Reducer LP050 CKR 0-145 MKD41B-144 Gear Reducer MSM040B LP070 CKR 5-00 Gear Reducer MKD71B-061 LP090 MKD90B-047 Gear Reducer LP10 i M RS (Nm) M RLP (Nm) 5, 10 0.58 0.05 5, 10 1.4 0.05 3, 5, 10.04 0.14 3, 5, 10 3.60 0.38 3, 5, 10 3.60 0.80

18 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 1-90 Components and Performance Data Part Number, Length R0364 300 00,... mm Type (and Dim. Drawing) Guideway Drive Carriage Without Drive OA01 (03.34.00) Shaft for Motor none Without Keyway With Keyway i = 1 i = 1 50 Gear Reducer i = 5, 10 T Length L 10 mm T Length L 156 mm With Drive (i = 1) MA01 (03.34.10) MA0 (03.34.10) 01 right left 01 03 01 0 MA03 (03.34.1) both sides 0 04 For Gear Reducers MG0 MG01 MG04 MG03 MG01 MG0 (03.34.0) MG03 MG04 (03.34.0) 01 For Gear Reducers 1 Shaft Shafts 10 11 01 0 Gear Reducer Performance Data Performance values for horizontal operation with Servo Motor MKD 5B-144 and Drive DKC **.*-040 Connection voltage: 3 x 400 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 5 i = 10 4 6 8 10 4 6 8 10 51 63 76 88 101 79 85 9 98 105 67 76 91 106 11 47 51 55 59 63 47.0 37.8 31.7 7. 3.9 15. 14.1 13.1 1. 11.5.4 1. 0.1 0.1 Performance values for horizontal operation with Servo Motor MSM 030C and Drive DKC **.*-01 Connection voltage: 1 x 30 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 5 i = 10 4 6 8 10 4 6 8 10 18 19 3 8 33 19 1 4 6 9 8 8 10 13 15 4 5 5 6 6 50.0 48. 38.6 3. 7.6 3.9 1.1 19.0 17. 15.7 0.9 0.45 0.1 0.1

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 19 Motor Attachment 1) Gear Reducer Motor Motor Type 1st., nd + 3rd Switch Cable Duct Socket/Plug Documentation i = 5 i = 10 Standard Report Measurement Report 00 Without Switch Without Cable Duct 00 00 REED Sensor HALL Sensor PNP-NC 1 0 Frictional Torque HALL Sensor PNP-NO 3 01 11 1 MKD 5 B 50 Cable Duct 5 31 3 11 1 MSM 030 C MKD 5 B 7 73 50 ) 3) Socket/Plug 17 05 Positioning Accuracy 31 3 MSM 030 C 1) Motor Attachment also available without motor (enter "00" for motor on order form) ) Version without Brake 3) Version with Brake 7 73 ) 3) Drive Data without Motor (i = 1) Drive Pulley Diameter Lead Constant Speed Belt Type Moment of Inertia (short carriage) Moment of Inertia (long carriage) 8.65 mm 90 mm up to 3 m/s AT 3, width 35 mm, steel-reinforced (0.71 + 0.0003 L) 10-4 kgm (1.08 + 0.0003 L) 10-4 kgm The tables contain performance data examples for gear reducer/motor/ drive combinations. They are intended to serve as a guide for selection only; exact values must be calculated on an individual basis. Please make sure that the selected combination is allowed (load capacities, moments, maximum RPMs, motor data, etc.)

0 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 1-90 Dimensional Drawings All dimensions in mm Drawings not to scale excess travel max. travel effective stroke 156 (long carriage) 10 (short carriage) max. travel effective stroke excess travel Ø34 H7 1.8 deep M4-8 deep (4x) 49.5 59 40 3 P9 Ø10 h6 49.5 h=3 90 19.5 8 40 59 L / 8 L Central lubrication point for grease (both sides) Long Carriage 13.5 13.5 38 13.5 13.5 M4-8 deep (8x) 31.5 0 Lubrication point for grease, sealed with M4 set-screw Ø10 h 156 Ø 4H7-8 deep (4x) 03.34.00 03.34.10 03.34.1 Version OA01 Versions MA01 and MA0 Version MA03 59 5 31.5 3 P9 90 3 P9 90 5 h=3 31.5 5 h=3 31.5 Ø10 h6 Ø10 h6

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 1 7 A B 0 7.6 39 40 90 Short Carriage M4-8 deep (4x) 13.5 13.5 Lubrication point for grease, sealed with M4 set-screw A B 3. 1.8 3. 4 Ø4H7-8 deep (x) 10 4.8 1.3 5. 4. 03.34.0 Versions MG01, MG0, MG03 and MG04 Motors MKD 5B and MSM 030C To calculate the length of the Compact Module: L = (stroke + excess travel) + L T + 5 mm 36 (MKD 5B) 171.5 (MSM 030C) 1) 138.5 (MSM 030C) ) 63 38 90 31.5 Ø10 h6 54 (MKD 5B) 60 (MSM 030C) For an example of length calculation, see ordering example. 1) with brake ) without brake

Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 15-110 Components and Performance Data Part Number, Length R0364-400-00,... mm Type (and Dim. Drawing) Guideway Drive Carriage Without Drive OA01 (03.44.00) Shaft for Motor none Without Keyway With Keyway i = 1 i = 1 50 Gear Reducer i = 5, 10 T Length L 170 mm T Length L 15 mm With Drive (i = 1) MA01 (03.44.10) MA0 (03.44.10) 01 right left 01 03 01 0 MA03 (03.44.1) both sides 0 04 For Gear Reducer MG01 MG03 MG0 MG04 MG01 MG0 (03.44.0) MG03 MG04 (03.44.0) 01 For Gear Reducer 1 Shaft Shafts 10 11 01 0 Gear Reducer Performance Data Performance values for horizontal operation with Servo Motor MKD 5B-144 and Drive DKC **.*-040 Connection Voltage: 3 x 400 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 5 i = 10 4 6 8 10 3 6 9 1 15 18 1 64 7 88 105 11 80 95 109 13 138 15 166 10 115 141 167 193 64 76 87 99 110 1 133 50.0 44.5 36.3 30.6 6.5 19.9 16.9 14.7 13.0 11.6 10.5 9.6 3. 1.6 0.1 0.1 Performance values for horizontal operation with Servo Motor MSM 030C and Drive DKC **.*-01 Connection Voltage: 1 x 30 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 5 i = 10 3 5 7 9 3 6 9 1 15 18 1 4 6 3 38 1 7 3 37 43 48 54 14 16 19 3 6 8 10 11 13 14 16 50.0 45.7 37.1 31. 8.1.5 18.7 16.0 14.0 1.5 11. 1. 0.6 0.1 0.1

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 3 Motor Attachment 1) Gear Reducer Motor Motor Type 1st, nd + 3rd Switch Cable Duct Socket/Plug Documentation i = 5 i = 10 Standard Report Measurement Report 00 Without Switch Without Cable Duct 00 00 REED Sensor HALL Sensor PNP NC 1 0 Frictional Torque HALL Sensor PNP NO 3 01 11 1 MKD 5 B 50 Cable Duct 5 31 3 11 1 MSM 030 C MKD 5 B 7 73 50 ) 3) Socket/Plug 17 05 Positioning Accuracy 31 3 MSM 030 C 7 73 ) 3) 1) Motor Attachment also available without motor (enter "00" for motor on order form) ) Version without Brake 3) Version with Brake Drive Data without Motor (i = 1) Drive Pulley Diameter Lead Constant Speed Belt Type Moment of Inertia (short carriage) Moment of Inertia (long carriage) 38,0 mm 10 mm up to 5 m/s AT 5, Width 50 mm, steel-reinforced (.91 + 0.00136 L) 10-4 kgm (3.80 + 0.00136 L) 10-4 kgm The tables contain performance data examples for gear reducer/motor/ drive combinations. They are intended to serve as a guide for selection only; exact values must be calculated on an individual basis. Please make sure that the selected combination is allowed (load capacities, moments, maximum RPMs, motor data, etc.)

4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 15-110 Dimensional Drawings All dimensions in mm Drawings not to scale excess travel max. travel effective stroke 15 (long carriage) 170 (short carriage) effective stroke max. travel excess travel Ø4 H7 deep M5-10 deep (4x) 60.5 4.5 35 45 66 33 L / L Central lubrication nipple for grease (both sides) Long Carriage 5 5 35 5 5 M5-10 deep (8x) 31.5 34 Ø14 h6 15 Ø 6H7-6.5 deep (4x) Lubrication point for grease, sealed with M6 set-screw 03.44.00 03.44.10 Version OA01 Versions MA01 and MA0 66 60.5 03.44.1 Version MA03 66 49 5 P9 Ø14 h6 h=3 5 31.5 110 5 P9 110 5 P9 110 5 h=3 31.5 5 h=3 31.5 Ø14 h6 Ø14 h6

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 5 46 A 9.5 49 50 110 B Short Carriage M5-10 deep (4x) 5 5 Lubrication point for grease, sealed with M6 set-screw A B 34 3. 1.8 3..5 4.8 8. 5. 41.5 1.3 4.8 Ø 6H7-6.5 deep (x) 170 36 (MKD 5B) 171.5 (MSM 030C) 1) 138.5 (MSM 030C) ) 63 9.5 110 03.44.0 Versions MG01, MG0, MG03 and MG04 Motors MKD 5B and MSM 030C Ø14 h6 31.5 54 (MKD 5B) 60 (MSM 030C) To calculate the length of the Compact Module: L = (stroke + excess travel) + L T + 5 mm For an example of length calculation, see ordering example. 1) with brake ) without brake

6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 0-145 Components and Performance Data Part Number, Length R0364-500-00,... mm Type (and Dim. Drawing) Guideway Drive Carriage Without Drive OA01 (03.54.00) Shaft for Motor none Without Keyway With Keyway i = 1 i = 1 50 Gear Reducer i = 3,5,10 T Length L 180 mm T Length L 40 mm With Drive (i = 1) MA01 (03.54.10) MA0 (03.54.10) right 01 01 left 03 01 0 MA03 (03.54.1) both sides 0 04 For Gear Reducer MG0 MG01 MG04 MG03 MG01 MG0 (03.54.0) MG03 MG04 (03.54.0) 01 For Gear Reducer 1 Shaft Shafts 10 11 01 0 Gear Reducer Performance Data: Performance values for horizontal operation with Servo Motor MKD 41B-144 and Drive DKC **.*-040 Connection Voltage: 3 x 400 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 3 3 6 9 3 6 9 3 6 9 0 0 0 60 60 60 100 100 100 10 10 10 90 90 90 50 50 50 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 1.0 3.0 5.0 0.1 i = 5 6 9 1 15 18 1 4 7 30 66 76 88 99 110 1 133 145 156 109 16 145 163 18 01 0 39 57 50.0 43.3 37.7 33.3 9.9 7.1 4.8.8 1.1 3.30 0.1 i = 10 3 6 9 1 15 18 1 4 7 30 83 89 96 10 109 116 1 19 136 14 68 74 79 85 90 95 101 106 11 117 0.0 18.5 17. 16.1 15.1 14.3 13.5 1.8 1. 11.6 1.65 0.1

