Multirall 200 Service Manual English Prod. No. 3130001 3EN250401-06 2011-04-27 Copyright Liko AB 1
Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. For information regarding Service and Maintenance education, contact your Liko/Hill-Rom representative. For contact information please visit our website: 2
1.0 Table of Contents Multirall 200 Position Ref. No. Page Table of Contents...1.0... 3 Spare Parts Positions...2.0... 5 Technical Data...3.0... 6 Troubleshooting...4.0... 7 Spare Parts List...5.0... 8 Safety Latch... 87...5.87.1... 10 Battery 2,6 Ah/12V... 90...5.90.1... 11 Electronic Card MR... 162...5.162.1... 12 Lift Strap MR (including limiting switch)... 163...5.163.1... 16 Cable for Hand Control... 164...5.164.1... 18 Cover complete MR... 165...5.165.1... 19 Battery Cushions MR... 187...5.187.1... 21 Safety Latch Universal Sling bar... 264...5.264.1... 22 Safety Latch, composite...311...5.311.1... 23 Contact Lock washer... 365...5.365.1... 24 Special tool for lock washer... 366...5.366.1... 25 Fuse 10A... 367...5.367.1... 26 Key pad Hand Control 2-buttons... 415...5.415.1... 27 Periodic Inspection...6.0... 29 Preventative Maintenance...7.0... 33 Product Changes...8.0... 38 Liko AB Nedre vägen 100 SE-975 92 Luleå Sweden tel +46 (0)920-47 47 00 fax +46 (0)920-47 47 01 info@liko.se
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Spare Parts Position 2.0 PROD. NO. PRODUCT 3130001 Multirall 200 163 90 187 165 162 367 164 415 365 366 87 264 311 130 5
Technical Data 3.0 Maximum load: Material: Weight: Dimensions (WxHxL): Emergency lowering: Lifting speed (without load): Lifting range: Sound level: Protection class: Expected life time: Operating forces of controls: 200 kg/440 lbs PC/ABS V0 8.7 kg/19 lbs 210 x 230 x 295 mm / 8.27 x 9.06 x 11.61 inch. Mechanical and electrical 60 mm/s (2.36 inch./s) 1600 mm / 63 inch. 62.2 db(a) IP 30 (lift unit) IP 54 (hand control) 10 years Buttons on hand control: 4.5 N Buttons on end plate: 4 N Electrical data: Intermittent operation: Batteries: Battery charger: The device is intended for indoor use. Type B degree of protection against electrical shock. Class II equipment. 24 V DC, 8.5 A Int. Op 10/90, active operation max 6 min. Out of a time of 100 active must be less than 10, however not more than 6 min. 12 V DC, 2.6 Ah, valve-regula ted lead-acid gel-type batterie New batteries are provided by your Liko representative. CC-10-43-24. 100-240 V AC, 40-60 Hz, max 600 ma Multirall is equipped with an SFS (Single Fault Safety) spool and speed guard. This patented safety design provides protection against uncontrolled lowering. The lift strap has a tenfold safety. Definitions 1 2 18 3 17 4 16 5 6 7 15 14 8 13 12 9 11 10 10 1. Carriage (S65) 2. Q-link (quick fastener) 3. SSP Limit Switch 4. Emergency stop 5. End plate 6. Emergency lowering, mechanical 7. Emergency lowering/raising, electrical 8. Hand control 9. Contact for hand control 10. Hang-up, HandControl Hanger 11. Sling bar 12. Latches 13. Quick-release hook 14. Universal connector 15. Lift unit 16. Handle 17. Extension Belt connector 18. Lift strap 6
Troubleshooting 4.0 The lift doesn't work. 1. Check that the emergency stop is not activated. 2. Check that the battery is charged. 3. Check that the hand control is correctly connected. 4. If the lift still does not work satisfactorily, contact Liko. The lift emits a repeated audible or LED signal. 1. Charge the battery immediately. 2. If the lift still does not work satisfactorily, contact Liko. The lift works only in the up direction. 1. Change the Electronic card, spare part no. 31390001. Make sure the diode at the Emergency stop switch, is assembled. The lift stops in elevated position. 1. Check that the emergency stop is not activated. 2. Check that the battery is charged. 3. Check that the hand control is correctly connected. 4. If the lift still does not work satisfactorily, contact Liko. You hear unusual sounds. Contact Liko. 7
5.0 Multirall 200 PROD. NO. POS. NO. NAME UNIT 31190018 87 Safety Latch Fits Sling bar Standard (former Sling bar universal) pair 31290007 90 Battery 2,6 Ah/12 V pair 3106004 130 Parking Bracket (Fits Instruction Placard Multirall, 3136003) pce 31390001 162 Electronic Card MR pce 31390002 163 Lift Strap MR (including Limiting switch) pce 31390004 164 Cable for Hand control with Connecting Plug MR pce 31390005 165 Cover complete MR pce 31390006 187 Battery Cushions MR set 31590011 264 Safety Latch Universal Sling bar (fits Universal Sling Bar) pair 31590014 311 Latch, composite (Fits Sling bar from S/N 1299511) pair 8
