s and Frames Ductile Iron s and Frames 262 Ductile Iron s and Frames E600 263 Ductile Iron s and Frames D400 264 Ductile Iron s and Frames B125 267 GripTop D400 268 Gully Grates D400 269 Surface Boxes 270 Steel s and Frames 273 261
Ductile Iron s and Frames Ductile Iron s and Frames E600 Standard classifications Ductile Access covers and gully grates installed in the UK should meet the requirements of the European Standard. This applies to all situations, road and off-road, and to all materials. Products designed to are grouped and classified depending on their place of installation. It is the responsibility of the engineer to ensure that the correct product is specified: The appropriate class of access covers top or gully top to be used depends upon the place of installation. The selection of the appropriate class is the responsibility of the designer. Where there is any doubt the stronger class should be selected. Clause 5. Markings and badging All covers, gratings and frames shall bear: and the appropriate class The name and/or identification mark of the manufacturer and the place of manufacture, which may be in code The mark of a certification body Additional markings required by the customer Production identification, i.e. name or reference Access covers are offered badged to suit your requirements. Double Triangular Recommended for use in trunk roads carrying fast-moving traffic and industrial areas subject to exceptionally heavy traffic eg. dual carriageways, docks and container areas. Frame lifting points Loading specifications LTS installation and durability features HA 104/2 compliant Sewers for Adoption 6 compliant.. BS EN124 A x B Open Keyways E600 610 x 610 815 x 815 150 80* 130 Closed Keyways E600 610 x 610 815 x 815 150 79* 130 * mass per pair. Recommended for use in trunk roads carrying fast-moving traffic and industrial areas subject to exceptionally heavy traffic eg. dual carriageways, docks and container areas. HA 104/2 compliant Sewers for Adoption 6 compliant Security locking option. Applications Quality control Companies wishing to comply with must either be independently certified to BS EN 29001 or meet strict quality control procedures stipulated within the standard. Group 1 (min Class A15) Group 2 (min Class B125) Areas which can only be used by pedestrians and pedal cyclists Footways, pedestrian areas and comparable areas, car parks or parking decks Class F900 E600 D400 Test Load 900kN 600kN 400kN Group 3 (min Class C250) Group 4 (min Class D400) Full gully tops installed in the area of kerbside channels of roads which when measured from the kerb edge extend a maximum of 0.5m into the carriageway and a maximum of 0.2m into the footway Carriageway of roads (including pedestrian streets), hard shoulders and parking areas for all types of road vehicles A x B C250 B125 A15 250kN 125kN 15kN Group 5 (min Class E600) Group 6 (min Class F900) Areas imposing high wheel loads e.g. docks and aircraft pavements Areas imposing particularly high wheel loads e.g. aircraft pavements Open Keyways E600 1210 x 685 1375 x 850 150 82* 260 E600 1825 x 685 1985 x 850 150 82* 383 Closed Keyways E600 1210 x 685 1375 x 850 150 83* 267 E600 1825 x 685 1985 x 850 150 83* 384 * mass per pair. 262 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 263
Ductile Iron s and Frames D400 Hinged Double Triangular Ductile Iron s and Frames D400 Centre Hinged Double Triangular Recommended for use in city roads where hinged security is required. Hinged cover design Frame lifting points LTS installation and durability features HA 104/2 compliant Sewers for Adoption 6 compliant. Retro-fit security locking option (including high security version) Safety grid options. Automatic cover security locking Semi-ergonomic hinging design LTS installation and durability features HA 104/02 compliant Sewers for Adoption 6 compliant.. A x B D400N 600 x 600 806 x 806 100 25 82.5 D400N 600 x 600 806 x 806 150 25 92.5 Heaviest cover. 