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 7 Motor Attachment Gear Reducer Motor Motor Type 1st, nd + 3rd Switch Cable Duct Socket/Plug Documentation i = 3 i = 5 i = 10 Standard Report Measurement Report 00 Without Switch Without Cable Duct 00 00 REED Sensor HALL Sensor PNP-NC 1 0 Frictional Torque HALL-Sensor PNP-NO 3 01 10 11 1 MKD 41 B 10 Cable Duct 5 30 31 3 10 11 1 MSM 040 B MKD 41 B 74 75 10 ) 3) Socket/Plug 17 05 Positioning Accuracy 30 31 3 MSM 040 B Performance values for horizontal operation with Servo Motor MSM 040B and Drive DKC **.*-018 Connection Voltage: 1 x 30 V 74 75 ) 3) 1) Motor Attachment also available without motor (enter "00" for motor on order form) ) Version without Brake 3) Version with Brake Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Drive Data without Motor (i = 1) Drive Pulley Diameter Lead Constant Speed Belt Type Moment of Inertia (short carriage) Moment of Inertia (long carriage) i = 5 6 9 1 15 18 6 9 1 15 18 16 16 18 0 3 33 33 36 4 48 6 6 7 8 9 7 7 30 35 39 50.0 50.0 45.6 39.4 34.7 50.0 50.0 45.6 39.4 34.7 0.80 1.65 0.1 i = 10 3 6 9 1 15 18 1 4 7 30 3 7 30 33 37 40 43 47 50 53 10 11 1 14 15 17 18 19 1 35.1 30.8 7.4 4.7.5 0.6 19.0 17.7 16.5 15.5 0.8 0.1 5.5 mm 165 mm to 5 m/s AT 5, width 70 mm with steel reinforcement. (10.57 + 0.00317 L) 10-4 kgm (14.49 + 0.00317 L) 10-4 kgm The tables contain performance data examples for gear reducer/motor/drive combinations. They are intended to serve as a guide for selection only; exact values must be calculated on an individual basis. Please make sure that the selected combination is allowed (load capacities, moments, max. RPMs, motor data, etc.)

8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 0-145 Dimensional Drawings All dimensions in mm Drawings not to scale excess travel Ø49 H7.5 deep max. travel effective stroke M6-1 deep (4x) 40 (long carriage) 180 (short carriage) max. travel effective stroke excess travel 71.5 3 L 61 45 45 L / Central lubrication nipple for grease (both sides) 64 30 Long Carriage 30 30 40 30 30 M6-1 deep (8x) 48 Lubrication point for grease, sealed with M6 set-screw 40 Ø 6H7-7.5 deep (4x) Ø19 h6 03.54.00 03.54.10 Version OA01 Versions MA01 and MA0 64 03.54.1 Version MA03 64 64 6 P9 Ø19 h6 71.5 145 40 6 P9 h=3.5 145 61 h=3.5 40 40 6 P9 h=3.5 145 61 61 Ø19 h6 Ø19 h6

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 9 6 A 9.5 64 65 145 B Short Carriage M6-1 deep (4x) 30 30 Lubrication point for grease, sealed with M6 set-screw 48 A B Ø 6H7-7.5 deep (x) 180 50 3. 4.8 1.8 3. 8..5 5. 1.3 4.8 03.54.0 Versions MG01, MG0, MG03 and MG04 Motors MKD 41B and MSM 040 B 43 (MKD 41B) 191.5 (MSM 040B) 1) 157.5 (MSM 040B) ) 90 37 145 61 Ø19 h6 8 (MKD 41B) 80 (MSM 040B) To calculate the length of the Compact Module: L = (stroke + excess travel) + L T + 5 mm For an example of length calculation, see ordering example. 1) with brake ) without brake

30 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 5-00 Components Part Number, Length R0364-600-00,... mm Type (and Dim. Drawing) Guideway Drive Carriage Without Drive OA01 (03.64.00) Shaft for Motor none Without Keyway With Keyway i = 1 i = 1 50 Gear Reducer i = 3,5,10 T Length L 65 mm T Length L 405 mm With Drive (i = 1) MA01 (03.64.10) MA0 (03.64.10) right 01 01 left 03 01 0 MA03 (03.64.1) both sides 0 04 For Gear Reducer MG0 MG01 MG04 MG03 MG01 MG0 (03.64.0) MG03 MG04 (03.64.0) 01 With Gear Reducer 1 Shaft Shafts LP10 LP090 LP10 LP090 10 01 0 1 01 0 11 01 0 13 01 0 1) Motor Attachment also available without motor (enter "00" for motor on order form) ) Switch brackets can only be used in conjunction with connection plates. 3) Magnetic field sensors and mechanical/inductive switches cannot be used on the same side.