5.0 Multirall 200 PROD. NO. POS. NO. NAME UNIT 31390008 365 Contact Lock washer st 21090026 366 Special tool for Lock washer st 31390009 367 Fuse 10A, 10pce set 21090038 415 Key pad Hand Control 2-buttons pce 9
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5.90.1 Battery 2,6 Ah/12 V Batteri 2,6 Ah/12 V Contains: Qty: Batteri 2,6 Ah 12V 2 Tape 25x25 G7 2 Fits: Likorall Multirall Transfer Motor Traverse Assembly Instruction Monteringsanvisning Prod. No. 31290007 3SE630239-05 2009-05-05 Tools required: 3 mm Multirall: 7 mm A B 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to limiting switch. (from S/N 6500505) 3. Remove the cable-shackle (A) from the battery. Detach the cables. Place the cable ties (B) (from S/N 6503239) at the new battery. red black brown 4. Fix the double-sided tape between the two existing. 5. Mount the new batteries and cables according to picture. 6. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. - Old batteries are to be left at the nearest recycling station or given to personnel authorized by Liko. 11
5.162.1 Electronic Card MR Kretskort MR Contains: Qty: Electronic card incl. cables 1 Cover plug IKPT 10x8,5 G 8 Cable tie 1 Fits: Multirall 200 Assembly Instruction Monteringsanvisning Prod. No. 31390001 3SE640229-04 2009-12-09 Tools required: 3 mm 7 mm Special tool Prod. No. 21090026 NOTE ESD protection is required! 1. 2. 3. Remove the cover hats and the screws. Pull apart the covers. (S/N up to 6500504 - go to pic.3) Disconnect contact to the Limiting switch. (from S/N 6500505) Disconnect the contact/contacts from batteries and limiting switch. 4. 5. (a) Remove the mechanical emergency lowering (a) and screws from the electronic card. Remove the locking washer with the special tool. (Part No. 21090026) 12
5.162.2 Note Electronic card is delivered with cables for version V2. (Multirall, S/N from 6500591) To use electronic card to version V1 (Multirall with S/N up to 6500590) remove the cables from the spare part and assemble the existing cables from the old electronic card according to description for version V1. Setup,mountV1 0.- 1.Blue 2.Yellow 3.Brown/White 4.Black 5.Grey 6.Green 7.Orange 8.Red 0 1 2 3 4 5 6 7 8 Setup,mountV2 0.- 1.- 2.- 3.White 4.Black 5.Grey 6.Blue 7.Orange 8.Red 0 1 2 3 4 5 6 7 8 (b) (c) Note ONLY for Multirall V1 without diode: If the emergency stop switch is missing the diode (b), unscrew the diode from the emergency stop switch (c) on the new cable and assemble the diode at the old emergency stop switch. Connect battery cable. Multirall with S/N up to 6500504: (d) Make sure the two plastic plates (d), are in place. Fasten the new electronic card. Tighten the screws and mount the locking ring. Mount the mechanical emergency lowering. Connect the plugs. 13
Multirall with S/N from 6500505: 5.162.3 (e) (f) (g) (d) Make sure the two plastic plates (d), are in place. Secure the electronic card (e) and connect the limiting switch contact (f) and also the emergency stop switch (g). From cover Feed track From motor Place the contact in the casing and place the cabling as shown in order to avoid damage. 14
5.162.4 Connect the black cable from electronic card to black battery pole. And the red emergency stop cable to the red pol at the battery. Fix the cables with the cable tie. Connect limiting switch: Orange cable to gold tin plate Blue cable to silver tin plate (h) (i) Pull the Squeeze protection keyboard through the hole in the casing, and connect inside the SSP Limit Switch with the black cable from the electronic card (i). Multirall all S/N: Put together the covers, make sure that the handles are in position. Start to fix the screws closest to the lift strap. NOTE - ESD protection is required. - With the emergency stop out, move the lifts trap all the way up against the SSP Limit switch. Check that the motor does not operate when touching the SSP Limit switch. - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 15
