LIST No. C 6SS: E519 C 7SS: E520 Jun. 2009 PRODUCT NAME Hitachi Circular Saw Models 165 mm (6-1/2 ) C 6SS 190 mm (7-1/2 ) C 7SS C MARKETING OBJECTIVE Although our C 6MFA/C 7MFA Circular Saws now available on the European market are highly evaluated as reasonably priced, light-load products, there is also growing demand for less expensive and lighter circular saw products. In order to expand the market share of our circular saw series products, we consequently released the C 6SS/C 7SS Circular Saws in wider regions including Europe, as a low-priced series developed by balancing price and performance. APPLICATIONS Cutting of various wood materials SELLING POINTS [ NEW FEATURES ] Compact and lightweight design Power-plus heavy-duty motor Sawdust rear-discharge type (Dust collector installable) Blower function [ SAME FEATURES AS THE CONVENTIONAL MODELS ] Accurate and sturdy aluminum die-cast base (Steel plate base available depending on destination) Double-insulated construction SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT. Sales Division
REMARK: For more information about HANDLING INSTRUCTIONS, visit our website at: http://www.hitachi-koki.com/manual_view_export/ Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol (s) is (are) used in the place of company name (s) and model name (s) of our competitor (s). The symbol (s) utilized here is (are) as follows: Symbols Utilized Company Name Competitors Model Name D1 MAKTEC MT560 D2 MAKTEC MT580
CONTENTS Page SELLING POINTS ------------------------------------------------------------------------------------------------------------- 1 SPECIFICATIONS ------------------------------------------------------------------------------------------------------------- 2 1. Specifications ----------------------------------------------------------------------------------------------------- 2 COMPARISONS WITH SIMILARPRODUCTS -------------------------------------------------------------------------- 3 1. Comparison of Specifications -------------------------------------------------------------------------------- 3 PRECAUTIONS ON SALES PROMOTION ----------------------------------------------------------------------------- 5 1. Safety Instructions ---------------------------------------------------------------------------------------------- 5 REPAIR GUIDE ----------------------------------------------------------------------------------------------------------------- 6 1. Precautions on Disassembly and Reassembly ---------------------------------------------------------- 6 STANDARD REPAIR TIME (UNIT) SCHEDULES ------------------------------------------------------------------- 13 Assembly Diagram for C 6SS Assembly Diagram for C 7SS
SELLING POINTS Compact and lightweight design The Models C 6SS and C 7SS adopt the highly evaluated compact design of the C 6MFA/C 7MFA, and incorporate a light-weight, highly rigid lower guard and a side handle made of resin to reduce overall weight. Plastic side handle Plastic lower guard Power-plus heavy-duty motor The cooling flow path is enhanced to increase power. (For 230/240 V) Sawdust rear-discharge type (Dust collector installable) A sawdust rear-discharge method is adopted to prevent sawdust from accumulating on the work face. Simply attaching an optional dust collector will ensure a clean environment with minimal scattering of sawdust. C 6SS / C 7SS : 1,050W C 6MFA / C 7MFA : 1,010W Dust collector Blower function The Models C 6SS and C 7SS come with the blower function to blow sawdust away using