100mm deep units Loading Class A x B D400N 600 x 450 800 x 650 100 22.3 83.5 D400N 600 x 600 800 x 800 100 26.2 96 D400N 675 x 675 875 x 875 100 40 127 D400N 750 x 600 940 x 745 100 39 118 D400N 750 x 750 905 x 940 100 43.3 131 D400N 900 x 600 1100 x 800 100 40.7 142 D400N 1060 x 700 1210 x 850 100 51.4 170 D400N 1220 x 685 1380 x 885 100 38 217 D400N 1200 x 750 1350 x 945 100 39 217 D400N 1500 x 750 1660 x 940 100 43 243 D400N 1800 x 750 1955 x 940 100 39 317 Site Start Up Geotechnics Manhole Solutions Concrete Pipe and Culvert Clay Drainage Plastic Drainage Surface Water Drainage Flexible Couplings Stormwater Management Rainwater Harvesting Off Mains Drainage and Separators PE and Barrier Pipe Systems Cable Protection and Access Boxes Reinforcement and Ground Movement Damp Proof and Barrier Membranes Heaviest hinged cover. 150mm deep units Loading Class * Available on request. A x B D400N 600 x 600 800 x 800 150 D400N 675 x 675 875 x 875 150 D400N 900 x 600 1100 x 800 150 D400N 1220 x 685 1380 x 885 150 * * * * * * * * Specialist Chemicals Hard Landscaping Flag and Kerb Linear Channel Drainage Access s and Gully Gratings Street Furniture Download a copy of our Civils and Drainage Guide at www.keyline.co.uk 264 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 265
Ductile Iron s and Frames D400 Double Triangular Ductile Iron s and Frames D400 Double Triangular Recommended for use in city roads carrying heavy traffic. Recommended for use in city roads carrying heavy traffic. LTS Installation and durability features HA 104/2 compliant Sewers for Adoption 6 compliant. Security locking option Ventilated option Safety grid option on certain units. HA 104/2 compliant Sewers for Adoption 6 compliant. Security locking option. 150mm deep units A x B D400N 600 x 600 803 x 803 150 45* 84 D400N 600 x 600 820 x 770 150 45* 92 D400N 600 dia 820 x 770 150 50* 97 D400N 675 x 675 880 x 830 150 70* 124 D400N 675 x 675 880 x 830 150 69* 122 D400N 750 x 600 960 x 810 150 70* 120 100mm deep units Loading Class A x B D400N 450 x 450 600 x 600 100 32* 53 D400N 600 x 450 800 x 650 100 41* 71 D400N 600 x 600 800 x 800 100 45* 74 D400N 600 x 600 800 x 800 100 49* 82 D400N 600 dia 800 x 800 100 50* 87 D400N 600 dia 800 x 800 100 49* 86 D400N 675 x 675 850 x 830 100 70* 107 D400N 675 x 675 850 x 830 100 69* 106 D400N 675 dia 830 x 830 100 70* 108 D400N 675 dia 830 x 830 100 69* 107 D400N 750 x 600 950 x 800 100 70* 106 D400N 750 x 750 1005 x 1005 100 48 151 D400N 750 x 750 1005 x 1005 100 47 150 D400N 900 x 600 1100 x 800 100 44 131 D400N 900 x 600 1100 x 800 100 43 129 D400N 900 x 900 1163 x 1155 125 74 223 D400N 1250 x 675 1500 x 875 100 70* 201 D400N 1250 x 675 1500 x 875 100 69* 199 Open Keyways Closed Keyways * mass per pair. A x B D400N 1210 x 685 1375 x 850 100 69* 208 D400N 1825 x 685 1985 x 850 100 69* 307 D400N 1210 x 685 1375 x 850 150 69* 241 D400N 1825 x 685 1985 x 850 150 69* 354 D400N 1210 x 685 1375 x 850 100 73* 215 D400N 1825 x 685 1985 x 850 100 73* 318 D400N 1210 x 685 1375 x 850 150 73* 248 D400N 1825 x 685 1985 x 850 150 73* 365 Ductile Iron s and Frames B125 Slide Out Single Seal Access Suited for use in pedestrian areas, walkways, footpaths, platforms and stations. Ergonomic cover operation Locking options available available. Valiant BS EN124 Class Overbase Frame B125 600 x 450 750 x 605 75 53 B125 600 x 600 750 x 750 75 63 B125 900 x 600 1070 x 770 75 89 266 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 267
Ductile Iron s and Frames B125 Slide Out Access Gully Grates D400 Hinged Gully Grates Suited for use in pedestrian areas, walkways, footpaths, platforms and stations. For use in heavy and medium duty applications. Rapide Class Overbase Frame B125 380 x 230 480 x 330 40 14 B125 550 x 325 650 x 425 40 25 B125 450 x 450 550 x 550 40 24 B125 600 x 450 700 x 550 40 31 B125 600 x 600 700 x 700 40 39 B125 750 x 600 850 x 700 40 49 B125 900 x 600 1000 x 700 50 69 B125 1000 x 675 1100 x 775 50 80 B125 1310 x 610 1410 x 710 50 90 Ergonomic cover operation Locking options available available. Captive hinged grating Single-piece grating. Available in a large range of clear opening sizes, Rapide offers ease and speed of use while promoting operator safety through a cover slide out feature reducing the risk of injury while lifting even for light duty applications. GripTop D400 High Friction Anti-Skid and Anti-Slip Access Range Description A x B Waterway Area (cm 2 ) HA102 Reference Left Hand Opening D400 360 x 310 510 x 410 100 765 S 29 Left Hand Opening D400 400 x 430 550 x 520 100 1223 Q 38 Left Hand Opening D400 500 x 350 645 x 440 100 1080 R 46 Recommended for use in city roads carrying continuous