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 31 Motor Attachment 1) Gear Reducer Motor Motor Type 1st, nd + 3rd Switch Cable Duct Switch Bracket ) Documentation i = 3 i = 5 i = 10 Standard Report Measureent Report 00 Without switch, socket/plug, cable duct, and mounting channel 00 0 00 Switch: Magnetic field sensor 3) External switch REED Sensor 1 Cable Duct 5 Frictional Torque HALL Sensor PNP-NC 01 HALL Sensor PNP-NO 3 Socket/Plug 7 10 11 1 MKD 071 B 11 0 1 30 31 3 10 11 1 MKD 090 B MKD 071 B 13 11 Switch: Mechanical/Inductive 3) External switch PNP-NC PNP-NO Mechanical 11 13 15 1 Switch bracket Switch brackets 16 6 05 Positioning Accuracy 0 1 30 31 3 MKD 090 B 13 Cable Duct Length = L 0 Socket/Plug 17

3 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 5-00 Performance Data Performance Data for Gear Reducer LP 090 Performance values for horizontal operation with Servo Motor MKD 71B-061 and Drive DKC **.*-100 Connection Voltage: 3 x 400 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 3 3 6 9 1 15 3 6 9 1 15 60 60 67 74 81 60 60 111 13 136 90 90 100 111 1 90 90 78 308 339 50.0 50.0 45.0 40.5 36.9 50.0 50.0 45.0 40.5 36.9 3.00 5.00 0.1 i = 5 10 0 30 40 50 10 0 30 40 50 61 74 87 101 114 14 151 178 05 3 55 67 79 91 10 8 77 37 376 45 9.5 4. 0.6 17.9 15.8 9.5 4. 0.6 17.9 15.8 1.80 3.67 0.1 i = 10 10 0 30 40 50 10 0 30 40 50 101 109 116 14 13 05 1 37 53 69 45 49 5 56 59 188 03 17 3 46 8.9 8.3 7.7 7.3 6.8 8.9 8.3 7.7 7.3 6.8 0.90 1.80 0.1 Performance values for horizontal operation with Servo Motor MKD 90B-047 and Drive DKC **.*-100 Connection Voltage: 3 x 400 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 3 10 0 30 40 50 10 0 30 40 50 74 91 107 13 139 150 18 15 48 80 74 91 107 13 139 30 367 433 499 564 6.9.1 18.7 16.3 14.4 6.9.1 18.7 16.3 14.4.0 4.0 0.1 i = 5 30 35 40 45 50 10 0 30 40 50 83 9 101 110 118 168 185 03 1 39 50 55 61 66 71 03 4 46 67 88 11.9 11.4 10.9 10.5 10.1 14.4 13.0 11.9 10.9 10.1 1.0.40 0.1 i = 10 10 0 30 40 50 10 0 30 40 50 167 173 178 183 188 337 348 358 368 379 50 5 53 55 56 04 10 16 3 9 3.6 3.5 3.4 3.3 3, 3.6 3.5 3.4 3.3 3. 0.60 1.0 0.1

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 33 Performance Data for Gear Reducer LP 10 Performance values for horizontal operation with Servo Motor MKD 90B-047 and Drive DKC **.*-100 Connection Voltage: 3 x 400 V Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability Gear Reducer Ratio Mass (kg) Acceleration Time t (ms) Acceleration Distance s Acceleration a (m/s ) Speed v (m/s) Repeatability i = 3 0 30 40 50 60 0 30 40 50 60 59 69 79 90 100 119 140 160 181 01 59 69 79 90 100 40 81 3 364 405 33.8 8.9 5..3 0.0 33.8 8.9 5..3 0.0.0 4.0 0.1 i = 5 0 30 40 50 60 0 30 40 50 60 69 76 8 88 94 140 15 165 177 190 4 45 49 53 57 169 184 199 14 9 17.3 15.9 14.7 13.6 1.7 17.3 15.9 14.7 13.6 1.7 1.0.40 0.1 i = 10 0 30 40 50 60 0 30 40 50 60 118 11 14 18 131 37 44 51 57 64 35 36 37 38 39 143 147 151 155 160 5.1 5.0 4.8 4.7 4.6 5.1 5.0 4.8 4.7 4.6 0.60 1.0 0.1 Drive Data without Motor (i = 1) Drive Pulley Diameter Lead Constant Speed Belt Type Moment of Inertia (short carriage) Moment of Inertia (long carriage) 79.58 mm 50 mm up to 5 m/s AT 10, Width100 mm, steel-reinforced (76.18 + 0.01840 L) 10-4 kgm (88.87 + 0.01840 L) 10-4 kgm The tables contain performance data examples for gear reducer/motor/drive combinations. They are intended to serve as a guide for selection only; exact values must be calculated on an individual basis. Please make sure that the selected combination is allowed (load capacities, moments, maximum RPMs, motor data, etc.)

