M Sany Industrial Town, Changsha Economic and Technological Development Zone, Hunan, China Zip Code: 410100 Tel: 0086(0)731-84031888 Fax: 0086(0)731-84031888 Post Sales Service Hotline: 4008879318 Complaints Email: Sanyservice@sany.com.cn Dealer Information Due to technological improvement, technical specifications may change without prior notification. Machines in pictures may include attachments. All rights are retained by Sany Heavy Industry. No content of this catalogue may be copied for any purpose without the prior written permission from Sany Heavy Industry. www.sany.com.cn
Contents LEADING BRAND IN CHINA WITH WORLD CLASS QUALITY The company won "Number One Brand for Paver in China" in 2011 Paver sales ranked number one in China for 5 consecutive years P03 P05 P13 P15 P17 SANY ROAD MACHINERY SANY SAP SERIES ASPHALT PAVER LEAN MANUFACTURING TEST SYSTEM CASES 1 2
SANY ROAD MACHINERY Hunan Sany Road Machinery Co., Ltd, a subsidiary of Sany Heavy Industry, is one of the largest whole-set road machinery suppliers in China. Its products portfolios inlcude six product series: the asphalt paver series, the roller series, the asphalt mixing equipment series, the motor grader series, the cold planer series, and the casting-style asphalt paving equipment series. With its motto of "Quality changes the world," and the mission of "Creating Max. value for customers," the company has set up the Sany Road Machinery Research Institute in the US and the Sany Road Machinery Research Institute in Germany. Its products imbody the most cutting-edge technologies in the world. Among them, the heavy-duty motor graders designed in America and the tandem drum compactors designed in Germany are the best of the best in the world. Its asphalt pavers and asphalt batching plants have had the largest market share in China for five years in a row and have been sold to over 60 countries as China's number one brand. The company's eco-friendly and energy saving asphalt batching plants, dubbed the "green asphalt plants," are industry-leading products in environment conservation. Its casting-style asphalt paving equipment will make history in road building. For construction of highways, airports and higher-grade roads in cities and the global market, we provide our customers with whole-set road-building equipment and seral solutions. We have built a truly exceptional service system to rid our customers of any worry or concern. We have been voted the first place for three consecutive years in a national customer satisfaction survey conducted by the China Quality Association, which shows how much confidence our customers have put on us. We make road-building machinery for China and the world. We will strive non-stop to contribute to global economic development and road building. 3 4
SANY SAP SERIES ASPHALT PAVER EXCELLENT PAVING PERFORMANCE High strength screed -- strongest rigid design in the industry, adopting frame structure and double-layer antitwisting beam design, producing more even and stable work Anti-segregation technology in material conveying and distribution -- full proportion material conveying and distribution control, matched with pump - motor fuzzy control, can realize prediction of material supplying trends, improvement of stability of material supply and reliability of system, and dramatically improve its adaptability to the paving materials. Temperature-controlled heating technology -- auto temperature control and constant temperature heating technology can help prevent quality problems resulting from waiting for materials during work, leading to perfect surface work effect. Remote program updating and monitoring -- providing the most in-time technical updating and service support. STABLE AND RELIABLE Electric wires harnessed with automobile standards -- thoroughly preventing loose wires, poor contact and line faults. Excellent radiation modes -- Non-stop 24-hour work with heavy load and 50 degree Celsius working environment. 5 6
