Industrial Pumping Equipment PowerMaster III

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PowerMaster III Features State-of-the-art, fully pneumatic air motors, 3, 4, 6, 8 inches (76, 101, 152, 203 mm) diameter. Full six-inch stroke for greater output per cycle. Modular design for easy repair. Only five moving parts, no metal-to-metal contact. Newly designed pump tubes offer ratios and outputs to fit any application. Available to fit any drum or pail size. Offered in carbon steel, stainless steel or hard-chrome plated. Complete selection of packing materials available. Full line of priming equipment and mounting devices. Ball-style for fluid materials. Shovel foot-style for high-viscosity, non-fluid materials. Series III Air Motors Full pneumatic operation for longer life and durability only five moving parts. Total modular design for ease of service and maintenance. Quiet operation meets or exceeds OSHA requirements at all recommended operation air pressures. Interchangeable with all PowerMaster III pump tubes. Acceptability of pump monitors and controls. AirBrake Shuts down pump immediately when excessive pump cycle speed (runaway) occurs. Prevents pump damage due to a runaway condition. Indicates system fault caused by empty container or broken supply line. Limits spills due to pump outlet hose failure. Sends fault signal to remote alarm locations with optional 244398 signal kit. Tamper-proof knob (part number 273835) Can be ordered already installed (refer to Specification Chart). Can be added later. Order model 85317. Easy to install and set graduated dial with detents. Kit 273429 upgrades existing AirBrake-equipped pumps to the latest specifications Recommended for use where normal pump operation does not exceed 45 cycles per minute. See Selection Chart in this section. 4

PowerMaster III s Ball Foot Design For light- to medium-viscosity, fluid materials. Available in three styles: stub length for bulk mounting, 55-gallon or 16-gallon drum size. Complete packing selection for total chemical compatibility. Ratios from 6:1 42:1, outputs to 3.9 gpm (14.6 lit/min.). Complete interchangeability with all Series III air motors. Exclusive, patented, leakless gland assembly kit is available as an accessory. 84985 s Shovel Foot Design, Plunger and Bushing Style For medium- to high-viscosity, non-fluid materials. Available in 55-gallon or 16-gallon drum lengths, or mounts on pressure primer for very high-viscosity materials. Full range of ratios: 12:1 through 84:1 for all applications. Selected fit, hardened steel plunger and bushing is particularly well suited to viscous lubricants. No washers, o-rings or packings to replace on pump piston for ease of maintenance. Shovel foot adds mechanical priming to normal suction, assures positive prime with the most viscous of lubricants. Complete interchangeability with all Series III air motors. Exclusive patented, leakless gland assembly kit (to protect gland seal the only seal in pump tube) is available as an accessory. 84991 s Shovel Foot Design, Packed Piston-Style Furnished with exclusive, patented, leakless gland assembly. For medium- to high-viscosity, non-fluid materials. Available in 55-gallon or 16-gallon drum lengths; also suitable for mounting on priming equipment or standpipe mounting for bulk delivery. Full range of packing materials available for product compatibility. Complete interchangeability with all Series III air motors. Full range of ratios: 10:1 through 80:1. Specifically designed to enhance growing market for dispensing industrial-type materials: sealants, adhesives, urethanes, inks, etc. 84976 See Selection Chart in this section. 5