cooling air of the motor. Accurate and sturdy aluminum die-cast base (Steel plate base available depending on destination) Thanks to the sturdy aluminum die-cast base, the Models C 6SS and C 7SS can cut workpieces accurately, resulting in smooth cut workpiece surfaces. Double-insulated construction Grounding is not required due to the double-insulated construction. Refer to the Technical Data and Service Manuals for current models. C 6MFA / List No. E502 C 7MFA / List No. E503 C 6SF / List No. 0597 C 7SF / List No. 0598 C 6MF / List No. 0599 C 7MF / List No. E501 Refer to the Technical Data and Service Manuals for current Models C 6MFA and C 7MFA. -1-
1. Specifications SPECIFICATIONS Model C 6SS C 7SS Saw blade diameter 165 mm (6-1/2") 190 mm (7-1/2") Cutting depth Power source Type of motor Type of switch at 90 0 to 57 mm (0 to 2-1/4") 0 to 68 mm (0 to 2-11/16") at 45 Max. 38 mm (1-1/2") Max. 46 mm (1-13/16") AC single phase 50/60 Hz AC single phase commutator motor Trigger switch Housing Handle cover Polycarbonate resin Enclosure Lower guard Gear cover Base Cast aluminum Cast aluminum / Sheet steel * 1 Voltage (V) 110 120 220 230 240 * 1 Current (A) 9.6 9.2 5.0 4.8 4.6 Power input 1,010W 1,050W No-load Rotation speed 5,600/min. 5,900/min. 5,950/min. 5,650/min. Weight * 2 Net Gross Aluminum base 3.2 kg (7.1 lbs.) 3.4 kg (7.5 lbs.) Steel base 3.1 kg (6.8 lbs.) 3.3 kg (7.3 lbs.) Aluminum base 4.0 kg (8.8 lbs.) 4.3 kg (9.5 lbs.) Steel base 3.9 kg (8.6 lbs.) 4.2 kg (9.3 lbs.) Packaging Cord Type Overall length Corrugated cardboard box / Plastic case and corrugated cardboard sleeve Two-core cabtire cable 2 m (6.6 ft.) Standard equipment Tungsten carbide tipped (TCT) saw blade ------------------------------------- 1 Parallel guide -------------------------------------------------------------------------- 1 Hex. bar wrench ---------------------------------------------------------------------- 1 Case (GBR only) ----------------------------------------------------------------------1 * 1 Check the tool name plate to confirm the rating, as it is subjected to change by area. * 2 The net weight does not include the cord and the saw blade. -2-
1. Comparison of Specifications (1) 165mm (6") dia. saw blade (Superior specifications: ) Maker HITACHI Model C 6SS C 6MFA C 6SF C 6MF Catalog Saw blade diameter mm 165 (6-1/2") 165 (6-1/2") Max.cutting depth 90 mm 57 (2-1/4") 56 (2-7/32") 45 mm 38 (1-1/2") 37 (1-15/32") Power input W * 1 1,050 1,010 1,050 No-load rotation speed /min. 5,500 5,000 4,700 Overall length mm 276 (10-7/8") 270 (10-5/8") 282 (11-3/32") 273 (10-3/4") Weight kg * 2 3.2 (7.0 lbs.) 3.4 (7.5 lbs.) 3.0 (6.6 lbs.) 3.4 (7.5 lbs.) Motor size mm 72 x 40 72 x 45 No-load noise db 85 84 Parallel adjustment --- None Provided None Installation of dust collector --- Provided None None Riving knife --- None None Soft touch handle --- None None Method of fixing gradient angle COMPARISONS WITH SIMILAR PRODUCTS --- Wing bolt Wing bolt Method of fixing cut depth --- Lever Wing bolt Wing bolt Housing --- Resin Resin Handle cover --- Resin Resin Gear cover --- Aluminum Aluminum D1 Material H Lower guard --- Resin Aluminum Resin Resin Lower guard lever --- Resin Steel Resin Resin Angle lever / wing bolt --- Resin Resin Cutting depth lever / wing bolt Base --- L --- Resin Resin Aluminum or Steel Aluminum Steel Aluminum Steel Length (L) mm 276 (10-7/8") 270 (10-5/8") 282 (11-3/32") 273 (10-3/4") Height (H) mm 230 (9-1/16") 229 (9-1/64") 230 (9-1/16") W Width (W) mm 210 (8-1/4") 231 (9-3/32") Weight With side handle kg 3.2 (7.0 lbs.) 3.4 (7.5 lbs.) --- --- --- Without side handle kg 3.1 (6.8 lbs.) --- 3.0 (6.6 lbs.) 3.4 (7.5 lbs.) * This rating is based on the 230 V motor. * 1 110 V specification = 1,010 W * 2 Mass of aluminum base specification [ Steel base spec: 3.1 kg (6.8 lbs.) ] -3-