5.163.1 Lift Strap MR Lyftband MR Contains: Qty: Strap joint plastic cover 1 Lift strap joint 1 Pressure case 1 Screw MCS M3x55 1 Locking nut M3 Nyloc 1 Lift strap safety pin 4mm 1 Cover stopper IKPT 10x8,5 G 8 Lift strap B50 black 1 Assembly Instruction Monteringsanvisning Prod. No. 31390002 3SE640230-05 2009-06-30 Tools required: Fits: Multirall 200 From S/N 6500436 Multirall From S/N 6501823 Multirall Lift Strap version 2 (new lift strap joint) Lift Strap Version 3 (twist protection plate) 3 mm 7 mm 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to limiting switch. (from S/N 6500505) 3. Remove the locking screw from the shell. Drive back the lift strap a little so you can see that the drum is in line with the plate. 4. Pull the lift strap out. 5. For S/N up to 6500504, discard components as shown. 6. Mount the new lift strap. Reassemble the locking screw. 16
5.163.2 Lift Strap MR Lyftband MR Assembly Instruction Monteringsanvisning Prod. No. 31390002 3SE640230-05 2009-06-30 6. Connect the contact to limiting switch. (from S/N 6500505) 7. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap. Tools required: NOTE - After changing lift strap the SSP Limit Switch must be tested by lifting maximum load all the way up to the highest position through the entire lifting range. - With the emergency stop out, move the liftstrap all the way up against the SSP Limit switch. Check that the motor does not operate when touching the SSP Limit switch. - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 17
5.164.1 Cable f handcontrol MR With connecting plug Manöverkabel med kontakt MR Contains: Qty: Cable f handcontrol MR With connecting plug 1 Fits: Multirall 200 Assembly Instruction Monteringsanvisning Prod. No. 31390004 3SE640231-03 2009-06-26 Tools required: Tools required: 7 8 5 6 4 2 3 1 Cable schedule 1 Empty 2 Red for charge 3 Blue for charge 4 Blue 5 Red 6 Withe 7 Brown 8 Yellow Handcontrol with Electronic card / membrane keys Cable schedule 1 Empty 2 Yellow 3 Withe 4 Blue 5 Red 6 Brown 7 Empty 8 Empty 2 3 4 5 6 Upp:SpänningpåBrun Ned:SpänningpåVit NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 18
5.165.1 Cover complete MR Hölje Komplett MR Assembly Instruction Monteringsanvisning Contains: Qty: Battery pad, vxl 1 Battery pad 2 Battery pad, side 2 Housing with hole MR 1 Housing MR 1 Handle MR 2 Locking nut M4 Nyloc 6 Cover hat 10x8,5 G 8 Fits: Multirall 200 Prod.no:31390005 3SE640232-04 2009-12-01 Tools required: 3 mm 7 mm Special tool Prod. No. 21090026 From S/N 6500505: contact to battery 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to the Limiting switch (from S/N 6500505). 3. Disconnect the contacts. (a) 4. Remove the mechanical emergency lowering (a) and screws from the electronic card. 5. Remove the locking ring with the special tool (prod. no. 21090026). 19
5.165.2 5.165.2 v1. v2. From S/N 6500505 6. Put in the new electronic card, tighten the screws and mount the locking ring. Mount the emergency stop. 7. Connect the plugs. (two plugs, from S/N 6500505) Old cover New cover 8. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap. 9. Write down the serial no. and Y/M on decal mounted at the new cover (see the old cover). Note! New style on Cover, prepared with hole for Limit switch. Multirall with S/N lower than 6502935 needs to be completed with spare part 31390008 Contact Lock Washer. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 20
5.187.1 Battery Cushion Set MR Batterikuddar MR Contains: Qty: Battery pad, vxl 1 Battery pad 2 Battery bumper, side 2 Cover hat 10x8,5 G 8 Fits: Multirall 200 Assembly Instruction Monteringsanvisning Prod. No: 31390006 3SE640233-04 2006-06-22 Tools required: 7 mm 3 mm 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to limiting switch. (from S/N 6500505) a (Place the Battery cushion with glossy side facing the battery.) b c c b 3. Place the battery cushions as follows: Pos a) - between battery and motorplate. Pos b) - in line with the cover on both sides. Pos c) - on each side of the electronic card. 4. Connect contact to limiting switch (from S/N 6500505). Put together the covers. Make sure the handles are in position. Start to fix the screws closest to the lift strap. NOTE After changing Battery Cushions the Limiting switch must be tested. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 21
