UNIVERSITI MALAYSIA PAHANG BORANG PENGESAHAN STATUS TESIS JUDUL: DESIGN AND FABRICATE AL-QURAN AND BOOK RACK FOR UMP MOSQUE Saya, AMIR YUSRI MOHD YUSOF SESI PENGAJIAN: 2009/2010 mengaku membenarkan tesis Projek Tahun Akhir ini disimpan di perpustakaan dengan syarat-syarat kegunaan seperti berikut: 1. Tesis ini adalah hakmilik Universiti Malaysia Pahang (UMP). 2. Perpustakaan dibenarkan membuat salinan untuk tujuan pengajian sahaja. 3. Perpustakaan dibenarkan membuat salinan tesis ini sebagai bahan pertukaran antara institusi pengajian tinggi. 4. **Sila tandakan ( ) SULIT TERHAD (Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia seperti yang termaktub di dalam AKTA RAHSIA RASMI 1972) (Mengandungi maklumat TERHAD yang telah ditentukan oleh organisasi / badan di mana penyelidikan dijalankan) TIDAK TERHAD Disahkan oleh: (TANDATANGAN PENULIS) (TANDATANGAN PENYELIA) Alamat Tetap: NO 16,LRG TMJ7, Taman Maran Jaya, 26500, Maran EN AZRUL HISHAM BIN MOHD ADIB (Nama Penyelia) Tarikh: 20 NOVEMBER 2009 Tarikh: 20 NOVEMBER 2009 CATATAN: * Potong yang tidak berkenaan. ** Jika tesis ini SULIT atau TERHAD, sila lampirkan surat daripada pihak berkuasa/organisasi berkenaan dengan menyatakan sekali tempoh tesis ini perlu dikelaskan sebagai SULIT atau TERHAD. Tesis dimaksudkan sebagai tesis bagi Diploma secara penyelidikan atau disertai bagi pengajian secara kerja kursus.
DESIGN AND FABRICATION AL-QURAN AND BOOK RACK FOR UMP MOSQUE AMIR YUSRI BIN MOHD YUSOF Report submitted in partial fulfilment of the requirements for the award of Diploma in Mechanical Engineering Faculty of Mechanical Engineering UNIVERSITI MALAYSIA PAHANG NOVEMBER 2009
ii SUPERVISOR S DECLARATION I hereby declare that I have checked this project report and in my opinion this project is satisfactory in terms of scope and quality for the award of Diploma in Mechanical Engineering. Signature : Name of Supervisor : EN AZRUL HISHAM B MOHD ADIB Position : TUTOR Date : 20 NOVEMBER 2009
iii STUDENT S DECLARATION I hereby declare that the work in this report is my own except for quotations and summaries which have been duly acknowledged. The report has not been accepted for any degree and is not concurrently submitted for award of other degree. Signature : Name : AMIR YUSRI BIN MOHD YUSOF ID Number : MB07073 Date : 20 NOVEMBER 2009
vii TABLE OF CONTENT SUPERVISOR S DECLARATION STUDENT S DECLARATION ACKNOWLEDGEMENTS ABSTRACT ABSTRAK TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES LIST OF SYMBOLS LIST OF ABBREVIATIONS Page ii iii iv v vi vii x xi xiii xiv CHAPTER 1 INTRODUCTION 1.1 Project background 1 1.2 Problem statement 1 1.3 Objective 1 1.4 Scope 2 CHAPTER 2 LITERITURE REVIEW 2.1 Introduction 3 2.2 History of Rack 3 2.3 Type of Book or Magazine Rack 2.3.1 Magazine Rack 4 2.3.2 Sloping Rack 5 2.3.3 Sloping Rack (Moving) 6
