www.dmgmori.com HSC 20 linear HSC 30 linear HSC 70 linear High-Speed Precision Cutting Centres HSC linear Series
Applications and Parts Machine and Technology Control Technology Technical Data HSC linear series Precision in a new dimension. With its new HSC precision centres, DMG MORI sets benchmarks for a new dimension in highspeed machining. Linear drives in all axes with accelerations of > 1 g, as well as spindle speeds of up to 40,000 rpm (HSC 20 linear with > 2 g and optionally 60,000 rpm) ensure maximum dynamics and provide thermal stability while enabling the shortest possible machining times, excellent surface quality with < Ra 0.15 µm and the highest level of component accuracy. Designed to cope with demanding mould making and micro / precision machining of complex components with complex geometries, the new HSC series offers the optimal manufacturing solution for every application while maintaining high standards of quality. 02 1 3 5 2 4 6 Tool and mould making 1: Mould for mobile telephone 2: Mould for engine cover 3: Mould for Bobby car 4: Mould for tyre tread Precision technology 5: Stamping tool 6: Plate for clock movement
Over 25 years of 5-axis expertise Ü The new HSC series: Best performance in tool and mould making. Application example: Whole mould produced using the HSC 70 linear with unrivalled surface quality. 03
Applications and Parts Machine and Technology êêconcept Control Technology Technical Data HSC linear series Maximum precision for the highest quality surface finish (Ra < 0.15 µm). The new HSC series machines are renowned for their consistently high performance in all aspects, right down to the finest detail. In addition to highly dynamic linear drives and new, high performance spindles with shaft, flange and jacket cooling, the thermosymmetrical design and special cooling measures ensure maximum precision and productivity. The new-look design of the machines from DMG MORI provides the perfect visual backdrop for showcasing the innovative highlights that help produce perfect components. 04 Work area HSC 20 linear HSC 30 linear HSC 70 linear Traverses X / Y / Z mm 200 / 200 / 280 320 / 300 / 280 650 (850)* / 600 / 380 (450)* Fixed table mm / kg 370 320 / 100 400 380 / 200 850 600 / 700 NC table mm / kg Ø 200 / 15 Ø 250 / 80 Ø 600 / 500 * 5-axis version
Highlights of the HSC linear series + + Thermosymmetrical portal design: greatest stability and long-term precision + + Highest level of long-term accuracy down to 5 µm* thanks to innovative cooling concept and thermosymmetrical design + + Best surface quality: Ra < 0.15 thanks to HSC spindles with 40,000 rpm (HSC 20 linear optionally with 60,000 rpm), and shaft, flange and jacket cooling Linear drives for maximum dynamics and precision, 60-month guarantee + + Linear drives in all axes fitted as standard for maximum dynamics and precision with 60-month guarantee * under optimum conditions 05
Applications and Parts Machine and Technology êêcomponents HSC 20 linear Control Technology Technical Data 1: Medical technology: CrCo bone plate 2: Watch industry: Complete machining of a brass watch plate 3: Tool and mould making: Production of copper and graphite electrodes 4: Ergonomic, compact, optimally accessible working area with built-in NC swivelling rotary table HSC 20 linear The 2 nd generation: More compact, more powerful, more universal. Completely redesigned, the second-generation HSC 20 linear even looks better than its predecessor with its new, practical design, smaller footprint of just 3.5 m 2 and improved stiffness and dynamics. Its numerous technological optimisations are reflected in a spindle speed that can now reach 60,000 rpm, a mill-turn table option rated at up to 1,500 rpm for economical cylindrical grinding operations, up to 50 % more powerful drive motors, a maximum table load that is 15 kg higher and larger tool diameters up to 50 mm. With maximum acceleration of > 2 g, the HSC 20 linear remains the most dynamic 5-axis precision machine from DMG MORI. 06
1 2 4 Highlights of the HSC 20 linear 3 + + 5-axis portal machine in gantry design with built-in NC swivelling / rotary table (A- / C-axis) + + Stable, FEM-optimised, vibration-damping mineral composite column in a compact footprint of < 3.5 m 2 + + Linear drives in X / Y / Z with > 2 g acceleration; water-cooled torque technology in the rotary axes + + 42,000 rpm HSC spindle with active cooling and HSK-E32 as standard (optional: HSK-E40) + + Optional maximum spindle speed of 60,000 rpm (HSK-E32) + + 24-position tool changer as standard (optional: 60 positions) + + Mill-turn option rated at up to 1,500 rpm (optional spindle clamping for working with turning tools) + + Can be automated with the PH10 100 magazine for up to 99 workpieces + + Also available as the ULTRASONIC 20 linear for grinding, drilling and milling advanced materials with ULTRASONIC technology HSC 20 linear Stable, ultra-compact, vibration-damping mineral composite column for ultimate long-term stability, component precision and optimised chip removal (Y -axis portal with gantry design).