(2) 190mm (7-1/2") dia. saw blade (Superior specifications: ) Maker HITACHI Model C 7SS C 7MFA C 7SF C 7MF Catalog Saw blade diameter mm 190 (7-1/2") 185 (7-1/4") Max.cutting depth 90 mm 68 (2-11/16") 66 (2-19/32") 45 mm 46 (1-13/16") 44 (1-3/4") Power input W * 1 1,050 1,010 1,050 1,050 No-load rotation speed /min. 5,500 5,000 4,700 Overall length mm 291 (11-15/32") 282 (11-3/32") 295 (11-19/32") D2 286 (11-1/4") Weight kg * 2 3.4 (7.5 lbs.) 3.6 (7.9 lbs.) 3.3 (7.3 lbs.) 3.5 (7.7 lbs.) Motor size mm 72 x 40 72 x 45 No-load noise db 85 84.5 Parallel adjustment --- None Provided None Installation of dust collector --- Provided None None Riving knife --- None None Soft touch handle --- None None Method of fixing gradient angle --- Wing bolt Wing bolt Method of fixing cut depth --- Lever Wing bolt Wing bolt Housing --- Resin Resin Handle cover --- Resin Resin Gear cover --- Aluminum Aluminum Material Lower guard --- Resin Aluminum Resin Resin Lower guard lever --- Resin Steel Resin Resin H Weight Angle lever / wing bolt --- Resin Resin Cutting depth lever / wing bolt Base --- L W Length (L) mm Height (H) mm Width (W) mm --- Resin Resin Aluminum or Steel 291 (11-15/32") Aluminum Steel Aluminum Steel 282 (11-3/32") 242 (9-17/32") 210 (8-1/4") 295 (11-19/32") 286 (11-1/4") 245 (9-21/32") 231 (9-3/32") With side handle kg 3.4 (7.5 lbs.) 3.6 (7.9 lbs.) --- --- --- Without side handle kg 3.3 (7.3 lbs.) --- 3.3 (7.3 lbs.) 3.5 (7.7 lbs.) * This rating is based on the 230 V motor. * 1 110 V specification = 1,010 W * 2 Mass of aluminum base specification [ Steel base spec: 3.3 kg (7.3 lbs.) ] -4-
1. Safety Instructions In the interest of promoting the safest and most efficient use of the C 6SS and C 7SS Circular Saws by all of our customers, it is very important when concluding a sale that the salesperson carefully ensure that the buyer seriously recognizes the importance of the Instruction Manual, and fully understands the precautions listed on the Warning Labels, Warning Signs and Caution Labels attached to each tool. A. Instruction manual Although every effort is made in each step of design, manufacture, and inspection to provide protection against safety hazards, the dangers inherent in the use of any electric power tool cannot be completely eliminated. Accordingly, the Instruction Manual lists general precautions and suggestions on the use of electric power tools, and specific precautions and suggestions on the use of the circular saw in order to enhance the safe, efficient use of the tool by the customer. Salespersons must be thoroughly familiar with the contents of the Instruction Manual in order to offer appropriate guidance to customers during sales promotion activities. B. Warning labels and caution labels (1) Precautions on the name plate The Models C 6SS and C 7SS are both furnished with a Name Plate listing the following precautions [ For the Europe ] PRECAUTIONS ON SALES PROMOTION [ For Australia and New Zealand ] [ For China ] [ For Taiwan ] [ For Latin America ] -5-
