atalog No. 17102 Full and ompact Height 90.10 / 90.8 eries 90.10 eries Full Height / Matches IO tandards 90.8 eries ompact Height Alternative PED 14/68/EU OMPIANT
Introduction The global leader in nitrogen gas spring technology Introduction DADO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADO is the highest volume producer of gas springs for press tools. DADO s products are widely approved and used in global operations for many industries including metal stamping, automotive and plastic injection molding. ustomer atisfaction DADO s motto is Whatever It Takes To atisfy Our ustomers. DADO will assist in any way possible to ensure that customers are completely satisfied. DADO s salespeople and distributors are solutionoriented, product-knowledgeable and eager to assist customers. DADO s engineers are available to help customers with specific applications. Numerous Piping Options With DADO s, piping gas springs is easy because every necessary tool or component is readily available. For more information, refer to DADO s Nitrogen Gas pring inked ystem omponents atalog. Training and technical assistance are also offered by DADO. DADO s full height 90.10 eries matches the IO tandard specifications and offers the widest choice of sizes, stroke lengths and accessories available. All international automotive standard mounts (welded and attachable) are offered, as well as legacy mounts for replacement of older springs, see pages 4-. DADO s compact 90.8 eries is 25 mm 50 mm (0.98 1.97 ) shorter than IO tandard Nitrogen Gas prings. It is available in several models with stroke lengths up to 250 mm. an Diameter Model (mm) 90.10 eries Overall ength (mm) 90.8 eries Overall ength (mm) Maximum Force on ontact 32 00170 2 x troke + 50 1.7 kn 44.5 00500 2 x troke + 85 5 kn 50 00750 2 x troke + 95 2 x troke + 70 7.5 kn 75 01500 2 x troke + 110 2 x troke + 85 15 kn 95 000 2 x troke + 1 2 x troke + 95 kn 1 05000 2 x troke + 140 2 x troke + 102.5 50 kn 150 07500 2 x troke +155 2 x troke +105 75 kn 195 10000 2 x troke +160 100 kn M For those instances when a customer prefers to have DADO provide a finished system, several options are available. A popular option, DADO s ectional Mounting ystem (M ) includes cylinders mounted to a M plate and linked using hose, fittings and a control panel. hipped ready to install, customers find the M to be a trouble free, cost-effective option. For additional information, refer to catalog 13106B. M-i Another option is the ectional Mounting ystem- Internal (M-i ). The M-i consists of an internally piped plate with mounted cylinders. DADO recommends using the M-i as a cost-effective alternative to traditional manifold systems. For more information, request catalog 13106B. Guaranteed ong ife In factory testing and field experience, the service life of DADO s Gas prings consistently exceeds one million strokes. This is supported by DADO s written One Year/One Million troke Gold Guarantee. ontact DADO for more information. High Quality onstruction DADO s Gas prings feature: a one-piece body (base-to-tube welding process verified ultrasonically); impact fatigue-resistant alloy steel super finished piston rod; rod cartridge with a proprietary doublelip rod seal; low friction rod bearings; a glass-filled, nylon guide ring on the piston retainer and special high temperature synthetic lubricant. The result of this combination is a superior design that ensures low friction, sealability and excellent wear characteristics essential for optimum gas spring life. 2 AD Templates DADO s entire product line is available on-line in solid models and 2D AD formats. For more information, visit our website, www.dadco.net, or contact DADO. 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net Warranty DADO warrants its products to be free from defects in workmanship or materials for a period of one year from date of manufacture.
Application Examples DADO offers a variety of mount options to meet specific customer applications. Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 23. ylinder and mount dimensions are shown on pages 4-. ød ød > /2 ød +.3 (.012) +.8 (.031) Bore < ød/2 Drain Hole TO Basic Model in a flat bottom pocket. The pocket must be bored with a flat bottom, or a spacer must be used to create a flat surface. TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. > 25.4 (1.00) TO Basic Model mounted to a plate. inked cylinders require clearance for the hose and fittings. H ød H + d/2 B12/B312 mounts must be fastened to the bottom groove only. Back-up is required to support the full load. TFM/TW/B11 mounts may be attached from the top or base. Back-up is required to support the full load. NOTE: Mount 90.11.07500 from top only. B19/B319V/B26 mounts require back-up to support the load. > D+1 (.040) >.5 (.0) > ¾ ød +.3 (.012) +.8 (.031) Bore B21/B25 mounts must be fastened to the top groove only. The wire ring supplied with mounts supports the full load. TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate freely. M / M-i DADO offers customized ectional Mounting ystems (M and M-i ) which are fabricated to customer specifications, pressure tested and shipped ready to install. DADO M-i with (6) 90.10.05000 gas springs plumbed internally and connected to a control panel. DADO M with (4) 90.10.000 gas springs linked using 90.400 (Y-400) hose, fittings and a control panel. 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 3
1.7 kn / 0.17 ton 12.5.49 M6 ø12.47 Model Not Available in 90.8 eries 90.10.00170 R1.04 3.5.14 4.16 18.709 2.08 ø27 1.06 M6 ø32 1.259 2 x M6 12 Deep.47 Part No. mm inch 90.10.00170.010 10 0.39 90.10.00170.013 12.7 0.50 90.10.00170.016 16 0.63 90.10.00170.025 25 0.98 90.10.00170.038 38 1.50 90.10.00170.050 50 1.97 90.10.00170.063 63.5 2.50 90.10.00170.080 80 90.10.00170.100 100 3.94 90.10.00170.125 125 4.92 IO standard stroke lengths 60 2.36 62.7 2.47 66 2.60 75 2.95 88 3.46 100 3.94 113.5 4.47 1 5.12 150 5.91 175 6.89 70 2.756 75.4 2.969 82 3.228 100 3.937 126 4.961 150 5.906 177 6.969 210 8.268 250 9.843 0 11.811 TO Basic Model Force harts On-ontact Force psi lb. 2175 381 00 351 1750 7 1500 263 1000 175 500 88 250 44 FORE (lb.) 460 440 4 400 380 Based on charge of 2175 psi 381 lb. 5 196 187 178 169 360 160 0 10 40 50 60 70 80 90 100 TRAVE (%) FORE (dan) 170 dan MAXIMUM REOMMENDED TRAVE 90% On-ontact Force bar dan 150 170 125 141 100 113 75 85 50 57 25 40 23 4 Ordering Example: Part Number: Includes eries (90.10), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 90.10.00170.025. TO.. 150 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained. 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net
1.7 kn / 0.17 ton B12 90.12.0400 B21 250-RF 50 1.97 4 x M6 1/4 4 x M6 1/4 ø50 BOT IRE 1.969 35 1.378 35.4 1.394 ø60 2.36 7.28 9.35 17.67 B25 90.25.0400 B319V 90.319V.0400 4 x M6 1/4 68 2.68 2X M8x50 mm UPPIED 50 1.968 35 1.378 45 1.77 9.35 17.67.9.82 10.39 10.39 48 1.89 Ordering Example: ylinder with Mount: 90.10.00170.025.B21..150 Mount Only: 250-RF 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 5
5 kn / 0.5 ton 4.16 R1.04 16.5.65 4.16 M8.787 ø44.5 1.750 ø TO Basic Model 2.08 G 1/8 ø40 1.57 2 x M8 12 Deep.47 Model Not Available in 90.8 eries 90.10.00500 Part No. mm inch 90.10.00500.013 12.5 0.49 90.10.00500.025 25 0.98 90.10.00500.038 37.5 1.48 90.10.00500.050 50 1.97 90.10.00500.063 62.5 2.46 90.10.00500.080 80 90.10.00500.100 100 3.94 90.10.00500.125 125 4.92 90.10.00500.160 160 6. 90.10.00500.0 0 7.87 IO standard stroke lengths 97.5 3.84 110 4.33 122.5 4.82 135 5.31 147.5 5.81 165 6.50 185 7.28 210 8.27 245 9.65 285 11.22 110 4.331 135 5.315 160 6.299 185 7.283 210 8.268 245 9.646 285 11.2 335 13.189 405 15.945 485 19.094 Force harts 6 On-ontact Force psi lb. 2175 1059 00 974 1750 852 1500 7 1000 487 500 243 250 122 Ordering Example: FORE (lb.) 1500 1400 10 10 1100 1000 Based on charge of 2175 psi 1059 lb. Part Number: Includes eries (90.10), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 445 0 10 40 50 60 70 80 90 100 TRAVE (%) 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 665 625 580 535 490 FORE (dan) 471 dan MAXIMUM REOMMENDED TRAVE 90% On-ontact Force bar dan 150 471 125 393 100 314 75 236 50 157 25 79 63 90.10.00500.025. TO.. 150 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.
5 kn / 0.5 ton B11 90.11.00500 B312 90.312.00500 B21 90.21.00500 MOUNT FROM TOP OR BAE 70 2.75 4 x M8 5/16 4 x M8 5/16 ø70.7 BOT IRE 2.783 50 1.968 50 1.968 ø86 3.38 70 2.75 4 x M8 5/16 2 x M8 7.27 13.51 23.91 50 1.968 B25 90.25.00500 B19 90.19.00500 B319V 90.319V.0800 2X M8x50 mm UPPIED 50 1.968 64 2.52 13.51 4 x M8 5/16 23.91 100 3.94 46 1.81 37 1.457 18.71 2 x M8 5/16 M8 82 3.228 80 27.5 1.08 10.39 22.87 60 2.362 60 2.36 15.59 60 2.36 Ordering Example: ylinder with Mount: 90.10.00500.025.B21..150 Mount Only: 90.21.00500 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 7