heavy traffic, with the addition of captive hinge for ease of maintenance. GripTop is a permanent high friction solution for access cover installations that due to their location pose a slip or skid risk to pedestrians or vehicles. GripTop Class Overbase Frame E600 610 x 610 815 x 815 150 126 D400 600 x 600 800 x 800 100 74 D400 600 x 600 800 x 800 150 83 D400 675 x 675 880 x 830 100 94 D400 675 x 675 880 x 830 150 104 D400 600 x 600 806 x 806 100 96 D400 600 x 600 806 x 806 150 119 D400 675 x 675 880 x 830 100 109 D400 675 x 675 880 x 830 150 130 D400 600 x 600 800 x 800 100 95 D400 600 x 600 800 x 800 150 106 D400 675 x 675 875 x 875 100 120 D400 675 x 575 875 x 875 150 142 D400 900 x 600 1100 x 800 100 135 D400 900 x 600 1100 x 800 150 144 D400 1220 x 685 1380 x 885 100 214 D400 1220 x 685 1380 x 885 150 249 D400 1830 x 685 2000 x 885 150 354 Features a patented factory applied high friction treatment which combines high performance bonding agents with a bauxite aggregate applied to a recessed ductile iron cover section. Proven in service durability Demonstrates an industry leading PSRV of > 75. Description A x B Waterway Area (cm 2 ) Captive hinged grating Single-piece grating. Security locking option. HA102 Reference Kerb Hinging D400 370 x 430 575 x 630 100 980 R 48 Kerb Hinging D400 370 x 430 525 x 590 100 980 R 41 Left Hand Opening D400 370 x 430 575 x 525 100 1020 R 41 Right Hand Opening D400 370 x 430 575 x 525 100 1020 R 41 268 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 269
Gully Grates D400 Double Triangular Gully Grate Surface Boxes Grade A Surface Box Wide Flange Large waterway area provides efficient water removal in areas subject to high water run-off eg. catchpits, motorway verges, between verges and valleys, cuttings etc. Recommended for use in city and trunk roads carrying heavy traffic. grating Large waterway area LTS installation and durability features. Three or four flanged frame option. Wider flange to prevent lateral movement Single-piece cover Security chain option. Description A x B Waterway Area (cm 2 ) HA102 Reference Grating Double Triangular D400 600 x 600 800 x 800 100 2000 57* 89 Double Triangular D400 600 x 600 720 x 800 100 2000 P 57* 86 Double Triangular D400 600 dia 800 x 800 100 2000 57* 92 Double Triangular D400 600 x 600 820 x 770 150 2000 57* 99 * Grating mass per pair. Surface Boxes Grade A Surface Box BS5834 Grade A x B Grade A Double Triangular Surface Box A 380 x 230 535 x 385 125 27 Traditional double triangular design for use in city roads carrying heavy traffic. Recommended for use in city and roads carrying heavy traffic. Single-piece cover Security chain option. Security chain option. BS5834 Grade A x B A 150 x 150 225 x 225 100 8.5 A 150 x 150 260 x 245 225 14 A 225 x 225 325 x 325 100 14 A 300 x 300 400 x 400 100 20 A 380 x 230 505 x 355 125 26 A 380 x 230 505 x 355 125 26 BS5834 Grade A x B A 430 x 280 550 x 400 100 38 270 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 271
Surface Boxes Grade A Solid Top Surface Box Recommended for use in areas subject to heavy loading but not subject to fast-moving through traffic. Solid top cover. BS5834 Grade Grade A Hinged Pavement Surface Box A x B A 100 x 100 190 x 190 100 6 Steel s and Frames Engineered Steel Products Fabricated steel covers provide a highly versatile solution to a large range of access requirements. Keyline is able to supply an extensive range to fulfil even the most demanding specifications. Whatever the application, Keyline can provide the solution you need. Recessed block pavior covers Recessed covers for screed infill Stainless steel edge or brass edge covers Hinged spring assisted Manual handling compliant Protection from falling MOD approved Security covers Ducting runs Complete stainless steel or aluminium covers Kitemarked precinct range. All bespoke items are manufactured in accordance to FACTA (Fabricated Access s Trading Association) specifications. 