RE / STAR Tolerance Rings STAR Ball Knobs, Knob and Lever Type Handles

RE 2 970/.99 STAR Tolerance Rings STAR Ball Knobs, Knob and Lever Type Handles

STAR Tolerance Rings Product Overview Tolerance rings are made of hard, embossed spring steel strip and belong to the class of frictionally engaging fasteners. STAR Tolerance Rings were designed for especially easy, low-cost fastening of machine parts. They replace complex contour-locking keyways or pinned, wedged and threaded connections and eliminate the need for expensive machining. Rapid, cost-saving assembly Rigid and secure fastening of machine parts Particularly inexpensive machine element Simple design of mating parts Resistant to a number of chemical substances Series 0 (AN) The flat edges are at the outer diameter of the tolerance ring. For use with a standard nominal shaft. Series 0 (BN) The flat edges are at the inner diameter of the tolerance ring. For use with a standard nominal bore. 2 RE 2 970/.99

Tolerance Rings Elastic seating for small rolling bearings (Series 001) Compensation of different thermal expansion rates between machine parts made of different materials High temperature resistance No need for keyways or other contour-locking joints Special sizes on request Wide machining tolerances for parts to be joined Please contact us for samples. Series 001 (ANL) This curved type is specifically designed for mounting small bearings. Series 004 (ANS) This type has a slanting edge and is used for mounting larger rolling bearings, especially in light metal housings. RE 2 970/.99 3

STAR Linear Motion Technology Ball Rail Systems Standard Ball Rail Systems Ball Rail Systems with Aluminum Runner Blocks Super Ball Rail Systems Wide Ball Rail Systems Miniature Ball Rail Systems Cam Roller Guides Accessories Roller Rail Systems Linear Bushings and Shafts Linear Bushings Linear Sets Shafts Shaft Support Rails Shaft Support Blocks Ball Transfer Units Screw Drives Linear Motion Systems Linear Motion Slides Linear Modules Compact Modules Ball Rail Tables ALU-STAR Profile System Controllers, Motors, Electrical Accessories Linear Actuators Rexroth Star GmbH D-97419 Schweinfurt REG. NO. 17-03 4 RE 2 01/.99

STAR Tolerance Rings STAR Ball Knobs, Knob and Lever Type Handles Product Overview 2 Application Examples General Calculation 13 Mounting Instructions Part Number / Ordering Example Tables Tolerance Rings 0 (AN) Tolerance Rings 0 (BN) 22 Tolerance Rings 001 (ANL) 2 Tolerance Rings 004 (ANS) 29 Inquiry/Specification Ball Knobs, Knob and Lever Type Handles 31 General 31 Dimensions and Data 32 RE 2 01/.99 5

STAR Tolerance Rings Application Examples Tolerance rings for fastening of machine parts without defined force transmission In many applications there are no defined forces to be transmitted between the parts to be joined. What is generally required in such cases is a fixing device for such simple machine parts as handles, ball knobs, labyrinth rings or bushings. When STAR Tolerance Rings are used to fasten ball knobs to connecting rods, for example, they eliminate the need for the usual thread on the rod and in the ball knob. Unlike threaded connections, joints made with STAR Tolerance Rings will never loosen. Fastening of a labyrinth ring on a shaft using a STAR Tolerance Ring Tolerance rings for fastening of machine parts to transmit torque The fastening of belt pulleys, flywheels or fan rotors involves transmission of defined axial or circumferential forces. The assembly forces and transmittable torque depend very much on the design and finish of the parts to be joined and can differ greatly in practice from the values given in the tables. Fastening of a V-belt pulley on a shaft (instead of a contour-locking joint with keyway). RE 2 970/.99

Pinion fastening with Star Tolerance Ring in turbomolecular pumps. Tandem mounting of Star Tolerance Rings in a mowing machine drive. RE 2 970/.99 7

STAR Tolerance Rings General Materials Top-quality spring steel strip made from carbon steel or stainless steel (austenitic) Temperature resistance Tolerance rings made from carbon steel up to 0ºC continuous; brief peaks up to 250ºC (no deterioration of spring qualities). 7000 Heating plate Tolerance rings made from stainless steel up to 250ºC continuous; brief peaks up to 0ºC (no deterioration of spring qualities). Pressing force in N 000 5000 4000 00 without Tolerance Ring with Tolerance Ring 00 00 0 0 40 0 0 0 0 0 0 Temperature in ºC The graph shows the mounting of rolling bearings of 0 mm diameter at a temperature of ºC with and without a tolerance ring. In both cases the pressing force is initially 500 N. As the temperature rises, the pressing force falls. For rolling bearings mounted without a tolerance ring, the pressing force falls to zero at a temperature of 0ºC, whereas with a tolerance ring there is still a small pressure force of 00 N at a temperature of 170ºC. RE 2 970/.99