8 17.5.69 R2.08 7.28 8.31 Force harts M8.787 On-ontact Force psi lb. 2175 1655 00 1522 1750 1331 1500 1141 1000 761 500 380 250 190 ø43 1.69 ø50 1.968 ø25.98 3.12 TO Basic Model Ordering Example: FORE (lb.) 2600 2400 20 00 1800 G 1/8 2 x M8 12 Deep.47 7.5 kn / 0.75 ton Based on charge of 2175 psi 1655 lb. Part Number: Includes eries (90.10 or 90.8), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 1600 710 0 10 40 50 60 70 80 90 100 TRAVE (%) 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 1155 1070 980 890 800 FORE (dan) 736 dan MAXIMUM REOMMENDED TRAVE 90% 90.10.00750 90.8.00750 Part No. mm inch 90..00750.013 12.5 107.5 1 0.49 4.23 4.724 90..00750.025 25 1 145 0.98 4.72 5.709 90..00750.038 37.5 132.5 170 1.48 5.22 6.693 90..00750.050 50 145 195 1.97 5.71 7.677 90..00750.063 62.5 157.5 2 2.46 6. 8.661 90..00750.075 75 170 245 2.95 6.69 9.646 90..00750.080 80 175 255 6.89 10.039 90..00750.088 87.5 182.5 270 3.44 7. 19 10.6 90..00750.100 100 195 295 3.94 7.68 11.614 90..00750.113 112.5 7.5 3 4.43 8.17 12.598 90..00750.125 125 2 345 4.92 8.66 13.583 90..00750.138 137.5 232.5 370 5.41 9.15 14.567 90..00750.150 150 245 395 5.91 9.65 15.551 90..00750.160 160 255 415 6. 10.04 16.339 90..00750.175 175 270 445 6.89 10.63 17.5 90..00750.0 0 295 495 7.87 11.61 19.488 90..00750.225 225 3 545 8.86 12.60 21.457 90..00750.250 250 345 595 9.84 13.58 23.425 90..00750.275 275 370 645 10.83 14.57 25.394 90..00750.0 0 395 695 11.81 15.55 27.362 IO standard stroke lengths (90.10.00750 only) 25 mm shorter! On-ontact Force bar dan 150 736 125 614 100 491 75 368 50 245 25 123 98 90.10.00750.025. TO.. 150 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained. 82.5 3.25 95 3.74 107.5 4.23 1 4.72 132.5 5.22 145 5.71 150 5.91 157.5 6. 170 6.69 182.5 7. 19 195 7.68 7.5 8.17 2 8.66 2 9.06 245 9.65 270 10.63 295 11.61 3 12.60 95 3.740 1 4.724 145 5.709 170 6.693 195 7.677 2 8.661 2 9.055 245 9.646 270 10.6 295 11.614 3 12.598 345 13.583 370 14.567 390 15.354 4 16.535 470 18.504 5.472 570 22.441
7.5 kn / 0.75 ton TFM Welded TW Welded TR2 Welded TNF1 Welded ø88.9 BOT IRE 3.500 ø88.9 BOT IRE 3.500 19.75 62.9 2.475 ø108 4.25 19.75 56.5 2.224 80 15.7.62 19.75 6.3.25 ø108 4.25 3 x M10 53.8 2.1 76.2 3.00 25.4 1.00 B11 90.11.00750 B12 90.12.00750 B21 90.21.00750 B25 90.25.00750 MOUNT FROM TOP OR BAE 75 2.95 4 x M8 5/16 4 x M8 5/16 ø80 BOT IRE 0 4 x M8 5/16 75 2.95 4 x M8 5/16 2 x M8 56.5 56.5 2.224 2.224 12 ø95 3.74.47 13 24.51.94 56.5 2.224 70 2.76 13.51 24.94 56.5 2.224 B26 90.26.00750 68 2.677 65 2.56 44 1.732 B19 90.19.00750 60 2.36 B319V 90.319V.1000 2X M10x60 mm UPPIED 90 3.54 28.5 1.12 1 10.394 15.591 13.51 70 2.76 28 1.102 1 5.12 80 50 1.968 2 x M8 5/16 M8 110 4.331 90 3.54 70 2.76 15.59 68 2.677 25.98 40 1.57 Ordering Example: ylinder with Mount: 90.10.00750.025.B21..150 Mount Only: 90.21.00750 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 9
10 21.83 R2.5.10 7.28 8.31 4 x M8 12 Deep.47 Force harts M8 On-ontact Force psi lb. 2175 3432 00 3155 1750 2761 1500 2367 1000 1578 500 789 250 394 Ordering Example: ø36 1.42 ø67 2.64 ø75 2.953 TO Basic Model FORE (lb.) ø40 1.575 4950 4600 4250 3900 3550 3.12 28.3 1.114 15 kn / 1.5 ton G 1/8 Based on charge of 2175 psi 3432 lb. Part Number: Includes eries (90.10 or 90.8), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 30 1425 0 10 40 50 60 70 80 90 100 TRAVE (%) 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 20 45 1890 1735 1580 FORE (dan) 1527 dan MAXIMUM REOMMENDED TRAVE 90% 90.10.01500 90.8.01500 Part No. mm inch 90..01500.013 12.5 122.5 135 0.49 4.82 5.315 90..01500.025 25 135 160 0.98 5.31 6.299 90..01500.038 37.5 147.5 185 1.48 5.81 7.283 90..01500.050 50 160 210 1.97 6. 8.268 90..01500.063 62.5 172.5 235 2.46 6 9.252 90..01500.075 75 185 260 2.95 7.28 10.236 90..01500.080 80 190 270 7.48 10.6 90..01500.088 87.5 197.5 285 3.44 7.78 11.2 90..01500.100 100 210 310 3.94 8.27 12.5 90..01500.113 112.5 222.5 335 4.43 8.76 13.189 90..01500.125 125 235 360 4.92 9.25 14.173 90..01500.138 137.5 247.5 385 5.41 9.74 15.157 90..01500.150 150 260 410 5.91 10.24 16.142 90..01500.160 160 270 4 6. 10.63 16.929 90..01500.175 175 285 460 6.89 11.22 18.110 90..01500.0 0 310 510 7.87 12..079 90..01500.225 225 335 560 8.86 13.19 22.047 90..01500.250 250 360 610 9.84 14.17 24.016 90..01500.275 275 385 660 10.83 15.16 25.984 90..01500.0 0 410 710 11.81 16.14 27.953 IO standard stroke lengths (90.10.01500 only) 25 mm shorter! 97.5 3.84 110 4.33 122.5 4.82 135 5.32 147.5 5.81 160 6. 165 6.50 172.5 6 185 7.28 197.5 7.78 210 8.27 222.5 8.76 235 9.25 245 9.65 260 10.24 285 11.22 310 12.21 335 13.19 On-ontact Force bar dan 150 1527 125 1272 100 1018 75 763 50 509 25 254 4 110 4.331 135 5.315 160 6.299 185 7.283 210 8.268 235 9.252 245 9.646 260 10.236 285 11.2 310 12.5 335 13.189 360 14.173 385 15.157 405 15.945 435 17.126 485 19.094 535 21.063 585 23.031 90.10.01500.025. TO.. 150 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained.
