Member of of the the BPW Gruppe Group Lighting Systems 4V
Symbols explanation E ECE R65 EMC ECE Approved ECE Approved R65 Electromagnetic Test according to R10 CE CE Approved ADR/GGVS - Approved for use on vehicles carrying dangerous goods ECE 104 Meets guidelines for the use of retroreflective safety markings on heavy vehicles Ermax Lighting Systems 4V November 016
Contents Introduktion - Ermax Lighting Systems 4 Overview of plug connectors 6 Tail lights 11 License plate lights 35 Outer end marker lights 39 Sidemarker lights 45 Reverse lights 53 Rear bumper 57 Reflex reflectors 67 Interior lighting 71 Working lights 75 Warning lights 83 Warning beacons 87 Cables 93 Enlargements 18 Accessories 131 Junction box 135 Plugs and sockets 147 Pin configuration 15 Cable configurator 154 BPW subsidiaries and agencies 159 Index 163 Ermax Lighting Systems 4V November 016 3
ERMAX - YOUR PARTNER FOR COMPLETE LIGHTING SYSTEMS Transport-Teknik A/S - develops, manufactures and distributes a wide range of products within Lighting, distribution boxes and cable systems for primarily heavy-duty truck trailers. A unique set-up with a combination of our factory in Denmark and licensed production with our own tools at a number of selected and exclusively certified partners worldwide, offers an extensive, highly compet- itive and qualitative range of products. The Brand - ERMAX Foanded in 1948 the Ermax Lighting technology has been manufactured for the automotive industry for almost 7 decades. We are the partner, when it comes to anderstanding and fulfilling the needs of Lighting bing within tail Lightss, interior Lighting, license plates and Lighting, beacon Lighting, side markers or work Lighting nowadays in bulb, LED as well as in hybrid technologies. These Lighting components are bing offered within a complete solution concept of ADR approved cables and, where required, connection boxes as well as mounting hardware. All cables sets are configured with multiple choices of connections to guarantee the optimum service ability over the lifetime of trailer on which they will be operating. For optimum space and safety installation, the kits can be integrated with the Ermax homologated bumper system. Why Ermax Lighting Systems? Partnership through quality, reliability and competence. Our competence in partnering with you, is our extensive experience in bing an OEM partner with quality and on time delivery as daily focus to ensure expectations and execution match entirely with your re- quirements. All our products hold the necessary certifications for E-marking, IP-predection, ADR-approval and design predections to ensure exclusive design and durability as well as non-violation of patents. With reliable and planed processes you will reach your goal safely with us as partner. Transport-Teknik A/S, Kolding, Denmark Transport-Teknik A/S, Copenhagen, Denmark 1955 Foandation of Transport-Teknik A/S 004 Transport-Teknik A/S takes over Ermax A/S 013 Launch of ERMAX OE Trailer Lighting Systems as BPW Core programme Foandation of ERMAX A/S 1948 Transport-Teknik A/S becomes member of the BPW Group 1968 Ermax is transformed from a legal unit into a Brand within Transport-Teknik A/S 011 4 Ermax Lighting Systems 4V November 016
DISTRIBUTION NETWORK WORLDWIDE Always close to you As a member of the BPW Group, which operates worldwide, we have an unique sales and distribution network with local offices and support for the benefit of all of our business partners. EUROPE Belgium Denmark Germany Estonia Finland France Greece Great Britain Ireland Italy Latvia Lithuania Netherlands Norway Austria Poland Russia Sweden Switzerland Spain Czech Republic Turkey Ukraine Hungary Belarus AFRIKA Southafrica ASIA China India Japan Singapore Thailand Australien Australien New Zeeland SOLUTIONS - AS INDIVIDUAL AS YOUR TASKS AND REQUIREMENTS As our customer you will achieve the following High quality for every area Customized solutions Flexibility through modular structures Focus at the newest technology and innovative products with recognizable design Production companies with development competence ander one roof Our Lighting systems Wide palette including cables, plugs and Lights all built according to customer requirements Incandescent, hybrid and LED technology ADR approved cable kits with 7 poled AMP 1.5 and Super Seal plugs Complete accessory programme Ermax Lighting Systems 4V November 016 5
ERMAX CABLE SYSTEMS FOR 4V Directory and introduction to connections Ermax connections consist of poled, 7 poled and 15 poled connections and plug connections connections of high quality making it easy and simple to mount and maintain. These connections are used in Ermax cable- and Lighting systems for trailer 4V and can be combined according to individual requirements from our customers. All connections are re-moulded and tested according to IP Rating 69K and ADR approved. poled Super Seal poled Super Seal plug and socket Make mounting of position Lights, side marking Lights, marking Lights and other poled components easy and simple. 100% waterproof Easy and simple mounting Easy change when damage on the lamp poled Click-in poleds click-in Makes mounting of position Lights, side marking Lights, marking Lights and other poled components easy and simple. Easy and simple mounting Fast positioning Time-consuming parts replacement 7 poled AMP 1.5 7 poled 1.5 used for connecting Ermax rear Lights to the cable system. The plug can be used when connecting other extra equipment as e.g. working Lights Rounded off pin-legs Extremely durable connection Standard plug connection - usual in the market 6 Ermax Lighting Systems 4V November 016
15 poled Ermax Bayonet 15 poled bayonet /ADR Used for connecting front box, main cable and rear cable and e.g. mounting of connection box. Rounded off pin-legs Extremely durable connection Standard plug connection - usual in the market Output from the main cable Side marker Position light License plate light Outline marker Work light Reverse light Interior Lighting Tail light Reverse light Junctionbox Central connection Rear cable Interior Lighting poled Super Seal poled Click-in 7 poled AMP 1.5 15 poled Ermax Bayonet Ermax Lighting Systems 4V November 016 7
OVERVIEW - PLUG CONNECTIONS FOR ERMAX OE LIGHTING SYSTEMS Plug Type, Designation and Dimension Montagevejledning for Ermax -, 7- og 15-polet prop og dåse Oversigt over alle stikpropper og stikdåser -polet Super Seal stikprop og stikdåse poled Super Seal Plug poled Super Seal Socket Super seal stikprop Super seal stikdåse 7-polet 7-polet 7 poled AMP 1.5 Plug 7 poled AMP 1.5 Socket AM P 1.5stikprop AM P 1.5stikprop AM P 1.5 stikdåse AM P 1.5 stikdåse Hul Hul Ved kabelføring skal hullet være mindst 0 mm i diameter for at stikkene kunne komme igennem. 15 poled Bayonet Plug 15 poled Bayonet Socket Hul Hul Side 0 af 3 Ved kabelføring skal Ved hullet kabelføring være mindst skal 37 hullet være mindst 37.. poled Click-in Connector Click-in Cap 8 Ermax Lighting Systems 4V November 016
15 polet ADR stikdåse ISO 1098 Erich Jaegers + egne mål 15 polet ADR stikprop ISO 1098 Erich Jaegers mål 15 poled ADR Plug (ISO 1098) 15 poled ADR Socket (ISO 1098) 7 polet stikprop ISO 3731 Erich Jaegers mål 119,5 7 polet stikdåse ISO 3731 7 polet stikprop ISO 3731 Erich Jaegers og egne mål Erich Jaegers mål 7 poled Plug - ISO 3731 / ISO 1185 7 poled Socket - ISO 3731 / ISO 1185 Frontbox Ermax Lighting Systems 4V November 016 9
10 Ermax Lighting Systems 4V November 016
TAIL LIGHTS
TAIL LIGHTS TM 1 LED - Tail lights 4V EMC E Pos.1 Pos. 380 150 M8 15 70 Description LED tail lights with integrated triangular reflex reflector 7 poled AMP 1.5 socket Dimension: 380 x 150 x 70 mm Bolt hole distance: 15 mm 7 poled AMP 1.5 socket 1 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM 1 LED - Tail lights 4V Functions Operation voltage IP Rating Left ß Right à Position stop Dir. indicator reverse rear fog reflex reflector License plate Side marker Outer end marker Connection Pos. 4V IP67 ß ü 7 poled AMP socket 1 4V IP67 à ü 7 poled AMP socket 1 4V IP67 ß ü ü 7 poled AMP socket 1 4V IP67 à ü ü 7 poled AMP socket 1 4V IP67 ß ü ü 7 poled AMP socket 1 4V IP67 à ü ü 7 poled AMP socket 1 4V IP67 ß ü ü ü 7 poled AMP socket 1 4V IP67 à ü ü ü 7 poled AMP socket 1 4V IP67 ß ü ü 7 poled AMP socket 4V IP67 à ü ü 7 poled AMP socket 4V IP67 ß ü ü ü 7 poled AMP socket 4V IP67 à ü ü ü 7 poled AMP socket 098 16 701 9.0000.1515 098 16 70 9.0000.1516 098 16 703 95.0000.0085 098 16 704 95.0000.000 098 16 705 9.0000.1517 098 16 706 9.0000.1518 098 16 707 95.0000.0001 098 16 708 95.0000.0084 098 16 713 9.0000.1519 098 16 714 9.0000.150 098 16 718 9.0000.15 098 16 717 9.0000.151 Spare parts Protection cover for tail lights 098 96 715 9.0000.1005 Ermax Lighting Systems 4V November 016 13
TAIL LIGHTS TM 3 LED - Tail lights with Eternal Lights 1/4V EMC E Left Recht LED Tail lights with Eternal Lights for the position lights 7 poled AMP 1.5 socket oder 00 cm connectioncable with Open end Dimension: 40 x 140 x 31 mm Bolt hole distance: 15 mm *) NB Design with AMP socket must be used with straight socket and without safety cap 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Left ß Right à Position Stop Direction Indicator Reverse Rear fog Reflex reflector License plate Connection Cable length 1/4V IP67 à ü ü 7 poled AMP socket 098 15 35 * 9.0000.5463 1/4V IP67 ß ü ü 7 poled AMP socket 098 15 37 * 9.0000.5464 1/4V IP67 ß ü ü Open end.000 mm 098 15 3 9.0000.5476 1/4V IP67 à ü ü Open end.000 mm 098 15 34 9.0000.5477 14 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM 9 LED Tail lights, 1/4V E Left Right Dimension: 37 x 140 x 9 mm, Bolt hole distance: 15 mm *) NB Design with AMP socket must be used with straight socket and without safety cap 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Left ß Right à Position Stop Direction indicator Reverse Rear fog License plate Reflex reflector Connection 1/4V IP67 ß ü ü ü ü 7 poled AMP socket 1/4V IP67 à ü ü ü ü 7 poled AMP socket 098 15 171 * 9.0000.6619 098 15 173 * 9.0000.660 Ermax Lighting Systems 4V November 016 15
TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Trailer EMC E Hybrid Full-LED 395 8,5 8 36 4 15 M8 3 108 108 3 395 1 4 156 8,5 15 M8 AMP placed on the back AMP and x Super Seal placed on the back 580 156 173 15 M8 4 5 Ex: with outer end marker lights 8,5 395 Description Dimension B x H x T: 390 x 155 x 80 mm Bolt hole distance, center to center: 15 mm 7 poled AMP 1.5 socket * ) Super Seal Functions for Position-, Stop-, Reverse and Rear fog 16 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Trailer Functions Type Operation voltage IP Rating Right à Left ß Position Stop Direction Indicator Reverse Rear fog Sider marker Reflex reflector License plate Outer end marker Connection 7 poled AMP Direction: x Super Seal Placed on the back * Hybrid 4V IP54 à ü Rear Hybrid 4V IP54 ß ü Rear Hybrid 4V IP54 à ü ü Rear Hybrid 4V IP54 ß ü ü Rear Hybrid 4V IP54 à ü Rear ü Hybrid 4V IP54 ß ü Rear ü Hybrid 4V IP54 à ü ü Rear ü Hybrid 4V IP54 ß ü ü Rear ü Hybrid 4V IP54 à ü 45 (long) Rear Hybrid 4V IP54 ß ü 45 (long) Rear Hybrid 4V IP54 à ü 45 (long) Rear ü Hybrid 4V IP54 ß ü 45 (long) Rear ü Full-LED 4V IP54 à ü Rear Full-LED 4V IP54 ß ü Rear Full-LED 4V IP54 à ü ü Rear Full-LED 4V IP54 ß ü ü Rear Full-LED 4V IP54 à ü Rear ü Full-LED 4V IP54 ß ü Rear ü Full-LED 4V IP54 à ü ü Rear ü Full-LED 4V IP54 ß ü ü Rear ü Full-LED 4V IP54 à ü 45 (long) Rear Full-LED 4V IP54 ß ü 45 (long) Rear 098 16 400 9.0000.6367 098 16 401 9.0000.6368 098 16 40 9.0000.6369 098 16 403 9.0000.6370 098 16 404 9.0000.6371 098 16 405 9.0000.637 098 16 406 9.0000.6373 098 16 407 9.0000.6374 098 16 416 9.0000.646 098 16 417 9.0000.647 098 16 40 9.0000.6606 098 16 41 9.0000.6607 098 16 500 9.0000.6383 098 16 501 9.0000.6384 098 16 50 9.0000.6385 098 16 503 9.0000.6386 098 16 504 9.0000.6387 098 16 505 9.0000.6388 098 16 506 9.0000.6389 098 16 507 9.0000.6390 098 16 516 9.0000.6430 098 16 517 9.0000.6431 Ermax Lighting Systems 4V November 016 17
TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Truck E EMC Hybrid Full-LED 395 4 8,5 15 M8 156 156 AMP placed on the back AMP placed on the back side 487 15 M8 Ex: with outer end marker Lights 8,5 4 5 395 Description Dimension, B x H x T: 390 x 155 x 80 mm Bolt hole distance, center to center: 15 mm 7 poled AMP 1.5 socket * ) Super Seal Functions for position-, Stop-, Reverse and Rear fog 18 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM 10 LED - Tail lights 4V, Hybrid or Full-LED for Truck Functions Type Operation voltage IP Rating Right à Left ß Position Stop Direction Indicator Reverse Rear fog Sidemarker Reflex reflector License plate Outer end marker Connection 7 poled AMP 1.5 Direction: x Super Seal Placed at the rear Hybrid 4V IP54 à ü Rear Hybrid 4V IP54 ß ü Rear Hybrid 4V IP54 à ü ü Rear Hybrid 4V IP54 ß ü ü Rear Hybrid 4V IP54 à ü Side Hybrid 4V IP54 ß ü Side Hybrid 4V IP54 à ü ü Side Hybrid 4V IP54 ß ü ü Side Hybrid 4V IP54 à ü ü Hybrid 4V IP54 ß ü ü Hybrid 4V IP54 à ü Hybrid 4V IP54 ß ü Straight (short) Straight (short) Straight (short) Straight (short) Full-LED 4V IP54 à ü Rear Full-LED 4V IP54 ß ü Rear Full-LED 4V IP54 à ü ü Rear Full-LED 4V IP54 ß ü ü Rear Full-LED 4V IP54 à ü Side Full-LED 4V IP54 ß ü Side Full-LED 4V IP54 à ü ü Side Full-LED 4V IP54 ß ü ü Side Full-LED 4V IP54 à ü ü Full-LED 4V IP54 ß ü ü Full-LED 4V IP54 à ü Full-LED 4V IP54 ß ü Straight (short) Straight (short) Straight (short) Straight (short) Side Side Side Side Side Side Side Side 098 16 408 9.0000.6375 098 16 409 9.0000.6376 098 16 410 9.0000.6377 098 16 411 9.0000.6378 098 16 41 9.0000.6379 098 16 413 9.0000.6380 098 16 414 9.0000.6381 098 16 415 9.0000.638 098 16 418 9.0000.648 098 16 419 9.0000.649 098 16 4 9.0000.6608 098 16 43 9.0000.6609 098 16 508 9.0000.6391 098 16 509 9.0000.639 098 16 510 9.0000.6393 098 16 511 9.0000.6394 098 16 51 9.0000.6395 098 16 513 9.0000.6396 098 16 514 9.0000.6397 098 16 515 9.0000.6398 098 16 518 9.0000.643 098 16 519 9.0000.6433 098 16 50 9.0000.6610 098 16 51 9.0000.6611 Ermax Lighting Systems 4V November 016 19
TAIL LIGHTS Spare parts TM 10 LED - Tail lights 4V, Hybrid or Full-LED - Truck & Trailer Pos. 1 Pos. Spare parts / Accessories for trailer and truck Lens, Right 1 Lens, Left Protection cover (only suitable for tail Lights without Super Seal socket back) 098 96 354 9.0000.6640 098 96 355 9.0000.6641 098 96 710 LED Lights source insert, Right 098 96 356 LED Lights source insert, Left 098 96 357 0 Ermax Lighting Systems 4V November 016
Ermax Lighting Systems 4V November 016 1
TAIL LIGHTS TM 4 LED - Tail lights 1/4V E Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Dimension: Ø140 x 80 mm Bolt hole distance: 45 mm 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Connection Pos. 4V IP67 ü ü ü 4V IP67 ü 4V IP67 ü 10-30V IP67 ü ü Cable lead through rubber grommet Cable lead through rubber grommet Cable lead through rubber grommet Cable lead through rubber grommet 4V IP67 ü ü ü 7 poled AMP Socket 1 4V IP67 ü 7 poled AMP Socket 4V IP67 ü 7 poled AMP Socket 3 10-30V IP67 ü ü 7 poled AMP Socket 4 Spare parts Build-in kit with chrome ring 5 Protection cover for tail lights 6 1 3 4 098 1 344 9.0000.1501 098 56 345 9.0000.1596 098 57 349 9.0000.1608 098 55 341 9.0000.5901 098 1 346 9.0000.150 098 56 346 9.0000.1597 098 57 346 9.0000.1607 098 55 346 9.0000.590 098 9 360 9.0000.1668 098 96 70 9.0000.1681 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM 5 LED - Tail lights with Eternal Lights 1/4V E EMC LED Tail lights, Ultra flat - position light with Eternal Light Technology - for surface mounting With chrome ring and Impact-resistant glass Dimension: Ø155 x 3 mm Installation: Ø17 / 0 mm Mounting holes: 3 pcs in Ø4,5 mm in 10º spread in Ø135 mm Functions 7 poled AMP 1.5 socket Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Connection Cable length Pos. 1/4V IP67 ü ü Open end 500 mm 1 1/4V IP67 ü ü 7 poled AMP 1.5 socket 00 mm 1 1/4V IP67 ü ü Open end 500 mm 1/4V IP67 ü ü 7 poled AMP 1.5 socket 00 mm Spare parts Chrome ring 098 1 101 9.0000.5868 098 1 10 9.0000.5869 098 55 101 9.0000.5875 098 55 10 9.0000.5876 098 9 15 9.0000.6639 Ermax Lighting Systems 4V November 016 3