REPAIR GUIDE Before disassembly, be sure to remove the saw blade to prevent damage to the cutting edge or personal injury due to the saw blade. 1. Precautions on Disassembly and Reassembly The disassembly and reassembly procedures are described below, as well as certain precautions. The numbers in the descriptions below correspond to item numbers in the Parts List for all the models. In disassembly, reassembly or other work, the Base [68] should be carefully handled to prevent any loss of accuracy for each part, such as flatness of the bottom surface. 1. Removal of the Protective Cover Disassembly (a) Detach the hook of the Return Spring [6] from the Protective Cover [5]. (b) Loosen the Seal Lock Flat Hd. Screw M3 x 12 [9] that secures the Bearing Cover [8] in place, and then remove the Bearing Cover [8] and Protective Cover [5]. 2. Removal of the Bearing Holder Loosen the Seal Lock Flat Hd. Screws M5 x 12 [4], and then remove the Bearing Holder [3] together with the Spindle and Gear Set [2]. 3. Removal of the Spindle and Gear Set Secure the Bearing Holder [3] in a cylindrical jig having an inner diameter of 42 to 43 mm (about 1-23/32"), and then push the top end of the Spindle and Gear Set [2] to remove it. Fig. 1 Bearing Holder [3] Spindle and Gear Set [2] NOTE: Once removed, a gear can no longer be used due to lack of engagement. It must be replaced by a new Spindle and Gear Set [2]. 4. Removal of the Housing Ass y (a) Use a flat-blade screwdriver to loosen the Brush Caps [34] and then remove the Carbon Brushes [33]. (b) Loosen the Machine Screws (W/Washers) M5 x 45 (Black) [15] that secure the Housing Ass'y [30] in place, and then remove the Housing Ass'y [30] and Gear Cover Ass'y [26]. -6-
5. Removal of the Armature (a) Remove the Lock Lever [43] and tap the end surface of the Housing Ass'y [30] with a wooden hammer. The Armature [23] and the Fan Guide [22] can then be removed. (b) Remove the Fan Guide [22], Thrust Washer [19] and Bearing Lock [18]. (c) Use a bearing puller to remove the Ball Bearing 6000VVCMPS2L [44] and Ball Bearing 608VVC2PS2L [20], and then remove Washer (A) [21]. Fig. 2 Armature [23] Fan Guide [22] Washer (A) [21] Ball Bearing 608VVC2PS2L [20] Thrust Washer [19] Bearing Lock [18] Lock Lever [43] Ball Bearing 6000VVCMPS2L [44] 6. Removal of the Stator Ass y (a) Loosen the two Hex. Hd. Tapping Screws D5 x 55 [42]. (b) Remove the two Brush Terminals [39] from the brush holders of the Housing Ass'y [30]. (c) Lightly tap the end surface of the Housing Ass'y [30] with a wooden hammer to remove the Stator Ass'y [38]. Fig. 3 Housing Ass'y [30] Hex. Hd. Tapping Screw D5 x 55 [42] Brush Terminals [39] Stator Ass'y [38] -7-
7. Removal of the Base (a) Align the bevel plate hole of Base [68] with the Gear Cover Ass y [26] and then press-fit Roll Pin D6 x 50 [58]. (b) Loosen the Seal Lock Screw (W/Sp. Washers) M6 x 14 [62], and then remove Lever (A) [63], the Lock Nut [65], Washer (C) [67] and Bolt (Square) M6 x 20 [28]. Fig. 4 Roll Pin D6 x 50 [58] Gear Cover Ass y [26] Bolt (Square) M6 x 20 [28] Slotted Hd. Set Screw (Seal Lock) M6 x 8 [61] Seal Lock Screw (W/Sp. Washers) M6 x 14 [62] Lever (A) [63] Base [68] Lock Nut [65] Washer (C) [67] -8-
Reassembly Perform reassembly by reversing the order of the disassembly procedure. However, special attention should be given to the following items. 1. Reassembly of the Bearing Lock and Thrust Washer Before installing the Armature [23], be sure to install the Bearing Lock [18] and Thrust Washer [19] in the bearing chamber of the Housing Ass'y [30] in this order. When installing the Thrust Washer [19], be sure to note its direction of assembly. Fig. 5 Bearing Lock [18] Housing Ass'y [30] Thrust Washer [19] 2. Replacement of the Ball Bearing 608VVC2PS2L When only replacing the Ball Bearing 608VVC2PS2L [20], make sure that Washer (A) [21] is reassembled in the proper direction with clearance between the Ball Bearing 608VVC2PS2L [20] and Washer (A) [21]. Fig. 6 Washer (A) [21] Ball Bearing 608VVC2PS2L [20] 3. Reassembly of the Rubber Ring When installing the Rubber Ring [45], be careful not to damage the bearing chamber groove of the Gear Cover Ass'y [26]. -9-