PowerMaster III Selection Chart Low- to Medium-Viscosity s Carbon Steel for Transfer of Non-Corrosive Materials Ball s Ratio Std. Air Motor Only 24:1 2021 12:1 6:1 Shovel Foot s Packed Piston Shovel Foot s Plunger and Bushing 80:1 2023 Std. 84806 w/ AirBrake *94906 6 / 152 84993 3.7 / 61 63 / 16 2004 84997 75:1 2.1 / 34 111 / 29 2008 16 gal 84998 2010 Std. 84804 w/ AirBrake *94904 4¼ / 108 84995 50:1 3.0 / 49 78 / 20 2011 16 gal 84996 ¾" 2002 84991 6.1 / 100 38 / 10 24:1 2030 Stub 84918 84806 6 / 152 2031 84919 10.9 / 179 21 / 5.5 2028 Stub 84918 12:1 84804 4¼ / 108 2029 84919 * Order pump tube and air motor separately for these models or when ordering AirBrake equipped models. Carbon Steel Ball-Type Ratio 42 24:1 Style 12:1 16 gal Air Motor 84985 Std. 84808 w/ 16 gal 84984 AirBrake *94908 Stub 84986 16 gal Std. 84806 w/ 84984 Stub AirBrake *94906 84986 std.84804 W/Air Brake*94904 84984 Max. GPM/ LPM Free Delivery 70 CPM 3.9 / 14.6 Carbon Steel Shovel-Type Packed Piston Ratio: Style Style Air Motor Air Motor Max. GPM/LPM Free Delivery 70 CPM 80:1 Std. 84808 w/ 84976 16 gal AirBrake *94908 84977 2.2 / 8.2 64:1 84978 16 gal Std. 84806 w/ 84979 1.5 / 5.7 44:1 AirBrake *94906 84976 16 gal 84977 2.2 / 8.2 32:1 Std. 84804 w/ 84978 1.5 / 5.7 22:1 AirBrake *94904 84976 2.2 / 8.2 15:1 84978 16 gal Std. 84803 84979 1.5 / 5.7 10:1 16 gal 84977 2.2 / 8.2 Diameter in. / mm Std. 84806 w/ AirBrake *94906 6 / 152 84985 2001 Std. 84804 w/ AirBrake *94904 4¼ / 108 2014 Stub 84986 2052 84985 Std. 84803 3 / 76 2051 Stub 84986 32:1 *2076 16 gal 84979 Std. 84804 w/ AirBrake *94904 4¼ / 108 22:1 *2075 16 gal 84977 10:1 *2066 Std. 84803 3 / 76 84976 Carbon Steel Shovel-Type Plunger & Bushing Ratio Style Material Outlet N.P.T.F. Other PowerMaster Air Motor/ Combinations (all feature ¾" NPTF Material Outlet) Air Motor Output per cycle cu. in / cc Approximate Cycles per gal / liters ¾" 11.9 / 195 20 / 5 ¾" 4.6 / 75 51 / 13 6.7 / 110 35 / 9 Max. GPM/ LPM Free Delivery 70 CPM Std. 84808 84991 84:1 w/ AirBrake 2.0 / 7.5 16 gal 84992 *94908 80:1 16 gal Std. 84806 84994 1.2 / 4.5 48:1 w/ AirBrake 84991 16 gal *94806 84992 2.0 / 7.5 75:1 84999** 0.7 / 2.6 Std. 84804 84993 40:1 w/ AirBrake 1.2 / 4.5 16 gal 84994 *94904 24:1 16 gal 84992 2.0 / 7.5 84999** 36:1 84997 0.7 / 2.6 16 gal 84998 24:1 84995 16 gal Std. 84803 84996 1.0 / 3.7 20:1 84993 16 gal 84994 1.2 / 4.5 12:1 84991 16 gal 84992 2.0 / 7.5 * Order pump tube and air motor separately. ** For severe environment where gland nut is subject to external contamination. 6