TAIL LIGHTS TM 6 LED - Tail lights 1/4V E EMC Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Tail lights LED build on/surface mounting Dimension:Ø1 x 43. mm Bolt hole distance: 45 mm M6 Working temperature: -30 C to +65 C 7 poled AMP 1.5 socket 4 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM 6 LED - Tail lights 1/4V Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Cable length Connection Pos. 1/4V IP67 ü ü.500 mm Open end 1 1/4V IP67 ü ü.000 mm 7 pin AMP 1.5 plug 1 1/4V IP67 ü ü 00 mm 7 pin AMP 1.5 socket 1 1/4V IP67 ü.500 mm Open end 1/4V IP67 ü.000 mm 7 pin AMP 1.5 plug 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 1/4V IP67 ü.500 mm Open end 3 1/4V IP67 ü 1.000 mm Super Seal plug 3 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 3 1/4V IP67 ü.500 mm Open end 4 1/4V IP67 ü 1.000 mm Super Seal plug 4 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 4 1/4V IP67 ü.500 mm Open end 5 1/4V IP67 ü 1.000 mm Super Seal plug 5 1/4V IP67 ü 00 mm 7 pin AMP 1.5 socket 5 1/4V IP67 ü ü.500 mm Open end 6 1/4V IP67 ü ü.000 mm 7 pin AMP 1.5 plug 6 1/4V IP67 ü ü 00 mm 7 pin AMP 1.5 socket 6 098 1 0 9.0000.573 098 1 07 9.0000.1491 098 1 08 9.0000.149 098 1 1 9.0000.5733 098 1 17 9.0000.1497 098 1 18 9.0000.1488 098 0 9.0000.5774 098 07 9.0000.1541 098 03 9.0000.5775 098 56 0 9.0000.5710 098 56 07 9.0000.1590 098 56 03 9.0000.5777 098 57 0 9.0000.5777 098 57 07 9.0000.1606 098 57 03 9.0000.5779 098 55 0 9.0000.5734 098 55 07 9.0000.1584 098 55 08 9.0000.1585 Ermax Lighting Systems 4V November 016 5
TAIL LIGHTS TM 7 LED - Tail lights 1/4V E EMC Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Tail lights LED for installation Dimension: Ø1 x 43. mm Bolt hole distance: 45 mm M6 Working temperature: -30 C to +65 C 7 polede AMP 1.5 Socket 6 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM 7 LED - Tail lights 1/4V Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Cable length Connection Pos. 1/4V IP67 ü ü.500 mm Open end 1 1/4V IP67 ü ü.000 mm 7 poled AMP 1.5 plug 1 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 socket 1 1/4V IP67 ü.500 mm Open end 1/4V IP67 ü.000 mm 7 poled AMP 1.5 plug 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 1/4V IP67 ü.500 mm Open end 3 1/4V IP67 ü 1.000 mm Super Seal plug 3 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 3 1/4V IP67 ü.500 mm Open end 4 1/4V IP67 ü 1.000 mm Super Seal plug 4 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 4 1/4V IP67 ü.500 mm Open end 5 1/4V IP67 ü 1.000 mm Super Seal plug 5 1/4V IP67 ü 00 mm 7 poled AMP 1.5 socket 5 1/4V IP67 ü ü.500 mm Open end 6 1/4V IP67 ü ü.000 mm 7 poled AMP 1.5 plug 6 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 socket 6 098 1 01 9.0000.554 098 1 017 9.0000.001 098 1 018 9.0000.1008 098 1 11 9.0000.555 098 1 117 9.0000.1494 098 1 118 9.0000.1495 098 01 9.0000.556 098 018 9.0000.0077 098 013 9.0000.553 098 56 010 9.0000.558 098 56 018 95.0000.0077 098 56 01 9.0000.5776 098 57 01 9.0000.559 098 57 018 9.0000.1604 098 57 013 9.0000.5530 098 55 01 9.0000.557 098 55 017 95.0000.0013 098 55 018 95.0000.0014 Spare parts Chrome ring Ø155 mm 7 098 9 16 9.0000.570 Ermax Lighting Systems 4V November 016 7
TAIL LIGHTS TM 8 LED - Tail lights 1/4V E Pos. 1 Pos. With 8 red and 10 yellow SMD LED s With 8 red and 9 white SMD LED s With reflex reflector Dimension: 191 x 49,4 x 30 mm Working temperature: -40 C - +65 C 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Rear fog Cable length Connection Pos. 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 Socket 1/4V IP67 ü ü 500 mm Open end 1 1/4V IP67 ü ü 00 mm 7 poled AMP 1.5 Socket 1/4V IP67 ü ü 500 mm Open end 1 098 1 74 9.0000.1500 098 1 75 9.0000.5886 098 55 74 9.0000.1587 098 55 75 9.0000.5887 8 Ermax Lighting Systems 4V November 016
TAIL LIGHTS LED - Stop lights 4V E EMC LED stop light for build on or surface mounting Bolt hole distance: 60 mm Functions Operation voltage IP Rating Stop LED Cable length Connection Dimension 4V IP67 ü 1 LED s 00 mm Super Seal Socket 83 x 4 x 3 mm 098 03 75 9.0000.6193 Ermax Lighting Systems 4V November 016 9
TAIL LIGHTS TM GL - Tail lights bulb version, 4V E Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Description 7 poled AMP 1.5 socket Dimension: 370 x 18 x 88 mm Bolt hole distance: 15 mm 7 poled AMP 1.5 socket 30 Ermax Lighting Systems 4V November 016
TAIL LIGHTS TM GL - Tail lights bulb version, 4V Functions Operation voltage IP Rating Left ß Right à Position stop Direction indicator Reverse rear fog reflex reflector License plate Side marker Outer end marker Connection Pos. 4V IP54 ß ü ü 7 poled AMP 1.5 Socket 1 098 16 351 9.0000.1506 4V IP54 à ü ü 7 poled AMP 1.5 Socket 1 098 16 35 9.0000.1507 4V IP54 ß ü ü ü 7 poled AMP 1.5 Socket 1 098 16 353 9.0000.1508 4V IP54 à ü ü ü 7 poled AMP 1.5 Socket 1 098 16 354 9.0000.1509 4V IP54 ß ü ü ü 7 poled AMP 1.5 Socket 1 098 16 355 9.0000.1510 4V IP54 à ü ü ü 7 poled AMP 1.5 Socket 1 098 16 356 9.0000.1511 4V IP54 ß ü ü ü ü 7 poled AMP 1.5 Socket 1 098 16 357 9.0000.151 4V IP54 à ü ü ü ü 7 poled AMP 1.5 Socket 1 098 16 358 9.0000.1513 4V IP54 ß ü ü Long (LED) 7 poled AMP 1.5 Socket 098 16 365 9.0000.145 4V IP54 à ü ü Long (LED) 7 poled AMP 1.5 Socket 098 16 366 9.0000.1003 4V IP54 ß ü ü ü Long (LED) 7 poled AMP 1.5 Socket 098 16 367 9.0000.1004 4V IP54 à ü ü ü Long (LED) 7 poled AMP 1.5 Socket 098 16 368 9.0000.1514 4V IP54 ß ü ü Long (Bulb version) 7 poled AMP 1.5 Socket 3 098 16 349 9.0000.661 4V IP54 à ü ü Long (Bulb version) 7 poled AMP 1.5 Socket 3 098 16 350 9.0000.66 Spare parts Lens, left, with 4 screws 4 Lens, right, with 4 screws 4 Protection cover for tail Lights 5 Bulb 4V 5W HD, BA15s - for tail lights 6 Bulb 4V 1W HD, BAU15s - Amber lens for clear flasher lights 7 Bulb 4V 1W HD, BA15s - For stop- and rear fog 8 098 96 351 9.0000.1679 098 96 35 9.0000.1680 098 96 715 9.0000.1005 091 64 075 9.0000.5884 091 64 078 9.0000.5885 091 64 071 9.0000.588 Ermax Lighting Systems 4V November 016 31
TAIL LIGHTS TM 1 GL - Tail lights bulb version E Pos. 1 Pos. Pos. 3 Pos. 4 *) Variant with H3 Bulb version has no E-approval Tail lights bulb version - Pos. 1, 3 and 4 will be delivered without bulb. Dimension: Ø140 mm x 80 mm 7 poled AMP 1.5 socket Functions Operation voltage IP Rating Position Stop Direction Indicator Reverse Reverse - H3 Bulb version Rear fog License plate Connection Pos. 1/4V IP54 ü ü ü Cable lead through rubber grommet 1 098 1 35 9.0000.1504 1/4V IP54 ü ü ü ü Cable lead through rubber grommet 1 098 1 356 9.0000.1505 1/4V IP54 ü ü 7 poled AMP 1.5 Socket 098 1 351 9.0000.1503 1/4V IP54 ü Cable lead through rubber grommet 3 098 56 040 9.0000.1591 1/4V IP54 ü Cable lead through rubber grommet 3 * 098 56 048 9.0000.159 1/4V IP54 ü Cable lead through rubber grommet 4 098 56 050 9.0000.1593 3 Ermax Lighting Systems 4V November 016
TAIL LIGHTS Spare parts TM 1 GL - Tail lights bulb version Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Spare parts Lens for position/stop light supplied with pcs mounting screws and 1 pcs seal Fit for 098 1 35 / 356 / 351 Lens, transparent for reverse light Fit for 098 56 040 Lamp 4V 5W HD BA15s - for Tail-Lights 3 Lamp 4V 1W HD BA15s - for Stop- and Rear fog 4 Halogen head bulb H3, Lampe 4V 70W H3, PKs 5 Chrome ring with build in rack 6 Protection cover for tail light 7 1 098 9 354 9.0000.5735 098 9 4 9.0000.5891 091 64 075 9.0000.5884 091 64 071 9.0000.588 091 34 003 9.0000.5881 098 9 360 9.0000.1668 098 96 70 9.0000.1681 Ermax Lighting Systems 4V November 016 33
34 Ermax Lighting Systems 4V November 016
LICENSE PLATE LIGHTS Ermax Lighting Systems 4V November 016 35
LICENSE PLATE LIGHTS License plate lights LED E EMC Pos. 1 Pos. 11 45 14 85 34 14 53,6 17 M4 7 45 48 5,6 17 M4 LED License plate lights 1-4V Dimension: Half round design with LED s: 11 x 57 x 53 mm Dimension: Square design with LED s: 85 x 34 x 48 mm Functions Operation voltage IP Rating Connection Cable length Bolt hole distance LED number Conductor cross-section Pos. 1/4V IP69 Click-in 500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Click-in 500 mm 45 mm 1,5 mm 1/4V IP69 Click-in 1500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Click-in 1500 mm 45 mm 1,5 mm 1/4V IP69 Super Seal 500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Super Seal 500 mm 45 mm 1,5 mm 1/4V IP69 Open end 500 mm 45 / 7 mm 1,5 mm 1 1/4V IP69 Open end 500 mm 45 mm 1,5 mm 098 54 330 9.0000.6550 098 54 340 9.0000.6554 098 54 33 9.0000.6551 098 54 34 9.0000.6555 098 54 334 9.0000.655 098 54 344 9.0000.6556 098 54 336 9.0000.6553 098 54 346 9.0000.6557 36 Ermax Lighting Systems 4V November 016
LICENSE PLATE LIGHTS License plate lights LED / Bulb version E Pos. 1 LED Pos. Bulb version License plate lights LED - oder bulb version *) Bulb version is supplied without lights bulb. Dimension LED: 100 x 54 x 54 mm Dimension Bulb version: 100 x 54 x 54 mm Functions Operation voltage IP Rating Light source Connection Cable length Bolt hole distance Conductor cross-section Pos. 4V IP67 LED Cable lead through rubber grommet 7 mm 1,5 mm 1 4V IP67 LED Click-in 500 mm 7 mm 1,5 mm 1 4V IP67 LED Click-in 1.500 mm 7 mm 1,5 mm 1 4V IP67 LED Super Seal Socket 500 mm 7 mm 1,5 mm 1 4V IP54 Bulb version * Cable lead through rubber grommet 7 mm 1,5 mm 4V IP54 Bulb version * Click-in 500 mm 7 mm 1,5 mm 4V IP54 Bulb version * Click-in 1.500 mm 7 mm 1,5 mm Spare parts Lamp 4V 5W HD, BA15s 098 54 16 9.0000.1578 098 54 50 9.0000.1453 098 54 53 9.0000.158 098 54 5 9.0000.1581 098 54 161 9.0000.1577 098 54 159 9.0000.1576 098 54 158 9.0000.1575 091 64 075 9.0000.5884 Ermax Lighting Systems 4V November 016 37
LICENSE PLATE LIGHTS License plate lights LED / Bulb version E Pos. 1 - LED Pos. Bulb version License plate lights LED or bulb version Dimension LED: 100 x 57 x 55 mm Dimension Bulb version: 100 x 57 x 55 mm Functions Operation voltage IP Rating Light source Connection Cable length Bolt hole distance Conductor cross-section Pos. 4V IP67 LED Cable lead through rubber grommet 7 mm 1,5 mm 1 098 54 44 9.0000.1579 4V IP67 LED Click-in 500 mm 7 mm 1,5 mm 1 4V IP67 LED Super Seal Socket 500 mm 7 mm 1,5 mm 1 4V IP67 LED Open end 3.500 mm 7 mm 1,5 mm 1 098 54 47 9.0000.1580 098 54 54 95.0000.0015 098 54 55 9.0000.6509 4V IP54 Bulb version Cable lead through rubber grommet 7 mm 1,5 mm 098 54 151 9.0000.1573 4V IP54 Bulb version Click-in 500 mm 7 mm 1,5 mm 098 54 15 9.0000.1574 Spare parts Lamp 4V 5W HD, BA15s 091 64 075 9.0000.5884 38 Ermax Lighting Systems 4V November 016
OUTER END MARKER Ermax Lighting Systems 4V November 016 39
OUTER END MARKER Outer end marker LED ( 45 0 ) 1-4V E Outer end marker. Long version 45 With clear glass - lighting red, amber and white Functions Left ß Right à Operation voltage IP Rating Connection Cable length Cable cross-section Light colour ß 1/4V IP67 Click-in 1.500 mm 1,5 mm red / white / amber à 1/4V IP67 Click-in 1.500 mm 1,5 mm red / white / amber ß 1/4V IP67 à 1/4V IP67 ß 1/4V IP67 à 1/4V IP67 Super Seal Plug Super Seal Plug Super Seal Socket Super Seal Socket 300 mm 1,5 mm red / white / amber 300 mm 1,5 mm red / white / amber 1.500 mm 1,5 mm red / white / amber 1.500 mm 1,5 mm red / white / amber ß 1/4V IP67 Open end 1.500 mm 1,5 mm red / white / amber à 1/4V IP67 Open end 1.500 mm 1,5 mm red / white / amber ß 1/4V IP67 Open end.500 mm 1,5 mm red / white / amber à 1/4V IP67 Open end 500 mm 1,5 mm red / white / amber 098 41 4 95.0000.0005 098 41 43 95.0000.0006 098 41 439 9.0000.6356 098 41 438 9.0000.6355 098 41 45 95.0000.0086 098 41 46 95.0000.0087 098 41 47 9.0000.1560 098 41 48 9.0000.1561 098 41 49 9.0000.156 098 41 430 9.0000.1563 40 Ermax Lighting Systems 4V November 016
OUTER END MARKER Outer end marker LED ( Short model ) 1/4V E Outer end marker - short version straight With clear glass - Lighting red, amber and white Dimension: L x B x H: 100 x 56 x 96 mm BI-Polarity Functions Left ß Right à Operation voltage IP Rating Connection Cable length Conductor cross-section Light colour ß à ß à ß à ß à ß à 1/4V IP67 1/4V IP67 Super Seal Socket Super Seal Socket 500 mm 1,5 mm red / white / amber 1.500 mm 1,5 mm red / white / amber 1/4V IP67 Click-in 1.500 mm 1,5 mm red / white / amber 1/4V IP67 Open end 1.500 mm 1,5 mm red / white / amber 1/4V IP67 Open end 5.000 mm 1,5 mm red / white / amber 098 41 05 9.0000.5870 098 41 15 9.0000.587 098 41 11 9.0000.5871 098 41 16 9.0000.5873 098 41 17 9.0000.5874 Ermax Lighting Systems 4V November 016 41
OUTER END MARKER Outer end marker LED 1/4V E Pos. 1 Pos. Pos. 3 Outer end marker light - 3 variants Red and clear glass Pos. 4 Functions Left ß Right à Operation voltage IP Rating Connection Cable length Conductor cross-section Lens colour Pos. ß à ß à ß à ß à ß à 1/4V IP67 Super Seal Socket 500 mm 1,5 mm red / white 1 1/4V IP67 Open end 1.500 mm 1,5 mm red / white 1 1/4V IP67 Open end 5.000 mm 1,5 mm red / white 1 1/4V IP67 Super Seal Socket 500 mm 1,5 mm red / white 1/4V IP67 Click-in 500 mm 1,5 mm red / white 098 41 816 9.0000.1568 098 41 016 9.0000.1553 098 41 616 9.0000.1564 098 41 86 9.0000.1569 098 41 76 9.0000.1567 ß à ß à ß à ß à ß à 1/4V IP67 Open end 1.500 mm 1,5 mm red / white 098 41 06 9.0000.1554 1/4V IP67 Open end 5.000 mm 1,5 mm red / white 098 41 66 9.0000.1565 1/4V IP67 Super Seal Socket 500 mm 1,5 mm red / white 3 098 41 886 9.0000.1570 1/4V IP67 Open end 1.500 mm 1,5 mm red / white 3 098 41 086 9.0000.1557 1/4V IP67 Open end 5.000 mm 1,5 mm red / white 3 098 41 686 9.0000.1566 Spare parts LED unit red with one LED 1.50 mm connection cable 4 LED unit white with one LED 1.50 mm connection cable 4 098 91 01 9.0000.1659 098 91 016 9.0000.1660 4 Ermax Lighting Systems 4V November 016
OUTER END MARKER Outer end marker Bulb version 4V E Pos. 1 Pos. Outer end marker light, angled mounted with 4V/10W bulb pcs packing unit Dimension: L x H: 170 x 188 mm Distance between mounting holes, center to center: 77 mm Pos. 3 Functions Left ß Right à Operation voltage IP Rating Connection Cable length Conductor cross-section Lens colour Pos. ß à ß à ß à ß à ß à ß à 4V IP54 Open end 3.500 mm 1,5 mm red / white 1 4V IP54 Click-in 1.500 mm 1,5 mm red / white 1 4V IP54 Super Seal Socket 500 mm 1,5 mm red / white 1 4V IP54 Open end 3.500 mm 1,5 mm red / white 4V IP54 Click-in 1.500 mm 1,5 mm red / white 4V IP54 Super Seal Socket 500 mm 1,5 mm red / white 098 41 959 9.0000.5814 098 41 954 9.0000.1571 098 41 956 9.0000.5813 098 41 989 9.0000.5817 098 41 987 9.0000.5816 098 41 986 9.0000.5815 Spare parts Lens Ø47 mm - white 3 Lens Ø47 mm - Red 3 Lens Ø47 mm - Amber 3 Lens Ø47 mm - Black 3 Bulb 4V 10W HD - BA15s Bulbholder Ø17 mm - BA15s 098 91 19 9.0000.549 098 91 18 9.0000.5491 098 91 17 9.0000.5890 098 91 14 9.0000.5888 091 64 07 9.0000.5883 098 91 16 9.0000.5889 Ermax Lighting Systems 4V November 016 43
44 Ermax Lighting Systems 4V November 016
SIDEMARKER Ermax Lighting Systems 4V November 016 45
SIDEMARKER LED Sidemarker - 1/4V E EMC light diodes with reflex reflector Dimension: with standard frame W x H x D: 105 x 6 x 13 mm Variable mouting hold distance: 60-85 mm IP69 rating Standard frame - with Super Seal Socket Straight Backwards 90 0 Forwards 90 0 46 Ermax Lighting Systems 4V November 016
SIDEMARKER LED Sidemarker - 1/4V Functions Mounting bracket Connection Cable length Conductor crosssection Operation voltage Side marker Amber Position lights White Position lights Red Standard frame Super Seal Socket --- 1,5 mm 1/4V 098 1 76 9.0000.6011 098 30 76 9.0000.608 098 04 76 9.0000.6005 Straight bracket Super Seal Socket ---- 1,5 mm 1/4V 098 1 74 9.0000.6018 90 bracket backwards Super Seal Socket ---- 1,5 mm 1/4V 098 1 748 9.0000.601 90 bracket forwards Super Seal Socket ---- 1,5 mm 1/4V 098 1 756 9.0000.604 Standard frame Click-in 500 mm 1,5 mm 1/4V 098 1 70 9.0000.6008 098 30 70 9.0000.604 098 04 70 9.0000.600 Standard frame Click-in 1.500 mm 1,5 mm 1/4V 098 1 7 9.0000.6009 098 30 7 9.0000.605 098 04 7 9.0000.6003 Standard frame Click-in 5.000 mm 1,5 mm 1/4V 098 1 74 9.0000.6010 098 30 74 9.0000.606 098 04 74 9.0000.6004 Straight bracket Click-in 500 m 1,5 mm 1/4V 098 1 738 9.0000.6016 Straight bracket Click-in 1.500 mm 1,5 mm 1/4V 098 1 740 9.0000.6017 90 bracket backwards Click-in 500 mm 1,5 mm 1/4V 098 1 744 9.0000.6019 90 bracket backwards Click-in 1.500 mm 1,5 mm 1/4V 098 1 746 9.0000.600 90 bracket forwards Click-in 500 mm 1,5 mm 1/4V 098 1 75 9.0000.60 90 bracket forwards Click-in 1.500 mm 1,5 mm 1/4V 098 1 754 9.0000.603 Standard frame Open end 500 mm 1,5 mm 1/4V 098 1 730 9.0000.601 098 30 730 9.0000.609 Standard frame Open end.500 mm 1,5 mm 1/4V 098 1 73 9.0000.6013 098 30 73 9.0000.6030 098 04 73 9.0000.6006 Standard frame Open end 5.000 mm 1,5 mm 1/4V 098 1 734 9.0000.6014 098 30 734 9.0000.6031 098 04 734 9.0000.6007 Standard frame Open end 10.000 mm 1,5 mm 1/4V 098 1 736 9.0000.6015 Spare parts Standard frame 098 9 700 9.0000.603 Mounting bracket - straight 098 9 701 9.0000.6033 Mounting bracket - 90 backwards 098 9 70 9.0000.6034 Mounting bracket - 90 forwards 098 9 703 9.0000.6035 Ermax Lighting Systems 4V November 016 47
SIDEMARKER Sidemarker LED - 1/4V E EMC LED Side markers- and position lights 1/4V Amber, White, Red LED with reflex reflector Dimension: without bracket W x H x D: 114 x 44 x 16 mm Distance between mounting holes, center to center: 70 mm Consumption: 1,4W IP Rating 67 Straight Backwards 90 0 Forwards 90 0 48 Ermax Lighting Systems 4V November 016