1: Integration of all conventional clamping systems 2: Linear handling in three axes insertion of a workpiece holder with electrode 1 2 HSC 20 linear PH 10 100 automation solution with linear magazine. With the integrated automation solution PH 10 100, up to 99 workpieces can be loaded into and unloaded from the working area of the HSC 20 linear from above. Almost all conventional clamping systems can be integrated with ease. Pallets can be changed in under 30 seconds. The compact, integrated design guarantees optimal accessibility to the working area and PH 10 100. Highlights + + Integrated PH 10 100 linear magazine with max. 99 pallet positions (max. handling weight of 10 kg) + + Dynamic, stable pallet changeover in under 30 seconds (workpieces loaded from above) + + Flexibility: Integration of almost all available clamping systems + + Six levels as standard, optionally five additional levels + + Pallet levels can be configured with 3, 5, 7 or 9 pallet positions depending on the application + + Optimal accessibility to the machine and PH 10 100 + + Compact, integrated design with a footprint of just 6 m 2
Linear magazine PH 10 100 automation PH 10 100 is a fully integrated automation system with linear axes in X / Y / Z. It loads workpieces from above and up to 99 pallet positions can be occupied. All conventional clamping systems can be integrated. Pallets can be changed in under 30 seconds. A PH 10 100 interface is also available!
Applications and Parts Machine and Technology êêcomponents HSC 30 linear Control Technology Technical Data HSC 30 linear: > 2 g acceleration and a footprint of 4.5 m² HSC 30 linear Compact gantry design with linear drives in all axes. The HSC 30 linear is extremely compact with a footprint of just 4.2 m² and combines dynamism, precision, compactness and stability in one high-tech machine tool. Offering comprehensive temperature management, linear drives in X / Y / Z with > 2 g acceleration, and a motor spindle with 40,000 rpm and HSK-E40 tool holder as standard, the machine produces the best possible surface quality with Ra < 0.15 µm and the highest level of long-term accuracy.
1: 5-axis machining with NC swivelling table 2: 30-station tool magazine 1 Highlights of the HSC 30 linear + + Stable, vibration-damping grey cast-iron machine bed in gantry design + + Linear drives in X / Y / Z with > 2 g + + HSC spindle with 40,000 rpm, HSK-E40 and shaft, flange and jacket cooling as standard + + 30-position tool changer as standard (option: 60 / 120 positions) + + ULTRASONIC integration: Machine version of ULTRASONIC 30 linear with HSK40 actuator system 11 2
Applications and Parts Machine and Technology êêcomponents HSC 70 linear Control Technology Technical Data 1: Cooling of linear drives and linear guideways 2: 5-axis simultaneous machining 12 HSC 70 linear Top-of-the-range HSC precision centre with 80 m /min rapid traverse. The HSC 70 linear has a thermosymmetrical portal design that creates the ideal conditions for chip removal and perfect balance of power regardless of spindle position. This ensures excellent surface quality, in combination with refined temperature management for the whole machine and a consistently high level of precision in the order of a few microns, including in demanding continuous operation. 5-axis machining is enabled via an NC rotary table in combination with the rotary A-axis behind the milling spindle. Spindle speeds of up to 18,000 rpm as standard guarantee excellent, powerful milling performance, with an option to include spindles up to 40,000 rpm.