4. Reassembly of the Stator Ass y As shown in Fig. 7 below, insert a guide bar [J-132 stator press pins (special repair tool, Code No. 970911) are recommended] into the Stator Ass'y [38] and Housing Ass'y [30] to accurately align the screw hole on the Stator Ass'y [38] with the corresponding hole on the Housing Ass'y [30]. Press-fit the Stator Ass'y [38] into the Housing Ass'y [30]. Hook the carbon brush terminals in the brush holders. Be careful not to put internal wires into the ribs of the Stator Ass'y [38] in the Housing Ass'y [30]. Secure the Stator Ass'y [38] to the Housing Ass'y [30] with the two Hex. Hd. Tapping Screws D5 x 55 [42]. Fig. 7 Guide bar (J-132 stator press pins) Stator Ass'y [38] Housing Ass'y [30] Brush holder Name plate side 5. Reassembly of the Lock Lever (a) Place the notch of the Lock Lever [43] between the fan of the Armature [23] and the ball bearing, and then assemble both parts into the Gear Cover Ass'y [26]. At this time, both ends of the plate spring of the Lock Lever [43] should be supported by the inner sides of the ribs (at two places) on the Gear Cover Ass'y [26]. (b) After installation, check Lock Lever [43] operation to ensure that the lever springs back to its original position when you release it. Fig. 8 Gear Cover Ass'y [26] Lock Lever [43] Armature [23] -10-
6. Wiring procedure Wiring should be done by referring to Figs. 9 and 10 below. During installation, be careful not to pinch the. lead wires between the housing and handle cover. (Left: with condenser Right: None) Fig. 9 Brown or Black (Lead wire from cord) Blue (Lead wire to switch) Brown or Black (Lead wire from cord) Blue (Lead wire from stator to switch) Blue or White (Lead wire from cord) Blue (Lead wire from stator) Blue (Lead wire from stator) Fig. 10 7. Wiring diagram (Left: with condenser Right: None) Fig. 11-11-
8. Tightening torque values for selected fasteners Bolt (W/Washer) M7 x 17.5 [14] ------------------------------------- 9.8 2.0 N m (100 20 kgf cm) Seal Lock Screw (W/Sp. Washers) M6 x 14 [62] --------------- 2.9 0.5 N m (30 5 kgf cm) Seal Lock Flat Hd. Screw M5 x 12 [4] ----------------------------- 3.4 0.7 N m (35 7 kgf cm) Seal Lock Flat Hd. Screw M3 x 12 [9] ----------------------------- 1.8 0.4 N m (18 4 kgf cm) Machine Screw (W/Washers) M5 x 45 [15] ---------------------- 3.4 0.7 N m (35 7 kgf cm) Screw (W/Washers) M5 x 16 [24] ---------------------------------- 3.4 0.7 N m (35 7 kgf cm) Hex. Hd. Tapping Screw D5 x 55 [42] ----------------------------- 2.9 0.5 N m (30 5 kgf cm) Tapping Screw (W/Flange) D4 [16], [41] -------------------------- 2.0 0.5 N m (20 5 kgf cm) Brush Cap [34] ---------------------------------------------------------- 0.7 0.2 N m (7.5 2.5 kgf cm) Hex. Socket Set Screw M5 x 8 [29] -------------------------------- 0.7 0.2 N m (7.5 2.5 kgf cm) Flat Hd. Screw M6 x 20 [47] ----------------------------------------- 0.7 0.2 N m (7.5 2.5 kgf cm) Insulation Tests Upon the completion of disassembly and repair, measure the insulation resistance and conduct a dielectric strength test. Insulation resistance: 7M or more using a DC 500 V megohm tester Dielectric strength: AC 4000 V/1 minute, with no abnormalities Deflection of saw blade The allowable deflection level of the saw blade shall be as follows: Models Measuring points Allowable level C 6SS, C 7SS 150 0.3 mm max. Cleaning the case When the unit becomes soiled, use a clean, soft rag moistened with soapy water to clean it. Never use chloric solvents, gasoline or thinner (which tend to damage plastic material) for cleaning. -12-