SIDEMARKER Sidemarker LED - 1/4V Functions Mounting bracket Connection Cable length Conductor cross-section Operation voltage Side marker Amber Position lights White Position lights Red Without bracket Straight bracket 90 bracket backwards 90 bracket forwards Without mounting bracket 90 bracket forwards Without mounting bracket Without mounting bracket 90 bracket backwards Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Socket Super Seal Plug Super Seal Plug Super Seal Socket - - - 1,5 mm 1/4V - - - 1,5 mm 1/4V - - - 1,5 mm 1/4V - - - 1,5 mm 1/4V 1.500 mm 1,5 mm 1/4V 1.500 mm 1,5 mm 1/4V 5.000 mm 1,5 mm 1/4V 10.000 mm 1,5 mm 1/4V 1.500 mm 1,5 mm 1/4V Without mounting bracket Click-in 500 mm 1,5 mm 1/4V Without mounting bracket Click-in 1.500 mm 1,5 mm 1/4V Without mounting bracket Click-in 5.000 mm 1,5 mm 1/4V Forwards mounting bracket Forwards mounting bracket Click-in 500 mm 1,5 mm 1/4V Click-in 1.500 mm 1,5 mm 1/4V 90 bracket backwards Click-in 500 mm 1,5 mm 1/4V 90 bracket backwards Click-in 1.500 mm 1,5 mm 1/4V 90 bracket forwards Click-in 500 mm 1,5 mm 1/4V 90 bracket forwards Click-in 1.500 mm 1,5 mm 1/4V Without bracket Open end 500 mm 1,5 mm 1/4V Without bracket Open end 1.500 mm 1,5 mm 1/4V Without bracket Open end.500 mm 1,5 mm 1/4V Without bracket Open end 5.000 mm 1,5 mm 1/4V 098 1 60 95.0000.0091 098 1 630 9.0000.1533 098 1 640 95.0000.0093 098 1 650 9.0000.1536 098 1 68 9.0000.5374 098 1 664 9.0000.5354 098 1 67 9.0000.5781 098 1 69 9.0000.578 098 1 66 9.0000.5353 098 1 61 9.0000.158 098 1 6 9.0000.1001 098 1 63 9.0000.159 098 1 631 9.0000.1534 098 1 63 95.0000.0003 098 1 641 9.0000.1007 098 1 64 9.0000.1535 098 1 651 9.0000.1537 098 1 65 95.0000.0017 098 1 64 9.0000.1530 098 1 65 9.0000.1531 098 1 66 9.0000.153 098 30 401 95.0000.0089 098 30 430 9.0000.1549 098 30 48 9.0000.5375 098 30 431 9.0000.5783 098 30 405 9.0000.1545 098 30 415 95.0000.0004 098 30 450 9.0000.1550 098 30 40 9.0000.1546 098 30 45 9.0000.1547 098 30 47 9.0000.1548 098 04 501 95.0000.0090 098 04 50 9.0000.1486 098 04 503 9.0000.1487 098 04 504 9.0000.1458 098 04 505 9.0000.1489 098 04 506 9.0000.5531 098 04 507 9.0000.1490 Ermax Lighting Systems 4V November 016 49
SIDEMARKER Spare parts LED Sidemarker - 1/4V Functions Straight Backwards 90 0 Forwards 90 0 Spare parts Mounting bracket, straight bracket Mounting bracket - 90 backwards Mounting bracket - 90 forwards Rivet - 0 pcs packing unit, black plastic material, Ø4 mm Rivet - 100 pcs packing unit, black plastic material, Ø4 mm Gasket - 10 pcs packing unit, black rubber 098 9 6 9.0000.1671 098 9 60 9.0000.1669 098 9 61 9.0000.1670 098 91 60 9.0000.1663 098 91 610 9.0000.1665 098 9 66 9.0000.167 50 Ermax Lighting Systems 4V November 016
SIDEMARKER Sidemarker LED 1/4V E Flat mounting - Without mounting bracket Backwards 90 0 Pos. 1 4 light diodes and with reflex reflectors Dimension: without mounting bracket B x H x T: 1 x 44 x 17 mm Variable mounting 65-90 mm Dual-polarity Functions Mounting bracket Connection Cable length Operation voltage IP Rating Position lights White Side marker Amber Position lights Red Flat mounting Open end 500 mm 1/4V IP67 098 30 601 9.0000.1551 098 1 601 9.0000.153 098 03 601 9.0000.1481 Flat mounting Open end 5.000 mm 1/4V IP67 098 30 605 9.0000.155 098 1 605 9.0000.154 098 03 605 9.0000.148 Flat mounting Open end 10.000 mm 1/4V IP67 098 1 610 9.0000.155 90 Backwards bracket Open end 500 mm 1/4V IP67 098 1 611 9.0000.156 90 Backwards bracket Open end 5.000 mm 1/4V IP67 098 1 615 9.0000.157 Spare parts Gasket 098 91 606 9.0000.1664 Protective body, steel plate, untreated Suitable for flat mounting lights Pos. 1 098 91 911 Protective body, galvanized steel plate Suitable for flat mounting lights Pos. 1 098 91 91 Ermax Lighting Systems 4V November 016 51
SIDEMARKER LED Position lights E Pos. 1 Pos. LED Position lights Dimension: Ø30,4 x 18,6 mm Functions Operation voltage IP Rating Connection Cable length Conductor cross-section Lens colour Pos. 1/4V IP69 Click-in 500 mm 1,5 mm White 1 1/4V IP69 Click-in 1.500 mm 1,5 mm White 1 1/4V IP69 Click-in 3.500 mm 1,5 mm White 1 1/4V IP69 Click-in 500 mm 1,5 mm Red 1/4V IP69 Click-in 1.500 mm 1,5 mm Red 1/4V IP69 Click-in 3.500 mm 1,5 mm Red 098 30 105 9.0000.154 098 30 115 9.0000.1543 098 30 135 9.0000.1544 098 04 105 9.0000.1483 098 04 115 9.0000.1484 098 04 135 9.0000.1485 5 Ermax Lighting Systems 4V November 016
REVERSE LIGHTS Ermax Lighting Systems 4V November 016 53
REVERSE LIGHTS Reverse lights E Heavy plastic housing with ventilation for cooling No risk of icing up, as the glass is heated when the light is turned on Working temperature: -40 C til +35 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen 10-50V IP68 Super Seal Plug 1.400 mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W 450 098 56 494 9.0000.1598 10-50V IP68 Open end 1.400 mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W 450 098 56 495 9.0000.1599 10-50V IP68 Super Seal Socket 50 mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W 450 098 56 496 9.0000.1600 10-50V IP68 Open end 6.000 mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W 450 098 56 497 9.0000.1601 10-50V IP68 Super Seal Plug 6.000 mm 100 x 100 x 74 mm 9 x LED High power Osram 15 W 450 098 56 499 9.0000.160 54 Ermax Lighting Systems 4V November 016
REVERSE LIGHTS Reverse lights E EMC Heavy plastic housing with ventilation for cooling No risk of icing up, as the glass is heated when the lamp is turned on Working temperature: -40 C til +65 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen 10-30V IP67 Open end 1.000 mm Ø84 x 55 mm 4 x LED High power Osram 1 W 700 098 56 080 9.0000.1594 Ermax Lighting Systems 4V November 016 55
REVERSE LIGHTS Reverse lights - E-approved E LED work light. Aluminium housing with cooling fins and stainless steel mounting bracket with 8 mm stainless steel bolt Working temperature: -30 C til +50 C Attention - Approved as Reverse lights when mounted with 30 tilt when vertical mounted. Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash patterns 1-36 V IP69 Open end 80 mm 15 x 15 x 54 mm 6 x LED Dioden SMD 18 W 100 Flood 098 174 145 9.0000.1476 1-36 V IP69 Super Seal Socket 00 mm 15 x 15 x 54 mm 6 x LED Dioden SMD 18 W 100 Flood 098 174 147 9.0000.1017 56 Ermax Lighting Systems 4V November 016
REAR BUMPER Ermax Lighting Systems 4V November 016 57
REAR BUMPER Rear bumper E Rear bumper complete with lights 1/4V - for trailers < > 6000 mm Anodized aluminum profile with E-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 4 pcs 0981101 LED tail Lights with rear-, stop-, and flasher lights pcs 09855101 LED reversing-, and rear fog lights pcs 09854336 LED license plate lights 1 pcs 0984147 LED marker light, LH 1 pcs 0984148 LED marker light, RH pcs 09867610 red triangular reflex reflector ADR approved junction box. Specification Please see below. Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marker Junction box Connection Resistor for Stop light Operation voltage ü ü ü ü 099 866 950 Open end ü 1/4V ü ü ü ü 099 866 981 1500 mm cable 15 core with Ermax Bayonet socket ü 1/4V ü ü ü ü 099 866 95 Open end ü 1/4V ü ü ü ü 099 866 756 ü ü ü ü 099 866 956 ü ü ü ü 1500 mm cable 15 core with Ermax Bayonet socket 1/4V 1500 mm cable 15 core with Ermax Bayonet socket ü 1/4V 099 866 95 50 cm cable 15 core with Open-End ü 1/4V 098 58 61 9.0000.6681 098 58 680 9.0000.6696 098 58 711 9.0000.6697 098 58 71 9.0000.6651 098 58 713 9.0000.6698 098 58 714 9.0000.6699 Accessories Reinforcement bracket A frame width between 840-150 requires pcs reinforcement bracket 4 T-bolts will be needed Left Right 098 99 60 9.0000.6559 098 99 603 9.0000.6560 58 Ermax Lighting Systems 4V November 016
REAR BUMPER Rear bumper E Rear bumper complete with lights 1/4V - for trailers < 6000 mm. Anodized aluminum profile with E-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 4 pcs 098101 LED tail Lights with rear-, stop-, and flasher lights pcs 09854336 LED license plate lights 1 pcs 0984147 LED marker light, LH 1 pcs 0984148 LED marker light, RH pcs 09867610 red triangular reflex reflector LED Reverse- and Rear fog lights - Specification Please see below ADR approved junction box. Specification Please see below Without resistor Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marker Junction box Connection Operation voltage ü without 098 56 010 ( pcs) ü ü 099 866 750 Open end 1/4V 098 58 615 9.0000.668 ü 098 57 01 ( pcs) 098 56 495 ( pcs) ü ü 099 866 76 1500 mm cable 15 core with Ermax Bayonet socket 1/4V 098 58 616 9.0000. 6683 ü 098 57 01 (1 pcs) 098 56 010 (1 pcs) ü ü 099 866 750 Open end 1/4V 098 58 60 9.0000.6684 Accessories Reinforcement bracket A frame width between 840-150 requires pcs reinforcement bracket 4 T-bolts will be needed Left Right 098 99 60 9.0000.6559 098 99 603 9.0000.6560 Ermax Lighting Systems 4V November 016 59
REAR BUMPER Rear bumper E Rear bumper complete with LED lights 1/4V. For trailers > 6000 mm Anodized aluminum profile with ECE-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 4 pcs 098101 LED tail Lights with rear-, stop-, and flasher Lights pcs 0985501 LED fog- and reverse lights pcs 09854336 LED license plate lights 1 pcs 0984147 LED marker light, LH 1 pcs 0984148 LED marker light, RH pcs 09867610 red triangular reflex reflector ADR approved junction box. Specification Please see below Functions Position Stop Direction Indicator Rear fog, Reverse License plate Outer end marker Junction box Connection Resistor for Stop light Operation voltage ü ü 098 54 336 ü 099 866 750 Open end 1/4V ü ü 098 54 336 ü 099 866 850 ü ü 098 54 334 ü without 1500 mm cable 15 core with Ermax Bayonet socket ü 1/4V 1500 mm cable 15 core with Ermax Bayonet socket 1/4V 098 58 610 9.0000.6679 098 58 611 9.0000.6680 098 58 645 9.0000.6673 Accessories Reinforcement bracket A frame width between 840-150 requires pcs reinforcement bracket 4 T-bolts will be needed Left Right 098 99 60 9.0000.6559 098 99 603 9.0000.6560 60 Ermax Lighting Systems 4V November 016
REAR BUMPER Rear bumper E Rear bumper complete with LED lights 4V. For trailers > 6000 mm Anodized aluminum profile with ECE-approved lights Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs 09816701 LED tail light LH 1 pcs 0981670 LED tail light RH pcs 09854334 LED license plate lights 1 pcs 0984145 LED marker light, LH 1 pcs 0984146 LED marker light, RH pcs 09856494 LED reverselamp Triangular reflex reflector integrated in the tail light Reversing Lights - Specifications Please see below Functions Position Stop Direction Indicator Rear fog, Reverse License plate Outer end marker Junction box Connection Operation voltage ü ü 098 56 494 ( pcs) ü ü without Rear cable (Is not included) 4V 098 58 65 9.0000.6691 ü ü without ü ü without Rear cable (Is not included) 4V 098 58 67 9.0000.669 Accessories Reinforcement bracket A frame width between 840-150 requires pcs reinforcement bracket 4 T-bolts will be needed Left Right 098 99 60 9.0000.6559 098 99 603 9.0000.6560 Ermax Lighting Systems 4V November 016 61
REAR BUMPER Rear bumper E LED Tail lights 4V Rear bumper complete with LED Lights 4V. For trailers > 6000 mm Anodized aluminum profile with TM10 LED tail lights with outer-end markers Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs 09816517 Hybrid tail lights with outer end marker, left 1 pcs 09816516 Hybrid tail lights with outer end marker, right pcs 09854334 LED license plate lights Triangular reflex reflector integrated in the tail light ADR approved junction box. Specification Please see below Without resistor Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marer Junction box Connection Operation voltage ü ü ü ü ü 099 866 756 1500 mm cable 15 core with Ermax Bayonet socket 4V 098 58 740 9.0000.6686 Accessories Reinforcement bracket A frame width between 840-150 requires pcs reinforcement bracket 4 T-bolts will be needed Left Right 098 99 60 9.0000.6559 098 99 603 9.0000.6560 6 Ermax Lighting Systems 4V November 016
REAR BUMPER Rear bumper E Hybrid Tail lights 4V Rear bumper complete with LED Lights 4V. For trailers > 6000 mm Anodized aluminum profile with TM10 LED taillights with outer-end markers Dimension (WxDxH): 400 x 10 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs 09816517 Hybrid taillights with outer end marker, left 1 pcs 09816516 Hybrid taillights with outer end marker, right pcs 09854334 LED license plate Lights Triangular reflex reflector integrated in the tail light ADR approved junction box. Specification Please see below Without resistor Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marer Junction box Connection Operation voltage ü ü ü ü ü 099 866 756 1500 mm cable 15 core with Ermax Bayonet socket 4V 098 58 730 9.0000.6685 Accessories Reinforcement bracket A frame width between 840-150 requires pcs reinforcement bracket 4 T-bolts will be needed Left Right 098 99 60 9.0000.6559 098 99 603 9.0000.6560 Ermax Lighting Systems 4V November 016 63
REAR BUMPER Rear bumper E Rear bumper complete with tail lights bulb version 4V. For trailers > 6000 mm Anodized aluminum profile with E-approved lights Dimension (WxDxH): 400 x 0 x 50 mm / Length incl. marker lights is 780 mm Configuration: 1 pcs 09816365 tail lamp, left 1 pcs 09816366 tail lamp, right pcs 09854336 LED license plate lights Triangular reflex reflector integrated in the tail light ADR approved junction box. Specification Please see below Functions Position Stop Direction Indicator Rear fog Reverse License plate Outer end marker Junction box Connection Resistor for Stop light Operation voltage ü ü 098 54 336 ü 099 866 750 Open end 4V 098 58 630 9.0000.6693 ü ü 098 54 334 ü without Rear cable (Is not included) 4V 098 58 635 9.0000.6694 ü ü 098 54 336 ü 099 866 750 300 mm cable 15 core with Ermax Bayonet socket 4V 098 58 650 9.0000.6695 Accessories Reinforcement bracket A frame width between 840-150 requires pcs reinforcement bracket 4 T-bolts will be needed Left Right 098 99 60 9.0000.6559 098 99 603 9.0000.6560 64 Ermax Lighting Systems 4V November 016
REAR BUMPER Reinforcement bracket for rear bumpers Functions Left Right Spare parts Reinforcement bracket, Left Reinforcement bracket, Right End cap - plastic - ( pcs per rear bumper will be neede) Angle bracket, stainless, for fastening Outer end marker 4 T-bolts will be needed Type approval lable for rear bumper 098 99 60 9.0000.6559 098 99 603 9.0000.6560 098 99 610 9.0000.1670 098 99 605 9.0000.6731 099 110 000 9.0000.6530 099 110 001 9.0000.6530 Ermax Lighting Systems 4V November 016 65
66 Ermax Lighting Systems 4V November 016
REFLEX REFLECTOR Ermax Lighting Systems 4V November 016 67
REFLEX REFLECTOR Reflex reflector E 58 mm 60 mm Pos. 1 Pos. 70 mm 40 mm Pos. 3 90 mm Functions Colour Dimension Hole/screws Self-adhesive Packing units Pos. Red Ø60 mm Ø 6,3 mm 10 pcs 1 Yellow Ø60 mm Ø 6,3 mm 10 pcs 1 White Ø 60 mm Ø 6,3 mm 10 pcs 1 Red Ø58 mm P 10 pcs Yellow Ø58 mm P 10 pcs White Ø58 mm P 10 pcs Red 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 10 pcs 3 Yellow 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 10 pcs 3 White 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 10 pcs 3 Red 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 P 10 pcs 3 Yellow 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 P 10 pcs 3 White 90 x 40 mm Ø 4,3 mm/ x 4 mm M5 P 10 pcs 3 098 61 060 9.0000.1613 098 61 06 9.0000.1614 098 61 064 9.0000.1615 098 6 061 9.0000.1616 098 6 063 9.0000.1617 098 6 065 9.0000.1618 098 64 10 9.0000.1619 098 64 1 9.0000.160 098 64 14 9.0000.161 098 65 130 9.0000.16 098 65 13 9.0000.163 098 65 134 9.0000.164 68 Ermax Lighting Systems 4V November 016
REFLEX REFLECTOR Reflex reflector E 40 mm 158 mm 90 mm Pos. 177 mm Ø5,3mm 70 mm 140 mm Pos. 1 Pos. 3 158 mm Functions Colour Dimension Hole/screw Self-adhesive Packing units Pos. Red 90 x 40 mm P 10 pcs 1 Yellow 90 x 40 mm P 10 pcs 1 White 90 x 40 mm P 10 pcs 1 098 65 140 9.0000.165 098 65 14 9.0000.166 098 65 144 9.0000.167 Red 177 x 158 mm x M5 10 pcs Black rear plate Red 158 x140 mm Ø 5,3 mm 10 pcs 3 White rear plate Red 158 x 140 mm Ø 5,3 mm 10 pcs 3 098 66 600 9.0000.168 098 67 610 9.0000.1050 098 67 60 9.0000.169 Ermax Lighting Systems 4V November 016 69
REFLEX REFLECTOR Reflex marker boards for trailers ECE Reg. 70.01 E Pos. 1 Pos. 1130 x 00 mm 565 x 00 mm Pos. 3 Functions 85 x 00 mm Aluminium Self-adhesive foil Packing units Pos. 1130 x 00 mm 1 pcs 1 1130 x 00 mm 1 pcs 1 565 x 00 mm pcs 565 x 00 mm pcs 85 x 00 mm 4 pcs 3 85 x 00 mm 4 pcs 3 098 69 411 9.0000.1010 098 69 41 9.0000.1634 098 69 413 9.0000.1635 098 69 414 9.0000.1636 098 69 415 9.0000.1637 098 69 416 9.0000.1638 Contour marking E ECE 104 50 m x 55 mm Functions Colour Self-adhesive contour marking, for rigid sides Packing units Red 50 m x 55 mm 50 Meter pro Rolle Yellowe 50 m x 55 mm 50 Meter pro Rolle White 50 m x 55 mm 50 Meter pro Rolle 098 69 00 9.0000.163 098 69 0 9.0000.1633 098 69 04 9.0000.1009 70 Ermax Lighting Systems 4V November 016
INTERIOR LIGHTING Ermax Lighting Systems 4V November 016 71