viii 2.4 Type of Material 2.4.1 Body Structure 2.4.1.1 Stainless Steel 7 2.4.2 Roller Part 2.4.2.1 Plastic 8 2.5 Joining Method 9 2.5.1 Metal Inert Gas (MIG) Welding 9 2.6 Drilling 12 2.6.2 Hand Drill 12 2.7 Grinding Process 13 CHAPTER 3 METHODOLOGY 3.1 Introduction 14 3.2 Project Methodology 14 3.3 Design 15 3.4 Computer Aided Design (CAD) 15 3.6 Concept Method Selection 16 3.7 Concept Generation 16 3.7.1 Concept A 16 3.7.2 Concept B 17 3.7.3 Concept C 17 3.7.4 Concept D 18 3.8 Concept Screening 19 3.8.1 Final Concept 20 3.8.2 Explanation of Concept B,C and D 21 3.9 Material Selection 21 3.10 Bill Of Material (BOM) 22 3.11 Fabrication Process 23 3.11.1 Process involve 23
ix 3.11.2 Step by step 24 3.11.3 Fabrication Process 25 CHAPTER 4 RESULT AND DISCUSSION 4.1 Introduction 29 4.2 Result 29 4.2.1 Basic Part 31 4.3 Standard Operation Procedure 33 4.3.1 How it work 33 4.4 Analysis of the Metal 34 4.4.1 Stress analysis 34 4.4.1.1 Hollow Rectangular Steel (upper base) 4.4.1.2 Hollow Rectangular Steel (lower base) 4.5 Costing 36 4.6 Project problem 37 4.6.1 Literature Review 4.6.2 Designing & Sketching 4.6.3 Fabrication Process 4.6.4 Material Preparation 4.6.5 Budget Preparation 4.7 Problem during fabrication process 38 4.7.1 Material 4.7.2 Welding Process 4.7.3 Equipment 4.7.4 Laboratory location CHAPTER 5 CONCLUSION AND RECOMMENDATION 5.1 Conclusion 39 5.2 Recommendation 40 5.2.1 Facilities 5.2.2 Student budget 5.3 Future work 40 REFERENCES 41 APPENDIX A-C 40-45
x LIST OF TABLE TABLE TITLE PAGE 3.5 Concept screening 19 3.6 Material Selection 21 3.7 Yield Strength 22 3.8 Bill of Material 22 4.1 Costing 36
xi LIST OF FIGURES FIGURE TITLE PAGES 2.1 Magazine Rack 4 2.2 Slope Rack 5 2.3 Slope Rack 6 2.4 Metal Inert Gas (MIG) Welding 9 2.5 Schematic of Metal Inert Gas (MIG) Welding 10 2.6 Hand Drill 12 2.7 Hand Grinder 13 3.1 Concept A 16 3.2 Concept B 17 3.3 Concept C 17 3.4 Concept D 18 3.5 Final Concept 20 3.6 Final Concept 20 3.7 Measuring 25 3.8 Marking 25 3.9 Cutting 26 3.10 Joining 26 3.11 Grinding 27 3.12 Painting 27 3.13 Drilling 28 3.14 Rivet 28
xii 4.1 Book Rack (Open ) 29 4.2 Book Rack (Close) 30 4.3 Top Part 31 4.4 Base Part 31 4.5 Lid Lower Part 32 4.6 Open Side 33 4.7 Close Side 33
xiii LIST OF SYMBOLS Pressure - Pressure that applied on the hollow rectangular steel (Pascal) Stress - Stress on the hollow rectangular steel (Mpa) A Area - Area of rectangular steel ( ) ft Kg m MPa N P RM Feet - measurement for rectangular hollow bar Kilogram the force that apply to the stainless steel bar meter - measurement for rectangular hollow bar Mega Pascal the pressure that apply to the stainless steel bar Newton Pressure (Pascal) Ringgit Malaysia
xiv LIST OF ABBREVIATIONS CAD - Computer Aided Design DC - Direct Current EP - Electrode Positive GMAW - Gas Metal Arc Welding MIG - Metal Inert Gas Welding UMP - UNIVERSITI MALAYSIA PAHANG SW - South West EW - East West