1 2 Highlights of the HSC 70 linear + + Highest level of long-term accuracy down to 5 µm* thanks to innovative cooling concept and thermosymmetrical design + + Best surface quality < Ra 0.15 thanks to HSC spindles with 40,000 rpm with shaft, flange and jacket cooling + + Linear drives in all axes provided as standard for maximum dynamics and precision with 60-month guarantee + + 5-axis simultaneous machining with direct drive in the spindle head and an NC rotary table (optional), 18,000 rpm motor spindle as standard, optional motor spindle with 28,000 rpm (HSK-A63) or 40,000 rpm (HSK-E50) + + HEIDENHAIN TNC 640 or SIEMENS 840D solutionline optimal operating convenience, reduction in programming time 13 + + DMG MORI control features developed especially for HSC machining, such as ATC (Application Tuning Cycle), AAC (Automatic Acceleration Control), AFC (Automatic Feedrate Control) * Under optimum conditions HSC 70 linear Machine bed made from grey cast iron: Thermosymmetrical portal design with outstanding accessibility.
Applications and Parts Machine and Technology êêcooling Concept Control Technology Technical Data HSC linear series Innovative cooling concept for the highest level of accuracy and surface quality. In order to meet high level requirements in terms of surface quality and long term accuracy in tool and mould making, the thermosymmetrical design and an innovative cooling concept ensure the highest level of component accuracy. This ensures that not only are the linear drives cooled, but the frictional heat from the linear guides is also dissipated effectively. Additional cooling strips on the Z-axis slideways guarantee consistent temperature of the components. The shaft, flange and jacket cooling in the new HSC spindles reduces tool and spindle growth by up to 70 % and guarantees the highest surface quality < Ra 0.15 µm. 14 Innovative cooling concept + + Cooling of machine bed and portal + + Cooling of linear drives + + Temperature control of components + + Cooling of Z-axis slideways + + Coolant temperature control* * Option
Workpiece Automotive: Reflector components Example of accuracy measurement Optical roughness measurement produces value of Ra 0.12 μm (Sa 0.14 μm) Height of section μm 3 2.5 2 1.5 1 0.5 0 0.5 1 1.5 2 Highest level of surface quality thanks to new HSC spindles Neues Bild kommt 15 With shaft, flange and jacket cooling + + Up to 70 % less spindle growth + + 5-fold reduction in warm-up time, stable temperature reached more quickly + + Thermally stable processing conditions + + Dissipation of heat produced Neues Bild kommt by rotor + + Increase in overload capacity of motor new: With shaft cooling Without shaft cooling 50 50 50 50 100 45 40 100 45 40 150 35 150 35 200 30 200 30 250 25 20 250 25 20 50 100 150 250 300 350 50 100 150 250 300 350
Applications and Parts Machine and Technology Control Technology Technical Data Simplified machine operation. Seamless integration of machine and company. Like on a smartphone, the operator has direct access to all available applications through the APP MENU. 16 ERGOline Control with 21.5" multitouch-screen and SIEMENS. Simple User-friendly operation of all new high-tech machines from DMG MORI. Consistent Consistent administration, documentation and visualisation of order, process and machine data. Compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions. SMARTkey Customised user authorisation. Individually adapted access privileges to the control system and the machine.