INTERIOR LIGHTING LED Interior lighting EMC 160 16 140 Build-in Surface mounting LED interior light for surface mounting and build-in Mounting holes for build-in: 4 pcs Ø5 mm - Ø01 mm Deepth 18 mm Mounting holes for surface mounting: 3 pcs Ø3,8 mm - Ø138 mm Functions Light source IP- Rating Lumen Dimension Operation voltage Surface Mounting Build-in Connection LED IP67 94 Ø160 x 15,7 mm 1/4V ü LED IP67 94 Ø160 x 15,7 mm 1/4 V ü LED IP67 94 Ø160 x 15,7 mm 1/4 V ü LED IP67 94 Ø18 x 0 mm 1/4V ü LED IP67 94 Ø18 x 0 mm 1/4 V ü LED IP67 94 Ø18 x 0 mm 1/4 V ü 1.500 mm cable with Click-in 300 mm cable with Open end.500 mm cable with Open end 1.500 mm cable with Click-in 300 mm cable with Open end.500 mm cable with Open end 098 74 070 9.0000.661 098 74 074 9.000066 098 74 071 9.0000.6613 098 74 07 9.0000.6614 098 74 075 9.0000.673 098 74 073 9.0000.6615 Spare parts Bowl for interior LED light, Dimension: Build-in Ø175 mm, outside Ø18 mm 098 91 070 9.0000.6671 7 Ermax Lighting Systems 4V November 016
INTERIOR LIGHTING Interior lighting / Bulb version E Pos. 1 Pos. Interior light Stainless steel baseplate with rubber gasket Clear polycarbonate lens Build-in deepth 36 mm Functions Light source IP Rating Lumen Dimension Operation voltage Surface Mounting Build-in Connection Pos. Bulb version IP54 300 (+/- 50) Ø140 x 40 mm 4V ü Cableführung durch Grommet 1 098 71 081 9.0000.1639 Bulb version IP54 300 (+/- 50) Ø0 x 38 mm 4V ü Cableführung durch Grommet 098 71 09 9.0000.1640 LED Interior lighting EMC LED interior light for surface mounting and build-in Bolt hole distance: 60 mm Functions Light source IP Rating Lumen Dimension Operation voltage Surface Mounting Build-in Connection LED IP67 60 83 x 4 x 3 mm 4V ü ü 500 mm cable with Super Seal socket 098 74 75 9.0000.6558 Ermax Lighting Systems 4V November 016 73
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WORKING LIGHTS Ermax Lighting Systems 4V November 016 75
WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C - +50 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-36V IP69K Open end 30 mm 50 x 50 x 63 mm 1 x LED 10 W 800 Flood 098 174 050 9.0000.147 Working lights LED EMC Working lights in black aluminium housing Working temperature: -40 C - +65 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 10-30V IP67 Open end 500 mm Ø84 x 65 mm 4 x LED High Power 1 W 600 Flood 098 174 080 9.0000.1474 76 Ermax Lighting Systems 4V November 016
WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C - +50 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-36V IP69K Open end 300 mm 70 x 70 x 43 mm 3 x LED High Power 9 W 600 Flood 098 174 070 9.0000.1473 Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C - +50 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 9-36V IP69K Open end 80 mm 15 x 15 x 54 mm 6 x LED 18 W 100 Flood 9-36V IP69K Super Seal Socket 00 mm 15 x 15 x 54 mm 6 x LED 18 W 100 Flood 098 174 145 9.0000.1476 098 174 147 9.0000.1017 Ermax Lighting Systems 4V November 016 77
WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -30 C to +50 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern ADR 1-36V IP69K Open end 80 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood 1-36V IP69K Open end 80 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Spot 1-36V IP69K Open end 1.500 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood 1-36V IP69K IP69K Super Seal Socket Integrated Deutsch Socket 80 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood 15 x 15 x 60 mm 9 x LED 1-36V 0 W 1500 Flood 1-36V IP69K Open end.500 mm 15 x 15 x 60 mm 9 x LED 0 W 1500 Flood 098 174 140 95.0000.0000 098 174 141 9.0000.1475 098 174 143 95.0000.0076 098 174 14 9.0000.1449 098 174 144 9.0000649 098 174 340 9.0000.5877 78 Ermax Lighting Systems 4V November 016
WORKING LIGHTS Working lights LED Working lights in black aluminium housing Working temperature: -40 C to +35 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 10-50V IP68 Open end 1.400 mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 10-50V IP68 Super Seal Socket 3.000 mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 10-50V IP68 Open end 3.,000 mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 10-50V IP68 10-50V IP68 10-50V IP68 Super Seal Plug Super Seal Socket Super Seal Plug 3.000 mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 6.000 mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 6.000 mm 100 x 100 x74 mm 9 x LED 15W 1300 Flood 098 174 490 9.0000.1014 098 174 491 9.0000.644 098 174 493 9.0000.644 098 174 494 95.0000.0018 098 174 497 9.0000.1479 098 174 499 9.0000.1480 Ermax Lighting Systems 4V November 016 79
WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing - With on / off switch Working temperature: -45 C - +85 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-4V IP68 Super Seal Plug 1.500 mm 100 x 100 x 76 mm 6 x LED Cree W 1500 Flood 098 174 330 9.0000.5703 Working lights LED EMC Working lights in black aluminium housing Working temperature: -45 C - +85 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 1-36V IP69K Open end 1,650 mm 106 x 106 x 77 mm 4 x LED 40W 300 Flood 098 174 149 9.0000.1477 80 Ermax Lighting Systems 4V November 016
WORKING LIGHTS Working lights LED EMC Working lights in black aluminium housing Working temperature: -40 C - +65 C Functions Operation voltage IP Rating Connection Cable length Dimension Light source Consumption Lumen Flash pattern 10-30V IP67 Open end 500 mm 143 x 130 x 65 mm 8 x LED 4W 1400 Flood 098 174 095 9.0000.6598 Working lights LED EMC Working lights in black aluminium housing With 360 swivelling bracket made of stainless steel. Functions IP Rating Connection Cable length Dimension Light source Operation voltage Consumption Lumen Flash pattern IP68 Super Seal Socket 500 mm 1 x 104 x 81 mm 4 x LED Cree 1/4V 18W 1500 Flood 098 174 630 9.0000.6668 Ermax Lighting Systems 4V November 016 81
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WARNING LIGHTS Ermax Lighting Systems 4V November 016 83
WARNING LIGHTS Warning lights LED E ECE R65 EMC Pos. 1 Pos. Pos. 3 LED warning lights 9-36V. Yellow Working temperature: -30 C - +50 C *) Only Flash pattern 1 and fulfill Regulation 65 Functions Operation voltage IP Rating Connection Cable length Hole distance Dimension Light source Flash pattern Pos. 9-36V IP67 Open end 00 mm 99 mm 110 x 43 x 37 mm x 3 LED 6 x Flash pattern 1 11-30 IP67 Open end 170 mm 104 mm 118 x 34 x 6 mm 4 x LED 6 x Flash pattern* 11-30V IP67 Open end 170 mm 143 mm 156 x 34 x 6 mm 6 x LED x Flash pattern 3 098 86 346 9.0000.1654 098 86 46 9.0000.1651 098 86 66 9.0000.165 84 Ermax Lighting Systems 4V November 016
WARNING LIGHTS Warning lights LED E ECE R65 EMC Pos. 1 Pos. Pos. 3 LED warning lights 9-36V. Yellow Working temperature: -30 C - +50 C Functions Operation voltage IP Rating Connection Cable length Hole distance Dimension Light Source Flash pattern Pos. 11-30V IP67 Open end 00 mm 143 mm 157 x 66 x 33,5 mm x 6 LED x Flash pattern 1 1-4V IP67 Open end 1800 mm - 17 x 78,8 x 38 mm 6 x LED 1 x Flash pattern 1-4V IP67 Open end 1800 mm 136 mm 144 x 96 x 38 mm 6 x LED 1 x Flash pattern 3 098 86 86 9.0000.1653 098 86 7 9.0000.1655 098 86 73 9.0000.1656 Ermax Lighting Systems 4V November 016 85
86 Ermax Lighting Systems 4V November 016
WARNING BEACONS Ermax Lighting Systems 4V November 016 87
BEACONS Warning beacons LED 1-4V E ECE R65 EMC Pos. 1 Pos. Pos. 3 3 various mounting options Colour: amber Working temperature: -40 0 C - +60 0 C Functions Fastening IP Rating Connection Dimension Operation voltage Consumption Pos. Firm mounting IP69 150 mm cable Open end Ø10 x 141 mm 10-30V 9W 1 098 87 400 9.0000.6599 Magnetic base IP56.500 mm Coil cable with Plug Ø166 x 141 mm 10-30V 9W 098 87 40 9.0000.6600 For mounting bushes IP69 Integrated Plug in Socket Ø15 x 18 mm 10-30V 9W 3 098 87 410 9.0000.6601 88 Ermax Lighting Systems 4V November 016
BEACONS Warning beacons LED 1-4V E ECE R65 Pos. 1 Pos. Pos. 3 10 x 3W LED units 3 various mounting options Colour: amber Working temperature: -30 0 C - +65 0 C Functions Fastening IP Rating Connection Dimension Firm mounting Magnetic base For mounting bushes IP55 IP55 IP55 400 mm cable Open end 3.000 mm Coil cable with Plug Integrated Plug in Socket Consumption depending on flash pattern Flash Pattern LED Units Ø18 x 14 mm 1-4W 11 10 x 3W 1 Ø18x 14 mm 1-4W 11 10 x 3W Ø130 x 0 mm 1-4W 11 10 x 3W 3 Pos. 098 87 938 9.0000.6451 098 87 940 9.0000.645 098 87 936 9.0000.6450 Ermax Lighting Systems 4V November 016 89
BEACONS Warning beacons LED 1-4V E ECE R65 Pos. 1 Pos. Pos. 3 8 x 3W LED units 3 various mounting options Colour: amber Working temperature: -30 0 C - +65 0 C Functions Fastening IP Rating Connection Dimension Consumption depending on light/flash pattern Flash pattern LED Units Pos. Firm mounting IP55 400 mm cable Open end Ø14x 80 mm 15-30W 11 8 x 3W 1 098 87 944 9.0000.6454 Magnetic base IP55 3.000 mm Coil cable with Plug Ø14x 80 mm 15-30W 11 8 x 3W 098 87 946 9.0000.6455 For mounting bushes IP55 Integrated Plug in Socket Ø130 x 158 mm 15-30W 11 8 x 3W 3 098 87 94 9.0000.6453 90 Ermax Lighting Systems 4V November 016
BEACONS Mounting equipment for warning beacons Pos. 1 Pos. Pos. 3 Pos. 4 for Pos. 5 Pos. 6 Functions DIN Norm Steel tube Form Montage Dimension Connection Protection cap Pos. DIN 7 591 Zincplated Straight - Ø4 x 105 mm Pin socket ü 1 098 95 561 9.0000.1673 DIN 7 591 Zincplated Straight Angled Mounting bracket Ø4 x 15 mm Pin socket ü 098 95 56 9.0000.1674 DIN 7 591 Zincplated Straight Flush mounting Ø15 x 18 mm Pin socket ü 3 098 95 564 9.0000.1675 DIN 7 591 Zincplated Straight Mounting bracket Adjustable Ø4 x 115 Pin socket ü 4 098 95 567 9.0000.1677 DIN 7 591 Zincplated 90 angled bush Flush mounting Ø4 x 55 mm Pin socket ü 5 098 95 565 9.0000.1676 DIN 7 591 Zincplated 90 angled bush Mounting bracket Adjustable Ø4 x 35 Pin socket ü 6 098 95 568 9.0000.1678 Ermax Lighting Systems 4V November 016 91
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CABLES Ermax Lighting Systems 4V November 016 93
15-pole cable 1x1 mm² + 3x,5 mm² 7 8 6 14 9 15 5 10 1 13 11 1 4 3 7 6 8 5 15 14 9 10 13 11 1 4 1 3 PIN 5 CABLES Front adapter Description Front adapter with 15 poled socket, straight ISO Standard: 1098 With Ermax Bayonet plug Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY 15 core cable 600 mm Socket, straight 194 006 500 9.0000.000 15 core cable 13000 mm Socket, straight 194 130 500 9.0000.1699 15 core cable 7500 mm Socket, angled 194 075 500 9.0000.59 Front adapter with 15 poled socket, straight x core output with Super seal Socket ISO 1098 pin 5 left position + pin 6 right position ISO Standard: 1098 With Ermax Bayonet plug CableType: FLRYY 15 core Cable 600 mm x core output pin 5+6 Conductor cross-section: 1x1 mm² + 3x,5 mm² 194 006 501 9.0000.1696 PIN 6 Front adapter with 15 poled socket, straight ISO Standard: 1098 With Ermax Bayonet plug Conductor cross-section: 7x1 mm² + x,5 mm² CableType: FLRYY 9 core cable 1.000 mm Pin no.9 connected to pin 1 (ISO 1098 Aux 3) 9 core Cable 4.800 mm Pin no.9 connected to pin 1 (ISO 1098 Aux 3) 94 010 100 9.0000.009 94 048 100 9.0000.009 w 94 Ermax Lighting Systems 4V November 016
1 + - 1, + - + + 1 + - 1, + - + + 11 1 8B 9 7B 8A 6 7A 4 5 1 Aux3 White-Blue 1 mm² Aux1 Grey 1 mm² 1 mm² Aux White-Black 1 mm² Reverse Fog Right position Left position Stop Black Red Left flasher Yellow 3 Earth/Data Earth PART NO. REVISION NAME DATE AVO 07-06-016 NAME: DATE: 4 3 1 SCALE: Pink Blue Brown White/White-Red 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² mm² 1 mm²/,5 mm²,5 Pin assignment, 14-pin terminal, VBG Position Function (A row) Colour Size TITLE: Brake and debur sharp edges and corners SURFACE TREATMENT : WEIGHT: MATERIAL: MATERIAL: WEIGHT: SURFACE TREATMENT : MATERIAL: WEIGHT: SURFACE TREATMENT : to 15p Ermax bajonet plug, 4,8 m Adapter cable 14p VBG Power plug TITLE: TITLE: SCALE: + - 0,1 + - + 1, + - 1 1 3 4 SCALE: 1 3 4 DATE: NAME: AVO DATE: AVO 17-08-016 NAME: AVO 16-08-016 AVO 13-10-016 16-08-016 AVO 13-10-016 + - + - + + - 1 CABLES Front adapter Description Front adapter with 15 poled socket, straight 94048501 A PART NO. REVISION NAME DATE AVO 07-06-016 NAME: DATE: 1 mm² 1 mm².5 mm² 1 mm² 1 mm² 1 mm².5 mm² 1 mm² 1 mm² 1 mm² 1 mm².5 mm² 1 mm² 1 mm² 1 mm² 4 3 1 1:1 SCALE: 15-pole connecting cable, 4,8 m w/ x-pole outlet for left and right position, 0. m 15-pole connecting cable, +4V4,8 m Orange w/ x-pole 10 outlet for left Aux1 and Grey right position, 11 0. m Aux White/Black 1 Aux3 94048501 White/Blue A 13 Earth Data White/Red 14 CANH White/Green 15 CANL White/Brown Reverse Rosa Stop 1:1 Red Right Position Brown 1 mm² Left Position Black 1 mm².5 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm².5 mm².5 mm² 1 mm² 1 mm² 1 mm² Left Position Black Right Position Brown Stop Red Reverse Rosa +4V Orange Aux1 Grey Aux White/Black Aux3 White/Blue Earth Data White/Red CANH White/Green CANL White/Brown 5 6 7 8 9 10 11 1 13 14 155 6 7 8 9 TITLE: Dimension without tolerance tolerance according to ISO 768-m g ISO Standard: 1098 With Ermax Bayonet plug Conductor cross-section: 7x1 mm² + x,5 mm² CableType: FLRYY Brake and debur sharp edges and corners SURFACE TREATMENT : 15 core cable 4.800 mm Dimension without tolerance tolerance according to ISO 768-m g WEIGHT: MATERIAL: 15 core Cable 4.800 mm x core output with Super Seal Socket, pin ISO 1098 5 left position + 6 right position Pin assignment Position Function Colour Size 1 Earth Brown 1 mm² Left position Blue 1 mm² 1 Left position Blue 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² Pin assignment 1 mm² Position Function Colour Size Right Flasher Green 1 mm² 1 Earth Brown 1 mm² 1,5 mm²,5 mm² 1 mm² 1 mm² Reverse Rosa Aux White/Black Earth Data White/Red +4V Orange Fog Blue Aux1 Grey CANL White/Brown Right position Brown Aux3 White/Blue Earth White,5 mm² Tolerance - 0,1 + - 0, + 0,3-0,5 + - 0,8 + - Dimension 0,5 to 3 mm 3 to 6 mm 6 to 30 mm 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm Dimension tolerance according to ISO 768-m Dimension Tolerance 3 1 1 0 9 11 15 1 14 13 4 5 1 mm² 1 mm² 1 mm² 1 mm² 6 7 8 Left Flasher Yellow Stop Red CANH White/Green 1 Left Position Black Pin Assignment Position Function Colour Size 3 4 5 6 7 8 9 10 11 1 13 14 15 Right Flasher Green 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² 1 mm²,5 mm²,5 mm² 1 mm² 1 mm² Earth White,5 mm² 1 mm² 1 mm² 1 mm² 1 mm² +4V Orange Fog Blue Aux1 Grey CANL White/Brown Right position Brown Aux3 White/Blue Reverse Rosa Aux White/Black Earth Data White/Red CANH White/Green Stop Red Left Flasher Yellow Position Function Colour Size Pin Assignment 11 1 13 14 15 1 Left Position Black 94 048 500 9.0000.005 9 10 8 94 048 501 9.0000.6468 7 6 5 4 3 Tolerance - 0,1 + 0,1-0, + 0,3-0,5 + - 0,8 + - Angle tolerance according to ISO 768-m 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm 10 +4V const. CANH Orange White-Green,5 mm² CANL White-Brown 1 mm² 0 to 10 mm Right flasher Green Dimension Tolerance 1, Tolerance Dimension 0,5 to 3 mm 3 to 6 mm 6 to 30 mm 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm Dimension Dimension tolerance according to ISO 768-m 0 to 10 mm 3 1 1 0 11 9 1 14 13 4 5 8 6 7 PIN 5 15 PIN 5 PIN 6 PIN 6 Angle tolerance according to ISO 768-m 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm + - 0 30 + - 0 0 -+ 0 10 + - 0 05 Angle tolerance according to ISO 768-m 0 to 10 mm 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm + - 0 30 + - 0 0 -+ 0 10 + - 0 05 600 mm Frontcable with 14 poled VBG-Socket without SAL (Locked) With Ermax Bayonet socket Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY + - 0 30 + - 0 0 -+ 0 10 + - 0 05 15 core cable 400 mm Socket, straight 194 006 490 9.0000.6575 600 mm Dimension tolerance according to ISO 768-m Angle tolerance 0,5 according to 3 mm to ISO 768-m 3 to 6 mm 6 to 30 mm Dimension 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm - - - - - - 10 to + 400 0,1 mm mm 0, 0,5 + 0,8 + Tolerance 10 to 50 mm 0,1 50 to 10 mm 400 to + 0,3 + - 0 30 + - 0 0 -+ 0 10 + - 0 05 B B B B B B B B B B A A A A A A A A A A 1 11 10 9 8 7 6 5 4 3 1 7A Reverse Pink 1 mm² 7B Fog Blue 1 mm² 8A Aux White-Black 1 mm² 8B CANL White-Brown 1 mm² 9 Aux1 Grey 1 mm² 10 +4V const. Orange,5 mm² 11 Aux3 White-Blue 1 mm² 1 CANH White-Green 1 mm² Frontcable with 14 poled VBG-Plug With Ermax Bayonet plug Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY 15 core cable 4.800 mm without SAL (Locked) Dimension without tolerance tolerance according to ISO 768-m g Brake and debur sharp edges and corners Adapter cable 14p VBG Power plug to 15p bajonet socket, 0,6 m 1:1 REVISION NAME DATE PART NO. 194006490-1 A 94 048 490 9.0000.673 w Dimension tolerance according to ISO 768-m 0 to 10 mm Dimension 1000 to 000 mm 400 to 1000 mm 10 to 400 mm 30 to 10 mm 0,5 to 3 mm 3 to 6 mm 6 to 30 mm Dimension Tolerance + Tolerance 0,5 0,1 0,1 + 0, + 0,3 + 0,8 7A 7B 8A 8B 9 10 11 1 Reverse Pink 1 mm² Fog Blue 1 mm² Aux White-Black 1 mm² CANL White-Brown 1 mm² Aux1 Grey 1 mm² +4V const. Orange,5 mm² Aux3 White-Blue 1 mm² CANH White-Green 1 mm² 15 core cable 4.800 mm with SAL (Locked) Dimension without tolerance tolerance according to ISO 768-m Brake and debur sharp edges and corners Adapter cable 14p VBG Power plug to 15p bajonet socket, 0,6 m 1:1 REVISION NAME DATE g Ermax Lighting Systems 4V November 016 95 PART NO. 194006490-1 A 94 048 491 9.0000.674