34 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) CKR 5-00 Dimensional Drawings All dimensions in mm Drawings not to scale max. travel 405 (long carriage) 65 (short carriage) max. travel excess travel effective stroke effective stroke excess travel Ø68 H7.5 deep M8-15 deep (4x) 115 49.5 50 66 L / 53 104 L Central lubrication point for grease (both sides) Long Carriage 4.5 4.5 90 4.5 4.5 M8-16 deep (8x) 405 61 Ø4 h6 Lubrication point for grease sealed with M8 set-screw Ø 8H7-10 deep (4x) 03.64.00 03.64.10 Version OA01 Versions MA01 and MA0 03.54.1 Version MA03 115 104 104 98.5 98.5 8 P9 98.5 3 h=4 40 Ø4 h6 61 00 8 P9 00 8 P9 00 40 3 h=4 Ø4 h6 61 40 3 h=4 Ø4 h6 61

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 35 A 87 84 B C 98.5 100 38 5 D 150 00 Short Carriage 66 M8-16 deep (4x) 4.5 4.5 Lubrication point for grease sealed with M8 set-screw (84) 14.5 8. 4.9 A 4.8 C.5 5. 8 (38) 1.5 3. 1.3 B D 0.1 4.8 3. 6 Ø 8H7-10 deep (x) 65 59 11.1 1 10 03.64.0 Versions MG01, MG0, MG03 and MG04 Motors MKD 71B and MKD 90 B Ø4 h6 00 61 To Calculate the Length of the Compact Module L = (stroke + excess travel) + L T + 5 mm For example of length calculation, see the ordering example. 45 (LP090) 75 (LP10) 11 (LP090) 140 (LP10) 64 (MKD 71B) 313 (MKD 90B) 10 (LP090) 140 (LP10) 115 (MKD 71B) 140 (MKD 90B)

36 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Switch Mounting Overview of the Switching System The following switch types may be used with Compact Modules: Magnetic field sensors (Hall and Reed Sensors) For CKR 5-00, mechanical and inductive switches may also be used Different switch types cannot, however, be used on the same side of the Compact Module. Switching System: Magnetic Field Sensor Hall Sensor and Reed Sensor 1 Socket and Plug Switch 3 Cable Duct (black anodized aluminum extrusion) Magnetic Field Sensor Mechanical and Inductive Switch Magnetic field sensors are suitable for speeds up to m/s. For safety reasons, mechanical/inductive switches are to be used at higher speeds (please inquire)! Short Stroke: Pay attention to the length of the socket and switch! Magnetic Field Sensor Miniature switch with potted cable: Version: Hall Sensor (NC/NO) or Reed Sensor (Relay) Assembly Note: Switches may be on one side of the compact module only (left or right), and and should only be installed after the compact module has been installed on its base structure. A cable duct is required to attach the switches. Switches are inserted in the upper T-slot (CKR 1-90, 15-110) or the lower T-slot (CKR 0-145, CKR 5-00) of the cable duct and secured with set-screws. 3 1 5 6 6.5 35 Active Surface 3 Set-screw for mounting Hall Sensor Contact Type Operating Voltage Current Draw Output Current Cable Length Housing Protection Class Short Circuit Protection Maximum Speed PNP NC / NO 3.8 30 V DC max. 10 ma max. 0 ma m (10 m by request) IP 66 No m/s Reed Sensor Contact Type Switching Voltage Switching Current Cable Length Housing Protection Class Maximum Speed IMPORTANT: switching points! Relay max. 100 V DC max. 0.5 A m (10 m by request) IP 66 m/s

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 37 Wiring Schematic Hall Sensor White: Green: +3.8... 30 VDC Output Reed Sensor Brown White Brown: OV ground Green Cable Duct Function: To attach and secure switches Cable routing Assembly Note: The cable duct hooks into the T-slots on the maing body and is secured with setscrews. Set-screws are included. 7.5 CKR 1-90 and CKR 15-110 3 1.5 7.5 CKR 0-145 3 1.5 7.5 CKR 5-00 13 1.5 13 13 3 Socket and Plug The socket must be installed on the side with the switches. 3 50 4.5 49 7.5 Sockets and plugs have 16 pins. Sockets and switches are not wired. This allows optimal assignment of the switch positions during set-up. 8.5 PG 16 One plug is included. The plug can be installed in three directions. Ø6 60 16-pin plug Ordering of Switches and Accesories Pos. 1 Socket / Plug Switch Reed Sensor Hall Sensor 3 Cable Duct Refer to the following table for part numbers. Accessories can also be ordered separately. Part Number for installation on: CKR 1-90, CKR 15-110, CKR 0-145, CKR 5-00 R037540000 R347600903 PNP-NC R347601003 / PNP-NO R34760103 R01CKDUCT