2 Part Flush 3 Part Flush 4 Part Recessed Recommended for use in pavements and other pedestrian areas where hinged access is required. Suggested suitable carrying capacities for standard steel covers and frames* Single-piece cover Hinged. Ref. A Gross Plated Weight 2.5T. For pedestrian use only. Ref. B Gross Plated Weight 5T. Will support a slow moving wheel load of 1.25T. Especially recommended for domestic driveway applications. Ref. E Gross Plated Weight 25T. Will support a slow moving wheel load of 6.25T. Pedestrian precincts, commercial delivery access and emergency services. Ref. F Gross Plated Weight 38T. Will support a slow moving wheel load of 9.5T. Petrol forecourt and articulated lorries. BS5834 Grade A x B Spigot I/D F Medium 135 x 125 215 dia 75 4.2 Medium 180 dia 275 x 275 60 7.6 Medium 180 dia 240 x 240 110 202 8.5 Medium 180 dia 240 x 240 110 202 8.5 Ref. C Gross Plated Weight 10T. Will support a slow moving wheel load of 2.5T. Restricted access and service areas. Ref. D Gross Plated Weight 17T. Will support a slow moving wheel load of 4.25T. Small rigid commercial vehicles. Other Traffic Keyline must be notified if inspection covers ordered are to carry vehicles with non pneumatic tyres eg. forklifts, mobile cranes, short wheel trollies etc. plus aircraft or any abnormal traffic. 272 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 273
Steel s and Frames Steel s and Frames Hinged Access s Access s Upstanding Single skin and water shedding Internal fixings for increased security Shrouded hasp and staple for use with Utility padlocks Upstanding access covers and frames are designed for use on a variety of projects containing chambers that are opening frequently and are not subject to vehicular traffic. The upstanding range incorporates torsion spring assistance for ease of opening by one person and are frequently used over wet wells, valve and screen chambers, but are not limited to this application. This range is particularly useful on refurbishment sites that require an economical solution that will be easily installed within existing conditions. Precinct Designed in accordance with BT spec LN593 Mild steel high quality access covers are available to suit a multitude of applications and infill materials. These ranges are fabricated to the highest standards to ensure continued performance under operation and load. Kitemarked in accordance to BSEN124 class B125 Manufactured from 6mm material. Supplied as standard with single hinged safety grids to suit 65mm blocks Torsion spring assisted for one person Solid base flange to ensure stability operation under load s incorporate safety stays to prevent Slide out design for easy removal accidental closure Hot dip galvanized to BS EN ISO 1461 Galvanised to BSEN ISO1461 Available in a range of sizes to suit chamber references 2,4,5,6,10,11 & JC1 Anti-Slip and powder coatings are available. Size Range Available in a multitude of sizes from 300 x 300mm, to suit any chamber opening dimensions. Non kitemarked ranges of paviour units are also available. configuration include Single Twin In line hinged Twin End hinged Triple In line hinged Triple End and mid hinged Multiple configurations. Biomass Multiple gas ram and spring assisted single Stamplock Flush fitting access cover Internal fixings for increased security Recessed Stamp-Lock locking for use with Utility padlocks Supplied as standard with single hinged safety grids The Keyline range of flush fitting access covers and frames include the unique Stamp-Lock locking device as standard. The Stamp-Lock devices allow for the padlock to be contained within the locking device and is extremely easy to open and close. The range has been designed for use for use on a variety of projects containing chambers that are opened frequently and are subject to slow moving vehicular traffic. The range incorporates torsion spring assistance for ease of opening by one person. Stamp-Lock products, are frequently used over wet wells, valve and screen chambers, but are not limited to these applications. They also include sealed and unsealed variations, with differing frame depths for ease of installation. person operation Galvanised to BSEN ISO1461. Keyline provide access solutions for high profile schemes that use heating systems, which are powered by Biomass fuel. To continue to provide up to date cost effective solutions for varying applications, Steelway now have available a light duty gas assisted hinged access cover for storage facilities that are not subject to vehicular access. The new product compliments the existing range of large opening modular cladded buildings and extremely popular flush fitting hydraulic fuel storage covers. Torsion spring assisted for one person operation s incorporate safety stays to prevent accidental closure Galvanised to BSEN ISO1461 Anti-Slip and powder coatings are available. Size Range Available in a multitude of sizes from 300 x 300mm, to suit any chamber opening dimensions. configuration include Single Twin In line hinged Twin End hinged Triple In line hinged Triple End and mid hinged Multiple configurations. 274 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 275