x7-pole Connecting cab 4,8 m 6/58R 5/R 6 5 1/31 7 4/54 1/31 7 4 /58L 3/L 3 CABLE Front adapter Description Front adapter with x7 poled Socket, straight ISO Standard: 1185 + 3731 With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected (aux 1 / brake wear sensor) 14 core (x7 output) Cable 600 mm Conductor cross-section: 6x1mm² + 1x,5mm² 194 006 430 9.0000.1695 Front adapter with x7 poled Socket, straight ISO Standard: 1185 + 3731 With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected (aux 1 / brake wear sensor) x core Output with Super Seal Socket, ISO 1098 pin 5 left position + 6 right position 14 core (x7 output) Cable 600 mm Conductor cross-section: 6 x 1 mm² + 1 x,5 mm² 194 006 433 9.0000.5376 Front adapter with x7 poled Socket, straight ISO Standard: 1185 + 3731 With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected (aux 1 / brake wear sensor) 14 core (x7 output) Cable 4.800 mm Conductor cross-section: 6x1mm² + 1x,5mm² 94 048 430 9.0000.1700 96 Ermax Lighting Systems 4V November 016
CABLE Front adapter Description Front adapter with 15+x7 poled Socket, straight ISO Standard: 1098 + 1185 + 3731 With Ermax Bayonet plug CableType: FLRYY Pin no.11 in Ermax Bayonet plug not connected 14 core (x7 output) Cable 600 mm Conductor cross-section: 6x1mm² + 1x,5mm² 194 006 410 9.0000.0033 Frontbox with 15+x7 poled Socket, straight ISO Standard: 1098 + 1185 + 3731 With Ermax Bayonet plug CableType: FLRYY 15 core Cable 600 mm Conductor cross-section: 1x1 mm² + 3x,5 mm² 15 core Cable 600 mm - with resistor Conductor cross-section: 1x1 mm² + 3x,5 mm² 194 006 570 9.0000.1697 194 006 57 9.0000.6474 Frontbox with 15+x7 poled Socket x core output with Super seal Socket, ISO 1098 pin 5 left position + 6 right position ISO Standard: 1098 + 1185 + 3731 With Ermax Bayonet plug CableType: FLRYY 15 poled cable 600 mm Conductor cross-section: 1x1 mm² + 3x,5 mm², x1mm² 15 core poled 600 mm - with with Super Seal socket Conductor cross-section: 1x1 mm² + 3x,5 mm², x1mm² 194 006 571 9.0000.168 194 006 573 9.0000.6467 S N Ermax Lighting Systems 4V November 016 97
CABLE Main cable Description Main Cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm²+x,5 mm² CableType: FLRYY Pin no. 9 connected to pin 1 (ISO 1098 aux 3) 9 core 4.000 mm 9 core 6.000 mm 9 core 7.000 mm 9 core 9.000 mm 9 core 10.000 mm 9 core 13.000 mm 9 core 15.000 mm 394 040 100 9.0000.538 394 060 100 9.0000.1704 394 070 100 9.0000.1708 394 090 100 9.0000.1709 394 100 100 9.0000.5385 394 130 100 9.0000.0031 394 150 100 9.0000.171 Main cable Ermax Bayonet plug > Socket Conductor cross-section: 1x1 mm²+3x,5 mm² CableType: FLRYY 15 core 7.000 mm 15 core 8.000 mm 15 core 9.000 mm 15 core 11.000 mm 15 core 13.000 mm 15 core 15.000 mm 394 070 500 9.0000.636 394 080 500 9.0000.6513 394 090 500 9.0000.001 394 110 500 9.0000.6045 394 130 500 9.0000.0000 394 150 500 9.0000.0034 98 Ermax Lighting Systems 4V November 016
CABLE Main cable Description Main cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm² + x,5 mm² / x1 mm² CableType: FLRYY Pin no. 9 connected to pin 1 (ISO 1098 aux 3) x poled outlets with Super Seal socket (ISO 1098 pin 7 stop / pin 1 lift axle aux 3) 9 core 6.000 mm. x poled aux. pin 7+1 rear 9 core 9.000 mm. x poled aux. pin 7+1 rear 9 core 13.000 mm. x poled aux. pin 7+1 rear 9 core 15.000 mm. x poled aux. pin 7+1 rear 394 060 101 9.0000.5383 394 090 101 9.0000.1710 394 130 101 9.0000.1715 394 150 101 9.0000.17 Main cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm² + x,5 mm² / x1 mm² CableType: FLRYY Pin no. 9 connected to pin 1 (ISO 1098 aux 3) x poled outlets with Super Seal socket (ISO 1098 pin 7 stop / pin 1 lift axle aux 3) 9 core 6.000 mm. x poled aux. pin 8+1 rear 9 core 9.000 mm. x poled aux. pin 8+1 rear 9 core 13.000 mm. x poled aux. pin 8+1 rear 9 core 15.000 mm. x poled aux. pin 8 +1 rear 394 060 10 9.0000.5384 394 090 10 9.0000.1711 394 130 10 9.0000.1716 394 150 10 9.0000.173 Ermax Lighting Systems 4V November 016 99
CABLE Main cable Description Main cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1 mm²+x,5 mm² / x1 mm² CableType: FLRYY x-poled outlets with Super Seal socket (ISO 1098 pin 8 reverse / pin 9 permanent positive) 9 core 9.000 mm x poled aux. pin 8+9 rear 9 core 13.000 mm x poled aux. pin 8+9 rear 9 core 15.000 mm x poled aux. pin 8+9 rear 394 090 105 9.0000.171 394 130 105 9.0000.1717 394 150 105 9.0000.174 Main cable / Intermediate cable Ermax Bayonet plug > Socket Conductor cross-section: 1x1 mm²+3x,5 mm² / x1 mm² CableType: FLRYY Pin no.9 connected to pin 1 (ISO 1098 Aux 3) x-poled outlets with Super Seal socket (ISO 1098) 15 core 300 mm x poled Aux. Pin 7+1 rear Pin 7 stop / Pin 1 lift axle aux 3 15 core 300 mm x poled Aux. Pin 8+1 rear Pin 8 reverse / pin 1 lift axle aux 3 15 core 300 mm x poled Aux. Pin 8+9 rear Pin 8 reversing lights / pin 9 constant plus 394 003 501 9.0000.1701 394 003 50 9.0000.170 394 003 505 9.0000.6087 100 Ermax Lighting Systems 4V November 016
CABLE Main cable Description Main cable 4x poled Aux with Super Seal Socket (ISO 1098 Pin 8 reversing Lights / pin 9 constant plus, pin 5 LI. position / 6 RE. position) Ermax Bayonet plug > Socket CableType: FLRYY 9 core 9.000 mm Conductor cross-section: 7x1mm²+1x,5mm² + x1mm² 394 090 115 9.0000.5360 Main cable (Adapter) AMP 1,5 Plug > Socket x-poled outlets with Super Seal socket (ISO 1098 pin 8 reverse / pin 3 Rear fog lights CableType: FLRYY 7 core 300 mm x poled aux. pin 8+3 Conductor cross-section: 6x1 mm²+1x,5 mm² / x1 mm² 394 003 001 9.0000.5358 PIN 8 PIN 3 Main cable (Adapter) Ermax Bayonet plug > Socket x poled outlets with Super Seal socket (ISO 1098 pin 10 brake wear sensor aux / pin 1 lift axle aux 3) x poled Aux. pin 10+1 rear CableType: FLRYY 394 003 530 9.0000.5359 15 core 300 mm Conductor cross-section: 1x1 mm²+3x,5 mm² / x1 mm² Pin 10 Pin 1 Ermax Lighting Systems 4V November 016 101
CABLE Main cable Description 15 Right flasher Green 1 mm² 14 Aux3 White/Blue 1 mm² Main cable (Adapter) Ermax Bayonet plug > Plug CableType: FLRYY 13 Right position Brown 1 mm² 1 CANL White/Brown 1 mm² 11 Aux1 Grey 1 mm² 10 Fog Blue 1 mm² 9 +4V Orange,5 mm² 8 Earth Data White/Red,5 mm² 7 Aux White/Black 1 mm² 15 core 300 mm Conductor cross-section: 1x1 mm²+3x,5 mm² 6 Reverse Rosa 1 mm² 5 Earth White,5 mm² 4 CANH White/Green 1 mm² 3 Stop Red 1 mm² Pin assignment Position Function Colour Size 1 Left position Black 1 mm² Left flasher Yellow 1 mm² 394 003 560 9.0000.5359 Main cable, Open end Ermax Bayonet socket > Open end with blade receptacles 6,3x0,8 mm Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY Mounting in Junction box 15 core 500 mm 15 core 6.000 mm 15 core 9.000 mm 15 core 13.000 mm 15 core 15.000 mm 394 005 551 9.0000.003 394 060 551 9.0000.1705 394 090 551 9.0000.0030 394 130 551 9.0000.1718 394 150 551 9.0000.175 10 Ermax Lighting Systems 4V November 016
CABLE Main cable Description Main cable, Open end (Front adapter) Open end with blade receptacles 6,3x0,8 mm > Ermax Bayonet plug Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY Mounting in front box / Plug 15 core 600 mm 15 core 6.000 mm 15 core 9.000 mm 15 core 13.000 mm 15 core 15.000 mm 394 006 571 9.0000.1703 394 060 571 9.0000.1706 394 090 571 9.0000.1713 394 130 571 9.0000.1719 394 150 571 9.0000.176 Main cable, Open end Open end with blade receptacles 6,3x0,8 mm Conductor cross-section: 1x1 mm² + 3x,5 mm² CableType: FLRYY Mounting in Junction box 15 core 6.000 mm 15 core 9.000 mm 15 core 13.000 mm 15 core 15.000 mm 394 060 59 9.0000.1707 394 090 59 9.0000.1714 394 130 59 9.0000.170 394 150 59 9.0000.177 Ermax Lighting Systems 4V November 016 103
CABLE Rear cable Description Rear cable Ermax Bayonet socket > xamp-1.5-plug, angled CableType: FLRYY x6 core.500 mm Conductor cross-section: 6x1 mm² x6 core.500 mm With x poled outlets for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 494 05 600 9.0000.1737 494 05 601 9.0000.1738 Rear cable Ermax Bayonet socket > xamp 1.5 Plug, straight. CableType: FLRYY x6 core.500 mm Conductor cross-section: 6x1 mm² x6 core.500 mm With x poled outlets with Super seal Socket for marker lights 494 05 60 9.0000.1739 494 05 603 9.0000.1740 Conductor cross-section: 6x1 mm² / x1 mm² 104 Ermax Lighting Systems 4V November 016
CABLE Rear cable Description Rear cable, Chain Ermax Bayonet socket > x AMP 1.5 Plug, angled. Conductor cross-section: 6x1 mm² / x1 mm² CableType: FLRYY x6 core.500 mm With x poled outlets with Super seal Socket for marker lights 494 05 604 9.0000.1741 LH RH Rear cable, Chain Ermax Bayonet socket > x3 AMP 1.5 Plug, angled Conductor cross-section: 6x1 mm² / x1 mm² CableType: FLRYY x6 core.500 mm With x poled outlets with Super seal Socket for marker lights 494 05 606 9.0000.1016 Ermax Lighting Systems 4V November 016 105
CABLE Rear cable Description Rear cable, Chain Ermax Bayonet socket > x4 AMP 1.5 Plug, angled. Conductor cross-section: 6x1 mm² / x1 mm² CableType: FLRYY x6 core.900 mm With x poled outlets with Super seal Socket for marker lights 494 09 608 9.0000.6340 LH RH AVO Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: Tol. +80 mm 1,01m. to 5 m.: Tol. +80 mm 5,01 m to 50 m.: Tol.: l +% Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% 106 Ermax Lighting Systems 4V November 016
CABLE Rear cable Description Rear cable,single AMP-1.5-Plug, grade > AMP-1.5-Plug, angled CableType: FLRYY For mounting in Ermax junction box 6 core 1.500 mm Conductor cross-section: 6x1 mm² 6 core.000 mm Conductor cross-section: 6x1 mm² 6 core.000 mm With -poledem Output for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 6 core.500 mm Conductor cross-section: 6x1 mm² 6 core.500 mm With poledem Output for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 6 core 3.000 mm Conductor cross-section: 6x1 mm² 6 core 5.000 mm Conductor cross-section: 6x1 mm² 6 core 5.000 mm With poled outlets for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 494 015 610 9.0000.5683 494 00 610 9.0000.0038 494 00 611 9.0000.1735 494 05 610 9.0000.5389 494 05 611 9.0000.5390 494 030 610 9.0000.174 494 050 610 9.0000.1744 494 050 611 9.0000.5393 Ermax Lighting Systems 4V November 016 107
CABLE Rear cable Description Rear cable, single AMP 1.5 Plug, straight > AMP 1.5 Plug, straight CableType: FLRYY 6 core 5.000 mm Conductor cross-section: 6x1 mm² 6 core.500 mm With poled outlets with Super seal Socket for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 494 050 61 9.0000.1745 494 05 613 9.0000.5391 6-pole single Rear cable, chain,.1 m 4 Flasher Yellow 1 mm² 5 Stop Red 1 mm² 6 Fog Blue 1 mm² 7 - - - Rear cablesingle, Chain 3 Reverse Brown 1 mm² AMP-1,5-Socket > xamp-1.5-plug, angled CableType: FLRYY For mounting in Ermax junction box 6 core.100 mm Conductor cross-section: 6x1 mm² Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: Tol. +80 mm 1,01m. to 5 m.: Tol. +80 mm 5,01 m to 50 m.: 494 01 60 9.0000.1736 Tol.: l +% Rear cablesingle, Chain AMP-1,5-Plug, grade > 3xAMP-1,5-Plug, angled CableType: FLRYY For mounting in Ermax junction box 6 core.100 mm Conductor cross-section: 6x1 mm² 494 01 630 9.0000.101 108 Ermax Lighting Systems 4V November 016
CABLE Rear cable Description Rear cablesingle, Chain Open end with blade receptacles 6,3 x 0,8 mm > 3 x AMP 1.5 Plug, angled, Distance between plug: 400 mm. CableType: FLRYY 6 core.100 mm Conductor cross-section: 6x1 mm² 494 01 657 9.0000.589 Rear cable, Open end Open end with blade receptacles 6,3x0,8 mm > AMP 1.5 Plug, straight Conductor cross-section: 6x1 mm² For mounting in junction box CableType: FLRYY 6 core 1.500 mm 6 core 3.000 mm 494 015 653 9.0000.1730 494 030 653 9.0000.1743 Ermax Lighting Systems 4V November 016 109
CABLE Rear cable Description Rear cable, Open end Open end with blade receptacles 6,3x0,8 mm > AMP 1,5 Plug, angled CableType: FLRYY For mounting in junction box 6 core 1.500 mm Conductor cross-section: 6x1 mm² 6 core 1.500 mm With -poled Output with Super seal Socket for Outer end marker light Conductor cross-section: 6x1 mm² / x1 mm² 6 core 1.800 mm Conductor cross-section: 6x1 mm² 6 core 1.800 mm With poled outlets with Super seal Socket for marker lights Conductor cross-section: 6x1 mm² / x1 mm² 6 core 3.000 mm Conductor cross-section: 6x1 mm² 494 015 651 9.0000.5387 494 015 65 9.0000.5388 494 018 651 9.0000.1731 494 018 65 9.0000.173 494 030 651 9.0000.539 Rear cable, Open end (for 3 function lamp) Open end with blade receptacles 6,3x0,8 mm > Open end CableType: FLRYY For mounting in junction box 4 core 1.500 mm Conductor cross-section: 3x1 mm² + 1x,5 mm² 494 015 491 9.0000.179 110 Ermax Lighting Systems 4V November 016 75 75
CABLE Rear cable Description Rear cable single, Open end (for 3 function lamp) Open end with blade receptacles 6,3x0,8 mm > AMP 1,5 Plug, straight. CableType: FLRYY 4 core.000 mm Conductor cross-section: 3x1 mm² + 1x,5 mm² 4 core 5.500 mm Conductor cross-section: 3x1 mm² + 1x,5 mm² 494 00 453 9.0000.1734 494 055 453 9.0000.573 Rear cable single, Open end (for 3 function lamp) Open end with blade receptacles 6,3x0,8 mm > AMP 1,5 Plug, angled. CableType: FLRYY 4 core.000 mm Conductor cross-section: 3x1 mm² + 1x,5 mm² 494 00 451 9.0000.1733 Tol.: l +% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Rear cable single, Open end Open end with blade receptacles 6,3x0,8 mm > Open end CableType: FLRYY core 1.500 mm Conductor cross-section: x0,5 mm² MATERIAL: WEIGHT: Dimension without tolerance tolerance according to ISO 768-m SURFACE TREATMENT : Brake and debur sharp edges and corners TITLE: 4-pole rear cable angled plug - open end, m SCALE: 1:1 DATE: 11-09-014 NAME: LEP REVISION NAME DATE 1 AVO 13-03-015 3 4 PART NO. 49400451 A 494 015 91 9.0000.178 Ermax Lighting Systems 4V November 016 111
CABLE Rear cable Description Rear cable AMP 1.5 socket > xamp 1.5 plug Connection for tail lights right and left Functions: Tail-, Stop- and Indicator light CableType: FLRYY x4 core 1.500 mm Conductor cross-section: 3x1mm² + 1x,5 mm² 494 015 40 9.0000.536 LH RH Bag-stop-blink-tåge-baklys + stel Y-adapter cable 1 x AMP 1.5 Socket, grade > x AMP 1.5 Plug, grade CableType: FLRYY 6 core x 500 mm Conductor cross-section: 5x1mm² + 1x,5 mm² 894 005 640 9.0000.1778 11 Ermax Lighting Systems 4V November 016
Reverse MATERIAL: WEIGHT: g SURFACE TREATMENT : Brake and debur sharp edges and corners TITLE: LEP SCALE: PART NO. DATE: 17-09-015 NAME: REVISION NAME DATE 1 3 4 AVO CABLE Rear cable Description Y-adapter cable 6 core Conductor cross-section: 5x1mm² + 1x,5 mm² / x1 mm². CableType: FLRYY x 300 mm 1 x AMP 1,5 Plug + x AMP 1,5 Socket With 1x core Output (00 mm) with Super Seal Socket for Tail-, or marker lights 494 003 641 9.0000.577 Y-adapter cable 6 core Conductor cross-section: 5x1mm² + 1x,5 mm² CableType: FLRYY Y-adapter cable 894003641 x 500 mm 1 x AMP 1.5 Socket, grade + x AMP 1.5 Plug, grade With 1x core Output (00 mm) with Super Seal Socket for Rear fog- and Reverse lights 494 003 64 9.0000.578 Tol.: l +% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Fog Y-adapter cable, 0,3 m w/ x-pole outlet for reverse and fog, 0,3 m 1:1 Ermax Lighting Systems 4V November 016 113 89400364 A1
CABLE Side cable Description Side cable, flat With Super Seal plug Conductor cross-section: x1,5 mm² CableType: FLYYF 4.000 mm for Click-in System 7.000 mm for Click-in System 9.000 mm for Click-in System 10.000 mm for Click-in System 13.000 mm for Click-in System 15.000 mm for Click-in System 16.000 mm for Click-in System 17.000 mm for Click-in System 18.000 mm for Click-in System 19.000 mm for Click-in System 1.000 mm for Click-in System 594 040 000 9.0000.5394 594 070 000 9.0000.1746 594 090 000 9.0000.0006 594 100 000 9.0000.5395 594 130 000 9.0000.0001 594 150 000 9.0000.100 594 160 000 9.0000.1013 594 170 000 9.0000.1747 594 180 000 9.0000.1748 594 190 000 9.0000.1749 594 10 000 9.0000.5396 114 Ermax Lighting Systems 4V November 016