TECHNICAL PARAMETERS SAP Series Asphalt Paver Technical Parameters SAP Series Asphalt Paver Standard and Optional Configurations Model SAP130C-5 SAP200C-5 SAP240C-5 Engine Model Cummins QSB4.5 BF6M1013EC BF6M1013FC Paver Configuration Standard Optional Attachment Engine Stage Ⅲ \ \ Rated Power of Engine (Kw) 97 149 183 Rated Rotating Speed of Engine (rpm) 2200 2000 2000 Paving Capacity (t/h) 450 900 1100 SAP130C-5 Diesel spraying device Electrical Manual \ Levelling System SANY (Control+Sensor) MOBA (Control+Sensor) \ Miscellaneous \ \ High Altitude Config. Max. Paving Thickness (cm) 30 35 35 Configuration Standard Optional Remarks Paving Speed (m/min) 32.5 16 24 Max. Travel Speed (Km/h) 4.3 3 4.5 Auger blade (mm) Φ360/280 (Φ480 Φ400)/350 (Φ480 Φ400)/350 Hopper Capacity (m 3 ) 5 8.5 8.5 SF200 SF250 SF250 Options SE370 SE570 SE570 Size Code SAP130C-5 SAP200C-5 SAP240C-5 A(mm) 3740 3890 3890 B(mm) 3050 3230 3230 C(mm) 2570 3278 3278 D ( ) 12 13 13 E ( ) 15 15 15 F(mm) 2050 2600 2600 G(mm) 1505 2022 2022 H(mm) 3200 3670 3670 SF200 Bolt- on SE370 Extensive Heating Mode Gas-Heated Electric Heated \ Length 2.0m 4.5m 6.5m 3m 5m Length 3.7m (2~3.7m, Stepless Extension) 2.3m 6m 1.5m 5.2m 0.8m 4.5m L(mm) 5600 (Optional SF200) 6780 (Optional SF250) 6780 (Optional SF250) 5960 (Optional SE370) 7200 (Optional SE570) 7200 (Optional SE570) 7 8
TECHNICAL PARAMETERS SAP Series Asphalt Paver Standard and Optional Configurations SAP Series Asphalt Paver Standard and Optional Configurations Paver Configuration Standard Optional Attachment Engine Stage Ⅱ Stage Ⅲ \ Paver Configuration Standard Optional Attachment Diesel spraying device Electrical Mannual \ SAP200C-5 Diesel spraying device Electrical Manual \ Levelling System SANY (Control+Sensor) MOBA (Control+Sensor) \ SAP240C-5 Levelling System SANY (Control+Sensor) MOBA (Control+Sensor) \ Miscellaneous \ \ High Altitude Config. Miscellaneous \ \ High Altitude Config. Configuration Standard Optional Remarks Heating Mode Gas-Heated Electric Heated \ Configuration Standard Optional Remarks Heating Mode Gas-Heated Electric Heated \ 9.5m 12m SF250 Bolt- on Length 2.5m 7.5m 10m 6.5m 9m 5.5m 8m SF250 Bolt- on Length 2.5m 8.5m 11m 7.5m 10m 6.5m 9m 3.5m 6m 5.5m 8m 3.5m 6m SE570 Extension Length 5.7m (3~5.7m, Stepless Extension) 3.3m 9m 2m 7.7m 1.3m 7m SE570 Extensive Length 5.7m (3~5.7m, Stepless Extension) 3.3m 9m 2m 7.7m 1.3m 7m 9 10
QUALITY CHANGES THE WORLD SANY SAP100T-5 TIRE PAVER TECHNICAL PARAMETERS THE 4WD "HERCULES" Suspension front wheels system. Four wheel suspension support, stable in travelling. Engine Model SAP100T-5 Dongfeng Cummins 4BTAA3.9-100 Engine Rated Power (Kw) control technology, providing powerful driving force. Engine Rated Rotating Speed (rpm) 2200 Paving Capacity (t/h) 250 2-meter travelling width, 5-meter turning radius, Max. Paving Thickness (cm) 25 and "auto gear" stepless speed shifting, very Paving Speed (m/min) 25 convenient to drive. Travelling Speed (Km/h) 15 FLEXIBLE Model Patented hydraulic 4WD auto-matching and anti-skid SAP100T-5 Tire Paver Technical Parameter Easy placing and cleansing of material with a single push of the button. Auger blade (mm) Φ300/320 3 Hopper Volume (m ) Option Max. Paving Width (m) Camber Adjustment Range Tamper Mode Tamper Frequency (Hz) Vibration Mode Vibration Frequency (Hz) Heating Mode 74 5 SE370 4.5-1%~+3% Single Tamper 0~25 Single Vibration 50 Electrical FULL HYDRAULIC DESIGN Fully hydraulic wheeled asphalt pavers. Scrapers and auger both designed to be independent. Pump-motor driven traveling mode. Simple vehicle power transmission, reliable and efficient. 11 12