Tolerance ring joints for transmission of torque Very often, an axial or circumferential force of known magnitude is to be transmitted. Examples include the mounting of pulleys, flywheels or fan rotors, to name but a few. ø This figure shows a V-belt pulley fastened to a shaft by means of a Tolerance Ring 0-0-0. The connection transfers a torque M of at least Nm. This corresponds to an E-motor output of P = 4.3 kw at a speed n = 00min -1 and a safety factor of S = 3 for the starting torque Transmission of torque Polar moment of inertia W p = d 3 π [cm 3 ] The figures below show tolerance ring joints in free and centered arrangements as compared with a conventional contour-locking connection for the same shaft diameters. Conventional fastening methods necessitate the machining of keyways into the shafts and bores of the mating parts. These keyways weaken the shaft and thus reduce the polar moment of inertia W P. This disadvantage does not apply when STAR Tolerance Rings are used. The polar moment of inertia W p remains constant in the free arrangement and is reduced only very slightly in the centered arrangement. Free arrangement, Series 0 Centered arrangement, Series 0 Conventional connection Shaft diameter = mm Polar moment of inertia W p = 5.3 cm 3 Shaft diameter = mm Polar moment of inertia W p = 4.3 cm 3 Shaft diameter = mm Polar moment of inertia W p = 2.0 cm 3 RE 2 970/.99 9

STAR Tolerance Rings General Design hints Free arrangement This arrangement is suitable for series 0 and 0 rings. It is extremely economical because the ring is simply placed between the straight, cylindrical surfaces of the bore and shaft. However, the assembly may be slightly off-center, and allowance must be made for a reduction of about % in the torques M given in the tables. Free arrangement, Series 0 Free arrangement, Series 0 Centered arrangement This arrangement is used when perfect concentricity is required or when circumferential or major radial impact loads are to be expected. Selection of the appropriate fit between shaft and bore keeps run-out within the required tolerance limits, at the same time providing shock absorption to protect the tolerance rings from damage. Centered arrangement, Series 0 Centered arrangement, Series 0 Tandem mounting of tolerance rings If the load permissible on one tolerance ring is exceeded in a given application, it is possible to fit two or more tolerance rings end to end until the sum of their load ratings exceeds the load to be carried. However, it is important to ensure that the individual tolerance rings of the assembly are separated by webs to prevent adjacent tolerance rings from slipping over each other during mounting. Note: The shaft tips should not be aligned. Tolerance rings with slanting edge The slanting edge keeps the tolerance ring fixed in place. This version is mainly used to mount large rolling bearings in light metal housings. RE 2 970/.99

Design of mating parts Required radii, Series 0 In order to ensure maximum effect and long life and to prevent damage to the tolerance rings, the following must be observed in the design of the mating parts: When series 0 tolerance rings are to be used, the leading edge of the shaft must be rounded to radius r w ; series 0 requires a radius r g at the leading edge of the bore. r e b r e r w L When the centered arrangement is to be used, the transition radii r e at the walls of the retaining grooves in the bore and shaft should be as small as possible to ensure that the tolerance rings sit firmly against the walls of the grooves. Retaining groove b requires a C13 fit. Details concerning the correct radius and groove width tolerance limits are given in the tables. Required radii, Series 0 L r e b r e If the radii indicated cannot be made, we recommend a chamfer of º. r g Size of radii r e, r g and r w Bore or shaft diameter r g, r w Chamfer L in mm 1.0 1.5 > 4 1.25 2.0 > 4 0 1.5-2.0 2.5 > 0 240 3.0-4.0 3.5 > 240 4.0-5.0 4.5 r e to 0.2 r g C13 tolerance limits for groove width b Nominal dimension > 1 > 1 > 40 > 40 50 > 50 5 > 5 0 C13 tolerance limit (µm) +0 + 0 +35 + 95 +440 +1 +5 +0 +5 +1 +00 +0 + +0 RE 2 970/.99 11

STAR Tolerance Rings General Shaft and bore tolerances The tolerance limits chosen for shaft and bore diameters determine the fit between the two elements and thus the holding capacity of the tolerance ring assembly. See Tolerance Ring tables for dimensions. Please note the following: a) Shaft tolerances are permissible up to ISO h9, bore tolerances up to ISO H9, in exceptional cases up to ISO h11 resp. H11. b) The tolerances quoted for the mounting of rolling bearings and for torque transfer refer to the combinations steel on steel or steel on many nonferrous metals. They apply to temperatures up to 0ºC. Applications should be tested if they involve materials that differ considerably from steel in their strength properties. c) The torque capacities given in the tables apply to the centered arrangement. If the free arrangement is used, a reduction of % must be allowed for. Free arrangement, Series 0 Free arrangement, Series 0 Standard shaft system Standard bore system RE 2 970/.99