CABLE Side cable Description Side cable, Chain 1 x inlet with Super Seal socket + x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY 3.900 mm Distance between plugs: 1x00 mm + 1x3700 mm Suitable as extension cable for side cable chains 694 039 01 9.0000.175 Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% Tol.: l +% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% D (1 : 1) Socket no.: 8104-1 1 Side cable, Chain 1 x inlet + x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² C (1 : 1) CableType: FLRYY 3.000 mm Pin assignment Position Function Colour Size 1 Earth Brown 0,5 mm² Position Blue 0,5 mm² Distance between plug: 1x1700 mm + 1x1300 mm 1 MATERIAL: WEIGHT: SURFACE TREATMENT : - Dimension without tolerance tolerance according to ISO 768-m Material <not specified> Brake and debur sharp edges and corners 69403901 A TITLE: Plug no.: 8080-1 4.00 mm Distance between plug: 1x100 mm + 1x3000 mm. 5.300 mm Distance between plug: 1x300 mm + 1x5000 mm. Side cable, Chain Plug no.: 8080-1 C (1 : 1) 1 x Inlet Open end with blade receptacles 6,3x0,8 mm > + 3 x outletswith Super Seal plug Conductor cross-section: x0,5 mm² CableType: FLRYY -pole side cable Super Seal 3.9 m 1 socket, plugs SCALE: 1: PART NO. DATE: 14-11-014 NAME: REVISION NAME DATE 1 3 4 AVO AVO 6-0-015 600 mm Distance between open end and plugs: 50 mm - 00 mm - 00 mm 694 030 00 9.0000.5399 694 04 00 9.0000.6046 694 053 00 9.0000.6074 694 006 350 9.0000.1750 Ermax Lighting Systems 4V November 016 115
+ + - + + - 1 CABLE Side cable Description Side cable, Chain 1 x inlet + 3 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY.500 mm Distance between plug: 500 mm - 1500 mm - 500 mm 3.00 mm Distance between plug: 500 mm - 1700 mm - 1000 mm 4.000 mm Distance between plug: 1000 mm - 000 mm - 1000 mm 8.000 mm Distance between plug: 000 mm + 4000 mm + 4000 mm 9.400 mm Distance between plug: 000 mm + 3700 mm + 3700 mm 694 05 300 9.0000.5398 694 03 300 9.0000.594 694 040 300 9.0000.5400 694 080 300 9.0000.540 694 094 300 9.0000.6636 Angle tolerance according to ISO 768-m Dimension tolerance according to ISO 768-m Dimension 0,5 to 3 mm 3 to 6 mm 6 to 30 mm 30 to 10 mm 10 to 400 mm 400 to 1000 mm 1000 to 000 mm Dimension 0 to 10 mm 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm + - 0 30 + - 0 0 -+ 0 10 + - 0 05 Tolerance 0,1 - + Tolerance - 0,5 + - 0, + - 0,1 0,3-0,8 + - 1, C (1 : 1) Plug no.: 8080-1 Side cable, Chain 1 x inlet + 4 x outlets with Super Seal plugs Conductor cross-section: x0,5 Pin mm² assignment CableType: FLRYY. Position Function Colour Size 800 mm Distance between plug: 00 mm 1 1 Earth Brown 0,5 mm² Position Blue 0,5 mm² 11.700 mm Distance between plug: 00 mm + 500 mm + 5000 mm + 5000 mm 17.500 mm Distance between plug: 7000 mm - 3500 mm - 3500 mm - 3500 mm Dimension without tolerance tolerance according to ISO 768-m 9.0000.6637 SCALE: DATE: 05-1-014 MATERIAL: TITLE: 19.500 mm 694 195 400 1 WEIGHT: -pole cable 3 Distance between plug: 9000 mm - 3500 mm - 3500 mm - 3500 mm 9.0000.5799 SURFACE TREATMENT : Super Seal.5 m 4 - PART NO. 1 input & 3 outputs Brake and debur sharp edges and corners 694 008 400 9.0000.1751 694 117 400 9.0000.6079 694 175 400 1: NAME: AVO REVISION NAME DATE 69405300 A 116 Ermax Lighting Systems 4V November 016
CABLE Side cable Description Side cable, Chain 1 x inlet + 5 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY 15.100 mm Distance between plug: x300 mm + x4000 mm 1x700 mm 18.00 mm Distance between plug: 1x400 mm + 1x4150 mm + 1x4100 mm + 1x5000 mm + 1x750 mm mm.500 mm Distance between plug: 1x9000 mm + 3x3500 mm + 1x3000 mm 694 151 500 9.0000.595 694 18 500 9.0000.6638 694 5 500 9.0000.6581 Side cable, Chain 1 x inlet + 6 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY 0.500 mm Distance between plug: 1x000 mm + 5x3700 mm 16.00 mm Distance between plug: 1x100 mm + 5x3000 mm 17.500 mm Distance between plug: x1500 mm + 1x4000 mm + 3x 3500 mm 694 05 600 9.0000.0039 694 16 600 9.0000.006 694 175 600 9.0000.6580 Ermax Lighting Systems 4V November 016 117
CABLE Side cable Description Side cable, Chain 1 x inlet + 8 x outlets with Super Seal plugs Conductor cross-section: x0,5 mm² CableType: FLRYY 31.500 mm Distance between plug: 1x7500 mm + 6x3500 mm + 1x3000 mm 694 315 800 9.0000.663 Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Tol.: l +% Cable length tolerances for cables with 7 and - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +% 118 Ermax Lighting Systems 4V November 016
CABLE Extension cable Description Extension cable core Super seal Socket > Super seal Plug Conductor cross-section: x1 mm² CableType: FLRYY 1.000 mm 1.500 mm 3.000 mm 5.000 mm 6.000 mm 794 010 00 9.0000.0005 794 015 00 9.0000.0040 794 030 00 9.0000.004 794 050 00 9.0000.00 794 060 00 9.0000.5407 Extension cable core Super seal Plug > Super seal Plug Conductor cross-section: x1 mm² CableType: FLRYY 00 mm 500 mm 1.000 mm 1.500 mm.000 mm.500 mm 3.000 mm 5.000 mm 6.000 mm 7.500 mm 8.000 mm 10.000 mm 794 00 30 9.0000.5364 794 005 30 9.0000.5365 794 010 30 9.0000.1758 794 015 30 9.0000.1763 794 00 30 9.0000.5405 794 05 30 9.0000.5406 794 030 30 9.0000.1769 794 050 30 9.0000.1774 794 060 30 9.0000.1774 794 075 30 9.0000.5408 794 080 30 9.0000.5409 764 100 30 9.0000.5410 Ermax Lighting Systems 4V November 016 119
CABLE Extension cable Description Extension cable core Super Seal Socket > Super Seal Socket Conductor cross-section: x1 mm² CableType: FLRYY 1.500 mm 794 015 40 9.0000.5404 Extension cable core Super seal Plug > Open end with blade receptacles 6,3 x 0,8 mm Conductor cross-section: x1 mm² CableType: FLRYY 500 mm 1.000 mm 1.500 mm.000 mm 4.000 mm 6.000 mm 8.000 mm 10.500 mm 794 005 51 9.0000.1754 794 010 51 9.0000.1759 794 015 51 9.0000.1764 794 00 51 9.0000.1767 794 040 51 9.0000.1773 794 060 51 9.0000.1775 794 080 51 9.0000.1776 794105 51 9.0000.5411 10 Ermax Lighting Systems 4V November 016
CABLE Extension cable Description Extension cable core Click-in Adapter > Super seal Plug Conductor cross-section: x1 mm² CableType: FLRYY 500 mm 1.500 mm.500 mm 3.500 mm 794 005 0 9.0000.1753 794 015 0 9.0000.176 794 05 0 9.0000.6514 794 035 0 9.0000.1770 Extension cable core Super seal socket > Open end with blade receptacles 6,3 x 0,8 mm Conductor cross-section: x1 mm² CableType: FLRYY 500 mm 1.000 mm 1.500 mm 794 005 61 9.0000.1755 794 010 61 9.0000.5403 794 015 61 9.0000.1765 60 Extension cable core Click-in Adapter > Super seal Socket Conductor cross-section: x1 mm² CableType: FLRYY 500 mm 1.500 mm 3.500 mm 794 005 70 9.0000.1756 794 015 70 9.0000.1766 794 035 70 9.0000.1771 Ermax Lighting Systems 4V November 016 11
CABLE Extension cable Description Extension cable 6 core AMP 1.5 Socket > AMP 1.5 Plug Conductor cross-section: 5x1mm²+1x,5mm² Cable Type: FLRYY 6 core 1.500 mm 794 15 600 9.0000.5366 Extension cable 7 core Conductor cross-section: 6x1 mm² + 1x,5 mm² CableType: FLRYY 1.000 mm AMP 1.5 Socket > AMP 1.5 Plug 794 010 700 9.0000.1760 1.000 mm AMP 1.5 Socket, angled > AMP 1.5 Plug 794 010 701 9.0000.1761.000 mm AMP 1.5 Socket > AMP 1.5 Plug 794 00 700 9.0000.1768 1000 mm 1 Ermax Lighting Systems 4V November 016
CABLE Y-adapter cable Description Y-adapter cable, core Conductor cross-section: x1 mm² CableType: FLRYY x 500 mm 1 x Super seal Socket + x Super seal Plug x 1.000 mm 1 x Super seal Socket + x Super seal Plug 894 005 00 9.0000.007 894 010 00 9.0000.1779 Y-adapter cable, core Conductor cross-section: x1 mm² CableType: FLRYY x 500 mm 3 x Super Seal Plug x 4000 mm 3 x Super Seal Plug x 6000 mm 3 x Super Seal Plug 894 005 30 9.0000.1777 894 040 30 9.0000.5414 894 060 30 9.0000.6348 Y-adapter cable, core Conductor cross-section: x1 mm² CableType: FLRYY x 500 mm Super Seal Socket 1 x Super seal Plug + x Super seal Socket 894 005 40 9.0000.5367 Ermax Lighting Systems 4V November 016 13
CABLE Y-adapter cable Description Bag-stop-blink-tåge-baklys + stel Y-adapter cable, 6 core Conductor cross-section: 5x1mm² + 1x,5 mm² CableType: FLRYY x 500 mm 1 x AMP 1.5 Socket, grade + x AMP 1.5 Plug, straight 894 005 640 9.0000.1778 14 Ermax Lighting Systems 4V November 016
CABLE Coil cable Description Coil cable Open end > Open end Outer diameter: 8 mm Number of coils: 64 CableType: PUR Conductor cross-section: 3x1mm² 3.000 mm 3 core 994 030 390 9.0000.5369 Coil cable Open end > Open end Outer diameter: 35 mm Number of coils: 5 CableType: PUR Conductor cross-section: 6x1mm²1x,5mm² 3.500 mm 7 core 994 035 790 9.0000.1785 Coil cable AMP 1.5 Plug > Socket Outer diameter: 35 mm Number of coils: 5 CableType: PUR Conductor cross-section: 6x1mm²+1x,5mm² 3.500 mm 7 core 994 035 700 9.0000.1784 Ermax Lighting Systems 4V November 016 15
CABLE Coil cable Description Coil cable Open end > Open end Conductor cross-section: 7x1mm²+x,5mm² Number of coils: 6 Inside diameter: 50 mm 3.500 mm 9 core 994 035 990 9.0000.1787 Coil cable Ermax Bayonet plug > Socket Conductor cross-section: 7x1mm²+x,5mm² Number of coils: 5 Inside diameter: 60 mm 3.500 mm 9 core 994 035 900 9.0000.1786 Coil cable Open end > Open end Conductor cross-section: 1x1mm²+3x,5mm² Number of coils: 3 Inside diameter: 65 mm 4.000 mm 15 core 994 040 150 9.0000.1789 16 Ermax Lighting Systems 4V November 016
CABLE Coil cable Description Coil cable Ermax Bayonet plug > Socket Conductor cross-section: 1x1mm²+3x,5mm² Number of coils: 3 Inside diameter: 65 mm 4.000 mm 15 core 994 040 151 9.0000.1790 Coil cable With Plug ISO 1098 og ISO4141 Conductor cross-section: 1x1,5mm²+3x,5mm² Inside diameter: 65 mm 090 165 81 9.0000.6647 4.000 mm 15 core Ermax Lighting Systems 4V November 016 17
MAX ENLARGEMENTS Enlargements Example of a complete kit set Part no.: 098 85 66 Part no.: 098 95 56 Part no.: 794 005 61 Part no.: 694 008 401 Part no.: 098 41 05 Part no.: 994 030 330 Part no.: 098 69 1 Enlargements - Warning signs Pos. 1 Pos. Pos. 3 Pos. 4 Functions DIN Norm Dimension: (L x B) Material Vertical foldable Packaging Placement Pos. DIN 11030 Singlesided 43 x 43 mm Aluminiums plate 1 Pcs Left / Right 1 098 69 1 9.0000.1631 DIN 11030 Singlesided 43 x 43 mm Zinc-plated steel Vertical 1 Pcs Left 098 69 17 9.0000.5793 DIN 11030 Singlesided 43 x 43 mm Zinc-plated steel Vertical 1 Pcs Right 3 098 69 18 9.0000.5794 DIN 11030 Double sided 43 x 43 mm Zinc-plated steel Vertical 1 Pcs Left / Right 4 098 69 15 9.0000.5794 18 Ermax Lighting Systems 4V November 016
/54G 3/31 1/L 7/58L 4/R 6/54 /54G 5/58R 3/31 1/L 7/58L 4/R 6/54 5/58R MAX ENLARGEMENTS Enlargements Description Side cable, chain 1 x inlet with Super seal Socket and 5 x outlets with Super Seal plug Conductor cross-section: x1 mm². CableType: FLRYY. 800 mm Distance between plug: 00 mm 694 008 401 9.0000.5397 Plug no.: 8080-1 C (1 : 1) Cover no.: 099 110 09 Cover for Super seal plug Connection cable D (1 : 1) Socket no.: 8104-1 Pin assignment Socket Position 7 core Function ISO Colour 174 Size > Super 1 seal Socket, core 1 Earth Brown 1 mm² Position Blue 1 mm² Conductor cross-section: x1mm² CableType: FLRYY Outlets on 7 cores Plug: Ground (pin L/1), R. Pos.(pin 58R/5), L. Pos. (pin 58L/7) 1.500 mm core 994 015 40 9.0000.1780 Connection cable Socket 7 core ISO 174 > Click-in Adapter, core Conductor cross-section: x1mm² CableType: FLRYY Outlets on 7 cores Plug: Ground (pin L/1), R. Pos. (pin 58R/5), L. Pos. (pin 58L/7) 1.500 mm core 994 015 70 9.0000.1781 AX Ermax Lighting Systems 4V November 016 19
ENLARGEMENTS Enlargements Description Coil cable Super seal Plug, core > Super seal Socket, core Conductor cross-section: 3x1mm² Pin (+) connected to conductors Isolation: Polyurethan Number of coils: 64 3.000 mm core 994 030 300 9.0000.178 Coil cable Plug 7 core ISO 174 > Super seal Plug, core Conductor cross-section: 3x1mm² Isolation: Polyurethan. Number of coils: 64 Outlets on 7 cores Plug: Ground (pin L/1), R. Pos. (pin 58R/5), L. Pos. (pin 58L/7) 3.000 mm 3 core 994 030 330 9.0000.1783 On / off switch x 00 mm connection cable With Super Seal Socket > plug 99 94 150 9.0000.5368 130 Ermax Lighting Systems 4V November 016
ACCESSORIES
ACCESSORIES Cable Rolls Pos. 1 Pos. i Kuntstoffhousingwith Ventilation for Functions Cable material Core Spool CableType Approved Conductor cross-section Pos. Side cable, For Click-in core 50 M FLRYY ADR x 1,0 mm² 1 099 897 5 9.0000.6663 Side cable, For Click-in core 100 m FLRYY ADR x 1,5 mm² 1 Plastic material 3 core 50 M FLRYY ADR 3 x 1,5 mm² Plastic material 4 core 50 m FLRYY ADR 4 x 1,0 mm² Plastic material 4 core 50 M FLRYY ADR 4 x 1,5 mm² Plastic material 5 core 50 m FLRYY ADR 5 x 1,0 mm² Plastic material 7 core 100 m FLRYY ADR 7 x 1,0 mm² Plastic material 7 core 50 M FLRYY ADR 7 x 1,5 mm² Plastic material 7 core 50 m FLRYY ADR 6 x 1,0 + 1 x,5 mm² Plastic material 13 core 5 M FLRYY ADR 10 x 1,5 + 3 x,5 mm² Plastic material 15 core 50 m FLRYY ADR 1 x 1,0 + 3 x,5 mm² Plastic material 15 core 50 m FLRYY ADR 1 x 1,5 + 3 x,5 mm² 099 897 610 9.0000.1694 099 897 03 9.00006655 099 897 045 9.0000.6656 099 897 049 9.0000.6657 099 897 055 9.0000.1694 099 897 076 9.0000.1694 099 897 079 9.0000.6660 099 897 081 9.0000.1694 099 897 134 9.0000.666 099 897 98 9.0000.1694 099 897 95 9.0000.6664 13 Ermax Lighting Systems 4V November 016
ACCESSORIES Accessories Description Plate grip for Click-in System For cable with Click-in system Flexible and uncomplicated assembly 099 859 970 9.0000.1011 Click-in Cable 1,5 mm with Open end 0,5 Meter 1,5 Meter 3,5 Meter 794 005 80 9.0000.1757 794 015 80 9.0000.1051 794 035 80 9.0000.177 Cap for Click-in cable 1,5 mm 10 pcs bags 098 91 950 9.0000.5793 Adapter - Dual click-in For connecting two flat cables. Fit for 1,5 mm flat cable Must be mounted with pcs 098 91 950 clamp. 099 110 030 9.0000.5489 Dimension: 68x15 x,1 x 15,4 mm End plug for flat cable Click-in For 1,5 mm² flat cable Dimension: Ø15 x 35 mm. 099 110 031 9.0000.5490 Ermax Lighting Systems 4V November 016 133
134 Ermax Lighting Systems 4V November 016
JUNCTION BOX In the contribution boxes the brake-, position-, side marker- and out-end marker lights only are connected to a passive working electronic devise. Error functions are thus not with the present technic shown in a trustworthy way on the dashboard. In order to ensure an outage control of the indicators being is according with the EU legislation, it is necessary to install a LED control box. (please see page 145)
JUNCTION BOX Junction box Description Junction box Low cover - In/Outlets: 8 x Mx1,5 Cable glands 099 866 700 9.0000.586 Low cover High cover High cover In/Outlets: 14 x Mx1,5 cable glands Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs Right flasher lamp / 4 pcs 3 Rear fog lamp / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop lamp / 6 pcs 8 Reversing lamp / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs 099 866 750 9.0000.5833 00 94 67,1 65 158 35 181 158 15 181 65 143 Nut for cablegland without cable mounted is tightend to distance 1,5 mm 143 15 Nut for cablegland without cable mounted is tightend to distance 1,5 mm Low cover High cover 136 Ermax Lighting Systems 4V November 016
JUNCTION BOX Junction box Description Junction box 1x15 core Ermax Bayonet socket Low cover Low cover - Outlets: 1x Mx1,5 Cable glands. x7 core AMP 1.5 Socket for tail lamp LH+RH x core Super Seal Socket with RE+LI Position 1x core Super Seal Socket with reverse lights 1x core Super Seal Socket with Rear fog lights High cover - Outlets: 5x Mx1,5 Cable glands x7 core AMP 1.5 Socket for tail lamp LH+RH x core Super Seal Socket with LH+RH position 1x core Super Seal Socket with reverse lights 1x core Super Seal Socket with Rear fog lights 1x core Super Seal Socket with +4V 1x core Super Seal Socket with Aux 3 099 866 710 9.0000.587 099 866 760 9.0000.5834 Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: High cover 191 181 Gap size= 0-0,3 mm 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs 35 67,1 158 65 65 181 35 94,1 15 15 158 65 Torque for cablegland nut =100 NCm 00 Gap size= 0-0,3 mm Low cover High cover Ermax Lighting Systems 4V November 016 137
JUNCTION BOX Installation- and mounting components Description Junction box with Cable Low cover 099 866 711 9.0000.588 Inlets: 1x15 core Ermax Bayonet socket with 1500 mm cable Outlets: 1x Mx1,5 Cable glands x7 core AMP 1.5 plug with 1300 mm cable for tail lamp LH+RH x core Super Seal socket with LH+RH position. 1x core Super Seal socket with reverse lights. 1x core Super Seal socket with rear fog lights Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 00 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs 181 35 67,1 158 65 15 Nut for cablegland without cable mounted is tightend to distance 1,5 mm 138 Ermax Lighting Systems 4V November 016