HSC linear series From the idea to the finished product. CELOS features a standardised user interface for all new high-tech machines from DMG MORI. CELOS APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5" multi-touch monitor. They also simplify, standardise and automate the operation of the machine. 16 standard APPs help the machine operator prepare, optimise and systematically process production jobs. JOB MANAGER Systematic planning, administration and preparation of work orders. + + Machine related creation and configuration of new work orders + + Structured storage of all production related data and documents + + Easy visualisation of orders, including NC program, equipment, etc. CELOS APPs 3 examples: 17 JOB ASSISTANT Process-defined orders. + + Menu guided set-up of the machine and conversational processing of production orders + + Reliable error prevention thanks to windowsbased assistance instructions with a mandatory acknowledgement function TOOL HANDLING Shorter tool replenishment times through assessments of the magazine configuration for subsequent orders. + + Display of all tools required for a job, including automatic generation of a loading list + + Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs
Applications and Parts Machine and Technology Control Technology Technical Data HSC linear series Cutting-edge control technology for perfect HSC performance. All of the machines in the HSC linear series feature the new DMG MORI ERGOline Control with 21.5" multi-touch monitor and user-friendly CELOS user interface, and are available with Operate 4.5 on SIEMENS 840D solutionline. As before, the HEIDENHAIN TNC 640 is equipped with the ergonomic DMG MORI ERGOline Control with 19" monitor. Optionally, various software cycles such as ATC, MPC, 3D quickset and DMG MORI Virtual Machine are available, which are able to directly influence either workpiece quality or process optimisation. 18 HEIDENHAIN TNC 640 + + Workshop or DIN-ISO programming + + 3D workpiece simulation + + Graphical programming + + Coordinate transformation + + Rapid program creation with visual programming + + Convenient thanks to the comprehensive selection of cycles
3D quickset + + Easy testing and correction of axis precision in the work area, resulting in precision balancing of the kinematics at the touch of a button. MDynamics + + Highest processing speed with optimised motion control + + Perfect surface quality with an optimal speed profile thanks to an integrated Advanced Look-ahead" feature + + Precision contouring accuracy with optimised friction compensation Exclusive Siemens software package Optimal surface 19 Optimal speed Optimal precision ATC + + Easy feed drive tuning at the touch of a button: this is achieved via the provision of three settings (surface, speed, precision), which can be freely selected within a workpiece program. Your advantage: minimised processing time with maximised quality (including in relation to workpiece weight). DMG MORI Virtual Machine + + 1 : 1 simulation of your machine integration of geometry, kinematics and dynamics of your DMG MORI machine including all functionalities of CNC and PLC increase your efficiency with maximum production safety and reduce setup times by up to 80 %! Available for SIEMENS and HEIDENHAIN control
80 Applications and Parts Machine and Technology Control Technology Technical Data êêfloor Plans êêperformance Diagrams HSC linear series Floor Plans HSC 20 linear Front view Plan view 1,884 1,191 708 1,501 145 4,230 1,260 3,100 708 1,189 4,230 1,501 1,920 776 540 145 2,729 2,729 1,920 540 705 705 701 461 20 80 790 max. travel of the cabin door HSC 20 linear with PH 10 100 automation Front view Plan view 2,035 2,430 2,810 3,318 721 398 701 790 max. travel of the cabin door
HSC 30 linear Front view Plan view 1,778 1,910 740 R 480 R 694 R 694 R 732 620 2,346 450 1,347 R 649 R 347 1,925 R 669 R 1,438 1,818 1,925 3,743 830 1,778 R 830 R 879 R 879 1,736 2,926 2,695 1,347 R 580 R 506 R 1,360 R 678 802 875 1,546 1,734 2,409 2,801 3,743 21 HSC 70 linear Front view Plan view 2,888.5 (3-axis) 2,996 (5-axis) 470 1,225 2,335 1,568 2,376 2,302 3,946 R 698 2,347.5 2,426
Applications and Parts Machine and Technology Control Technology Technical Data êêfloor Plans êêperformance Diagrams HSC linear series The largest and latest range of spindles. Motor spindle 18,000 rpm, 3-axis Motor spindle 18,000 rpm, 5-axis 13 / 19 kw, 45 / 65 Nm 10.5 / 15 kw, 56 / 80 Nm Torque (Nm) Power (kw) Torque (Nm) Power (kw) 19 kw 40% 19 85 45 85 Nm 40% 45 Nm 100% 13 13 kw 100% 80 63 80 Nm 40% 63 Nm 100% 16 kw 40% 11 kw 100% 16 11 22 6,000 18,000 Rotational speed (rpm) 2,000 5,000 18,000 Rotational speed (rpm) Motor spindle 28,000 rpm Motor spindle 40,000 rpm 20 / 30 kw, 27 / 40 Nm 15 / 19.5 kw, 12 / 16 Nm Torque (Nm) Power (kw) Torque (Nm) Power (kw) 40.3 31 40.3 kw 40% 31 kw 100% 26 20 16 12.4 16 kw 40% 12.4 kw 100% 19.5 15.2 6.9 26 Nm 40% 20 Nm 100% 3.5 19.5 Nm 40% 15.2 Nm 100% 6,300 28,000 Rotational speed (rpm) 11,700 40,000 Rotational speed (rpm)
5-axis simultaneous machining HSC 70 linear: 5-axis simultaneous machining of an injection mould to the highest contour accuracy with direct drive in the spindle head and the NC rotary table. 23
Applications and Parts Machine and Technology Control Technology Technical Data HSC linear series Technical Data 24 HSC 20 linear Working area X-axis (5-axis) mm 200 Y-axis mm 200 Z-axis (5-axis) mm 280 Feed drive Rapid traverse X / Y / Z (linear drive) m/min 40 Acceleration (linear drive) m/s² 20 Rapid traverse X / Y / Z (ball screw drive) m/min Acceleration (ball screw drive) m/s² Feed range (linear drive) mm/min 20,000 Feed force X / Y / Z kn Measuring system for linear axes direct (linear) Resolution mm 0.001 Positioning accuracy P (VDI 3441) X / Y / Z µm 5 Main drive (standard) Speed range rpm 42,000 Power (100 / 40 % DC) kw 11 / 13.8 Torque (100 / 40 % DC) Nm 5.5 / 7 Tool holder HSK-E32 Main drive with shaft cooling (option) Speed range rpm 42,000 Power (100 / 40 % DC) kw 11 / 13.8 Torque (100 / 40 % DC) Nm 5.5 / 7 Tool holder HSK-E40 Main drive with shaft cooling (option) Speed range rpm 60,000 Power (100 / 40 % DC) kw 6 / 9 Torque (100 / 40 % DC) Nm 2.5 / 3.5 Tool holder HSK-E32 Tool magazine Number of pockets 24 (60) Maximum tool weight kg 2 Max. tool diameter mm 50 Tool diameter for vacant adjacent pockets mm Max. tool length mm 200 Working table Dimensions fixed table mm 370 320 Table load kg 100 NC-rotary table Diameter mm 200 Table load kg 15 Torque (100 / 40 %) Nm 136 / B-axis Swivel range degree 15 to 130 (A-axis) Torque (100 / 40 %) Nm 496 / Controls
HSC 30 linear HSC 70 linear 320 650 (850) 300 600 280 380 (450) 50 80 12 10 50 6 50,000 80,000 direct (linear) direct (linear) 0.001 0.001 5 5 Energy efficiency with DMG MORI machines Save up to 30 % energy. As a co-founder of the Blue Competence Initiative, sustainable manufacturing technology and resource-saving machine tool designs have already become the standard at DMG MORI. Thanks to intelligent technology, the energy consumption of our machines has fallen on average by 20 % over the entire life cycle. 40,000 18,000 15 / 19.5 13 / 19 12 / 16 45 / 65 HSK-E40 HSK-A63 25 28,000 20 / 30 27 / 40 HSK-A63 40,000 15 / 19.5 12 / 16 HSK-E50 30 (60) 30 (60, 120) 2 5 63 80 70 80 220 250 400 380 850 600 200 700 250 600 80 500 137 / 215 500 / 1,000 ±120 20 / 110 1,050 / 1,550 540 / 800 Intelligent control technology + + DMG MORI AUTOshutdown: Intelligent standby controls to avoid unnecessary energy consumption when idle + + DMG MORI GREENmode: Increased processing speed and energy saving thanks to intelligent control of feed + + Simulation with the DMG MORI Virtual Machine: Rapid set-up times thanks to advance simulations and reduced non-productive time Intelligent electronics and drive technology + + Optimal drive design + + Regulated accumulator motors + + Drives capable of energy recovery Optimised mechanics + + Reduced movement of masses and counterbalance + + Minimised friction HEIDENHAIN TNC 640, Operate 4.5 on SIEMENS 840D solutionline, CELOS
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