15 kn / 1.5 ton TFM Welded TW Welded TR2 Welded TNF1 Welded ø1.6 BOT IRE 4.750 ø1.6 BOT IRE 4.750 19.75 85.3 3.358 ø150.9 5.94 19.75 73.5 2.894 100 3.94 28.4 1.12 19.75 6.3.25 3 x M12 76.2 ø150.9 3.000 5.94 101.6 4.00 25.4 1.00 B11 90.11.01500 B12 90.12.01500 B21 90.21.01500 B25 90.25.01500 MOUNT FROM TOP OR BAE 100 3.94 ø104 BOT IRE 4.094 100 3.94 M 4 x M8 73.5 73.5 2.894 2.894 12 ø122 4.80.47 16 29.63 1.14 73.5 2.894 90 3.54 29 16 1.14.63 73.5 2.894 B26 90.26.01500 100 3.937 80 57 2.244 B19 90.19.01500 75 2.95 B319V 90.319V.2600 2X M12x80 mm UPPIED 125 4.92 1 10.394 42 1.65 15.591 12.47 94 3.70 28 1.102 160 6. 105 4.13 63.5 2.50 22.5.89 2 x M10 M10 137 5.394 125 4.92 94 3.70 42 1.65 15.59 100 3.937 32 1.26 52.5 2.06 Ordering Example: ylinder with Mount: 90.10.01500.025.B21..150 Mount Only: 90.21.01500 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 11
12 R2.5.10 24.94 7.28 8.31 4 x M8 12 Deep.47 Force harts M8 On-ontact Force psi lb. 2175 6619 00 6087 1750 5326 1500 4565 1000 43 500 1522 250 761 Ordering Example: ø50 1.97 ø87 3.43 ø95 3.740 TO Basic Model FORE (lb.) 100 9400 8600 7800 ø60 2.362 3.12 kn / 3 ton 42.4 1.670 G 1/8 Based on charge of 2175 psi 6619 lb. Part Number: Includes eries (90.10 or 90.8), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 7000 3115 2945 dan 60 2760 0 10 40 50 60 70 80 90 100 TRAVE (%) 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 4535 4180 3825 3470 FORE (dan) MAXIMUM REOMMENDED TRAVE 90% 90.10.000 90.8.000 Part No. mm inch 90..000.013 12.5 132.5 145 0.49 5.22 5.709 90..000.025 25 145 170 0.98 5.71 6.693 90..000.038 37.5 157.5 195 1.48 6. 7.677 90..000.050 50 170 2 1.97 6.69 8.661 90..000.063 62.5 182.5 245 2.46 7. 19 9.646 90..000.075 75 195 270 2.95 7.68 10.6 90..000.080 80 0 280 7.87 11.024 90..000.088 87.5 7.5 295 3.44 8.17 11.614 90..000.100 100 2 3 3.94 8.66 12.598 90..000.113 112.5 232.5 345 4.43 9.15 13.583 90..000.125 125 245 370 4.92 9.65 14.567 90..000.138 137.5 257.5 395 5.41 10.14 15.551 90..000.150 150 270 4 5.91 10.63 16.535 90..000.160 160 280 440 6. 11.02 17.323 90..000.175 175 295 470 6.89 11.61 18.504 90..000.0 0 3 5 7.87 12.60.472 90..000.225 225 345 570 8.86 13.58 22.441 90..000.250 250 370 6 9.84 14.57 24.409 90..000.275 275 395 670 10.83 15.55 26.378 90..000.0 0 4 7 11.81 16.54 28.346 IO standard stroke lengths (90.10.000 only) 25 mm shorter! On-ontact Force bar dan 150 2945 125 2454 100 1963 75 1473 50 982 25 491 393 90.10.000.025. TO.. 150 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained. 107.5 4.23 1 4.72 132.5 5.22 145 5.71 157.5 6. 170 6.69 175 6.89 182.5 7. 19 195 7.68 7.5 8.17 2 8.66 232.5 9.15 245 9.65 255 10.04 270 10.63 295 11.61 3 12.60 345 13.58 1 4.724 145 5.709 170 6.693 195 7.677 2 8.661 245 9.646 255 10.039 270 10.6 295 11.614 3 12.598 345 13.583 370 14.567 395 15.551 415 16.339 445 17.5 495 19.488 545 21.457 595 23.425
kn / 3 ton TFM Welded TW Welded TR2 Welded TNF1 Welded ø139.7 BOT IRE 5.500 ø139.7 BOT IRE 5.500 25.98 98.8 3.889 ø171.4 6.75 25.98 92 3.622 1 4.72 41.1 1.62 25.4 1.00 6.3.25 3 x M12 98.3 ø171.4 3.870 6.75 127 5.00 25.4 1.00 B11 90.11.000 B12 90.12.000 B21 90.21.000 B25 90.25.000 MOUNT FROM TOP OR BAE 1 4.72 ø1 BOT IRE 5.118 1 4.72 M 92 92 3.622 3.622 12 ø150 5.90.47 18 33.71 1. 92 3.622 110 4.33 33 18 1..71 92 3.622 4 x M8 B26 90.26.000 1 10.394 140 5.51 33 1. 52.5 2.07 115 4.528 15.59 15.59 115 4.53 95 3.74 70 2.756 28 1.102 B19 90.19.000 195 7.68 125 4.92 92.5 3.64 80 25.98 2 x M12 M12 170 6.693 B319V 90.319V.4600 140 5.51 115 4.53 52.5 2.07 15.59 2X M12x100 mm UPPIED 115 4.528 33 1. 62.5 2.46 Ordering Example: ylinder with Mount: 90.10.000.025.B21..150 Mount Only: 90.21.000 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 13
14 R2.5.10 7.28 25.5 1.00 8.31 16 Deep.63 Force harts M8 On-ontact Force psi lb. 2175 11187 00 10287 1750 9001 1500 7715 1000 5143 500 2572 250 1286 Ordering Example: ø65 2.56 ø112 4.41 ø1 4.724 TO Basic Model FORE (lb.) 18500 17000 15500 14000 12500 ø80 0 50 kn / 5 ton 3.12 G 1/8 56.6 2.227 Based on charge of 2175 psi 11187 lb. Part Number: Includes eries (90.10 or 90.8), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 11000 4895 0 10 40 50 60 70 80 90 100 TRAVE (%) 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 82 7560 6895 62 5560 FORE (dan) 4977 dan MAXIMUM REOMMENDED TRAVE 90% 90.10.05000 90.8.05000 Part No. mm inch 90..05000.025 25 165 190 0.98 6.50 7.480 90..05000.038 37.5 177.5 215 1.48 6.99 8.465 90..05000.050 50 190 240 1.97 7.48 9.449 90..05000.063 62.5 2.5 265 2.46 7.97 10.433 90..05000.075 75 215 290 2.95 8.46 11.417 90..05000.080 80 2 0 8.66 11.811 90..05000.088 87.5 227.5 315 3.44 8.96 12.402 90..05000.100 100 240 340 3.94 9.45 13.386 90..05000.113 112.5 252.5 365 4.43 9.94 14.370 90..05000.125 125 265 390 4.92 10.43 15.354 90..05000.138 137.5 277.5 415 5.41 10.93 16.339 90..05000.150 150 290 440 5.91 11.42 17.323 90..05000.160 160 0 460 6. 