5.264.1 Safety Latch Universal Slingbar Urkrokningsskydd Universalbygel Contains: Qty: Safety latch 2 Fits: 3156074 Universal SlingBar 350 3156075 Universal SlingBar 450 3156076 Universal SlingBar 600 3156077 Universal TwinBar 670 3156079 Universal SideBars 450 3156084 Universal SlingBar 350 with Quick-release Hook 3156085 Universal SlingBar 450 with Quick-release Hook 3156086 Universal SlingBar 600 with Quick-release Hook 3156087 Universal TwinBar 670 with Quick-release Hook 3156094 Universal SlingBar 350 R2R 3156095 Universal SlingBar 450 R2R Assembly Instruction Monteringsanvisning Prod. No. 31590011 3SE630229-03 2009-12-01 NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 22
5.311.1 Latch, composite Urkrokningsskydd komposit Contains: Qty: Latch composite 2 Fits: From S/N: 3156074 Universal SlingBar 350 1299511 3156075 Universal SlingBar 450 1299511 3156076 Universal SlingBar 600 1299511 3156077 Universal TwinBar 670 1299511 3156079 Universal SideBars 450 1299511 3156084 Universal SlingBar 350 with Quick-release Hook 1299511 3156085 Universal SlingBar 450 with Quick-release Hook 1299511 3156086 Universal SlingBar 600 with Quick-release Hook 1299511 3156087 Universal TwinBar 670 with Quick-release Hook 1299511 3156094 Universal SlingBar 350 R2R 1299511 3156095 Universal SlingBar 450 R2R 1299511 20590006 SlingBar Liko 450 1700101 Assembly Instruction Monteringsanvisning Prod. No. 31590014 3SE640242-05 2011-02-22 The Latch can only be used on composite hooks equipped with a locator. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. 23
5.365.1 Contact Lock washer Kontaktlåsbricka Contains: Qty: Contact lock washer M18x0,75 1 Fits: Multirall 200 Standard on Multirall from From S/N 6502936 (compatible with lower S/N) Assembly Instruction Monteringsanvisning Prod. No. 31390008 3SE650230-03 2009-12-01 Tools required: Special tool Prod. No. 21090026 1. Disassemble the handcontrol 2. Remove the locking ring with the 3. Assemble the new Contact Lock special tool (prod. no. 21090026). washer with the special tool (prod. no. 21090026). Re-connect the handcontrol, (ensure that the contact is not pressed in the cover). NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 24
5.366 Spareparts specification Special tool for Lock washer Specialverktyg till låsbricka Prod. No. 21090026 From S/N... Version... Details included in sparepart: Details: Unit: Special tool for Lock washer 1 25
10 5.367.1 Fuse 10A Säkring 10A Contains: Qty: Fuse 10A 10 Fits: Multirall 200, Likorall 200 Assembly Instruction Monteringsanvisning Prod. No. 31390009 3SE650231-03 2009-06-22 Tools required: 3 mm 7 mm Multirall 200: 1. Remove the coverhats and unfix the screws, pull apart the covers. 2. Disconnect contact to the Limiting switch. (from S/N 6500505) From S/N 6500505: contact to battery (a) 3. Disconnect the contacts. 4. Change the fuse (a). Assemble the Multirall in reverse order. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 26
5.415.1 Key pad hand control 2-buttons Tangentbord 2-knappar Contains: Qty: Key pad hand control 2-buttons 1 Fits: Hand control 2-buttons, LR, MR Prod. No. 3126031, 3126033, 3136001 Assembly Instruction Monteringsanvisning Prod. No. 21090038 3SE650261-01 2010-02-25 Remove the old Key pad by carefully using a sharp tool. Tools required Remove the tape protection Ensure that the cable gland is located in the intended track Press the plug NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. 27
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Lift type:... S/N:... Prod. Year:... Customer Reference: 6.0 Multirall Periodic Inspection Prod. No. 3130001 2010-10-27 Contract No:... Name:... Address:... (Zip Code)... The Lift must be thoroughly inspected at least once per year. Inspection and service must be carried by Liko authorized personnel. Instructions for check points, from next page. Check points: Base Approved To be Not Comments: actioned approved 1 General inspection... 2 Type/model identification decal... 3 Ensure that bolts are tightened on carriage.... 4 Check the Emergency Stop function.... 5 Check the hand control functions.... 6 Check the electrical Emergency lowering and raising functions.... 7 Check the function of the Limiting switch.... 8 Check the Lift Strap for visible damage.... 9 Inspect the sling bar.... 10Inspect the TDM Hook function and safety latches.... 11 Check the charger function.... Load testing 12Maximum load test (200kg/440 lbs).... 13Mechanical lowering load test.... Documentation 14Instructions / Instruction guide... Approval to use the patient lift Approved To be actioned Not approved If the patient lift has one or more check points with result Not approved the system must not be used. If the system has one or more check points with result To be actioned these actions should be performed immediately. After performed actions sign below. Contact information is to be found at. Inspection performed by: Date: Final approval by: Approval date: Next inspection: Inspection performed in accordance with ISO 10535:2006 Annex B- Periodic inspection Periodic Inspection, Multirall 29