9 +4Volt Orange,5mm 10 Fog Blue 1mm 11 Aux1 Grey 1mm 1 13 CANL White/Brown Right position Brown 1mm 1mm 14 15 Aux3 Right flasher 1mm 1mm Position 1 Function 5 36 Ground Left flasher Stop Reverse White/Blue Green Colour Size Left position Black 1mm plugflasher Pin assignment 016915050 1mm 15-pole Left Yellow 3 Stop Red 1mm Position Function Colour Size 14 LeftCANH position Black White/Green 1mm 1mm JUNCTION BOX White Yellow,5mm 1mm Red Pink 1mm 1mm Aux White/Black CANH White/Green 1mm 1mm Pin assignment 016915044 Ground data Grey/Red,5mm Ground White,5mm Position Function Colour +4Volt Orange,5mm Reverse Pink 1mm 1 Ground White 47 58 69 10 7 11 8 Fog Aux Aux1 Ground data 3 9 1 13 10 1mm Green 1mm 4 Left flasher +4Volt Orange CANL White/Brown 5 Stop RightFog position Brown Blue 6 11 14 15 1 Size 1 mm White/Black LeftBlue position Grey Grey/Red Reverse 1 mm Yellow,5mm 1mm 13 14 15 Aux3 Right flasher 1 mm Red 1 mm Blue 1 mm 1mm 1mm Fog Aux1 Grey Aux3 White/Blue 7 Right flasher White/Brown Green CANL Right position Brown 1 mm 1mm Brown,5mm 1mm 1mm 1mm 1mm - Installation- and mounting components Cable length 1500 mm 1mm Pin assignment 016915044 White/Blue Green 1mm 1mm Position Description Cable length 1500 mm Function Colour Ground White 1 Size 1 mm Left position Green Pin assignment 016915044 Reverse Brown Function Colour Left flasher Yellow Ground White Stop Red Left position Green Fog Blue Reverse Brown Left flasher Yellow 3 Position 4 1 5 6 3 7 4 Junction box with Cable 00 mm 1 mm 1 mm Size 1 mm 1 mm 1 mm 1 mm 1 mm 1 mm 1 mm 5 Stop Red 1 mm 6 Fog Blue 1 mm 7 - - - Inlets: 1x15 core Ermax Bayonet socket with 1500 mm cable. Cable length 100 mm Low cover - Outlets: Cable length 100 mm 1x Mx1,5 cable glands. x3 7 core AMP 1.5 Plug with 100 mm cable with 100 mm cable for tail light LH+RH x core Super Seal socket with LH+RH position 1x core Super Seal Socket reverse lights 1x core Super Seal Socket with fog lights nt 016915038 Cross section 1 mm 1 mm 016915J8 036 Colour White Blue Cross section 1 mm 1 mm Pin assignment 016915038 High cover Position 1 Function Ground Left position Colour White Black Cross section 1 mm 1 mm Pin assignment 016915038 Position 1 Function Ground Left position Colour White Black Cross section 1 mm 1 mm Function Colour Cross section Pin assignment 016915035 Ground White 1 mm Position Function Colour Fog Blue 1 mm 1 Ground White Pin assignment 016915J8 036 Aux3 White/Blue Function Colour Cross section Ground White 1 mm Fog Blue 1 mm Position 1 181 Cross section 1 mm 1 mm 00 15-pole plug Pin assignment 016915050 Pin assignment 016915035 Function Ground Aux3 Colour White White/Blue Cross section 1 mm 1 mm Position 1 Function Left position Colour Black 1mm 3 Left flasher Stop Yellow Red 1mm 1mm 4 CANH White/Green 1mm White,5mm Pink 1mm White/Black Grey/Red 1mm,5mm Orange,5mm 35 67,1 Position 1 Gap size= 0-0,3 mm Position 1 15-pole plug Pin assignment 016915050 Position 1 Function Left 181position 158 13 19 3 Left flasher Stop 4 CANH 181 3 13 65 6 5 6 Ground Colour Black Size Reverse 1mm 7 Aux Yellow 1mm 8 Red Ground data 1mm 9 +4Volt White/Green 1mm Size Ground 9 00 1mm 00 67,1 1mm 099 866 781 9.0000.5836 Pin assignment 016915044 Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: Position 1mm 1mm Function Colour Size 1 Ground White 1 mm Left position Green 1 mm,5mm White/Blue 14 Orange Aux3 1mm 1 mm 3 Reverse Brown Pin assignment junctionbox 10 Fog 1mm 15 Blue Right flasher Green 1mm 1 mm 016915050 016915044 016915044 016915036 016915037 016915038 016915039 4 Left flasher Yellow Pin assignment 016915044 Position Function 11 Aux1 Grey (pos4) (pos5)lh (pos5)rh (pos18) (pos0) (pos19) (pos17) 1mm 1 mm 5 Stop Red Position Function Colour Size 1 Left flasher Yellow Yellow 1 mm 1 CANL White/Brown 6 Fog Blue 158 Cable length 1500 mm 1mm 1 mm 1 Ground White Right flasher Green Yellow 13 RightBlue position Brown 1mm 7 3 Fog Blue Blue Blue 1 mm Left position Green 4 Ground White White White White White White White 14 Aux3 White/Blue 1mm 1 mm 3 Reverse Brown 5 Left position Black Green Black 15 Right flasher Green 1mm 1 mm 4 Left flasher Yellow 6 Right position Brown Green Brown 158 1 mm 5 Stop Red 7 Stop Red Red Red 8 Reverse Cable Pink Brown Pink 1 mm 6 Fog Blue length 1500 mm 65Brown 9(Aux) +4V Orange 7 10(Aux) Aux 1 Grey 11(Aux) Aux White/Black Pin assignment junctionbox 1(Aux) Aux 3 White/Blue 016915050 016915044 016915044 016915036 016915037 016915038 016915039 13Aux) Ground Data Grey/Red 65 Position Function (pos4) (pos5)lh (pos5)rh (pos18) (pos0) (pos19) (pos17) 14(Aux) CANH White/Green 15(Aux) CANL White/Brown 1 Left flasher Yellow Yellow SCALE: Right flasher Green Yellow Pin assignment junctionbox 05-03-015 DATE: Dimension without tolerance Cable length 100 mm 31:1 Fog Blue Blue Blue Blue 016915050 016915044 016915044 016915036 016915037 016915038 016915039 tolerance according to ISO 768-m 4 Ground White White White White White White White Position Function (pos5)lh (pos5)rh (pos18) (pos0) (pos19) (pos17) 5 LeftNAME: position LEP(pos4) Black Green Black 16 Left flasher Yellow Yellow Right position Brown Green Brown MATERIAL: REVISION RightNAME flasher DATEGreen Yellow TITLE: 7 Stop Red Red Red 38 1 Fog Blue Blue Blue Blue Reverse Pink Brown Brown Pink LEP 18-05-015 Cable length 100 mm 4 Ground White White White White White White White 9(Aux) +4V Orange WEIGHT: 5 LeftAux position Black Green Black LEP 1 1-08-015 10(Aux) Grey 769 g 6 3 RightAux position 18-08-015 Brown Green Brown 11(Aux) White/Black LEP 7 Stop Red Red Red 1(Aux) Aux 3 White/Blue SURFACE TREATMENT : LEP Data 15-09-015 8 4 Ground Reverse Pink Brown Brown Pink 13Aux) Grey/Red 9(Aux) +4V Orange 14(Aux) CANH White/Green PART NO. 10(Aux) Aux 1 Grey 15(Aux) CANL White/Brown Pin assignment 016915035 11(Aux) Aux White/Black SCALE: Position Colour A1 Brake and debur Function sharp edges and corners Cross section 05-03-015 DATE: Dimension without tolerance 1(Aux) Aux 3 White/Blue 1 Ground White 1 mm 1:1 tolerance according ISO 768-m 13Aux) GroundtoData Grey/Red Aux3 White/Blue 1 mm CANH White/Green 14(Aux) NAME: LEP 15(Aux) CANL White/Brown Pin assignment 016915038 67,1 3 +4Volt Reverse 7 8 10 White Fog Blue,5mm 11 Pink Aux11mm Grey 1 Aux White/Black CANL 1mm White/Brown Right position Brown Ground data 13Grey/Red,5mm 5 35 19 099 866 731 9.0000.589 High cover - Outlets: 5x Mx1,5 cable gland x3 7 core AMP 1.5 plug angled, with 100 mm cable for LH+RH tail light x core Super Seal Socket with LH+RH position 1x core Super Seal socket with reverse lights 1x core Super Seal Socket with Rear fog lights Pin assignment 016915J8 036 Gap size=gap 0-0,3 mm0-0,3 mm size= Colour White Black 35 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 099866731 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 1:1 / pcs 11 Aux, brake control for trailer Junctionbox 1 Aux, lift axle / pcs low cover 13 Ground Junctionbox for elektronics (CAN) / pcs A1 099866731 14 CANH - Data / pcs lowcommunication cover 099866731 15 CANL - Data communication / pcs A1 Junctionbox low cover MATERIAL: Position Function Colour Cross section 15-pole plug PinGround assignment 016915050 1 White 1 mm Position Function Left positioncolour Black Size 1 mm 1 Left position Black 1mm Pin assignment 016915038 Function Ground 3 Position 1 Left position 4 5 6 Left flasher Yellow Colour Cross section White Stop 1 mm Red Black CANH White/Green 1 mm tolerance according to ISO 768-m MATERIAL: 1mm 1mm 1mm - 10 Position 1 Function 11 Ground Fog 1 13 14 15 5 Fog Brake and debur sharp edges and corners 1mm Right position Brown 1mm 1mm Aux3 Right flasher White/Blue Green 1mm 1mm Colour Cross section Aux1 Grey White 1 mm White/Brown Blue CANL 1 mm 181 Position Function 1 Ground Torque for cablegland nut =100 NCm3 Left position Colour 18-08-015 DATE 15-09-015 18-05-015 LEP 1-08-015 3 LEP 18-08-015 4 LEP 15-09-015 1 mm 1 mm Brown 1 mm Left flasher Yellow 1 mm 5 Stop Red 1 mm 6 Fog Blue 1 mm 7 - - - 00 13 35 35 94,1 6 Size White Green Reverse 4 00 94,1 LEP 1-08-015 LEP LEP Pin assignment 016915044 181 Cable length 100 mm 18-05-015 LEP NAME Brake and debur sharp edges and corners 1mm DATE 05-03-015 PART NO. Torque for cablegland nut =100 NCm Cable length 1500 mm 19 Blue NAME: LEP 4 1 SURFACE TREATMENT : - NAME DATE: LEP PART NO. 769 g 1 3 REVISION TITLE: WEIGHT: 7 Position Aux Function White/BlackColour 1mm Cross section 1 Ground data GroundGrey/Red White,5mm 1 mm 8 1 mm 9 +4Volt Fog Orange Blue,5mm Pin assignment 016916036 769 g SURFACE TREATMENT : - Ground White,5mm Pin assignment Reverse Pink 016916036 1mm SCALE: REVISION TITLE: - Dimension without tolerance WEIGHT: Gap size= 0-0,3 mm 15 15 4 Gap size= 0-0,3 mm 4 158 158 65 65 Pin assignment junctionbox 016915050 016915044 016915044 016915036 016915037 016915038 016915039 016915054 016915035 (pos5) 1 mm WEIGHT: 94,1 907 g SURFACE TREATMENT : 35-4 +- 0 30 +- 1 DATE: 05-03-015 NAME: LEP White/Blue DATE NAME LEP DATE: NAME DATE LEP 18-08-015 4 AVO 08-09-015 5 LEP 17-09-015 LEP 1-08-015 LEP 18-08-015 4 AVO 08-09-015 5 LEP 17-09-015 Low cover 099866781 A1 PART NO. PART NO. 099866781 LEP 3 1-08-015 3 05-03-015 1:1 REVISION NAME: JunctionboxJunctionbox high cover high cover +- 0,3 +- 0, +- 0,1 +- 0,1 0,5 to 3 mm Dimension 15 907 g SURFACE TREATMENT : - REVISION Pin assignment junctionbox 016915050 016915044 016915044 016915036 016915037 016915038 016915039 016915054 016915035 Function (pos4) (pos7)lh (pos7)rh (pos18) (pos0) (pos19) (pos17) (pos6) (pos5) 1 Left flasher Yellow Yellow Right flasher Green Yellow 3 Fog Blue Blue Blue Blue 4 Ground White White White White White White White White White 5 Left position Black Green Black 6 Right position Brown Green Brown 7 Stop Red Red Red Red 8 Reverse Pink Brown Brown Pink 9(Aux) +4V Orange 10(Aux) Aux 1 Grey 11(Aux) Aux White/Black 1(Aux) Aux 3 White/Blue White/Blue 13Aux) Ground Data Grey/Red CANH White/Green 14(Aux) 15(Aux) CANL White/Brown Position 3 Dimension tolerance according to ISO 768-m 158 5 TITLE: Brake and debur sharp edges and corners Brake and debur sharp edges and corners 65 6 - WEIGHT: 1:1 Tolerance 6 +- 1, Dimension - SCALE: TITLE: +- 0,8 0 to 10 mm 1 MATERIAL: Tolerance MATERIAL: 8 Dimension without tolerance tolerance according to ISO 768-m Dimension without tolerance tolerance according to ISO 768-m 00 181 400 to 1000 mm 1000 to 000 mm 13 Colour White Blue White A1 +- 0,5 19 Function Ground Fog 10 to 400 mm 5 4 15 3 15 Position 1 5 1 Left flasher Right flasher 3 Fog 4 Ground 5 Left position 6 Right position Cross section 7 Stop 1 mm 8 Reverse 1 mm 9(Aux) +4V 10(Aux) Aux 1 11(Aux) Aux 1(Aux) Aux 3 13Aux) Ground Data Torque for cablegland nut =100CANH NCm 14(Aux) 15(Aux) CANL Position Function Pin assignment junctionbox (pos4) (pos7)lh (pos7)rh (pos18) (pos0) (pos19) (pos17) (pos6) 016915050 016915044 1 Left flasher 016915044 Yellow 016915036 Yellow 016915037 016915038 016915039 016915054 016915035 (pos4) (pos7)lh (pos18) (pos0) (pos17) (pos6) (pos5) Right flasher (pos7)rh Green Yellow (pos19) Yellow Yellow 3 Fog Blue Blue Blue Blue Green Yellow 4 Ground White White White White White White White White Blue Blue Blue Blue 5 Left position Black Green Black White White White WhiteBrown White White 6 RightWhite position White Brown Green White Black Green 7 Stop Red Red Red Black Red Brown Green Brown 8 Reverse Pink Brown Brown Pink Red Red Red Red 9(Aux) +4V Orange Pink Brown Brown Pink 10(Aux) Aux 1 Grey Orange 11(Aux) Aux White/Black Grey 1(Aux) Aux 3 White/Blue White/Black 13Aux) Ground Data Grey/Red White/Blue White/Blue CANH White/Green 14(Aux) Grey/Red 15(Aux) CANL White/Brown White/Green SCALE: White/Brown 30 to 10 mm Pin assignment 016916036 Function 6 to 30 mm 6 Position Gap size= 0-0,3 mm Black +- 0 05 Left position +- 0 10 +- 0 0 Cross section 1 mm Angle tolerance according to ISO 768-m Colour White 3 to 6 mm 8 Function Ground 10 to 50 mm 50 to 10 mm 10 to 400 mm 400 to - mm Pin assignment 016915038 Position 1 SCALE: Ermax Lighting Systems 4V November 016 Junctionbox Dimension without tolerance tolerance according to ISO 768-m MATERIAL: - TITLE: WEIGHT: 763 g SURFACE TREATMENT : Brake and debur sharp edges and corners low cover SCALE: 1:1 139 DATE: NAME: REVISION 1 NAME 15-03-06 LEP DATE 3 4 PART NO. 099866731_skitse A1
JUNCTION BOX Junction box Description Junction box with cable - Low cover Without resistors With resistors for Stoplicht-Funktion Inlets: 1x15 core Ermax bayonet socket with 500 mm cable 099 866 740 9.0000.5830 099 866 940 9.0000.973 Outlets: 1x15 core Ermax bayonet plug with 500 mm cable. 4x Mx1,5 cable gland. x core Super Seal socket with LH+RH position Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 00 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs 181 35 67,1 158 65 15 Nut for cablegland without cable mounted is tightend to distance 1,5 mm 140 Ermax Lighting Systems 4V November 016
JUNCTION BOX Junction box Description Junction box with cable Low cover (Dolly) 099 866 746 9.0000.5831 Inlets: x7 core socket ISO 1185 + 3731 with 000 mm cable. x7 core plug ISO 1185 + 3731 with 4500 mm cable. Outlets: x7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail lamp. x core Super Seal socket with LH+RH position. 00 181 158 65 35 67,1 15 Gap size= 0-0,3 mm Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs Ermax Lighting Systems 4V November 016 141
JUNCTION BOX Junction box Description Junction box with cable Low cover (Dolly) 099 866 748 9.0000.583 Inlets: 00 Gap size= 0-0,3 mm x7 core Socket ISO 1185 + 3731 with 000 mm cable x7 core Plug ISO 1185 + 3731 with 4500 mm cable Outlets: x3 7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail light x core Super Seal socket with LH+RH position 181 Verbindungen ISO 1098 pin nr. / Anzahl Flachplug 6,3x0,8 mm: 67,1 15 158 65 35 1 Left flasher light / 4 pcs Right flasher light / 4 pcs 3 Rear fog light / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop light / 6 pcs 8 Reversing light / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs 14 Ermax Lighting Systems 4V November 016
JUNCTION BOX Junction box Description Junction box with Cable High cover 099 866 761 9.0000.5835 Inlets: 1x15 core Ermax Bayonet socket with 1500 mm cable and nut =100 NCm 00 Gap size= 0-0,3 mm 181 158 65 35 15 94,1 Outlets: 1x Mx1,5 cable gland. x7 core AMP 1.5 plug with 1300 mm cable for tail light LH+RH x core Super Seal socket with LH+RH position 1x core Super Seal socket with reverse lights 1x core Super Seal socket with fog lights 1x core Super Seal socket with +4V 1x core Super Seal socket with Aux 3 Connections ISO 1098 pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs Right flasher lamp / 4 pcs 3 Rear fog lamp / 6 pcs 4 Ground / 16 pcs 5 Left position / 6 pcs 6 Right position / 6 pcs 7 Stop lamp / 6 pcs 8 Reversing lamp / 6 pcs 9 Power supply, permanent positive / pcs 10 Aux 1, brake wear sensor / pcs 11 Aux, brake control for trailer / pcs 1 Aux, lift axle / pcs 13 Ground for elektronics (CAN) / pcs 14 CANH - Data communication / pcs 15 CANL - Data communication / pcs Ermax Lighting Systems 4V November 016 143
JUNCTION BOX Spare parts Junction box Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Pos. 9 Pos. 10 Pos.11 Pos. 1 Pos. 13 Pos. 14 Pos. 15 Spare parts / Accessories Junctionbox w/o cover and connections. 8 x connections. 158 x 143 mm 1 Cover for junctionbox, low version, 158 x 143 x18 mm Cover for junctionbox, high version, 158 x 143 x 45 mm 3 Gasket for connections in junctionbox 4 Lock ring for connections in junctionbox 5 Housing for cable gland M/,0 in junctionbox 6 Nut for cable gland housing in junctionbox 7 Rubber blind for cable gland in junctionbox, Ø16/Ø11-13 mm 8 Rubber blind for cable gland in junctionbox, Ø16/Ø7-11 mm 9 Rubber seal, for cable diameter Ø4-6mm 10 Rubberblind for cable gland housing in junctionbox Ø16/ x ø5,5 mm 11 Super Seal sucket for junctionbox. Black and white (-) wire 1 AMP 1,5 7-poled 13 Resistor 4V for direction indicator LxWxH: 75 x 61 x 0 mm Heating cable (resistor) 4V with cable shoe Length: 545 mm 14 15 099 110 00 9.0000.656 099 110 01 9.0000.6563 099 110 0 9.0000.6564 099 110 03 9.0000.6565 099 110 04 9.0000.6566 099 110 05 9.0000.6567 099 110 06 9.0000.6568 099 110 07 9.0000.6569 099 110 08 9.0000.6570 099 110 09 9.0000.6571 099 110 10 9.0000.657 099 110 11 9.0000.6573 099 110 1 9.0000.6574 098 9 358 9.0000.1667 093 865 15 9.0000.1466 144 Ermax Lighting Systems 4V November 016
JUNCTION BOX LED Control box EMC LED control box for complete control of all LED functions. Functions Connection Outlets 1x15 poled Ermax Bayonet socket x7 poled AMP 1.5 socket for LH+RH tail lights 4x poled Super Seal socket for LH+RH marker lights 098 98 100 9.0000.168 x7 poled AMP 1.5 Socket x7 poled AMP 1.5 socket for LH+RH tail lights 4x poled Super Seal socket for LH+RH marker lights 098 98 10 9.0000.1683 1x15 poled Ermax Bayonet socket 1x15 poled Ermax Bayonet socket x poled Super Seal Socket ffor LH+RH marker lights 098 98 130 Ermax Lighting Systems 4V November 016 145
146 Ermax Lighting Systems 4V November 016
PLUGS & SOCKETS
PLUGS & SOCKETS Loose plugs Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Pos. 9 Functions PlugType Yellow Grommet Number of poles Cable shoes Red end Rubber grommet Pos. Super Seal Plug Ø 1,8 -,4 mm Connector grommet 0,5-1,0 mm² 1 099 110 019 9.0000.1686 Super Seal Socket Ø 1,8 -,4 mm Plug 0,5-1,0 mm² 099 110 018 9.0000.1685 Super Seal Plug Ø 1,8 -,4 mm 3 Plug grommet 0,5-1,0 mm² P 3 099 111 10 9.0000.1690 Super Seal Socket Ø 1,8 -,4 mm 3 Plug grommet 0,5-1,0 mm² P 4 099 111 103 9.0000.1691 Accessories Grommet for -poled Super Seal Plug 5 Grommet for 3-poled Super Seal Plug 6 T-Coupling for 3-poled Super seal Plug ( 3 pin) 7 099 110 71 9.0000.1687 099 110 713 9.0000.1688 099 111 415 9.0000.169 Blanking plug for pin Super seal Socket - black plastic material 8 099 110 08 9.0000.0004 Blanking plug for pin Super seal plug - black plastic material 9 099 110 09 9.0000.003 148 Ermax Lighting Systems 4V November 016