11.81 18.110 90..05000.175 175 315 490 6.89 12.40 19.291 90..05000.0 0 340 540 7.87 13.39 21.260 90..05000.225 225 365 590 8.86 14.37 23.228 90..05000.250 250 390 640 9.84 15.35 25.197 90..05000.275 275 415 690 10.83 16.34 27.165 90..05000.0 0 440 740 11.81 17.32 29.134 IO standard stroke lengths (90.10.05000 only) 37.5 mm shorter! On-ontact Force bar dan 150 4977 125 4148 100 3318 75 2489 50 1659 25 8 664 90.10.05000.025. TO.. 150 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained. 127.5 5.02 140 5.51 152.5 6.00 165 6.50 177.5 6.99 182.5 7. 19 190 7.48 2.5 7.97 215 8.47 227.5 8.96 240 9.45 252.5 9.94 262.5 10.34 277.5 10.93 2.5 11.91 327.5 12.89 352.5 13.88 152.5 6.004 177.5 6.988 2.5 7.972 227.5 8.957 252.5 9.941 262.5 10.335 277.5 10.925 2.5 11.909 327.5 12.894 352.5 13.878 377.5 14.862 402.5 15.846 422.5 16.634 452.5 17.815 502.5 19.783 552.5 21.752 602.5 23.7
50 kn / 5 ton TFM Welded TW Welded TR2 Welded TNF1 Welded 4 x M16 ø165.1 BOT IRE 6.500 ø165.1 BOT IRE 6.500 25.98 116.7 4.596 ø196.8 7.75 25.98 109.5 4.311 140 5.51 53.8 2.12 25.4 1.00 6.3.25 3 x M16 114.3 ø196.8 4.500 7.75 139.7 5.50 25.4 1.00 B11 90.11.05000 B12 90.12.05000 B21 90.21.05000 B25 90.25.05000 MOUNT FROM TOP OR BAE 140 5.51 ø155 BOT IRE 6.102 140 5.51 M 109.5 109.5 109.5 4.311 4.311 4.311 1 12 ø175 5.12 6.89.47 21 36.83 1.42 36 21 1.42.83 109.5 4.311 B19 90.19.05000 105 4.13 B319V 90.319V.6600 2X M12x100 mm UPPIED 2 8.66 92.5 3.64 195 7.677 170 6.69 145 5.709 27.5 1.08 2 x M12 M12 65 2.56 15.59 58 2.28 148 5.83 140 5.51 74 2.91 Ordering Example: ylinder with Mount: 90.10.05000.025.B21..150 Mount Only: 90.21.05000 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 15
16 R2.5.10 7.28 27.5 1.08 8.31 16 Deep.63 Force harts M8 On-ontact Force psi lb. 2175 16946 00 15582 1750 13635 1500 11687 1000 7791 500 3896 250 1948 Ordering Example: ø80 ø142 5.59 ø150 5.906 TO Basic Model FORE (lb.) 26500 24500 22500 ø100 3.937 Part Number: Includes eries (90.10 or 90.8), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 75 kn / 7.5 ton 3.12 G 1/8 70.7 2.783 Based on charge of 2175 psi Part No. mm inch 90..07500.025 25 0.98 90..07500.038 37.5 1.48 90..07500.050 50 1.97 90..07500.063 62.5 2.46 90..07500.075 75 2.95 90..07500.080 80 90..07500.088 87.5 3.44 90..07500.100 100 3.94 90..07500.113 112.5 4.43 90..07500.125 125 4.92 90..07500.138 137.5 5.41 90..07500.150 150 5.91 90..07500.160 160 6. 90..07500.175 175 6.89 90..07500.0 0 7.87 90..07500.225 225 8.86 90..07500.250 250 9.84 90..07500.275 275 10.83 90..07500.0 0 11.81 500 16946 lb. 91 18500 82 16500 7540 dan 7340 0 10 40 50 60 70 80 90 100 TRAVE (%) 90.10.07500.025. TO.. 150 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 11790 10900 10010 FORE (dan) MAXIMUM REOMMENDED TRAVE 90% 90.10.07500 90.8.07500 180 7.09 192.5 7.58 5 8.07 217.5 8.56 2 9.06 235 9.25 242.5 9.55 255 10.04 267.5 10.53 280 11.02 292.5 11.52 5 12.01 315 12.40 3 12.99 355 13.98 380 14.96 405 15.94 4 16.93 455 17.91 5 8.071 2 9.055 255 10.039 280 11.024 5 12.008 315 12.402 3 12.992 355 13.976 380 14.961 405 15.945 4 16.929 455 17.913 475 18.701 505 19.882 555 21.850 605 23.819 655 25.787 705 27.756 755 29.724 IO standard stroke lengths (90.10.07500 only) 50 mm shorter! On-ontact Force bar dan 150 7540 125 6283 100 5027 75 3770 50 2513 25 1257 1005 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained. 1 5.12 142.5 5.61 155 6.10 167.5 6.59 180 7.09 185 7.28 192.5 7.58 5 8.07 217.5 8.56 2 9.06 242.5 9.55 255 10.04 265 10.43 280 11.02 5 12.01 3 12.99 355 13.98 155 6.102 180 7.087 5 8.071 2 9.055 255 10.039 265 10.433 280 11.024 5 12.008 3 12.992 355 13.976 380 14.961 405 15.945 425 16.732 455 17.913 505 19.882 555 21.850 605 23.819