STANDARD REPAIR TIME (UNIT) SCHEDULES MODEL Fixed Variable 10 20 30 40 50 60 min. C 6SS Work Flow C 7SS Handle Cover Switch Code Code Armor Housing Ass y Stator Ass y General Assembly Protective Cover Return Spring Armature Ball Bearing (608VV) Ball Bearing (6000VV) Spindle and Gear Set Bearing Holder Metal Ball Bearing (6002VV) Gear Cover Ass y Base Ass y -13-
A A Rev.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 40 41 38 39 42 43 44 45 46 47 29 30 31 32 33 34 36 37 35 51 52 53 56 57 58 59 60 18 61 62 65 67 68 28 501 C6SS TU01694 33.3% 55 54 50 49 66 64 48 502 63 Model C 6SS CIRCULAR SAW LIST E519 (E1) 2009 6 18
PARTS ITEM CODE DESCRIPTION USED REMARKS 1 963-803 METAL 1 * 2 322-088 SPINDLE AND GEAR SET 1 * 2 331-705 SPINDLE AND GEAR SET 1 FOR CHI, PAN, MEX 3 308-361 BEARING HOLDER 1 4 305-568 SEAL LOCK FLAT HD. SCREW M5 X 12 2 5 331-266 PROTECTIVE COVER 1 6 331-268 RETURN SPRING 1 7 600-2VV BALL BEARING 6002VVCMPS2L 1 8 308-362 BEARING COVER 1 9 308-773 SEAL LOCK FLAT HD. SCREW M3 X 12 3 * 10 323-928 WASHER (A) 1 * 10 322-099 WASHER (A) 1 FOR NZL, AUS, VEN, THA, INA, SIN, KUW, IND * 10 317-466 WASHER (A1) 1 FOR CHI, PAN, MEX * 11 324-678 TCT SAW BLADE 165MM-D30 HOLE-NT16 1 * 11 330-889 TCT SAW BLADE 165MM-D20 HOLE-NT16 1 FOR NZL, AUS, VEN, THA, INA, SIN, KUW, IND * 11 331-658 TCT SAW BLADE 165MM-D15.9 HOLE-NT16 1 FOR CHI, PAN, MEX * 12 990-100 RING D15.9/I.D14.5 1 FOR CHI, PAN, MEX * 13 323-924 WASHER (B) 1 * 13 324-563 WASHER (B2) 1 FOR CHI, PAN, MEX 14 325-541 HEX. SOCKET HD. BOLT (W/WASHER) M7 X 17.5 1 15 302-434 MACHINE SCREW (W/WASHERS) M5 X 45 (BLACK) 3 16 328-643 TAPPING SCREW (W/FLANGE) D4 X 23 (BLACK) 3 17 NAME PLATE 1 18 931-701 BEARING LOCK 2 19 331-264 THRUST WASHER 1 20 608-VVM BALL BEARING 608VVC2PS2L 1 21 982-631 WASHER (A) 1 22 322-002 FAN GUIDE 1 * 23 360-883C ARMATURE 110V 1 * 23 360-883D ARMATURE 120V 1 * 23 360-883E ARMATURE 220V-230V 1 * 23 360-883F ARMATURE 240V 1 * 24 887-021 SCREW (W/WHSHERS) M5 X 16 (BLACK) 3 EXCEPT FOR VEN, THA, INA, SIN, KUW, IND * 25 330-973 SIDE HANDLE 1 EXCEPT FOR VEN, THA, INA, SIN, KUW, IND 26 331-265 GEAR COVER ASS'Y 1 INCLUD. 45-47 27 HITACHI LABEL 1 28 942-808 BOLT (SQUARE) M6 X 20 1 29 938-477 HEX. SOCKET SET SCREW M5 X 8 2 30 331-260 HOUSING ASS'Y 1 INCLUD. 29, 32 * 31 500-409Z CORD 1 (CORD ARMOR D8.8) * 31 500-435Z CORD 1 (CORD ARMOR D8.8) FOR GBR (230V), KUW * 31 500-461Z CORD 1 (CORD ARMOR D8.8) FOR GBR (110V) * 31 500-247Z CORD 1 (CORD ARMOR D8.8) FOR FIN, NOR, SWE, DEN * 31 500-447Z CORD 1 (CORD ARMOR D8.8) FOR SUI, CHI * 31 500-439Z CORD 1 (CORD ARMOR D8.8) FOR NZL, AUS * 31 500-455Z CORD 1 (CORD ARMOR D8.8) FOR VEN * 31 500-468Z CORD 1 (CORD ARMOR D8.8) FOR THA * 31 500-231Z CORD 1 (CIRD ARMOR D8.8) FOR SIN * 31 500-240Z CORD 1 (CORD ARMOR D8.8) FOR MEX, PAN (120V) 32 957-051 BRUSH HOLDER 2-2 - 06-09 *ALTERNATIVE PARTS C 6SS