Steel s and Frames High Security Access s Steel s and Frames Galvanised Steel Solid Top Access s Sentry Moated twin skin high security access cover and frame Specific products and configurations are LPS1175 SR4 certified Internal fixings for increased security Supplied as standard with single hinged safety grids Torsion spring assisted for one person operation s incorporate safety stays to prevent accidental closure Galvanised to BSEN ISO1461. Size Range Available in a multitude of sizes from 300 x 300mm, to suit any chamber opening dimensions. s configurations include Single Twin In line hinged Twin End hinged Multitude configurations and bespoke layouts with lift off units. Finishes include Galvanised mild steel Self colour stainless steel Powder coated to all available RAL colours Non slip coating. Loadings Pedestrian duty for use in areas not subjected to vehicular traffic. Our range of Sentry High Security access covers and frames include products designed and fabricated in line with LPS1175 SR4 specification. The range has been designed for use on a variety of projects including clean water reservoir chambers. The range incorporates torsion spring assistance for ease of opening by one person. On projects which require non standard sizes and products which sit outside of the scope of the specification, we have the flexibility to design and fabricate in line with the same requirements but note that they will not be certified. 5T GPW 300 x 300 363 x 363 450 x 450 513 x 513 600 x 450 663 x 513 600 x 600 663 x 663 17T GPW 600 x 450 663 x 513 600 x 600 663 x 663 Please contact Keyline for advice should you require units slightly over the specifications shown. Gross vehicle plated weight expressed as the gross weight of road vehicles with pneumatic tyres and four points of road contact. Loads to FACTA classes can be supplied on request. Chequer Plate s Overall 5T GPW 600 x 450 656 x 506 50 600 x 600 656 x 656 50 750 x 600 824 x 674 50 900 x 600 974 x 674 50 38T GPW 450 x 450 510 x 510 50 600 x 450 660 x 510 50 600 x 600 660 x 660 50 600 x 510 656 x 506 50 276 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 277
Steel s and Frames Recessed Access s Internal Recessed Type Sealed and Locking 5 Tonne GPW 300 dia 440 x 440 450 dia 580 x 580 600 x 450 740 x 590 600 x 450 740 x 590 600 x 600 740 x 590 750 x 600 850 x 700 750 x 750 850 x 850 900 x 600 1000 x 700 Steel s and Frames Square-to-Round Recessed Square-to-Round Recessed Quick and easy to install can be turned to match direction of paving Circular opening in frame fits all major PPIC inspection chambers Eliminates the need to cut paving round a circular opening Guaranteed interchangeability Galvanised to BS EN 1461. Loading GPW 300 80 438 x 438 x 93 Driveway 450 80 580 x 580 x 88 Driveway 450 43.5 580 x 580 x 54 Driveway Recessed Access s Internal Recessed Type Sealed and Locking (treated to 1 metre head of pressure) Block 5 Tonne GPW 450 x 450 550 x 550 600 x 450 700 x 550 600 x 600 700 x 700 750 x 600 850 x 700 750 x 750 850 x 850 900 x 600 1000 x 700 Frame CLKS 450SR Recessed Access s Paviour Type Standard 450mm dia PPIC chamber 10 Tonne GPW 300 dia 438 x 438 450 dia 580 x 580 600 x 450 695 x 545 600 x 450 695 x 545 600 x 450 700 x 650 600 x 600 690 x 690 600 x 600 700 x 700 750 x 600 850 x 700 750 x 750 850 x 850 900 x 600 1000 x 700 900 x 900 1000 x 1000 1200 x 600 1300 x 700 38 Tonne GPW 600 x 600 800 x 800 750 x 600 950 x 800 750 x 750 950 x 950 900 x 900 1100 x 1100 1200 x 600 1400 x 800 See our Geotechnics Guide for more information 278 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities s and Frames 279
Utilities Stock Range Visit www.keyline.co.uk to find out more information on specialist utilities products now in stock. 280 Utilities s and Frames Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.