38 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Switch Mounting Mechanical and Inductive Switches with CKR 5-00 Overview of the Switching System 1 Socket and Plug Mechanical Switch 3 Inductive Switch 4 Cable Duct 5 Switching Cam (For installation on Connection Plates only. For other applications, customer solution required.) 5 4 3 Lubrication Nipple Short Stroke: Pay attention to the length of socket and switch! 1 Mechanical Switch (technical data) Repeatability Permissible Ambient Temperature Protection Class Impact Time Isolation Nominal Voltage Constant Current Switching Capacity at 0 V, 40-60 Hz Conductive Resistance in New Condition Connection Contact System Switching System ± 0.05 mm 5 C to +80 C DIN 40050 IP 67 < ms Group C per VDE 0110 50 V AC 5 A cosϕ = 0.8 at A < 40 mω Screw connection Single pole relay Spring System Mechanical Switch with Accesories 50 7 0 6 5 40 50 60 9.5 1 +1 13.5Ł Inductive Switch (technical data) Inductive switch with potted cable (3 x 0.14 mm Unitronic), Housing Type Minisensor Operating Voltage Residual Waveform Load No-Load Current Switching Frequency Temperature Shift of Switching Point Waveform Steepness of Output Signal Repeatability of the Switching Point per EN 50008 Cable Length NO Form A DIN 41635 10... 30 V DC 10 % 00 ma 0 ma max. 1500 Hz 4 µm/k 1V/µs 0.1 mm 3 m (10 m by request) Inductive Switch with Accessories 19 10 5 17 30 35 45 7

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 39 Switch Mounting Example 0 6 51 50 30 Ø6 1.6 16 35 0.4 +0. PG 16.5 +0. 58 5 Socket and Switch Attach the socket on the side with the majority of the switches. Sockets and plugs have 16 pins. Sockets and switches are not wired. This allows optimal assignment of the switch positions during set-up. One plug is included. The plug can be installed in three directions. 60 16-pin Plug Cable Duct Attaches to the side T-slots of the main body. The cable duct can hold up to two cables for mechanical switches and three cables for inductive switches. Mounting screws and cable ties included. 17 0 Ordering Switches and Accessories Pos. 1 Socket / Plug Mechanical Switch and Mount Mechanical Switch ONLY 3 Inductive Switch - Switch mount WITHOUT Switch - PNP NC - PNP NO 4 Switching Cam 5 Cable Duct Refer to the table below for part numbers. Accessories can also be ordered separately. Part Numbers for Installation on CKR 5-00 Version with Mechanical and Inductive Switches* R117500153 R117500151 R345304016 R11750015 R345304001 R345304003 R117500150 R01JDUCTL *) Switch brackets for installation on Connection Plates only. For other applications, customer solution required.

40 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Servo Motors Type MKD (Drawings not to scale.) MKD 5B-144 KG1 MKD 41B-144 KG1.5 45 45.5 45 45 Ø40j6 Ø9k6 Ø63 Ø50 j6 Ø14 k6 Ø95 0 7 Ø4.5 33 54 30 8 Ø6.6 43 8 MKD 71B-061 KG1 MKD 90B-047 KG1 3 45 45 4 45 45 Ø95 j6 Ø19 k6 Ø130 Ø110 j6 Ø4 k6 Ø165 40 9.5 Ø9 64 115 50 14 Ø11 31 140 Motor Data for Servo Motors Type MKD Motor Maximum Effective Speed RPM n max (min -1 ) Nominal Torque M N (Nm) Maximum Torque M max (Nm) Mass Moment of Inertia J M + J Br (10-6 kgm ) Braking Torque M Br (Nm) Mass with Brake m Br (kg) MKD 5B-144 KG1 MKD 41B-144 KG1 MKD 71B-061 KG1 MKD 90B-047 KG1 0.9.7 8.0 1 30 + 8 170 + 16 870 + 38 4,150 + 110 1.0. 5.0 11.5 4.65 9.4 14.65

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 41 Type MSM (Drawings not to scale.) MSM 030C-0300-NN-M0-CG1 with Brake MSM 030C-0300-NN-M0-CG0 without Brake MSM 040B-0300-NN-M0-CG1 with Brake MSM 040B-0300-NN-M0-CG0 without Brake 3 45 45 Ø70 45 45 Ø90 Ø50 h7 Ø14 h6 Ø70 h7 Ø19 h6 30 6 171.5 1) 138.5 ) Ø4.5 60 35 6 Ø6 191.5 1) 80 157.5 ) 1) With Brake ) Without Brake Motor Data Servo Motors Type MSM Motor Maximum Effective Speed RPM n max (min -1 ) Nominal Torque M N (Nm) Maximum Torque M max (Nm) Mass Moment of Inertia J M + J Br (10-6 kgm ) Braking Torque M Br (Nm) Mass with Brake m Br (kg) MSM 030 C MSM 040 B with Absolute Encoder with Absolute Encoder Without Brake With Brake Without Brake With Brake 3000 3000 3000 3000 1.3 1.3.4.4 3.8 3.8 7.1 7.1 17 17 + 3 67 67 + 8 1.7.45 1.5 1.9 3.1 3.8 NOTE: Motors are available complete with controls.

4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Lubrication Access Ports The Compact Module with toothed belt drive is designed for single-point grease lubrication via one of three access ports. Connection dimensions for short carriage Drive end Center of Carriage X ØY Central Lubrication: a) Carriage: each unit is shipped with a set-screw sealing the access port (size 1-90: M4, size 5-00: M8) Note connection geometry for customer fixture when using central lubrication port in carriage. b) Through side ports ØY; funnelshaped grease nipple per DIN 3405-AM6 (size 1-90 per DIN 3405-D4, size 5-00 DIN 3405- AM8x1) When using the ports in the carriage, the set-screw must be removed and an O-ring must be installed as a seal. Center of Main Body b) a) ØY b) Central lubrication ports for grease Size X Y CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 0 8 41.5 10 50 10 59 10 For short stroke versions, please contact Bosch Rexroth for lubrication information: CKR 1-90: Stroke < 40 mm CKR 15-110: Stroke < 50 mm CKR 0-145: Stroke < 60 mm CKR 5-00: Stroke < 80 mm Connection dimensions for long carriage Drive end b) a) b) ØY Center of Main Body ØY Central lubrication ports for grease