75 kn / 7.5 ton TFM Welded TW Welded TR2 Welded TNF1 Welded 4 x M ø196.9 BOT IRE 3/4 7.750 ø195.2 BOT IRE 7.685 138 5.433 ø233.7 9. 25.98 138 5.433 190 7.48 4 x M16 68.2 2.68 25.4 1.00 7.3.29 3 x M16 139.7 ø228.6 5.500 9.00 177.8 7.00 4 x M16 25.4 1.00 B11 90.11.07500 B12 90.12.07500 B21 90.21.07500 B25 90.25.07500 MOUNT FROM TOP ONY 190 7.48 4 x M16 4 x M16 ø195 BOT IRE 7.677 4 x M16 190 7.48 M 4 x M16 138 138 138 5.433 5.433 5.433 162 12 ø2 6.38 8.66.47 27 41 1.06 1.61 41 27 1.61 1.06 NOTE: ee page for IO version 138 5.433 B19 90.19.07500 125 4.92 B319V 90.319V.9600 2X M12x1 mm UPPIED 260 10.24 110 4.33 2 9.055 0 7.87 175 6.890 2 x M12 M12 80 15.59 68 2.68 0 7.87 170 6.69 100 3.94 Ordering Example: ylinder with Mount: 90.10.07500.025.B21..150 Mount Only: 90.21.07500 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 17
100 kn / 10 ton 33.5 1.32 M10 ø95 3.74 Model Not Available in 90.8 eries 90.10.10000 R2.5.10 8.31 8.31 17 Deep.67 ø187 7.36 ø195 7.677 ø1 4.724 3.12 G 1/8 84.9 3.341 Part No. mm inch 90.10.10000.025 25 0.98 90.10.10000.038 37.5 1.48 90.10.10000.050 50 1.97 90.10.10000.063 62.5 2.46 90.10.10000.080 80 90.10.10000.100 100 3.94 90.10.10000.125 125 4.92 90.10.10000.160 160 6. 90.10.10000.0 0 7.87 90.10.10000.250 250 9.84 185 7.28 197.5 7.78 210 8.27 222.5 8.76 240 9.45 260 10.24 285 11.22 3 12.60 360 14.17 410 16.14 210 8.268 235 9.252 260 10.236 285 11.2 3 12.598 360 14.173 410 16.142 480 18.898 560 22.047 660 25.984 IO standard stroke lengths TO Basic Model Force harts On-ontact Force psi lb. 2175 23896 00 21974 1750 19227 1500 16480 1000 10987 500 5493 250 2747 FORE (lb.) 300 31000 29000 Based on charge of 2175 psi 14680 13790 12900 27000 23896 lb. 110 25000 111 10632 dan 0 102 0 10 40 50 60 70 80 90 100 TRAVE (%) FORE (dan) MAXIMUM REOMMENDED TRAVE 90% On-ontact Force bar dan 150 10632 125 8860 100 7088 75 5316 50 3544 25 1772 1418 18 Ordering Example: Part Number: Includes eries (90.10), Model and troke ength. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 90.10.10000.025. TO.. 150 harging Pressure: 15-150 bar (2-2175 psi). When not specified, default is 150 bar. Operating ystem: = elf-contained, F = Open Flow Fitting. When not specified, default is, self-contained. 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net
100 kn / 10 ton B11 90.11.10000 B12 90.12.10000 B21 90.21.10000 25.98 MOUNT FROM TOP OR BAE 210 8.27 4 x M16 4 x M16 ø240.4 BOT IRE 9.465 M 13.51 170 6.693 27 1.06 170 6.693 ø290 11.41 47 1.85 210 8.27 170 6.69 4 x M16 B25 90.25.10000 4 x M16 B19 90.19.10000 310 12. 150 5.91 135 5.31 280 11.02 170 6.693 210 8.27 47 27 1.85 1.06 2 x M12 M12 250 9.84 125 4.92 Ordering Example: ylinder with Mount: 90.10.10000.050.B21..150 Mount Only: 90.21.10000 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 19
90.10 Miscellaneous Mounts pecial WDX Mounts F11 90.911.00750 MOUNT FROM TOP OR BAE F12 90.912.00750 80 F21 90.921.00750 ø80 BOT IRE 0 F11 90.911.07500 25.98 MOUNT FROM TOP OR BAE 80 2 x M8 12.47 56.5 2.224 13.51 56.5 2.224 ø95 3.74 24.94 190 7.48 M 4 x M16 56.5 2.224 138 5.433 pecial WDX Mounts (ontinued) Alternative Mounts B31 4 x A 90.31. B14 B 90.14. 10.39 B A B 00750 01500 000 05000 07500 M10 56.5 2.224 80 M10 73.5 2.894 100 3.94 M12 92 3.622 1 4.72 M12 109.5 4.311 140 5.51 M16 138 5.433 190 7.48 D 24.3.96 2 x A A B D 00750 01500 000 05000 M10 108 4.25 88.9 3.500 31.7 1.25 M12 152.4 6.00 1.6 4.750 38.1 1.50 M12 177.8 7.00 146 5.750 38.1 1.50 M12 196.8 7.75 165.1 6.500 38.1 1.50 Alternative Mounts (ontinued) TK 00750 Model 35.8 1.41 Welded 12.7.50 TK 01500-07500 Models 4 x A D E Welded 50.8 2.00 B 31.8 1.250 22.4.88 37.6 1.48 12.7.50 11.2.44 ylinder Thrust Key Backup Required* 31.8 1.250 11.2.44 22.4.88 19.75 28.4 1.12 F 19.75 14.2.56 14.2.56 ylinder Thrust Key Backup Required* 28.4 1.12 31.7 1.25 A B D E F 01500 000 05000 07500 M12 76.2 3.00 47.6 1.875 19.75 56.5 2.22 M12 95.2 3.75 63.5 2.500 25.4 1.00 66.5 2.62 M16 1.6 4.75 88.9 3.500 31.7 1.25 79 3.11 M16 152.4 6.00 1.7 4.750 38.1 1.50 94 3.70 * Thrust Key not supplied. 50.8 2.00 50.8 2.00 50.8 2.00 50.8 2.00 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net