PowerMaster III Selection Chart Ball s Gallons / Liters Per Minute 30 CPM 50 CPM 75 CPM 1.5 / 5.8 2.6 / 9.7 3.9 / 14.6 Min. ID Air Supply Hose in. / mm ¹ ₂" / 12 Air Consumption Per Cycle S.C.F.M. @ 70 M³/Min. @ S.C.F.M. @ M³/Min. @ psig 4.8 bar 100 psig 6.8 bar 1.1 0.031 1.6 0.045 0.8 0.023 1.1 0.031 Shovel Foot s Packed Piston Shovel Foot s Plunger and Bushing 0.5 / 1.8 0.8 / 3.0 1.2 / 4.5 0.3 / 1.0 0.5 / 1.7 0.7 / 2.6 0.4 / 1.5 0.6 / 2.5 1.0 / 3.7 0.8 / 3.0 1.3 / 5.0 2.0 / 7.5 1.4 / 5.4 2.4 / 8.9 3.5 / 13.4 Note: Air motors and pump tubes shipped separately. Assembly required. Hardened Steel Ball-Type ½" / 12 7 1.1 0.031 1.6 0.045 0.8 0.023 1.1 0.031 1.1 0.031 1.6 0.045 0.8 0.023 1.1 0.031 Ratio Style Air Motor Max. GPM/LPM Free Delivery 70 CPM 42:1 84808 w/ AirBrake *94908 24:1 84806 w/ AirBrake *94906 12:1 84804 w/ AirBrake *94904 6:1 84803 Chrome Plated Ball-Type 84983 3.9 / 14.6 Ratio Style Air Motor Max. GPM/LPM Free Delivery 70 CPM 42:1 84808 w/ AirBrake *94908 24:1 84806 w/ AirBrake *94906 12:1 84804 w/ AirBrake *94904 6:1 84803 Stainless Steel Ball-Type 84982 3.9 / 14.6 Ratio Style Air Motor Max. GPM/LPM Free Delivery 70 CPM 42:1 24:1 12:1 6:1 Std. 84808 w/ AirBrake 84981 Stub *94908 84987 Std. 84806 w/ AirBrake 84981 Stub *94806 84987 Std. 84804 w/ AirBrake 84981 Stub *94804 84987 84981 84803 Stub 84987 ⅜" / 10 0.5 0.014 0.7 0.02 0.6 / 2.3 0.9 / 3.3 1.5 / 5.7 ½" / 12 0.8 0.023 1.1 0.031 0.9 / 3.3 1.5 / 5.5 2.2 / 8.2 0.9 / 3.3 1.5 / 5.5 2.2 / 8.2 ⅜" / 10 0.5 0.014 0.7 0.02 Other PowerMaster Air Motor/ Combinations (all feature ¾" NPTF Material Outlet) 3.9/14.6

Optional Kits for PowerMaster III s 86214 Patented* Leakless Gland Assembly The gland seal of all reciprocating positive displacement pumps is its weakest point and is the single most common cause of pump failure, lost downtime and maintenance expense. Lincoln s new gland design uniquely addresses the causes for premature gland seal failure. A special protective bushing (or sleeve) with concentric grooves creates a labyrinth path to reduce the internal operational pressure as well as the pressure fluctuations developed during pump stroke changeover. Leakless gland assembly is standard with packed piston pumps and is available for all PowerMaster III pumps as an accessory. * U.S. Patent No. 4,976,192 Gland Protection Sleeves Order For s 86214 All Ball Foot Design s 86215 84997 & 84998 86216 84993 & 84994 86217 84995 & 84996 86218 84991 & 84992 86213 Lube Cup Kit For all PowerMaster III pump tubes. Used in conjunction with the gland protection sleeve to prolong service life of gland packing. Prevents material from drying out on plunger. 86213 Packing Kits for PowerMaster III s Lincoln offers alternate packing kits of PTFE for some PowerMaster III pump tubes because many materials used in today s manufacturing environment may not be compatible with the standard seals. Please consult Lincoln for compatibility of the material to be dispensed with standard packings or alternate packing kits. 84982 84984 84985 84986 84987 PTFE Kit 84502 84502 86268 3" Male Camlock Adapter for PowerMaster III s Adapts Lincoln PowerMaster pump tubes to tanks and totes equipped with 3" female mil spec camlock outlet. 86268 8

PowerMaster III Accessories 81412 81538 83369 84963 16177 83166 83132 84826 84945 Drum Covers 81412 Standard 55-gallon drum cover for mounting PowerMaster III series drum pumps on full, open drums. 83166 Special 55-gallon drum cover for mounting PowerMaster III series drum pumps on full, open drums. Includes port for installation of material agitator. 81538 Standard 16-gallon drum cover for mounting PowerMaster III series drum pumps on full, open drums. Follower Plates 83369 For 400-pound drums. 84780 For 120-pound drums. 83132 Bung Bushing This 55-gallon drum bung bushing screws into the bung opening of the drum to secure any Lincoln PowerMaster III pump. 84963 Flange Mounting Assembly Used for rigid mounting of PowerMaster III pumps to the top of fabricated bulk tanks. 84826 Wall Mount Bracket Kit For PowerMaster III air motor assemblies. 84945 Suction Kit Used with PowerMaster III stub pumps for convenient transfer of petroleum products from drums, bulk tanks or reservoirs. Includes bung bushing suction tube, hose and coupling assembly and other hardware. 2"x1" bell reducer required not included. 16177 Foot Valve Adapter Converts inlet of models 84984 and 84985 Ball-Type PowerMaster III pumps to 1½" NPTF female thread for attaching extension pipe. 84377 Drum Dollies 84377 55-gallon (400 lbs) band-type drum dolly with four swivel casters and screw clamps. 84192 16-gallon (120 lbs) band-type drum dolly with four swivel casters and screw clamps. 83727 Standpipe/ 83732 Adapter Kit Use of model 83732 adapter & bracket kit will enable PowerMaster III pumps to be assembled to model 83727 stand pipe for pumping from bulk tanks. Inlet 3" NPT female. 83727 9