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 43 Size A ± 0.1 B C -0. CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 10 4 1.7 10 5 1. 10 5 1. 1. 8 1.5 Customer-supplied Fixture ØA ØB O-Ring DIN 3771: Size 1-90: Ø4 x.5 Part Number: 8411-119-01 Size 15-110 and 0-145: Ø5 x Part Number: 8411-109-01 Size 5-00: Ø8 x Part Number: 8411-008-01 C Carriage O-Ring Main Body

44 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Installation Overview of Mounting and Installation Options Installation of a customer-supplied fixture to the Compact Module using a connection plate Installation of a Compact Module using a connection plate and clamps Installation of a EC* Automation System from BRP* to a Compact Module using a connection plate (Example: Mini-sled MSC) Clamps Installation on Carriage Compact Module CKR or CKK Connection Plate Installation of the Compact Module on the customer's support structure using clamps Installation on Main Body Installation of the Compact Module using a connection plate and clamps Installation of the Compact Module on the MGE Aluminum Structural Framing system using a connection plate and clamps * EC: Easy--Combine BRP: Bosch Rexroth Pneumatics

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 45 Installation Note: The Compact Module is installed using clamps. Installation using clamps Do not secure or support the Compact Module by the drive/idler end blocks! The weight-bearing structure is the main body! When installing Compact Modules, please note the maximum tightening torques listed in the table. Size CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 A B 10 11 16 140 161 175 40 A ±0.1 B For size 5-00, alternative installation is possible using T-blocks. Installation using T-blocks (CKR 5-00) 150 ±0.1 Size CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 A B C 76 4 11.5* 9 5 14* 14 6 19* 119 8 16 * Through-threading/-hole Alternative installation using special machining in the bottom surface of the main body max. C Spacing from the ends of the main body = min. 30 mm. B Dowel hole or threaded hole, max. ØB A

46 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Attachment Clamps Clamps Recommended number of clamps: Type 1: 6 pieces per Meter and Side Type : 4 pieces per Meter and Side Type 3: 3 pieces per Meter and Side H G F E D Countersink for thread M ISO 476 quantity N A B C C C A B C A Type 1 Type Type 3 Compact Module CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 for Thread M4 M5 M6 M8 Clamp Type Quantity Dimension Holes N A B C D E F G H 1 1 5 4,6 3 4 87 6 5 4,6 3 4 107 8,5 30 4,6 7 11 50 9 3, 14.5 10.5 5 6 11 40 3, 3 4 77 8.5 0 4,6 3 4 107 8.5 30 4,8 3 4 77 8.5 0 11.5 4,8 19.3 14 7 1 1 5 5,3 3 4 14 11 40 5,3 7 11 50 3, 19.3 14 7 11.5 6 11 40 3, 47 8.5 30 5,3 108 19 70 16,3 7.5 88 19 50 14,8 9 19 9 Part Number R037531000 R03753100 R037531003 R037531013 R037531015 R03753106 R03754100 R03754106 R037551000 R03755100 R037551009 R037551011 R03755103 R1175906 R11759096

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 47 T-Blocks and Bars (CKR 5-00) For attaching the main body and fixtures to the connection plate. T-Blocks 10 Bar 5 M8 19.5 0 5.5 (10.5) M8 (18x) 8 0 16 x 60 = 960 1000 - Recommended quantity of T-blocks: with one threaded hole, 6 pieces per meter and side Part Number R3447-009-01 Part Number R3447-008-01 Spring (CKR 5-00) The spring assists in positioning and installing T-blocks. Part Number R341-009-0 Tightening Torques for Fastening Screws at Friction Class 0.15 Hardness Class 8.8 8.8 M4 M5 M6 M8 Nm.7 5.5 9.5 3

48 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Connection Elements Connection Plate with Central Lubrication Ports Function: Attachment of fixtures (with T-blocks) Lubrication Ports on four sides (central lubrication connection required at only one of the four ports) Funnel-shaped Grease Nipple DIN 3405 see table Assembly includes: Connection Plate, Assembly hardware for attachment to carriages. T-Blocks are not included. Connection plates can be used with long carriages only! Module with long carriage Funnel Grease Nipple per DIN 3405 Size sides back CKR 1-90 D4 AM6 CKR 15-110 D4 AM6 CKR 0-145 AM6 AM8x1 CKR 5-00 AM8x1 AM8x1 X Connection Plate C A D D D F 3 F 3 ø G ø 0.0 1 Usable Depth: H 1 for insertion of fixtures ø G ø 0.0 Usable Depth: H for insertion of fixtures B X ø G ø 0.0 3 Usable Depth: H 3 for insertion of fixtures F 1 F E 1 E Connection dimensions for switch bracket (CKR 5-00) M4 x 6 deep E 4 E 3 43 160 10.3 Size CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 Connection Plate Part Number Dimensions Mass Assembly A B C D E 1 E E 3 E 4 F 1 F F 3 G H7 1 G H7 G H7 3 H 1 H H 3 kg R037530030 89 16 15 0 6.1 1.0 8. 3.0 76 0 4 9 10.1 0.40 R037540030 109 16 155 0 6.1 1.0 8. 3.0 9 76 4 5 4 9 10 10.1 0.56 R037550030 144 0 190 40 8.0 16.5 10.3 3.0 14 9 35 6 5 1 1 1.1 1.18 R037560030 198 5 335 50 10. 0.3 1. 5.5 119 14 41 8 6 0 16 16 3.1 4.55