PARTS ITEM CODE DESCRIPTION USED REMARKS 33 999-043 CARBON BRUSH (1 PAIR) 2 34 935-829 BRUSH CAP 2 C 6SS * 35 959-140 CONNECTOR 50091 (10 PCS.) 1 FOR VEN, THA, INA, IND, PAN, SIN, KUW, MEX, CHI 36 953-327 CORD ARMOR D8.8 1 37 331-707 FASTON 1 * 38 340-614C STATOR ASS'Y 110V 1 INCLUD. 39 * 38 340-756C STATOR ASS'Y 110V 1 INCLUD. 39 FOR VEN * 38 340-756D STATOR ASS'Y 120V 1 INCLUD. 39 * 38 340-614E STATOR ASS'Y 230V 1 INCLUD. 39 * 38 340-756E STATOR ASS'Y 220V-230V 1 INCLUD. 39 FOR THA, INA, SIN, CHI, PAN, IND * 38 340-614F STATOR ASS'Y 240V 1 INCLUD. 39 * 38 340-756F STATOR ASS'Y 240V 1 INCLUD. 39 FOR KUW 39 930-703 BRUSH TERMINAL 2 40 937-631 CORD CLIP 1 41 984-750 TAPPING SCREW (W/FLANGE) D4 X 16 2 42 953-174 HEX. HD. TAPPING SCREW D5 X 55 2 43 307-918 LOCK LEVER 1 44 600-0VV BALL BEARING 6000VVCMPS2L 1 45 318-647 RUBBER RING 1 46 961-729 CUSHION 1 47 949-794 FLAT HD. SCREW M6 X 20 (10 PCS.) 1 48 331-706 WASHER 1 49 949-454 SPRING WASHER M5 (10 PCS.) 1 50 949-237 MACHINE SCREW M5 X 12 (10 PCS.) 1 * 51 331-269 INTERNAL WIRE 1 EXCEPT FOR VEN, PAN, CHI, THA, INA, SIN, KUW, MEX, IND 52 331-259 SWITCH 1 53 331-261 HANDLE COVER 1 54 307-898 WING BOLT M6 X 18 1 55 941-056 SPRING 1 * 56 307-937 WING BOLT (A) 1 * 56 308-364 WING BOLT (A) M6 X 15 1 FOR VEN, THA, INA, SIN, KUW, CHI, PAN, MEX, IND 57 948-167 SUPER LOCK WASHER M6 1 58 949-750 ROLL PIN D6 X 50 (10 PCS.) 1 * 59 930-039 NOISE SUPPRESSOR 1 FOR GBR, SAF, EUROPE, AUT, FIN, NOR, SWE, DEN, SUI, NZL, AUS * 60 959-141 CONNECTOR 50092 (10 PCS.) 2 FOR NOISE SUPPRESSOR * 61 308-109 SLOTTED HD. SET SCREW (SEAL LOCK) M6 X 8 1 EXCEPT FOR VEN, THA, INA, SIN, KUW, CHI, PAN, MEX, IND 62 322-260 SEAL LOCK SCREW (W/SP. WASHERS) M6 X 14 1 63 323-923 LEVER (A) 1 64 949-566 LOCK NUT M5 (10 PCS.) 1 65 328-048 LOCK NUT 1 66 331-708 PLATE 1 67 329-933 WASHER (C) 1 * 68 331-262 BASE 1 INCLUD. 54-57, 61 * 68 331-263 BASE 1 INCLUD. 54-57 FOR VEN, THA, INA, SIN, KUW, CHI, PAN, MEX, IND 06-09 - 3 - *ALTERNATIVE PARTS
STANDARD ACCESSORIES ITEM CODE DESCRIPTION USED REMARKS 501 944-459 HEX. BAR WRENCH 5MM 1 502 302-756 GUIDE 1 C 6SS OPTIONAL ACCESSORIES ITEM CODE DESCRIPTION USED REMARKS 601 302-981 DUST COLLECTOR SET (D) 1 602 322-099 WASHER (A) 1-4 - *ALTERNATIVE PARTS Printed in Japan 06-09 (090618N)
A A Rev.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 40 41 38 39 42 43 44 45 46 47 29 30 31 32 33 34 36 37 35 51 52 53 56 57 58 59 60 18 61 62 65 67 68 28 501 C7SS TU01695 33.3% 502 50 49 48 55 54 64 66 503 63 Model C 7SS CIRCULAR SAW LIST E520 (E1) 2009 6 18
PARTS ITEM CODE DESCRIPTION REMARKS 1 963-803 METAL 1 * 2 322-088 SPINDLE AND GEAR SET 1 * 2 331-705 SPINDLE AND GEAR SET 1 FOR CHI, PAN, MEX 3 308-361 BEARING HOLDER 1 4 305-568 SEAL LOCK FLAT HD. SCREW M5 X 12 2 5 331-273 LOWER GUARD 1 6 331-268 RETURN SPRING 1 7 600-2VV BALL BEARING 6002VVCMPS2L 1 8 308-362 BEARING COVER 1 9 308-773 SEAL LOCK FLAT HD. SCREW M3 X 12 3 * 10 323-928 WASHER (A) 1 * 10 322-099 WASHER (A) 1 FOR NZL, AUS, CHN, KOR, VEN, TPE, THA, INA, SIN, HKG, KUW, IND * 10 317-466 WASHER (A1) 1 FOR CHI, PAN, MEX * 11 324-668 TCT SAW BLADE 190MM-D30 HOLE-NT18 1 * 11 330-888 TCT SAW BLADE 190MM-D20 HOLE-NT18 1 FOR NZL, AUS, CHN, KOR, VEN, TPE, THA, INA, SIN, HKG, KUW, IND * 11 331-659 TCT SAW BLADE 190MM-D15.9 HOLE-NT18 1 FOR CHI, PAN, MEX * 12 990-100 RING D15.9/I.D14.5 1 FOR CHI, PAN, MEX * 13 323-924 WASHER (B) 1 * 13 324-563 WASHER (B2) 1 FOR CHI, PAN, MEX 14 325-541 HEX. SOCKET HD. BOLT (W/WASHER) M7 X 17.5 1 15 302-434 MACHINE SCREW (W/WASHERS) M5 X 45 (BLACK) 3 16 328-643 TAPPING SCREW (W/FLANGE) D4 X 23 (BLACK) 3 17 NAME PLATE 1 18 931-701 BEARING LOCK 2 19 331-264 THRUST WASHER 1 20 608-VVM BALL BEARING 608VVC2PS2L 1 21 982-631 WASHER (A) 1 22 322-002 FAN GUIDE 1 * 23 360-883C ARMATURE 110V 1 * 23 360-883D ARMATURE 120V 1 * 23 360-883E ARMATURE 220V-230V 1 * 23 360-883F ARMATURE 240V 1 * 24 887-021 SCREW (W/WHSHERS) M5 X 16 (BLACK) 1 EXCEPT FOR VEN, TPE, THA, INA, SIN, HKG, KUW, IND * 25 330-973 SIDE HANDLE 1 EXCEPT FOR VEN, TPE, THA, INA, SIN, HKG, KUW, IND 26 331-272 GEAR COVER ASS'Y 1 INCLUD. 