Calculation Guide values With the aid of the formulas given below you can approximately calculate the values that determine the size of tolerance ring required for your application. If you prefer, Rexroth STAR can do this for you. In this case, please use the form on page. Known: Output P [kw] [1 HP = 0.73 kw] Speed n [min -1 ] Max. radial load F [N] Selected: Safety factor S Guide values: for fastening pulleys 2.5-3 reversible motion Torque calculation M = M = torque [Nm] 9550 P n S 1) Calculation of mounting force: 7 M (catalog) d [N] 1) Calculation of axial seating capacity: 2 M (catalog) [N] d d = tolerance ring diameter in mm 1) These values to be taken as guide values only. Selection criteria For radial and circumferential radial loads, choose the centered arrangement. The transferable torque capacities and radial loads indicated in the tables are standard values only. These values may be influenced by the strength, surface hardness, surface roughness and lubrication of mounting parts and can thus vary greatly. RE 2 970/.99 13

STAR Tolerance Rings Mounting Instructions Mounting Always use a new tolerance ring when assembling parts! Centered arrangement, Series 0- Free arrangement, Series 0- The tolerance ring is placed in the housing, then the shaft pressed into the ring. The tolerance ring is placed in the bore and a piece of flat stock (x) used to support it while the shaft is pressed into place. x Centered arrangement, Series 0- Free arrangement, Series 0- The tolerance ring is first placed in the shaft groove, then the shaft with the ring in place is pressed into the bore. The tolerance ring is placed around the straight shaft and a piece of flat stock (x) is used to brace the ring as the shaft is pressed into place. x RE 2 970/.99

Part Number / Ordering Example Part number 0....... Series = Series 0 (AN) = Series 0 (BN) 01 = Series 001 (ANL) only available in stainless steel 04 = Series 004 (ANS) Tolerance ring diameter (d) Code for tolerance ring width (b) / material from 01 to 49 = carbon steel from 51 to 99 = stainless steel Ordering Example 0 0 54 Series = Series 0 (AN) Tolerance ring diameter (d) Tolerance ring width (b) / material d = b = / stainless steel Please always use the nine-digit part number when ordering. We have listed the part numbers in full in the following tables to make your choice easier. For large quantities, many different special versions are available on request. RE 2 970/.99

STAR Tolerance Rings Tolerance Ring Series 0 (AN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) old Shaft Bore for mounting rolling bearings Carbon steel Stainless steel d b d h9 Bore for torque transfer Torque capacity 3) D D M (Nm) Load 1) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-00-01 0-0-51 0-0-52 0-0-53 0-0-54 0-0-51 0-0-52 0-0-53 0-0-54 0-0-51 0-0-52 0-0-53 0-0-51 0-0-52 0-0-53 0-0-51 0-0-52 0-0-53 0-0-54 0-01-01 0-01-02 0-01-03 AN x AN x 4 AN x AN x AN x AN x 4 AN x AN x AN x AN x AN x AN x AN x AN x AN x AN x 5 AN x AN x AN x AN 1 x AN 1 x AN 1 x 1 4 4 5 1.95.93 11.4 11.41 13.4 13.41.4.41.4.41 17.4 17.41 19.9 19.9..2 11. 11.23 13. 13.23..23..23 17. 17.23 19.75 19.7 0.5 1.0 2.0 3.0 3.5 1.5 2.0 3.5 4.2 5.5 7.5.0.5.5.0 4.0 7.0.0 9.5.0 11.0 17.0 00 00 00 200 00 100 2400 2900 00 3700 40 20 4000 4700 00 2400 200 3500 1900 40 000 0. 0.25 0.35 0.0 0.7 0. 0.40 0.70 0.0 0.5 0.95 1. 0.70 1.00 1.25 0.45 0.70 0.90 1.05 0.90 1.50 2.40 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99

Tolerance Ring Series 0 (AN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) old Shaft Bore for mounting rolling bearings Carbon steel Stainless steel d b d h9 Bore for torque transfer Torque capacity 3) D D M (Nm) Load 1) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-019-01 0-019-02 0-019-03 0-0-01 0-0-02 0-0-03 0-0-04 AN 19 x AN 19 x AN 19 x AN x AN x AN x AN x 19 19.9.9 21.9 21.9.75.7 21.75 21.7 7 13 21 1 21 24 1900 4500 500 0 7500 500 000 0.95 1.0 2.50 2.05 2. 2.5 3. 0-022-01 0-022-02 0-022-03 0-022-04 0-024-01 0-024-02 0-024-03 AN 22 x 7 AN 22 x AN 22 x AN 22 x AN 24 x AN 24 x AN 24 x 7 22 24 7 7 22 24 23.9 23.9 25.9 25.9 23.75 23.7 25.75 25.7 17 2 35 32 45 1 00 5400 9000 100 100 000 300 1. 1.0 2.90 3.75 3. 3.70 1.45 0-025-01 0-025-02 0-025-03 0-02-01 0-02-02 0-02-03 0-02-04 AN 25 x AN 25 x AN 25 x AN 2 x AN 2 x AN 2 x AN 2 x 25 2 25 2 2.9 2.9 29.9 29.9 2.75 2.7 29.75 29.7 24 35 47 3 57 0 000 000 70 000 17000 2000 2.05 3. 4.05 2. 1.70 4.50.0 0-0-01 0-0-02 0-0-03 AN x AN x AN x 31.9 31.9 31.75 31.7 45 51 97 000 000 27000 3.00 3.90 7.25 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99 17