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 49 Centering Ring The centering ring assists with positioning and serves as a sealing element for customer fixtures on the connection plate. Centering Ring Seal Part Dim. CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 Number D H7 H 1 H +0. R039660441 9 4.1 R039660441 9 4.1 R03966044 1 4.1 R039660443 0 6.1 H 1 H Ø D T-Blocks For attaching fixtures to the connection plate. D A Springs Spring assist in positioning and assembly. M B E C Compact Module CKR 1-90 CKR 15-110 CKR 0-145 CKR 5-00 for Thread M4 M5 M4 M5 M6 M8 M4 M5 M6 M8 T-Block and Spring Dimension A B C D E 6 11.5 4 1 1 8 16 6 16 10 19.5 10.5 5 0 Part Number T-Block R3447-014-01 R3447-015-01 R3447-017-01 R3447-018-01 R3447-019-01 R3447-00-01 R3447-01-01 R3447-011-01 R3447-010-01 R3447-009-01 Part Number Spring R3410100 R3410110 R3410090 Tightening Torque of Fastening Screws At friction factor 0.15 Hardness class 8.8 8.8 M4 M5 M6 M8 Nm.7 5.5 9.5 3

50 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Connection Elements Overview Connection elements are used for the simplified assembly of multi-axis units (X-Y-Axis, X-Z-Axis). The connection system is designed to allow the connection of Compact Modules with the same size or the next smaller size. Connection elements are sold as assemblies with all individual parts (cross-connection plate, clamps, screws, pins, and connection brackets upon request) necessary to connect a two-axis system. Connecting Compact Modules with a Cross-Connection Plate Axis X-Y Y-Axis X-Axis Y-Axis is fastened to the main body (carriage travels in Y-Axis)

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 51 Connecting Compact Modules with Cross-Connector Plates (X-Y-Axis) Y-Axis is fastened to the main body (carriage travels in the Y-axis) A = Width of Cross-Connector Plate B = Length of Cross-Connector Plate C = Height of Cross-Connector Plate X-Axis Version: Compact Module with long carriage Y-Axis Version: Compact Module with long or short carriage. Carriage travels. Part Numbers for Cross-Connector Plate Assembly with Central Lubrication (includes cross-connector plate, clamps, screws, pins; does NOT include centering rings) X-Axis Long carriage CKR 1 90 CKR 15 110 CKR 0 145 CKR 5 00 CKR 1 90 CKK 1 90 R03910115 R03910116 R03910118 R0391010 Part numbers for Cross Connector Plate Assembly with Central Lubrication Y-Axis 1 or carriages (CKK)/long or short carriage (CKR) CKR 15 110 CKR 0 145 CKK 15 110 CKK 0 145 R03910117 R03910119 R0391011 R03910119 R0391011 CKR 5 00 CKK 5 00 R039101 Part Number of Dimension Assembly A B C R03910115 R03910116 R03910117 R03910118 R03910119 R0391010 R0391011 R039101 89 109 109 144 144 198 198 198 15 155 155 190 190 335 335 335 16 16 16 0 0 5 5 5 Mass (kg) 0.49 0.65 0.68 1.35 1.45 3.94 4.8 5.4

5 Bosch Rexroth Corp. Linear Motion and Assembly Technologies CKR RE 8 615 (03.006) Documentation Standard Report Option 01 The standard report serves as confirmation that the listed inspection items have been checked and that the measured values fall within the permitted tolerance range. Inspection items included in the standard report: Functional test of mechanical components Functional test of electrical components Unit matches order confirmation Frictional Torque Measurements for the Complete System Option 0 The frictional torque is measured along the entire travel path. M (Nm) 3..4 1.6 0.8 0 0.8 1.6.4 3. Forward Reverse t (ms) M (Nm)

RE 8 615 (03.006) CKR Linear Motion and Assembly Technologies Bosch Rexroth Corp. 53 Positioning Accuracy per VDI/DGQ 3441 Option 05 Measurement points are selected at irregular intervals along the travel path. These points allow the capture of periodic positioning deviations. Each measurement point is approached several times, from both directions. From this, the following values can be calculated: Deviation (µm) 30 150 0 Example P Pa PS/ U PS/ -150 400 800 100 1600 000 400 Measurement path Positioning Accuracy P The positioning accuracy is determined by the total deviation. It includes all systematic and random deviations in positioning. The positioning accuracy takes the following values into consideration: Postion deviation Reversal range Variation range Position Deviation Pa The position deviation is determined by the maximum occurring difference between the mean values of all measurement points. It describes systematic deviations. Reversal Range U The reversal range is determined by the difference in the mean values from both directions of approach. The reversal range is calculated at each measurement point. It describes systematic deviations. Variation Range PS The variation range shows the effects of random deviations. It is calculated at each measurement point.