Illustrated Parts List for VMAC System V900087 GMC/Chevrolet 003 005 6.0L GMC/Chevrolet 003 005 5.3L Sierra and Silverado CK500 and CK3500HD - Kit Pack List... - Fastener Pack, 380065... 4 3 - Compressor Assembly, P06... 6 4 - Compressor Sub Components, P0004... 8 5 - Inlet Valve Sub Components, 90049... 9 6 - Main Bracket Assembly, 4800458... 0 7 - Tank Mount Strap Assembly, 48005... 8 - VR70 Tank, 900430. 9 - Cooler Assembly, 4800... 4 0 - Adaptor Kit, 5.3L Vortec V8 ONLY, A70004... 4 NOTE: Drawings are not to scale. Document 930098 - Changes and Revisions Version Revision Details Revised by/date Approved by/date Implemented - New Format YBD/SEP05 SM/6SEP05 03OCT005 B ECN 06-4 YBD/9JUN06 TG/3JUN06 7JUN006 C ECN 06-0 Coal. Spring IB Apr 007 SH 3 Apr 007 7 Apr 007 D ECN 07-45 IB Oct 007 MH 9 Nov 007 3 Nov 007 E ECN 0-047 SH 4 Jun 00 SM 8 Jun 00 8 Jun 00 F ECN 5-074 CH 3 Jun 05 KM/GB 7 Jul 05 7 Jul 05 Fax: -50-740-30 Page of 4
- Kit Pack List Common to 6.0L & 5.7L 60338 BELT, K06083 75068 HOSE, CRIMPED, /" X 68" 3 75075 HOSE, CRIMPED, /" X 75" 4 77078 HOSE, CRIMPED, " X 78" 5 4800703 ASSEMBLY, CRANK PULLEY 6 930060 MANUAL, OWNERS GENERIC, VR70 & 40 7 93009 MANUAL, INSTALLATION 8 930098 ILLUSTRATED PARTS LIST 9 0005 CLAMP, MOUNTING BRACKET C, 6 0 00 STRAP, TANK, BACKING 000 STRAP, TANK CABLE, 7 355073 VR CONTROL BOX, 3.0 TEMP 3 35507 INTERFACE CABLE, 005 6L GAS 4 3560088 TC, GM 500HD-3500, 6.0/8.L, 003 5 380065 FAST PACK, V900087 6 48005 BRACKET, TANK 7 4800 COOLER ASSEMBLY 8 480043 SYSTEM OPERATION INSTRUCTION AND ID 9 4800458 MAIN BRACKET ASSEMBLY 0 900430 TANK, VR70 DRESSED INT OIL FILTER A70009 OIL, VR, L, HIGH PERFORMANCE A700094 OIL, VR, 4L, HIGH PERFORMANCE 3 P06 COMPRESSOR ASSEMBLY Page of 4 Fax: -50-740-30
Kit Pack List Sub Assemblies Fastener Packs Compressor Assembly Compressor Sub Components xxxxxxx Clutch xxxxxxx Temperature Probe xxxxxxx Inlet Valve Sub Components xxxxxxx Filter Kit Assembly xxxxxxx Filter Kit Assembly xxxxxxx Fill Plug xxxxxxx Regulator Valve xxxxxxx Main Bracket Assembly xxxxxxx Tank Mount Strap Assembly xxxxxxx VR70 Tank xxxxxxx Adaptor Packs Adaptor Kit Sub Assemblies Cooler Assembly xxxxxxx Adaptor Kit 005 Model Year xxxxxxx Sub Assemblies Cooler Assembly xxxxxxx Page Page Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 0 Page Page Page 3 Page 4 Page 5 Page 6 Page 7 Belt xxxxxxx xxxxxxxx 3 4 5 6 7 8 9 X 0 3 4 5 6 X 7 8 9 0 3 Figure - Kit Pack List Fax: -50-740-30 Page 3 of 4