STAR Tolerance Rings Tolerance Ring Series 0 (AN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) old Shaft Bore for mounting rolling bearings Carbon steel Stainless steel d b d h9 Bore for torque transfer Torque capacity 3) D D M (Nm) Load 1) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-032-01 0-032-02 0-032-03 0-035-01 0-035-02 0-040-01 0-040-02 0-040-03 0-040-04 0-045-01 0-045-02 0-047-01 0-047-02 0-047-03 0-047-04 0-047-05 0-050-01 0-050-02 0-050-03 AN 32 x AN 32 x AN 32 x AN 35 x AN 35 x AN 40 x AN 40 x AN 40 x AN 40 x AN 45 x AN 45 x AN 47 x AN 47 x AN 47 x 1 AN 47 x AN 47 x 22 AN 50 x AN 50 x AN 50 x 4 32 35 40 45 47 50 1 22 4 32 35 40 45 47 50 33.9 33.9 3.9 3.9 41.9 41.9 4.9 4.9 4.9 4.9 52.47 52.35 33.75 33.7 3.75 3.7 41.75 41.7 4.75 4.7 4.75 4.7 52. 52.03 33 39 55 44 4 0 74 93 10 90 5 70 0 0 0 2 0 0 00 40 00 400 7500 5400 900 100 000 100 000 4500 000 000 000 1000 100 17000 40000 3.00 3.45 4.0 3.75 5.25 4.25 5..0.5 55.75 9.55 4.00 7.00.95 9.95.95. 13. 31.90 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. 1 RE 2 970/.99

Tolerance Ring Series 0 AN b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) old Shaft Bore for mounting rolling bearings Carbon steel Stainless steel d b d h9 Bore for torque transfer Torque capacity 3) D D M (Nm) Load 1) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-052-01 0-052-02 0-052-03 AN 52 x AN 52 x AN 52 x 52 52 54.47 54.35 54. 54.03 90 170 2 5000 000 1000 5.50.40 13.0 0-055-01 0-055-02 0-00-01 0-00-02 0-02-01 0-02-02 0-02-03 0-02-04 0-02-05 0-05-01 0-05-03 0-070-01 0-070-02 0-070-03 0-070-04 0-072-01 0-072-02 AN 55 x AN 55 x AN 0 x AN 0 x 25 AN 2 x 9 AN 2 x AN 2 x AN 2 x AN 2 x 25 AN 5 x 25 AN 5 x 3 AN 70 x AN 70 x 25 AN 70 x 4 AN 70 x 3 AN 72 x AN 72 x 55 0 2 5 70 72 25 9 25 25 3 25 4 3 55 0 2 5 70 72 57.47 57.35 2.47 2.35 4.47 4.35 7.47 7.37 72.47 72.35 74.47 74.35 57. 57.03 2. 2.03 4. 4.03 7. 7.03 72. 72.03 74. 74.03 2 20 270 440 190 0 0 400 500 5 50 400 550 00 00 2 490 000 19000 000 25000 70 0 000 0 2000 2000 000 000 29000 55000 700 9500 25000 11..0. 19.90 7.45..0.40.50 21.50 54. 13.5 23. 45.50 5. 9.50 19.00 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99 19

STAR Tolerance Rings Tolerance Ring Series 0 (AN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) old Shaft Bore for mounting rolling bearings Carbon steel Stainless steel d b d h9 Bore for torque transfer Torque capacity 3) D D M (Nm) Load 1) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-075-01 0-075-02 0-00-01 0-00-02 0-00-03 0-00-04 0-00-05 0-090-01 0-090-02 0-090-03 0-095-01 0-0-01 0-0-02 0-0-03 0-1-01 0-1-02 0-1-03 AN 75 x AN 75 x AN 0 x AN 0 x AN 0 x AN 0 x 25 AN 0 x AN 90 x AN 90 x 23 AN 90 x 32 AN 95 x 19 AN 0 x AN 0 x 19 AN 0 x 25 AN 1 x AN 1 x 19 AN 1 x 2 75 0 90 95 0 1 25 23 32 19 19 25 19 2 75 0 90 95 0 1 77.47 77.35 2.47 2.35 92.9 92.2 97.9 97.2 2.9 2.2 1.9 1.2 77. 77.03 2. 2.03 92.5 92.42 97.5 97.42 2.5 2.42 1.5 1.42 00 00 240 20 750 900 50 70 50 90 950 50 10 10 1350 1750 25000 3000 000 100 2000 75000 40000 200 35000 50000 000 25000 000 400 2000 35000 500. 29.70.0.5 21. 2.35 31.0 21.40 32.0 45.0 27.00 24.50.50 39.40 2.00 33.00 4.50 0-0-01 AN 0 x 19 0 19 0 2.9 2.2 2.5 2.42 10 3000 35.0 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99