Repair Tools and Accessories artridge tarter Kit 90.335. (00500, 00750, 01500, 000, 05000, 07500, 10000) The artridge tarter Kit includes an Assembly ap (90.3. ) and an Assembly one (90.331. ). The Assembly one is used to start the cartridge assembly onto the rod without damaging the seal, the Assembly ap is used to set the cartridge at a proper depth for -Ring installation. -Ring Installation Tool 90.351.00400 (00170 Model) 90.351.00500 (00500 Model) 90.350.00750 (00750 Model) To insert the -tyle Retaining Ring into the retaining ring groove of 170, 500 and 750 Models. 90.3. 90.331. Removal leeve 90.340. (00400, 00500, 00750, 01500, 000, 05000, 07500) To position the cartridge below the -ring groove when assembling or disassembling a gas spring. -Ring Installation Tool 90.352 (01500 07500 Models) 90.352.10000 (10000 Model) To insert the -tyle Retaining Ring into the retaining ring groove of 01500 10000 Models. For more information request bulletin B01101D. -Ring Removal Tool 90.355 (00170 000 Models) 90.356 (00750 10000 Models) To remove the -tyle Retaining Ring safely in a single controlled motion. T-Handle 90.3.1 M6 Thread 90.3.2 M8 Thread 90.3.10 M10 Thread To remove the piston rod when disassembling and position correctly when reassembling. 90.355 Patented 90.356 Patented Quick Disconnect harging Assembly 90.310.040 Use the DADO Quick Disconnect harging Assembly, 90.310.040, with the 90.310.111 harging Nipple or 90.315.5 Pressure Analyzer to charge self-contained gas springs. The 90.310.040 can also be used with a DADO control panel to charge linked systems. The 90.310.040 includes the 90.310.1 Pressure Regulator, 90.310.252 Hose Assembly and the 90.310.338 Quick Disconnect Filling Assembly. Hose Assembly 3m (10 ft) 90.310.252 Pressure Regulator 90.310.1 Quick Disconnect Filling Assembly 90.310.338 Quick Disconnect harging Nipple 90.310.143 M6 Thread 90.310.111 G 1/8 Port Use the DADO Quick Disconnect harging Nipple to charge the gas springs. For more information, contact DADO. 90.310.143 90.310.111 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 21
tandard oad ell 90.0. (00500, 00750, 01500, 000, 05000, 07500, 10000) The tandard oad ell gives precise measurement of gas spring charging pressure. Each model requires its specified load cell. oad cells for 00500 07500 Models may be used with the Portable Test tand; the load cell for the 90.10.10000 may be used with an arbor press. DADO Pressure Analyzer 90.315.5 DADO s Pressure Analyzer includes two interchangeable bits to easily charge, discharge and gauge the pressure in any DADO Nitrogen Gas pring. For more information request bulletin B01133E. Repair Tools and Accessories Digital oad ell 90.5.BGA (Meter) 90.5..05A (22.2 kn oad ell) 90.5..50A (222 kn oad ell) The 90.5.BGA meter can display force in N, Kg or lbs. When paired with the 90.5..05A oad ell it may be used to measure gas spring force up to 5,000 lbs. When paired with the 90.5..50A oad ell gas spring force can be measured up to 50,000 lbs. For more information request bulletin B04106D. Portable Test tand 90.5.2 / 2D (00170) 90.5.3 (00500 07500) Use the Portable Test tand in conjunction with a tandard oad ell for precise measurement of gas spring force. Excludes use with 90.10.10000. For more information request bulletin B16112. 90.5.BGA 90.5.2 90.5..05A 90.5..50A 90.5.3 DADO Electronic Pressure Monitors DADO s Electrical Pressure Monitors indicate if pressure drops below a preset level, alerting the press controller to shut down the press. They are available in a variety of configurations to suit a variety of applications. For more information request bulletin B10105B or contact DADO. Valve Bleed Tool 90.360.4 Use the DADO Valve Bleed Tool to slowly discharge a spring to the desired pressure. For more information contact DADO. Port ervicing Tool 90.3.8 To perform all necessary servicing to the valve compartment. DADO Repair Tool Kits DADO s most popular repair tools are now available in boxed sets for each of our three main classifications of nitrogen gas springs: Micro, Mini and arge eries. Kits may include DADO load cells, charging nipples and various repair tools. eparate repair tool and load cell sets are also available. For more information request bulletin B05143B. 22 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net