- Fastener Pack, 380065 380097 FASTENER PACK, COOLER. 40070 SPACER, COOLER TAB. 50060 BOLT, HHCS G0.9, M0 X.5 X 40.3 50090 BOLT, HHCS G0.9, M0 X.5 X 30.4 5059 BOLT, HHCS G0.9, M X.75 X 30.5 5605 NUT, HEX PL, M.6 570044 WASHER, ALLOY PL SAE, 3/8.7 57037 WASHER, SPLIT LOCK, /.8 0006 CLAMP, HOSE HS8 380060 FASTENER PACK, CRANK BOLT. 5063 BOLT, HHCS, M6 X.0 X 0 PL 0.9. 57033 WASHER, FLAT SAE, 5/8 3 380080 FASTENER PACK, TANK FITTINGS 3. 4900036 ELBOW, STEEL JIC SWIVEL 45, 3/4 3. 4900056 ELBOW, STEEL SWIVEL 45, / 4 3800549 FASTENER PACK, MAIN BRACKET 4. 50060 3 BOLT, HHCS G0.9, M0 X.5 X 40 4. 50090 BOLT, HHCS G0.9, M0 X.5 X 30 4.3 570044 4 WASHER, ALLOY PL SAE, 3/8 5 3800550 FASTENER PACK, PCM 5. 00476 BRACKET, PCM UPPER 5. 00477 BRACKET, PCM LOWER 5.3 5054 BOLT, HHCS G0.9, M6 X.0 X 0 5.4 560438 NUT, NYLOCK, M6 5.5 570038 WASHER, FLAT SAE, /4 5.6 7075 HOSE, SPLIT, 6 5.7 00039 3 TIE, NYLON MD, 7 6 380055 FASTENER PACK, SPLITTER BOX 6. 0048 BRACKET, SPLITTER BOX MOUNT 6. 540370 BOLT, SHCS, M6 X.0 X 8 6.3 560438 NUT, NYLOCK, M6 6.4 570038 WASHER, FLAT SAE, /4 7 380055 FASTENER PACK, FAN 7. 340006 SPACER, FAN 8 3800665 FAST PACK, TEFLON HOSE 8. 700570.5 TUBE, TEFLON, PTFE,/4"OD X 3/6"ID 8. 70057 3.5 TUBE, TEFLON,PTFE, 3/6"OD X /8"ID 8.3 70058 3.5 LOOM, SPLIT PLASTIC, /4, HIGH TEMP 8.4 70058.5 LOOM, SPLIT PLASTIC, /4, HIGH TEMP 8.5 00039 0 TIE, NYLON MD, 7" Page 4 of 4 Fax: -50-740-30
Figure Fastener Packs Fax: -50-740-30 Page 5 of 4
3 - Compressor Assembly, P06 540530 BOLT, SHCS, M8 X.5 X 55, G.9 5405 4 BOLT, SHCS, M8 X.5 X 0 3 540550 BOLT, SHCS, M8 X.5 X 50, GR.9 4 350088 SENSOR, PRESSURE 5 4300076 PIPE FTG, PLUG SKT HEAD, /8 6 490000 ELBOW, STEEL JIC/O-RING, / 3/4-6 7 4900045 PLUG, STEEL HEX SAE/O-RING PORT 8 500000 ELBOW, BRASS NPT-POLY, /8-/4" 9 500073 CONNECTOR, BRASS NPT-POLY, /8-3/6" 0 5000 ELBOW, BRASS STREET 45 DEG, /8 5830004 O-RING, VITON, 3 /8 ID X /8 58303 O-RING, VITON, #8 ORB HEX 3 90049 INLET VALVE, BASIC INTEGRATED REG. 4 P0004 VR70 COMPRESSOR Page 6 of 4 Fax: -50-740-30
X 3 X 8 9 3 5 4X 0 4 6 4 Figure 3 Compressor Assembly 7 Fax: -50-740-30 Page 7 of 4
4 - Compressor Sub Components, P0004 355068 TEMPERATURE PROBE P00035 CLUTCH COMPLETE 6 GROVE Shown for reference only Figure 4 Compressor Sub Components Page 8 of 4 Fax: -50-740-30