45-47 27 HITACHI LABEL 1 28 942-808 BOLT (SQUARE) M6 X 20 1 29 938-477 HEX. SOCKET SET SCREW M5 X 8 2 30 331-260 HOUSING ASS'Y 1 INCLUD. 29, 32 * 31 500-409Z CORD 1 (CORD ARMOR D8.8) * 31 500-435Z CORD 1 (CORD ARMOR D8.8) FOR HKG, SIN, GBR (230V) * 31 500-461Z CORD 1 (CORD ARMOR D8.8) FOR GBR (110V) * 31 500-247Z CORD 1 (CORD ARMOR D8.8) FOR FIN, NOR, SWE, DEN * 31 500-447Z CORD 1 (CORD ARMOR D8.8) FOR SUI, CHI * 31 500-439Z CORD 1 (CORD ARMOR D8.8) FOR NZL, AUS * 31 500-455Z CORD 1 (CORD ARMOR D8.8) FOR VEN - 2-06 - 09 *ALTERNATIVE PARTS USED C 7SS
ITEM CODE USED DESCRIPTION REMARKS * 31 500-468Z CORD 1 (CORD ARMOR D8.8) FOR THA, CHN * 31 500-231Z CORD 1 (CORD ARMOR D8.8) FOR SIN * 31 500-240Z CORD 1 (CORD ARMRO D8.8) FOR MEX, PAN (120V) C 7SS * 31 323-974 CORD 1 (CORD ARMOR D10.1) FOR TPE 32 957-051 BRUSH HOLDER 2 33 999-043 CARBON BRUSH (1 PAIR) 2 34 935-829 BRUSH CAP 2 * 35 959-140 CONNECTOR 50091 (10 PCS.) 1 FOR VEN, THA, INA, IND, PAN, SIN, HKG, KUW, MEX, CHI * 36 953-327 CORD ARMOR D8.8 1 * 36 938-051 CORD ARMOR D10.1 1 37 331-707 FASTON 1 * 38 340-614C STATOR ASS'Y 110V 1 INCLUD. 39 * 38 340-756C STATOR ASS'Y 110V 1 INCLUD. 39 FOR VEN * 38 340-756D STATOR ASS'Y 120V 1 INCLUD. 39 * 38 340-614E STATOR ASS'Y 230V 1 INCLUD. 39 * 38 340-756E STATOR ASS'Y 220V-230V 1 INCLUD. 39 FOR THA, INA, SIN, HKG, CHI, IND, PAN (220V) * 38 340-614F STATOR ASS'Y 240V 1 INCLUD. 39 * 38 340-756F STATOR ASS'Y 240V 1 INCLUD. 39 FOR KUW 39 930-703 BRUSH TERMINAL 2 40 937-631 CORD CLIP 1 41 984-750 TAPPING SCREW (W/FLANGE) D4 X 16 2 42 953-174 HEX. HD. TAPPING SCREW D5 X 55 2 43 307-918 LOCK LEVER 1 44 600-0VV BALL BEARING 6000VVCMPS2L 1 45 318-647 RUBBER RING 1 46 961-729 CUSHION 1 47 949-794 FLAT HD. SCREW M6 X 20 (10 PCS.) 1 48 331-706 WASHER 1 49 949-454 SPRING WASHER M5 (10 PCS.) 1 50 949-237 MACHINE SCREW M5 X 12 (10 PCS.) 1 * 51 331-269 INTERNAL WIRE 1 EXCEPT FOR VEN, PAN, CHI, THA, INA, SIN, HKG, KUW, MEX, IND 52 331-259 SWITCH 1 53 331-261 HANDLE COVER 1 54 307-898 WING BOLT M6 X 18 1 55 941-056 SPRING 1 * 56 307-937 WING BOLT (A) 1 * 56 308-364 WING BOLT (A) M6 X 15 1 FOR VEN, TPE, PAN, CHI, THA, INA, SIN, HKG, KUW, MEX, IND 57 948-167 SUPER LOCK WASHER M6 1 58 949-750 ROLL PIN D6 X 50 (10 PCS.) 1 * 59 930-039 NOISE SUPPRESSOR 1 EXCEPT FOR VEN, PAN, CHI, THA, INA, SIN, HKG, KUW, MEX, IND * 60 959-141 CONNECTOR 50092 (10 PCS.) 2 FOR NOISE SUPPRESSOR * 61 308-109 SLOTTED HD. SET SCREW (SEAL LOCK) M6 X 8 1 EXCEPT FOR VEN, TPE, PAN, CHI, THA, INA, SIN, HKG, KUW, MEX, IND 62 322-260 SEAL LOCK SCREW (W/SP. WASHERS) M6 X 14 1 63 323-923 LEVER (A) 1 06-09 *ALTERNATIVE PARTS - 3 -
ITEM CODE USED DESCRIPTION REMARKS 64 949-566 LOCK NUT M5 (10 PCS.) 1 65 328-048 LOCK NUT 1 66 331-708 PLATE 1 67 329-933 WASHER (C) 1 * 68 331-270 BASE 1 INCLUD. 54-57, 61 * 68 331-271 BASE 1 INCLUD. 54-57 FOR VEN, TPE, PAN, CHI, THA, INA, SIN, HKG, KUW, MEX, IND C 7SS ITEM STANDARD ACCESSORIES CODE USED DESCRIPTION REMARKS 501 944-459 HEX. BAR WRENCH 5MM 1 502 302-756 GUIDE 1 * 503 331-671 CASE 1 FOR GBR (230V) ITEM OPTIONAL ACCESSORIES CODE USED DESCRIPTION REMARKS 601 302-981 DUST COLLECTOR SET (D) 1 602 322-099 WASHER (A) 1-4 - *ALTERNATIVE PARTS Printed in Japan 06-09 (090618N)