LEAN MANUFACTURING We try very hard to produce the best machines. And we are constantly updating the records we have made. Behind all the honors is our dedication to our customers. Imported Machining Production Line Imported Horizontal Machining Centre Professional Inventory Management and Damage- Prevention Measures Sany's Digitalized Asphalt Batching Plant Base in Changde City World's Biggest Vehicle Assembly Line Dust-free Constant Temperature Precision Transmission Workshop Unique design, optimized layout, revolutionary technology, attention to quality control, and modern manufacturing workflow. Digitalized production management, fully-automated welding robots, AGV trolleys, automated 3-D depot Continued automation and smart technology research, extensive application of new technologies, equipment, and materials, together with extremely strict quality control. All these have made each and every one of our road machinery bordering perfection and able to excel in any complex working environment. We at Sany pursue a brand new path of development, depending on technology and innovation, and setting a new benchmark in the industry. 13 14
TEST SYSTEM New Product Development Test Vehicle Test Parts Test Simulation Test Performance Test Road Holding Test Vehicle Reliability Test Core Technology Test Structure and Strength Test Basic Component Test Cross-Disciplinary Simulation Gradeability and Approach Angle Compactness Meter R&D and Test System To build a leading road machinery R&D platform in the world, Sany Road Machinery now has at its disposal 9 testing and checking centers and 58 labs to form a cross-disciplinary and cross-sector product development work flow. The 9 testing and checking centers include: the Construction Machinery Remote Monitoring Service and Fault-Diagnosis Lab, the Hydraulics Lab, the Mechanical-Electrical- Hydraulic and Simulation Lab, the Diesel Engine Lab, the Equipment Fatigue (Working Life) Lab, the Welding Lab, the Strength (Stress) Test Lab, the Wear- Resistant Material Test Lab, and the Automobile Chassis Auto Check Lab. Through working on the testing infrastructure, new product development test, customer experience platform, and the work conditions simulation data base, we have put in place a three-stage testing system comprising vehicle test, parts and components test, and simulation test. So far the system has the capacity to develop asphalt batching plants, asphalt pavers, motor graders, rollers, and cold planers and the research and testing capacity of relevant core technologies, so as to uplift our core competitiveness for research in an all-round way. Infrared Thermal Imager Profilometer Depth Measurement of Surface Texture Test 15 16
CASES Name of Project: Construction of Russian Federal Inter-State Road 3 units of LTU80SII asphalt pavers and 4 units of DTU95 multifunctional stabilized soil paver used for building the 2000km Chita - Haba Highway Name of Project: KISUMU - Uganda Road 2 units of DTU75 asphalt pavers were used for constructing the first national road leading from Kisumu in Kenya to Uganda. A total of 400 million USD was invested for this standard national road in Kenya, which is just over 100 km long. Name of Project: Hanoi - Haiphong Highway in Viet Nam 3 unitsof SMP90EC asphalt pavers used for building the first highway in Viet Nam. The Hanoi - Haiphong Highway in Viet Nam is 150km and was divided into 10 tender sections. The road has 4 lanes in one direction which are 16 meters wide and 8 lanes in two directions which are 32 meters wide. Viet Nam Road and Bridge was charged with the K23 tender section, which is 14 km in total. The project was started in October 2013 and is expected to complete in May 2015. 17 18
Putzmeister Germany Xin Jiang Industrial Park: Sany Heavy Industry Northwest Co., Ltd. Shenyang Industrial Park: SANYHE International Holdings Co., Ltd. Beijing Industry Park: Beijing Sany Heavy Machinery Co., Ltd. / Sany Heavy Energy Machinery Co., Ltd. Sany America Shanghai Industrial Park Zones: Sany Heavy Machinery Co., Ltd. / Shanghai Sany Precision Machinery Co., Ltd. / Sany Turbine Machinery Co., Ltd. Sany Group Headquarters / Sany Heavy Industry Co., Ltd. Zhuhai Industrial Park: Sany Marine Heavy Industry Co., Ltd. Sany India Sany Indonesia Sany Brazil Sany's Industrial Parks Putzmeister (International Headquarters of Sany Concrete Machinery) Sany Sales & Service Offices in China Sany Sales & Service Offices overseas Sany Global Coverage 19 20