Elevator & Primers for PowerMaster III s Elevator, Primer and Pressure Primers Lincoln s mounting accessories include an elevator ( 1709) to facilitate drum change-over by lifting the pump from an empty drum and lowering it into a new drum with minimum effort. Primers and pressure primers are available for positive priming of viscous materials which are forced into the pump inlet by the downward force of the follower. s are available for most applications from 5-gallon pails to 55-gallon drums. s include followers with O-ring seals single O-rings for 5-gallon pail units and double O-rings for 55-gallon drum units) which seal the container of material from outside contamination and drying while wiping the container s sides clean. Pressure primers include a four-way valve which permits the air supply to be coupled to the unit at all times. Use of an air regulator and gauge is recommended. In order to prevent damage to pumps caused by operating after a drum is empty,a low-level air cut-off assembly is recommended. 1709 2716 1701 1704 For Drum Size Gal. 1709 55 2716 55 1701 ** 5 1704 55 1736 55 Description Single Post Elevator Single Post Hoist & Follower for low- to med.-viscosity materials 100K to 200K centipoise range Single Post for viscous material over 500K centipoise Twin Post for viscous materials in the 200K to 500K centipoise range Operating Air Pressure psi / bar 50-200 / 3-14 40-200 / 3-14 30-150 / 3-10 40-100 / 3-7 40-150 / 3-10 Priming Pressures PSI / Bar @70 4.9 NA 4.4.3 5.35 2.7.2 @100 7 NA 6.3.44 7.1.5 3.7.26 Lowered in. / cm 73 / 185.4 73 / 185.4 42½ / 108 89 / 226 66⅛ / 167.6 Height Raised in. / cm 112 / 284.5 110½ / 280.7 50½ / 128 89 / 226 103 / 261.6 Base Dim. in. / mm NA Beam Length 19 /.5 360 Rotation 12½ x 14 317.5 x 355.5 22¹ ₄ x 22¹ ₄ 600 x 600 26 x 26 700 x 700 24 x 36 600 x 1000 Notes: ** 83943 portability kit is available for 1701. Includes axle and wheels. For pressure primers for 120 lb. drum pumps or for follower rings of materials other than standard Buna-N, contact Lincoln Technical Services. Note: s not included with pressure primers. 1736 10

Primer, Pressure Primer & Air Motor Accessories Low-Level Air Cut-Off Assembly 83811 For use with 1704 pressure primer. Mounts directly to elevator support. Automatically shuts off air flow to pump when drum of material is emptied. Eliminates unnecessary parts wear caused by continuous pump action when drum is empty. Inlet ¾" N.P.T.(F). 83970 Same as 83811, except for use with 2716. 84143 Same as 83811 except for use with 1736. Chimeless Drum Kits Because some materials are supplied in straight-sided or chimeless drums, Lincoln has developed hold-down kits which facilitate follower and pump extraction from these drums. Kits are available as follows: 84167 Kit No. For model PowerMaster III 84167 1704 84503 1736 Airline Kits for Primer and Pressure Primers 84144 Includes filter-lubricator-regulator, bracket and fittings to adapt air accessories to s 2716, 1736 and 1704. Includes ½" controls. 85387-8 Included in 84144 Kit 84141 Same as 84144, except includes ¾" controls. 84722 Series III Air Motor Exhaust Adapter Replaces standard muffler. Converts exhaust port to ¾" NPT female thread. 66764 Muffler with ¾" NPT Male Thread Fits on 84722. 84722 84723 Series III Air Motor Cover Panel Kit Metal cover fits over tie rods. Encloses moving plunger rod. 84723 11