5 - Inlet Valve Sub Components, 90049 3600046 REGULATOR VALVE 4900045 PLUG 3 583000 O-RING, VITON, 3/8 ID X 3/3 4 58309 O-RING, VITON, 7/8 ID X 3/6 5 A700049 FILTER KIT ASSEMBLY 5. 500077 4 SCREW, BUTTON HEAD, 0-3 X 3/8 5. 50059 ROD, THREADED, /4 X.6 5.3 55009 NUT, NYLOCK NC, /4 5.4 550 NUT, HEX NC PL, /4, GR8 5.5 570038 WASHER, FLAT SAE, /4 5.6 30005 PLATE, INNER FILTER 5.7 3600037 ELEMENT, FILTER, PAPER 5.8 3600066 COVER, AIR FILTER, PLASTIC 5.9 5830070 O-RING, VITON, 9/6 ID X 3/3 (4X) 5. 5.6 5.9 5.7 5. 5.4 Shown for reference only 5.8 4 5.3 5.5 5 Shown for reference only 3 Figure 5 Inlet Valve Sub Components Fax: -50-740-30 Page 9 of 4
6 - Main Bracket Assembly, 4800458 0058 BRACKET, MAIN, V900087(CAST) 300030 IDLER, SERP, 6 GROOVE, FLANGE, 90MM 3 30003 IDLER, SERP, BACK, FLANGE, 90MM 4 40005 3 SPACER, IDLER - BOLT 5 506 BOLT, HHCS NC G8 FL, / X /4 6 54007 BOLT, SHCS, M0 X.5 X 50, G.9 7 330008 TENSIONER 8 4300079 BUSHING, SPLIT FLARED 9 500403 BOLT, MACHINED, IDLER / X -/4 8 X 9 6 7 X 5 X 3X 4 3 Figure 6 Main Bracket Assembly Page 0 of 4 Fax: -50-740-30
7 - Tank Mount Strap Assembly, 48005 0036 BRACKET, STRAP, TANK MOUNT 50349 BOLT, HHCS NC G8 PL, 5/6 X / 3 550066 NUT, HEX NC, 5/6 4 570067 WASHER, SAE, 5/6 5 570476 WASHER, 5/6 ID X 3/4 OD 6 0006 STRAP, TANK CABLE, 6 7 003 STRAP, TANK FLAT BAR,BACKING STRAP. Note: Two assemblies per kit X X 3 7 5 X 4 6 Figure 7 Tank Mount Strap Assembly Fax: -50-740-30 Page of 4
8 VR70 Tank, 900430 50086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 505 BOLT, HHCS NC G8 FL LK PL,/4 X / 3 3003 COVER, SIGHT GLASS 4 3600064 SEAL, TANK REAR CAP 5 3600090 THIMBLE, SCREEN 6 4900033 CONNECTOR, STEEL NPT-JIC, 3/4-3/4 7 4900035 NIPPLE, STEEL STR THRD, 3/4-6 8 490006 PLUG, STEEL, #5 ORB, HEX 9 500000 ELBOW, BRASS NPT-POLY, /8-/4 0 5000089 CONNECTOR, BRASS NPT-SAE, 3/8 - / 500065 ELBOW,90, BRASS NPT-POLY, /8-3/6 500070 FITTING, 3/8 TUBE- /8 NPT 3 50007 FITTING, 7/6 TUBE- /8 NPT 4 5830066 O-RING, VITON, 4 3/4 ID X /8 5 5840069 SPRING, COMPRESSION, FL.5",OD.54 6 900039 OIL FILTER, VR 3.50 SHORT 7 900364 ASSEMBLY, BLOWDOWN CAP 7. 3600054 VALVE, SAFETY, 3/8, 00 PSI 7. 450004 MUFFLER, SINTERED EXHAUST, /8" 8 900378 TANK, OIL SEPARATOR 9 A70006 SIGHT GLASS ASSEMBLY 0 A7005 ELEMENT, SEP, COALESCING Page of 4 Fax: -50-740-30
6 7 0 6 8 8 3 9 0 7. 4 4 5 7 5 7. 3 9 Figure 8 - VR70 Tank Fax: -50-740-30 Page 3 of 4
9 - Cooler Assembly, 4800 7044 HOSE, RADIATOR, MODIFIED 70043 0006 CLAMP, HOSE HS8 3 9009 COOLER X 3 Figure 9 - Cooler Assembly 0 - Adaptor Kit, 5.3L Vortec V8 ONLY, A70004 90066 MANUAL, A70004 7046 RADIATOR HOSE Figure 0 - Adaptor Kit, 5.3L Vortec V8 Gas Page 4 of 4 Fax: -50-740-30