Tolerance Ring Series 0 (AN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) old Shaft Bore for mounting rolling bearings Carbon steel Stainless steel d b d h9 Bore for torque transfer Torque capacity 3) D D M (Nm) Load 1) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-5-01 0-0-01 0-5-01 0-0-02 0-0-01 0-0-02 0-0-04 0-10-01 0-0-03 0-2-01 AN 5 x 22 AN 0 x 24 AN 5 x 24 AN 0 x 42 AN 0 x 24 AN 0 x 33 AN 0 x 2 AN 10 x 33 AN 0 x 31 AN 2 x 33 5 0 5 0 0 10 0 2 22 24 24 42 24 33 2 33 31 33 5 0 5 0 0 10 0 2.9.0 3.9 3.0.9.0 3.9 3.0 3.9 3.0 13.9 13.0 4.95 4.77 2.95 2.77.4.32 3.4 3.32.4.32 3.4 3.32 3.4 3.32 13.4 13.32 4.40 4.22 2.40 2.22 10 100 1950 200 3400 2400 00 2550 300 40 4900 40000 500 500 70000 900 0000 700 4000 75000 900 99000 50.0 1.0 4.00 91.00 1.00 70.50 97.00 7.50 3.00 1.00 5.00 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99 21

STAR Tolerance Rings Tolerance Ring Series 0 (BN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) Load 1) old Carbon steel Stainless steel Bore Shaft Torque for for capacity 3) mounting torque rolling transfer d b D bearings M h9 d d (Nm) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-005-01 0-005-02 0-005-03 BN 5 x 5 BN 5 x BN 5 x 5 5 5 4.0 4.01 4.1 4. 0. 0.25 0.35 250 0 400 0.09 0.13 0. 0-00-01 0-00-02 0-00-03 BN x BN x BN x 5.0 5.01 5.1 5. 0.40 0.55 0.70 400 500 700 0. 0. 0.2 0-00-51 0-00-52 0-00-53 BN x 7 BN x BN x 7.57.51.71.5 0.75 0.90 1. 00 00 00 0.2 0.33 0.42 0-0-51 0-0-52 0-0-53 0-011-52 0-011-53 BN x BN x BN x BN 11 x BN 11 x 11 11.57.51 9.57 9.51.71.5 9.71 9.5 3.0 3. 4.2 3.5 5.0 100 2500 00 200 0.50 0.0 0.70 0.55 0.70 0-0-51 0-0-52 0-0-53 0-0-54 0-0-55 0-0-5 BN x BN x BN x BN x BN x BN x 1 1.59.52.77.70 2.0 3.0 3.5 4.5 5.0 7.0 900 00 20 2900 300 5000 0.40 0.50 0.0 0.70 0.5 1. 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. 22 RE 2 970/.99

Tolerance Ring Series 0 (BN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) Load 1) old Carbon steel Stainless steel Bore Shaft Torque for for capacity 3) mounting torque rolling transfer d b D bearings M h9 d d (Nm) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-0-52 0-0-53 0-0-54 0-0-55 0-0-51 0-0-52 0-0-53 0-0-54 0-0-55 0-0-51 0-0-52 0-0-53 0-017-51 0-017-52 0-017-53 0-017-54 0-017-55 0-017-5 0-01-51 0-01-52 0-01-53 BN x BN x BN x BN x BN x BN x BN x BN x BN x BN x BN x BN x BN 17 x BN 17 x BN 17 x BN 17 x BN 17 x BN 17 x BN 1 x BN 1 x BN 1 x 22 17 1 22 17 1.59.52 13.59 13.52.59.52.59.52.59.52.77.70 13.77 13.70.77.70.77.70.77.70 5 7 7.5 3.5 5 7.5 9.5 11 4.5 9 11 9 2500 40 4500 5000 10 00 200 3500 40 500 000 10 20 40 50 0 3400 500 9500 0.75 1.00 1. 1.5 0.50 0.0 0.75 0.90 1.05 0.0 1.25 1. 0.0 0.70 0.5 1.05 1. 1.35 0.90 1.50 2.00 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99 23