Parts ist 90.10 eries Parts ist 90.8 eries Parts ist Piston Rod 90.215.10.. Model troke Rod Wiper Piston Rod 90.215.8.. Model troke Dust over 90.246.10. Model -tyle Retaining Ring 90.285. Model O-ring Backup Ring Dust over 90.246.8. Model artridge Assembly 90.2.10. Model O-ring artridge Assembly 90.2.8. Model Tube Assembly 90.5.10.. Model troke Alternative ompact Valve 90.10 / 90.8 Rod afety Ring 90.284. Model Retainer Wear Ring 90.242. Model Rod Retainer 90.225A. Model Tube Assembly 90.5.8.. Model troke ompact Valve 90.260 artridge Valve 90.265 Port Plug 90.505.110 artridge Valve 90.265 Port Plug 90.505.110 Repair Kits Include a fully assembled cartridge, dust cover, bottle of assembly oil and a maintenance manual. 90.10 eries Model Repair Kit No. 90.10.00170 90.1.00170 90.10.00500 90.1A.00500 90.10.00750 90.1.00750 90.10.01500 90.1.01500 90.10.000 90.1.000 90.10.05000 90.1.05000 90.10.07500 90.1.07500 90.10.10000 90.1.10000 90.8 eries Model Repair Kit No. 90.8.00750 90.8.00750 90.8.01500 90.8.01500 90.8.000 90.8.000 90.8.05000 90.8.05000 90.8.07500 90.8.07500 Replacement Part Ordering Example: Part Number eries: 90.10 = 10 or 90.8 = 8 Piston Rod: 90.215. 10. 00750. 025 troke (mm) Model: 00170, 00500, 00750, 01500, 000, 05000, 07500, 10000 (00170, 00500 and 10000 models available in 90.10 eries only) NOTE: DADO s are permanently marked with model number, serial number and repair kit number. Please refer to these when ordering replacement parts. 1.734.7.1100 800.DADO.UA fax 1.734.7.2222 www.dadco.net 23
AUTION DO NOT attempt maintenance on spring until internal pressure is exhausted. Operating and Technical Data Operating pecifications harging Medium: Nitrogen Gas harging Pressure Range: 15 150 bar (2 2175 psi) Operating Temperature: 4 71 (40 F 160 F)* Maximum peed: 1.6 m/sec (63 in/sec) *For extended range applications contact DADO. F.1 F.3 R.1 * 0.9.1.3.5 100% Printed in UA 90% Drain Hole elf-contained to inked Operation Always wear safety glasses when maintaining gas springs. When exhausting pressure, place the gas spring horizontally with the port up for safety. Remove port plug, 90.607.110 or 90.505.110 (F.1). With the cylinder in the horizontal position, depress the valve stem using the appropriate tool (F.2). over the port with a cloth to absorb discharge. After all of the gas pressure is exhausted, be sure that the piston rod will retract into the tube manually. If not, try depressing the valve again. If still unsuccessful, stop and contact your DADO ervice Representative. Remove the valve using the appropriate tool (F.3). ubricate the threads and o-ring of the port adapter being installed (F.4). Install port adapter in open port (F.4). A wide variety of port adapters are available, refer to DADO s Nitrogen Gas pring inked ystem omponents atalog. DADO surge tanks are used with open-flow systems to increase the volume in the system thereby reducing the pressure rise when cylinders are stroked. Refer the the inked ystems atalog for more information. Recharging elf-contained Gas pring Hold the spring vertically at all times during filling. Never compress the gas spring in a vice or clamp outside of the die or application as damage to the gas spring can result. Never fill a gas spring unless the rod is in the fully extended position (R.1). Filling a gas spring with its rod down can result in improper retaining ring seating (R.2). Thread the T-handle 90.2.1, 90.3.2 or 90.3.10 into the rod end and depress the valve stem with the appropriate tool, then pull the rod cartridge assembly up until it is seated firmly against the retaining ring (R.1). harge thes spring to the desired pressure. Refer to DADO s 90.8/90.10 eries Maintenance Instructions B06124D for complete step-by-step instruction. Provide troke Reserve DADO s 90.8 and 90.10 eries Gas prings will permit travel of the full nominal stroke; however, at least a 10% stroke reserve is recommended to achieve optimal performance and safety (.1,.2). Overstroking the rod or impacting the top of the gas spring will cause permanent damage. Avoid ide oading ide loading resulting from press action or die construction causes increased wear on bearing, seal and piston rod (.4). Therefore, avoid side loading when possible (.3). Rod End Thread The end of the piston rod has a construction thread intended for assembly and disassembly only and should never be used to mount or secure the gas spring (.4). Die vibration and/or misalignment will damage the spring. Protect From Fluids Direct contact with certain die lubricants and cleaners should be avoided (.6). Protect gas springs by providing adequate drainage in gas spring pockets (.5). F.2 F.4 R.2 > * 0.9.2 >1.4.6 The global leader in nitrogen gas spring technology 43850 Plymouth Oaks Blvd. Plymouth, Michigan 48170 UA 734.7.1100 800.DADO.UA fax 734.7.2222 www.dadco.net DADO, Inc. 17 All Rights Reserved Product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable.