Goltens Oslo AS instruction manual and sparepart list goltens high pressure pump type g1400 hp-rr Technical Information 72-1176 RR Weight: 15 Kg Dimension: 420 x 280 x 220 Max oil pressure rating (2 minutes): 1400 bar Max continuous working (pressure/automatic): 1050 bar Max air drive pressure: 8 bar / 125 PSI Working ratio air: oil 1:219 Output flow against 0 bar (kp/cm2): 0,5 litre/min. Strømsveien 195-197, 0668 Oslo, Norway Tel: +47 22 88 39 30 Fax: +47 22 88 39 31 E-mail: oslo@goltens.com www.goltens.no Side 1
Serie krets / Serial Circuit Pos. 54. RR High pressure man. Releasing of the hyd. pressure Release pressure Turning lever (Pos. 01) anti clockwise, releases the oil pressure from circuit. Side 2
Instruction manual 1. Fill oiltank with approx. 4l. pure hydraulic oil through pos. no. 22. 2. Connect air hose to pos. 39. Max. air pressure 8 bar or 115 PSI. 3. Circulate oil in pump unit by opening air stop valve pos 44 and oil release valve pos 01. 4. Preset desired oil pressure with air pressure regulator pos 31 according to corresponding scale on air manometer pos 52. Always preset this lower than the actual needed pressure. 5. Connect high pressure hose from hyd raulic tool to pos. 14 inlet and pos. 66 outlet, then close oil release valve pos. 01. 6. If bleeding is necessary, circulate oil through hydraulic tool and back to oil tank via transparent plastic hose connected to pos. 20 on pump unit. 7. Close bleeding screw on hydraulic tool and pressure will rice. Watch oil pressure manometer pos. 54 RR and make final adjustments with air pressure regulator pos. 31 to obtain the desired oil pressure. The G- pump will now automatically keep the pressure even with a minor leakage in the hydraulic system. 8. If not sufficent air pressure is available to obtain the desired oil pressure, use the hand pump in addition. 9. The safety valve is adjusted in accordance with the release pressure shown on the label attached to the back side of G-pump. Oiltype: Hydraulic oil Rando 32. Your G-pump is a precision tool and we advice you to use and store it accordingly. Pos. 31. Air regulator. Pos. 39. Air connection. Pos. 54 RR High pressure man. Pos. 01. Oil release valve Hand pump. Pos. 52. Air pressure man. Pos. 70. High pres. pump. Pos. 20. Return oil connection. Pos. 14. High pressure innlet. Pos. 44. Air stop valve. Hand pump lever Pos. 66. High pressure outlet. Pos. 22. filler breather filter Serial number Side 3
Part list G1400 HP-RR Ordering code: 72-11XX (XX=pos.no.) Example pos. 16: 72-1116 PumP Procedure - must always be Performed! 1. connect one hose from pump to manometer. 2. adjust air pressure regulator to correct pressure. 3. Pretension studs according to instructions. Pump procedure - lable 62B 30 RR 04RR 54 RR 01 RR 11RR Side 4
ITEM DESCRIPTION ITEM DESCRIPTION 72-1101 Valve 120A 72-1101A Nut 72-1101B Washer 72-1101C Adapter 72-1101RR HP tube RR 72-1102 adapter 72-1103 ring 72-1104RR Spacer 72-1105 plate 72-1106 adapter 72-1107 tube 72-1109 Washer 72-1110 Screw 72-1111RR Manifold RR 72-1113 HP tube 72-1114 Quick coupling oil male 72-1115 adapter 72-1116 HP tube 72-1117 lock-nut 72-1118 Suction pipe 72-1119 Washer 72-1120 Sounding rod 72-1121 Gasket 72-1122 Filter 72-1122B Screws (2 pcs) 72-1124 Gasket 72-1125 Handle 72-1126 Screw 72-1127 clips 72-1127A Screw 72-1127B Screw 72-1127C Nut 72-1128 Screw 72-1129 Screw 72-1130RR Air pressure plate 72-1130A Plate push/pull 72-1131 air pressure regulator 72-1132 nipple 72-1133 elbow 72-1137 Screw 72-1138 Bracket 72-1139 Quick coupling air male 72-1140 Quick coupling air female 72-1141 elbow 72-1142 tube 72-1143 elbow 72-1144 Valve air 150A 72-1145 plate air stop valve 72-1147 tube 72-1149 elbow 72-1150 tube 72-1151 elbow 72-1152 manometer 0-10 bar 72-1152A Screws (3 pcs) 72-1153 plate air/oil pressure 72-1154RR Manometer 0-1600 bar RR 72-1154A Screws (3 pcs) 72-1160 air pressure regulator complete 72-1162 lable 72-1162B Pump procedure - lable RR 72-1163 plate max working pressure 72-1164 plate pure hydraulic oil 72-1166 Quick coupling female 72-1167 Hose 2 m 72-1168 Hose clip 72-1170 air/hydraulic pump M188 72-1172 cabinet 72-1173 oil tank 72-2475 nipple 72-1176RR Pump complete RR 72-1197 Screw 1,9x5 UBS Rivets 72-1198 Screw 2,5x3 UBS Rivets * Other hose lengths can be delivered on demand. Goltens Oslo AS Strømsveien 195-197, 0668 Oslo, Norway Tel: +47 22 88 39 30 Fax: +47 22 88 39 31 E-mail: oslo@goltens.com www.goltens.no Side 5
Part list air driven hydraulic pump Seal kit hydraulic comprises pos no: 28, 29, 30, 44, 45, 48, 49, 50, 51, 52 Seal kit pheumatic comprises pos no: 4, 5, 6, 8, 10, 14, 16, 17, 19, 23 Inlet valve assy comprises pos no: 33, 45, 47, 48, 49, 50, 52 Outlet valve assy comprises pos no: 32, 45, 47, 48, 49, 50, 51, 52 ITEM DESCRIPTION PCS. ITEM DESCRIPTION PART NO. PCS. 722301 Top cap 1 722326 Screw 2 722303 Plunger 1 722327 Bottom cap 1 722307 Tube 1 722331 Spacer 1 722309 Pilot valve 1 722353 Diaphgram 1 722311 Plug 1 722354 Bolt 4 722313 Sleeve 1 722355 Washer 4 722315 Spool 1 722357 Cover 1 722318 Air piston 1 722360 Seal kit hydraulic 1 722320 Spring support 1 722361 Seal kit pneumatic 1 722321 Spring 1 722397 Inlet valve assy 722322 Cylinder tube 1 722398 Outlet valve assy 722334 Exhaust cap 1 722325 Silencer 2 Side 6
Contact information: Goltens Oslo AS Strømsveien 195-197, 0668 Oslo, Norway Tel: +47 22 88 39 30 Fax: +47 22 88 39 31 E-mail: oslo@goltens.com www.goltens.no Goltens Oslo AS kan vise til mer enn 60-års erfaring i verkstedsbransjen. Med et utgangspunkt i skipsindustrien har kvalitet, punktlighet og høy grad av fleksibilitet vært vårt varemerke. Dette er selvsagt videreført i alle våre tjenester mot den landbaserte industri og en høyt kvalifisert og dyktig arbeidstokk på ca 30 mann med moderne verktøymaskiner står til enhver tid rede til å ta fatt på oppgaver som måtte komme opp. Lyse og romslige lokaler, beligg ende sentralt rett utenfor Oslo sentrum, gir oss anledning til å betjene våre kunder på en rask og effektiv måte. During the last 60 years, Goltens Oslo AS has been a major supplier and service provider both to the shipping and land based industry. Goltens Oslo AS, founded on the base of the shipping industry, has become a business trade mark in quality, punctuality, and flexibility. This is implemented into our on-shore business, employing 40 dedicated colleagues offering high quality and standards to this industry also. Located in Oslo we are able to serve our customers in a swift and efficient way. Side 7
Menu The services listed below are all carried out by in house equipment and expertise. Our management is capable and experienced in tying these services together in small and large projects to suit the owners needs. For other services not listed, we co-operate with specialized companies so the owner can select to have one main contractor to tie the project together. specialized services Crankshaft Grinding in Situ in Workshop Line Boring of Engine Bed Plates in Situ or in Workshop reconditioning services Centrifugal Casting of White Metal Bearings Fuel Injectors and Pumps Connecting Rods Exhaust Valves / Seats trading/supply MKK and Alfa Laval Separator Spares Bearings Diesel engine parts Piston Rings Landing Surfaces in Situ Alignment and Chocking Laser based alignment Broken Stud Removal Cylinder Heads Pistons Turbochargers Governors Hydraulic Pumps Fuel equipment Miscellaneous parts Spare parts for Aker cranes repair services (including voyage repairs) Diesel Engines Steam Turbines Shaft Lines Propellers & Rudders Winches Valves, Pumps, COW Machines Hatch covers Ro/Ro Equipment Automation Systems Electrical Systems Hydraulic Systems Steel Structures Pipelines Blasting & Painting Cleaning Staging Service on Aker cranes (and others) 301353. Bl. 916-HP-06 RR. 11.09. HA Grafisk a.s. 100. Goltens UK Goltens Greece (Mumbai) Goltens India (Chennai) Side 8