STAR Tolerance Rings Tolerance Ring Series 0 (BN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) Load 1) old Carbon steel Stainless steel Bore Shaft Torque for for capacity 3) mounting torque rolling transfer d b D bearings M h9 d d (Nm) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-019-51 0-019-52 0-019-53 0-0-01 0-0-02 0-0-03 0-0-04 0-0-05 0-0-0 0-0-07 0-0-0 0-0-09 0-0- 0-022-01 0-022-02 0-022-03 0-024-01 0-024-02 0-024-03 0-025-01 0-025-02 0-025-03 0-025-04 0-025-05 0-025-0 0-025-07 0-025-0 0-025-09 BN 19 x BN 19 x 19 BN 19 x 22 BN x BN x BN x BN x BN x BN x BN x 1 BN x BN x 22 BN x BN 22 x BN 22 x BN 22 x 22 BN 24 x BN 24 x 22 BN 24 x 24 BN 25 x BN 25 x BN 25 x BN 25 x BN 25 x BN 25 x 1 BN 25 x BN 25 x 21 BN 25 x 25 19 22 24 25 19 22 1 22 22 22 24 1 21 25 19 22 24 25 17.59 17.52 1.11 1.02.11.02 22.11 22.02 23.11 23.02 17.77 17.70 1.33 1.25.33.25 22.33 22.25 23.33 23.25 9.5 23.5 9 11 13 17 21 23 25 1 1 25 33 27 39 43 24 2 35 39 41 50 00 500 9900 1900 4500 500 7000 7900 9900 100 500 00 000 000 100 400 000 000 4000 5700 70 900 000 000 000 000 1000 0.95 1.0 2. 0.90 1. 1.50 1.70 2. 2.25 2.70 3.00 3.25 2.40 2.00 2.40 3.0 2.35 3.45 4. 1.50 2.00 2.25 2.2 2.0 3.40 3.75 3.95 4.70 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. 24 RE 2 970/.99

Tolerance Ring Series 0 (BN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) Load 1) old Carbon steel Stainless steel Bore Shaft Torque for for capacity 3) mounting torque rolling transfer d b D bearings M h9 d d (Nm) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-02-01 0-02-02 0-02-03 0-02-04 0-0-01 0-0-02 0-0-03 0-0-04 0-0-05 0-0-0 0-0-07 0-0-0 0-032-01 0-032-02 0-032-03 0-032-04 0-035-01 0-035-02 0-035-03 0-035-04 0-035-05 0-035-0 0-035-07 0-035-0 BN 2 x BN 2 x BN 2 x 22 BN 2 x 25 BN x BN x BN x BN x BN x 19 BN x BN x 23 BN x BN 32 x BN 32 x BN 32 x 23 BN 32 x BN 35 x BN 35 x BN 35 x BN 35 x BN 35 x 17 BN 35 x 23 BN 35 x 25 BN 35 x 2 32 35 22 25 19 23 23 17 23 25 2 32 35 2.11 2.02 2.11 2.02.11.02 33.13 33.03 2.33 2.25 2.33 2.25.33.25 33.40 33. 2 50 5 4 27 37 47 55 5 40 52 75 0 35 41 4 0 95 0 0 000 000 1000 000 4900 7000 9000 000 000 17000 000 2000 90 000 0 27000 4500 500 7900 90 100 000 500 2.25 4. 4.0 5. 1.5 2. 2.0 2.5 4. 4.35 5..0 2.90 3.90 5.50 7.17 2.5 3. 3.35 3.92.00..0.0 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99 25

STAR Tolerance Rings Tolerance Ring Series 0 (BN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) Load 1) old Carbon steel Stainless steel Bore Shaft Torque for for capacity 3) mounting torque rolling transfer d b D bearings M h9 d d (Nm) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-040-01 0-040-02 0-040-03 0-040-04 0-040-05 0-040-0 0-045-01 0-045-02 0-045-03 0-045-04 0-045-05 0-050-01 0-050-02 0-050-03 0-050-04 0-050-05 0-050-0 0-055-01 0-055-02 0-00-01 0-00-02 0-075-01 0-075-02 BN 40 x BN 40 x BN 40 x 23 BN 40 x BN 40 x 33 BN 40 x 40 BN 45 x BN 45 x BN 45 x 23 BN 45 x 25 BN 45 x BN 50 x BN 50 x BN 50 x 23 BN 50 x 27 BN 50 x BN 50 x 40 BN 55 x BN 55 x 29 BN 0 x 22 BN 0 x 2 BN 75 x 31 BN 75 x 37 40 45 50 55 0 75 23 33 40 23 25 23 27 40 29 22 2 31 37 40 45 50 55 0 75 3.13 3.03 43.13 43.03 4.13 4.03 52.5 52.53 57.5 57.53 72.5 72.53 3.40 3. 43.40 43. 4.40 4. 52.97 52.5 57.97 57.5 72.97 72.5 57 0 1 17 190 0 75 1 170 10 2 1 0 2 250 20 0 340 3 4 70 950 50 9000 000 000 200 24000 500 000 17000 1000 200 0 100 19000 200 200 0 100 25000 0 27000 37000 37000 4.25 5.50 9.. 13.35. 5.00.5.50 11.40 13.70.40. 11.70 13.75.25.35.00..0 21.35 29.5 35.40 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. 2 RE 2 970/.99