PLUGS & SOCKETS Loose plugs Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 7 poled AMP 1.5 Plug for Cable with Ø 5,0-1 mm Functions PlugType Poled Randplug Connector grommet Blue Rubber grommet White Rubber grommet Clear end Rubber grommet Pos. AMP 1,5 Plug Straight 7 0,5-1,0 mm² 1,0 -,5 mm² Ø 1, -,1 mm Ø, - 3,0 mm P 1 099 111 481 9.0000.1791 AMP 1,5 Plug Angled 7 0,5-1,0 mm² 1,0 -,5 mm² Ø 1, -,1 mm Ø, - 3,0 mm P 099 111 485 9.0000.179 AMP 1,5 Seal Socket Straight 7 0,5-1,0 mm² 1,0 -,5 mm² Ø 1, -,1 mm Ø, - 3,0 mm P 3 099 111 610 9.0000.6669 Accessories Blanking plug for 7 poled AMP-Socket Black plastic material Blanking plug for 7 poled AMP-Plug with bayonet thread Black plastic material 4 5 099 110 07 9.0000.0003 099 110 06 9.0000.601 Ermax Lighting Systems 4V November 016 149
PLUGS & SOCKETS 7 poled ISO 1185 N / 3731 S Pos. 1 Pos. Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Functions ISO Norm Plug Type Poled Material Double pin terminals Connection Cableoutlets Pos. 1185 Socket 7 Plastic material housing with Alu-cover 6,3 x 0,8 mm Rubber sealing for cable Ø: 1 x 5,6-9,8 mm, End open 1 x 5,6-9,8 mm, End closed 1 x 5,6 mm, End closed 1185 Plug 7 Plastic material 6,3 x 0,8 mm Grommet for cable Ø7 mm 1185 Socket 7 Aluminium 6,3 x 0,8 mm Rubber sealing for cable Ø 9,5-1,5 3 1185 Plug 7 Aluminium 6,3 x 0,8 mm Flat pin terminals 4 1 090 157 17 9.0000.6174 090 157 71 9.0000.6178 090 157 134 9.0000.6175 090 157 716 9.0000.6176 3731 Socket 7 Plastic material housing with Alu-cover 6,3 x 0,8 mm Rubber sealing for cable Ø: 1 x 5,6-9,8 mm, End open 1 x 5,6-9,8 mm, End closed 1 x 5,6 mm, End closed 3731 Plug 7 Plastic material 6,3 x 0,8 mm Grommet for cable Ø7 mm 6 3731 Socket 7 Aluminium 6,3 x 0,8 mm Rubber sealing for cable Ø 9,5-1,5 7 3731 Plug 7 Aluminium 6,3 x 0,8 mm Flat pin terminals 8 5 090 157 13 9.0000.6173 090 157 75 9.0000.1463 090 157 118 9.0000.617 090 157 719 9.0000.6177 150 Ermax Lighting Systems 4V November 016
PLUGS & SOCKETS 15 poled ISO 1098 Pos. 1 Pos. Pos. 3 Functions ISO Norm Plug Type Poled Material Cable gland Crimp contact Pos. 1098 Socket 15 Plastic material for cable Ø 1,0-18,0 mm 3 x,5 mm² 1 x 1,0-1,5 mm² 1 090 65 404 9.0000.6180 1098 Socket 15 Plastic material for cable Ø 1,0-18,0 mm 3 x,5 mm² 1 x 1,0-1,5 mm² 090 65 405 9.0000.6181 1098 Plug 15 Plastic material for cable Ø 1,0-18,0 mm 3 x,5 mm² 1 x 1,0-1,5 mm² 3 090 65 606 9.0000.618 14 poled Plug & Socket VBG Pos. 1 Pos. Pos. 3 Functions SAL Plug Type Poled Material Cable gland Crimp contact Pos. -- Socket 14 Plastic material for cable Ø 10,5-15,0 mm Pin 1 & - 9,5 mm 5A Singlepin - 6,5 mm 15 A Doppelpin - 6,5 mm 15 A 1 090 166 90 9.0000.6180 -- Plug 14 Plastic material for cable Ø 10,5-15,0 mm Pin 1 & - 9,5 mm 5A Singlepin - 6,5 mm 15 A Doppelpin - 6,5 mm 15 A 090 166 360 9.0000.6653 SAL Plug 14 Plastic material for cable Ø 10,5-15,0 mm Pin 1 & - 9,5 mm 5A Singlepin - 6,5 mm 15 A Doppelpin - 6,5 mm 15 A 3 090 166 361 9.0000.6654 Ermax Lighting Systems 4V November 016 151
CONTACT ALLOCATION Pin configuration N-type 4V, - pol. ISO 1185 Colour Description 1 / 31 White Ground / 58L 3/L 1/31 6/ 58R 7 5/R 4/54 / 58L Black Position and marker lights, left 1) 3 / L Yellow Indicator light, left 4 / 54 Red Stop light 5 / R Green Indicatore light, right 6 / 58R Brown Position and marker lights, right 1) 7 Blue Aux / Braking control for trailers 1) The license plate must be connected so that no lights of this illumination have common connection with contact and 6 Pin configuration S-type 4V, 7 po. ISO 3731 Colour Description 1 / 31 White Ground for electronics (Ground for CAN) 3 1/31 7 4 6 5 Black No allocation ( CANH, Data Communication ) 3 Yellow Reversing light 4 Red Permanent power supply 5 Green No allocation ( CANL, Data communication ) 6 Brown Aux3 / Axle lift device 7 Blue Rear fog light Pin configuration 4V, 15-pol. ISO 1098 3 10 9 1 8 11 15 7 1 14 6 4 13 5 Colour Description 1 Yellow Indicator, left Green Indicator, right 3 Blue Rear fog light 4 White Ground 5 Black Position and marker lights, left 1) 6 Brown Position and marker lights, right 1) 7 Red Stop lights 8 Pink Reversing light 9 Amber Permanent power supply 10 Grey Aux1 / Brake wear sencor 11 White/Black Aux / Braking control for trailers 1 White/Blue Aux3 / Axle lifting device 13 White/Red Ground for electronics ( Ground for CAN ) 14 White/Green CANH / Data communication 15 White/Brown CANL / Data communication 1) The license plate illumination must be connected so that no lights of this illumination have a common connection with contract nr. 5 and nr. 7 15 Ermax Lighting Systems 4V November 016
CONTACT ALLOCATION Pin configuration Ermax bayonet plug Colour Description 1 Black Position and marker lights, left Yellow Indicator light, left 3 Red Stop light 4 White/Green CANH, Data communication 5 White Ground 6 Rosa Reversing light 7 White/ Black Aux / Braking control for trailers 8 White/Red Ground for electronics ( Ground for CAN ) 9 Amber Permanent power supply 10 Blue Rear fog light 11 Grey Aux1 / Brake wear sencor 1 White/Brown CANL / Data communication 13 Brown Position and marker lights, right 14 White/Blue Aux3 / Axel lifting device 15 Green Indicatorer Right Pin configuration AMP plug Colour Description 1 White Ground Green Position lights 3 Brown Reversing light 4 Yellow Direction indicator light 5 Red Stop light 6 Blue Rear fog light 7 - - Pin configuration Super Seal plug 1 x poled Colour Description 1 Brown Ground Blue Permanent power supply Ermax Lighting Systems 4V November 016 153
600 mm 6x1mm²+1x,5mm² 194 006 410 600 mm 1x1mm²+3x,5mm² 800 mm 4800 mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² 94 048 430 4800 mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² 9-pol. 94 048 100 15-pol. 94 048 500 600 mm 1x1mm²+3x,5mm² 194 006 500 600 mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² 194 006 430 600 mm 6x1mm²+1x,5mm² 800 mm A: 694 16 600 (x0,5mm²) A B 3000 mm 3700 mm 3000 mm 3700 mm 3000 mm 3700 mm C 394 090 500 = 9000 mm 394 130 500 = 13000 mm 394 150 500 = 15000 mm 00 mm x1mm² 00 mm x1mm² 3000 mm 3700 mm 3700 mm Standard cables 1 15-pol. 1x1mm²+3x,5mm²) 00 mm x1mm² 00 mm x1mm² With x -pol. aux ISO 1098 pin 8 reverse / 1 lift 394 003 50 = 300 mm 15-pol. (1x1mm²+3x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift 394 003 501 = 300 mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift 394 060 10 = 6000 mm 394 090 10 = 9000 mm 394 130 10 = 13000 mm 394 150 10 = 15000 mm 3000 mm 3700 mm 00 mm 9-pol. (7x1mm²+x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift 394 060 101 = 6000 mm 394 090 101 = 9000 mm 394 130 101 = 13000 mm 394 150 101 = 15000 mm 9-pol. (7x1mm²+x,5mm²) 394 060 100 = 6000 mm 394 090 100 = 9000 mm 394 130 100 = 13000 mm 394 150 100 = 15000 mm 100 mm 000 mm B: 694 05 600 (x0,5mm²) C: 694 039 01 (x0,5mm²) 099 866 860 high cover with resistors for RH + LH flasher light and stop light 099 866 760 high cover 099 866 710 low cover 00 mm x1mm² 100 mm 5x1mm²+1x,5mm² 100 mm 5x1mm²+1x,5mm² 00 mm x1mm² 494 05 601 x1mm² 794 010 51 = 1000 mm 794 00 51 = 000 mm 794 040 51 = 4000 mm x1mm² 794 010 00 = 1000 mm 794 030 00 = 3000 mm 794 050 00 = 5000 mm x1mm² 794 010 30 = 1000 mm 794 030 30 = 3000 mm 794 050 30 = 5000 mm 500 mm 5x1mm²+1x,5mm² -pol. flat cable (1,5mm²) 1700 mm 494 01 630 5x1mm²+1x,5mm² 5x1mm²+1x,5mm² 00 mm x1mm² 494 01 60 1700 mm 5x1mm²+1x,5mm² 1700 mm 5x1mm²+1x,5mm² 00 mm x1mm² 494 05 606 500 mm x1mm² 500 mm x1mm² 894 005 00 494 00 610 00 mm x1mm² 00 mm x1mm² 494 05 604 500 mm x1mm² 500 mm x1mm² 894 005 40 5x1mm²+1x,5mm² 000 mm 594 090 000 = 9000 mm 594 130 000 = 13000 mm 594 150 000 = 15000 mm 594 170 000 = 17000 mm 594 190 000 = 19000 mm 400 mm 400 mm 400 mm 500 mm 5x1mm²+1x,5mm² 400 mm 400 mm 400 mm 400 mm Ermax Lighting Systems 4V November 016 400 mm 154 1300 mm 400 mm 194 006 570 CABLE KONFIGURATION - STANDARD CABLE
CABLE KONFIGURATION - STANDARD CABLE 194 006 570 600 mm 1x1mm²+3x,5mm² 194 006 410 600 mm 6x1mm²+1x,5mm² 800 mm 800 mm 600 mm 6x1mm²+1x,5mm² 194 006 430 600 mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² 394 006 571 600 mm 1x1mm²+3x,5mm² 600 mm 1x1mm²+3x,5mm² 194 006 500 9-pol. 94 048 100 15-pol. 94 048 500 4800 mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² 94 048 430 4800 mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² -pol. flat cable (1,5mm²) 594 090 000 = 9000 mm 594 130 000 = 13000 mm 594 150 000 = 15000 mm 594 170 000 = 17000 mm 594 190 000 = 19000 mm A: 694 16 600 (x0,5mm²) B: 694 05 600 (x0,5mm²) C: 694 039 00 (x0,5mm²) D: 694 006 350 (x0,5mm²) C 00 mm 3700 mm A B 100 mm 000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3700 mm 3700 mm 3700 mm 3700 mm 3700 mm D 00 mm 00 mm 50 mm 15-pol. (1x1mm²+3x,5mm²) 394 005 551 = 500 mm 394 060 551 = 6000 mm 394 090 551 = 9000 mm 394 130 551 = 13000 mm 394 150 551 = 15000 mm 15-pol. (1x1mm²+3x,5mm²) 394 060 59 = 6000 mm 394 090 59 = 9000 mm 394 130 59 = 13000 mm 394 150 59 = 15000 mm 15-pol. 1x1mm²+3x,5mm²) 394 060 571 = 6000 mm 394 090 571 = 9000 mm 394 130 571 = 13000 mm 394 150 571 = 15000 mm x1mm² 794 010 30 = 1000 mm 794 030 30 = 3000 mm 794 050 30 = 5000 mm x1mm² 794 010 00 = 1000 mm 794 030 00 = 3000 mm 794 050 00 = 5000 mm x1mm² 794 010 51 = 1000 mm 794 00 51 = 000 mm 794 040 51 = 4000 mm 15-pol. (1x1mm²+3x,5mm²) 394 005 551 = 500 mm 099 866 750 894 005 40 894 005 00 500 mm 500 mm x1mm² x1mm² 500 mm 500 mm x1mm² x1mm² 494 018 651 Cable length: 1800 mm 494 018 65 Cable length: 1800 mm 00 mm x1mm² 6x1 mm² 6x1 mm² 1300 mm 400 mm 400 mm Standard cables 6x1 mm² 494 01 657 Cable length: 100 mm 494 015 491 Cable length: 1500 mm 494 00 451 Cable length: 000 mm 3x1mm²+1x,5mm² 3x1mm²+1x,5mm² x0,5mm² 494 015 91 Cable length: 1500 mm Ermax Lighting Systems 4V November 016 155
600 mm 6x1mm²+1x,5mm² 194 006 410 600 mm 1x1mm²+3x,5mm² 800 mm Konf3 03-08-016 4800 mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² 94 048 430 4800 mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² 9-pol. 94 048 100 15-pol. 94 048 500 600 mm 1x1mm²+3x,5mm² 194 006 500 600 mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² 194 006 430 600 mm 6x1mm²+1x,5mm² 800 mm A: 694 16 600 (x0,5mm²) A B 3000 mm 3700 mm 3000 mm 3700 mm 3000 mm 3700 mm C 394 090 500 = 9000 mm 394 130 500 = 13000 mm 394 150 500 = 15000 mm 15-pol. 1x1mm²+3x,5mm²) 00 mm x1mm² 00 mm x1mm² With x -pol. aux ISO 1098 pin 8 reverse / 1 lift 394 003 50 = 300 mm 15-pol. (1x1mm²+3x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift 394 003 501 = 300 mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift 394 060 10 = 6000 mm 394 090 10 = 9000 mm 394 130 10 = 13000 mm 394 150 10 = 15000 mm 00 mm x1mm² 00 mm x1mm² 3000 mm 3700 mm 00 mm 9-pol. (7x1mm²+x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift 394 060 101 = 6000 mm 394 090 101 = 9000 mm 394 130 101 = 13000 mm 394 150 101 = 15000 mm 9-pol. (7x1mm²+x,5mm²) 394 060 100 = 6000 mm 394 090 100 = 9000 mm 394 130 100 = 13000 mm 394 150 100 = 15000 mm 100 mm 000 mm B: 694 05 600 (x0,5mm²) C: 694 039 01 (x0,5mm²) 3000 mm 3700 mm 3700 mm 098 98 100 00 mm x1mm² 100 mm 5x1mm²+1x,5mm² 100 mm 5x1mm²+1x,5mm² 00 mm x1mm² 494 05 601 x1mm² 794 010 51 = 1000 mm 794 00 51 = 000 mm 794 040 51 = 4000 mm x1mm² 794 010 00 = 1000 mm 794 030 00 = 3000 mm 794 050 00 = 5000 mm x1mm² 794 010 30 = 1000 mm 794 030 30 = 3000 mm 794 050 30 = 5000 mm 500 mm 5x1mm²+1x,5mm² -pol. flat cable (1,5mm²) 1700 mm 494 01 630 5x1mm²+1x,5mm² 5x1mm²+1x,5mm² 00 mm x1mm² 494 01 60 1700 mm 5x1mm²+1x,5mm² 1700 mm 5x1mm²+1x,5mm² 00 mm x1mm² 494 05 606 500 mm x1mm² 500 mm x1mm² 894 005 00 494 00 610 00 mm x1mm² 00 mm x1mm² 494 05 604 500 mm x1mm² 500 mm x1mm² 894 005 40 5x1mm²+1x,5mm² 000 mm 594 090 000 = 9000 mm 594 130 000 = 13000 mm 594 150 000 = 15000 mm 594 170 000 = 17000 mm 594 190 000 = 19000 mm 400 mm 400 mm 400 mm 500 mm 5x1mm²+1x,5mm² 400 mm 400 mm 400 mm 400 mm Ermax Lighting Systems 4V November 016 400 mm 156 1300 mm 400 mm 194 006 570 CABLE KONFIGURATION - STANDARD CABLE
CABLE KONFIGURATION - STANDARD CABLE 194 006 570 600 mm 1x1mm²+3x,5mm² 194 006 410 600 mm 6x1mm²+1x,5mm² 800 mm 800 mm 600 mm 6x1mm²+1x,5mm² 194 006 430 600 mm 6x1mm²+1x,5mm² 600 mm 6x1mm²+1x,5mm² 600 mm 1x1mm²+3x,5mm² 194 006 500 9-pol. 94 048 100 15-pol. 94 048 500 4800 mm 7x1mm²+,,5mm² / 1x1mm²+3x,5mm² 94 048 430 4800 mm 6x1mm²+1x,5mm² 4800 mm 6x1mm²+1x,5mm² -pol. flat cable (1,5mm²) 594 090 000 = 9000 mm 594 130 000 = 13000 mm 594 150 000 = 15000 mm 594 170 000 = 17000 mm 594 190 000 = 19000 mm A: 694 16 600 (x0,5mm²) B: 694 05 600 (x0,5mm²) C: 694 039 01 (x0,5mm²) C 00 mm 3700 mm A B 100 mm 000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3000 mm 3700 mm 3700 mm 3700 mm 3700 mm 3700 mm 9-pol. (7x1mm²+x,5mm²) 394 060 100 = 6000 mm 394 090 100 = 9000 mm 394 130 100 = 13000 mm 394 150 100 = 15000 mm 9-pol. (7x1mm²+x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift 394 060 101 = 6000 mm 394 090 101 = 9000 mm 394 130 101 = 13000 mm 394 150 101 = 15000 mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift 394 060 10 = 6000 mm 394 090 10 = 9000 mm 394 130 10 = 13000 mm 394 150 10 = 15000 mm 00 mm x1mm² 00 mm x1mm² 15-pol. (1x1mm²+3x,5mm²) With x -pol. aux ISO 1098 pin 7 stop / 1 lift 394 003 501 = 300 mm With x -pol. aux ISO 1098 pin 8 reverse / 1 lift 394 003 50 = 300 mm 00 mm x1mm² 00 mm x1mm² 15-pol. 1x1mm²+3x,5mm²) 394 090 500 = 9000 mm 394 130 500 = 13000 mm 394 150 500 = 15000 mm x1mm² 794 010 30 = 1000 mm 794 030 30 = 3000 mm 794 050 30 = 5000 mm 894 005 40 894 005 00 x1mm² 794 010 00 = 1000 mm 794 030 00 = 3000 mm 794 050 00 = 5000 mm 500 mm x1mm² 500 mm x1mm² x1mm² 794 010 51 = 1000 mm 794 00 51 = 000 mm 794 040 51 = 4000 mm 500 mm x1mm² 500 mm x1mm² 1300 mm 1500 mm 1x1 mm²+3x,5 mm² 1500 mm 1x1 mm²+3x,5 mm² 1300 mm 400 mm 400 mm 6x1 mm² 6x1 mm² 099 866 711 low cover 099 866 761 high cover 099866731lowcover 099 866 781 high cover 099 866 981 high cover with resistors for stop light 1300 mm Connections (ISO 1098 pin no.) 1 x Cable RH tail lamp (, 3, 4, 6, 7, 8) 1 x Cable LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 1 x Super Seal reverse light (8, 4) 1 x Super Seal fog light (3, 4) 1 x Cable gland x Ø5,5 mm high cover versions: low cover versions: Standard cables 4 Additional connections only on high cover versions: 1 x Super Seal stop light (7, 4) 1 x Super Seal lift axle Aux3 (1, 4) x Cable gland Ø6-4 mm x Cable gland Ø10-7 mm Ermax Lighting Systems 4V November 016 157
CABLE KONFIGURATION - OVERVIEW STANDARD JUNCTION BOX 1300 mm 1500 mm 1x1 mm²+3x,5 mm² 1500 mm 1x1 mm²+3x,5 mm² 1300 mm 400 mm 400 mm 6x1 mm² 6x1 mm² 099 866 711 low cover 099 866 761 high cover 099866731lowcover 099 866 781 high cover 099 866 981 high cover with resistor for stop light 1300 mm Connections (ISO 1098 pin no.) 1 x Cable RH tail lamp (, 3, 4, 6, 7, 8) 1 x Cable LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 1 x Super Seal reverse light (8, 4) 1 x Super Seal fog light (3, 4) 1 x Cable gland x Ø5,5 mm high cover version: low cover version: 099 866 748 low cover 4500 mm 6x1 +1x,5 mm² 000 mm 6x1 +1x,5 mm² 000 mm 6x1 +1x,5 mm² 4700 mm Additional connections only on high cover versions: 1 x Super Seal stop light (7, 4) 1 x Super Seal lift axle Aux3 (1, 4) x Cable gland Ø6-4 mm x Cable gland Ø10-7 mm 400 mm 400 mm 6x1 mm² 099 866 700 low cover Cable glands x Ø6-4 mm 4 x xø 5,5 mm 1 x Ø10-7 mm 1 x Ø13-11 mm 099 866 750 high cover Cable glands 4 x Ø10-7 mm 8 x Ø6-4 mm 1 x xø5,5 mm 1 x Ø13-11 mm ISO 3731 ISO 1185 099 866 710 low cover Connections (ISO 1098 pin no.) 1 x AMP 1.5 socket RH tail lamp (, 3, 4, 6, 7, 8) 1 x AMP 1.5 socket LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 1 x Super Seal reverse light (8, 4) 1 x Super Seal fog light (3, 4) 1 x Cable gland x Ø5,5 mm 1 x Ermax bayonet socket 15p inlet. 099 866 760 high cover Additional connections on 099 866 760: 1 x Super Seal stop light (7, 4) 1 x Super Seal lift axle Aux3 (1, 4) x Cable gland Ø6-4 mm x Cable gland Ø10-7 mm 099 866 860 high cover with resistors for RH + LH flasher light and stop light 099 866 740 low cover 099 866 840 low cover with resistors for RH + LH flasher light and stop light Connections (ISO 1098 pin no.) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) x Cable gland Ø6-4 mm x Cable gland xø5,5 mm 500 mm 1x1 mm²+3x,5 mm² 500 mm 1x1 mm²+3x,5 mm² 099 866 760 / 860: 099 866 710: 6x1 mm² "DOLLY" 099 866 746 low cover ISO 3731 4500 mm 6x1 +1x,5 mm² ISO 3731 ISO 3731 ISO 1185 ISO 1185 Standard junction boxes 5500 mm ISO 1185 Connections (ISO 1098 pin no.) 1 x Cable RH tail lamp (, 3, 4, 6, 7, 8) 1 x Cable LH tail lamp (1, 3, 4, 5, 7, 8) 1 x Super Seal RH position light (6, 4) 1 x Super Seal LH position light (5, 4) 158 Ermax Lighting Systems 4V November 016
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