Tolerance Ring Series 0 (BN) b Centered arrangement d D d Free arrangement Part number Tolerance ring dimensions Shaft or bore diameter 1) Load 1) old Carbon steel Stainless steel Bore Shaft Torque for for capacity 3) mounting torque rolling transfer d b D bearings M h9 d d (Nm) Permissible radial load 2) F (N) Weight kg/00 pieces approx. 0-00-01 0-05-01 0-05-02 0-090-01 0-090-02 0-090-03 0-0-01 0-0-01 0-10-01 BN 0 x 39 BN 5 x 22 BN 5 x 41 BN 90 x 24 BN 90 x BN 90 x 43 BN 0 x 2 BN 0 x 22 BN 10 x 4 0 5 90 0 0 10 39 22 41 24 43 2 22 4 0 5 90 0 0 10 77.5 77.53 2.1 2.04 7.1 7.04 117.1 117.04 13. 13.04 17. 17.04 77.97 77.5 2.5 2.44 7.5 7.44 117.5 117.44 13. 13.52 17. 17.52 10 00 10 50 10 50 20 50 000 500 0 5000 37000 4000 4000 5000 44000 11000 39.0 2.55 53. 33.00 41. 59.90 51.0 5.50.50 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 3) For guide values, see "Calculation" section, % lower in free arrangement. RE 2 970/.99 27

STAR Tolerance Rings Tolerance Ring Series 001 (ANL) d D Available in stainless steel only b1 Part number Tolerance ring dimensions Shaft or bore diameter 1) Load 1) old Rolling bearing diameter Bore Working width d b D b C13 1 Permissible radial load 2) F (N) Weight kg/00 pieces approx. 001-013-51 001-0-51 001-019-51 001-022-52 001-024-51 001-02-51 001-02-51 001-0-51 001-032-52 001-032-53 001-040-52 ANL 13 x 5 ANL x 5 ANL 19 x ANL 22 x 7 ANL 24 x 7 ANL 2 x ANL 2 x ANL x 9 ANL 32 x 9 ANL 32 x ANL 40 x 13 19 22 24 2 2 32 32 40 5 5 7 7 9 9 13 =^ 24 (EL 4) 13 =^ 25 (EL 5) 19 =^ 2 (EL ) 04 (EL 7) 35 (R 5) 0 (EL ) 22 =^ 27 (R 7) 24 =^ 09 (EL 9) 2 =^ 29 (R 9) 000 2 =^ 001 =^ 0 32 =^ 002 32 =^ 1 40 =^ 3 13.5 13.0.5.0 19.5 19.0 22.5 22.0 24.5 24.0 2.5 2.0 2.5 2.0.5.0 32.5 32.0 32.5 32.0 40.5 40.0 5 5 7 7 9 9 5 0 2 0 3 400 440 5 50 0. 0.21 0.35 0.37 0.50 0.55 0.2 0.70 0.4 0. 1.31 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. 2 RE 2 970/.99

Tolerance Ring Series 004 (ANS) b 25 25 +5 d D 1 D d D 1 D 1 min = D 1 +1 [mm] Part number Tolerance ring dimensions Shaft or bore diameter 1) Load old Carbon steel Stainless steel Rolling bearing diameter Bore Permissible radial load 2) d b D 1 d D F (N) Weight kg/00 pieces approx. 004-090-01 004-1-01 004-0-01 004-0-02 004-10-01 004-0-01 004-225-01 ANS 90 x 1 ANS 1 x 19 ANS 0 x 24 ANS 0 x 2 ANS 10 x 2 ANS 0 x 31 ANS 225 x 31 90 1 0 0 10 0 225 1 19 24 2 2 31 31 94.1 1.1 5.3 5.3.3.4 231. 90 1 0 0 10 0 225 92.9 92.2 1.9 1.2 3.9 3.0 3.9 3.0 13.9 13.0 4.95 4.77 229.95 229.77 200 3500 50 500 7000 9000 000 25.0 34.70 1.0 7.50 92.40 132.00.00 1) Please refer to the sections "General" and "Calculation". 2) Severely reduced in pulsating and alternating load applications. Please inquire. RE 2 970/.99 29

STAR Tolerance Rings Inquiry/Specification Rexroth Star GmbH D-97419 Schweinfurt Telephone +49-9721-937-0 Telefax +49-9721-937-45 (direct) STAR Tolerance Rings Operating conditions: Corrosion due to moisture or other media yes no which Operating temperatures Continuous temperature C Peak temperature C how long hrs. Drive output power kw Drive speed min 1 Reversing motion no yes Torque level to be transmitted? Nm Radial load N Axial load N no yes Additional data for rolling bearing mounting Type of bearing What is to be fixed? inner race outer race What moves? inner race outer race Only low circumferential load possible with centered arrangement. Arrangement free centered Mating parts: Housing Shaft Additional information: Dimensions Material / Surface Heat Diameter / Wall thickness Possible strength treatment tolerance TR width If you have a drawing (sketch) of your application, please attach it with this inquiry. Quantities Samples pcs. Serial production Quantity Delivery date Delivery date From Company: Name: Address: Department: Phone: Fax: RE 2 970/.99

STAR Ball Knobs, Knob and Lever Type Handles Product Overview Star Ball Knobs, Knob and Lever Type Handles for mounting with STAR Tolerance Rings onto commercially available drawn shafts or threadless connecting rods. The accompanying STAR Tolerance Ring ensures that the knob or handle sits tightly and securely. No additional machining of the shafts or connecting rods necessary, hence a highly cost-effective solution. Advantages no thread no machining to fit no bonding Material FS 31 DIN 770 Color black Temperature resistance 0 C Shaft tolerance commercially available shafts with tolerance h9, e.g., bright round steel DIN 71 Mounting instructions Ball knobs are mounted by hammering them lightly onto the shafts. Please use only rubber or plastic hammers with a maximum weight of 0 g! RE 2 970/.99 31

STAR Tolerance Ball KnobsRings Dimensions and Data Ball Knobs 050- to DIN 319, type L, with STAR Tolerance Ring d 1 h t 5 d 5 d 3) Shaft tolerance: d 5 h9 4) Recommended shaft radius Part number Dimensions Weight 3) +1 +1 d 1 d 5 d t 5-0.5 h -0.5 r 4) approx. old kg/00 050-4-00 KK-4 4 11 0.3 2.5 050-5-00 KK-5 5 13 1 0.3 5 050-25-00 KK25-25 22.5 0.3.3 050-25-00 KK25-25 22.5 0.5 9.9 050-251-00 KK25-25 22.5 0.75 050-32-00 KK32-32 1 29 0.5 22.5 050-321-00 KK32-32 1 29 0.75 21 050-322-00 KK32-32 1 29 1.5 050-323-00 KK32-13 32 13 1 29 1 050-401-00 KK40-40 22 37 0.75 43 050-402-00 KK40-40 22 23 37 1 42 050-403-00 KK40-13 40 13 22 21 37 1 42 050-404-00 KK40-40 22 23 37 1 40 050-40-00 KK40-40 22 23 37 1.25 39 050-45-00 KK45-45 24 23 41 1.25 5 050-502-00 KK50-50 2 4 1 4 050-50-00 KK50-50 2 23 4 1.25 2 050-5-00 KK50-50 2 2 4 1.5 0 32 RE 2 970/.99

Knob Type Handles 052- with STAR Tolerance Ring d 1 h t 5 d 5 Part number Dimensions Weight d 1 1) d 5 d t 5 h r 2) approx. old kg/00 052--00 KG - 0.3 d 1 h t 5 d 5 d Part number Dimensions Weight 1) d 1 d 5 d t 5 h r 2) approx. old kg/00 052-25-00 KG 25-25 19 40 0.3 1 052-25-00 KG 25-25 19 40 0.5 17 d 1 h t 5 d 5 d Part number Dimensions Weight d 1 1) d 5 d t 5 h r 2) approx. old kg/00 052-35-00 KG 35-35 22 41 0.5 29 1) Shaft tolerance: d 5 h9 2) Recommended shaft radius RE 2 970/.99 33

STAR Tolerance Lever Type Rings Handles Dimensions and Data Lever Type Handles 051- with STAR Tolerance Ring d 1 h t 7 t 5 d 5 d 7 d Part number Dimensions Weight 1) d 1 d 5 d d 7 t 5 t 7 h r 2) approx. old kg/00 051-22-00 BG 22-22 32 50 0.5 051-221-00 BG 22-22 32 50 0.5.5 051--00 BG - 42 22 70 0.5 47 051-1-00 BG - 42 22 70 0.75 4 051-2-00 BG - 42 22 70 0.75 45 1) Shaft tolerance: d 5 h9 2) Recommended shaft radius Connecting Rod Mount 0- with STAR Tolerance Ring d 5 r 1 t 1 b d 4 Part number Dimensions d 5 3) d 4 b t 1 r 1 old h C 13 0-005-01 BN 5x5 5 4.1 5 0.3 0-00-01 BN x 5.1 0.3 0-00-52 BN x.71 0.5 0-0-51 BN x.71 1 0.75 0-0-54 BN x.77 22 1 0-013-53 BN 13x 13 11.77 22 1 0-0-52 BN x.77 25 1.25 0-0-07 BN x1 1.33 1 1.5 3) Recommended bore tolerance: d 5 H9 34 RE 2 970/.99

Notes RE 2 970/.99 35

Great care has been taken during the compilation of this publication to ensure all the information contained is accurate. We accept no responsibility however for any damage resulting from incorrect or incomplete information contained. For deliveries and other services in the course of commercial business, the general terms and conditions for supplies and services contained in the valid price lists and the confirmations of order apply. As our products are constantly in the process of further development, they are subject to alteration without notice. STAR, Ball Rail and are trademarks registered for Rexroth Star GmbH, Germany. Roller Rail is a trademark of Rexroth Star GmbH, Germany. Reproduction of this document, even in extract form, is only permitted with our approval. Rexroth Star GmbH D-97419 Schweinfurt Germany Telephone +49-9721-937-0 Telefax +49-9721-937-275 (general) Telefax +49-9721-937-250 (direct) www.rexroth-star.com Tolerance Rings Ball Knobs, Knob and Lever Type Handles RE 2 970/.99 Printed on chlorine-free bleached paper Printed in Germany - p 00/07/?/? RE 2 1/05.9