Instructions for the check points 6.0 3 8 7 4 13 2 5 6 1 10 9 1 General inspection - Check front plastic cover for cracks. 2 Type/model identification decal - Check that the label with serial number and date of manufacture is in place. 3 Ensure that bolts are tightened on carriage - Verify that the carriages are secured to the motor. - Roll the carriage within the rail. Verify that each wheel turns freely and that the plastic wheel bearing covers not are cracked or missing. - Carriage with brake; If applicable, check that the carriage brake assembly tightens and holds. - If the carriage is equipped with a safety latch clip, make sure the clip is mounted and fall back. 4 Check the Emergency Stop function - Press in the emergency stop button. Verify that it holds and locks in the closed position. - With the Emergency Stop button pressed in, check that the motor does not operate when the hand control buttons are pressed. - Turn the red emergency button in the direction of the arrows. Verify that the button releases from the locked position into the raised, open position. 5 Check the hand control functions - With the emergency-stop out, press each button and check for corresponding lift operation. - Check cord for exposed wires or tears in the insulation sleeve. 6 Check the electrical Emergency lowering and raising functions - Test the electronic card electrical emergency lowering and emergency-raising switches by pressing the up and down arrows on the electronic card cover and checking the lift for corresponding operation. 7 Check the function of the Limiting switch - Check that the two mounting screws secure the micro switch e-card to the motor casing. - With the emergency stop out, use the hand control first to lower the strap and then to raise it. Manually press upward against the plastic micro switch cover. Check that the lift strap stops. Check twist protection. Periodic Inspection, Multirall 30
Instructions for the check points 6.0 8 Check the Lift Strap for visible damage - Using the hand control, lower the strap to its maximum extension. Inspect the lifts trap for frayed edges, heavy wrinkles or wear-through areas. - Verify that the Q-link is secure on strap. Slide plastic cover off the Q-link and visually inspect that the lift strap safety pin is seated securely in the middle recess of the Q-link. 9 Inspect the sling bar - Visually inspect the sling bar body to detect any scratches, sharp edges or deformities. - Make sure both safety latches are mounted and fall back against the body of the sling bar. 10 Inspect the TDM Hook function and safety latches - Verify that fasteners in red plastic covers are tight. - Inspect spring recoil. Manually press and lower the plastic covers and spring assembly away from the aluminium hook. Next, release the spring assembly and verify that the spring snaps back against the hook, providing a secure snap-fit lock. - Visually inspect the body to detect any scratches, sharp edges or deformities. - Verify that the o-ring is positioned in the centre bolt groove. - Check that the unit rotates freely on its bearings. Wipe off any dirt, dust or residue. - Make sure both safety latch clips are mounted and fall back against the body of the sling bar. - Verify that the sling bar fasteners are tight. 11 Check the charger function - With the emergency stop out, insert the hand control into the wall-mounted charger outlet (110-240V). Visually inspect that both diode lights on the charger unit light up. The batteries are fully charged after approximately 8 hours. When fully charged, batteries in good condition are sufficient for approximately 60 lift cycles. The charging starts automatically and the yellow light indicates that the batteries are charging. When the batteries are fully charged, the charger stops automatically and the yellow light shuts off. 12 Maximum load test (200kg / 440lbs) - With the emergency stop out, and the strap with the sling bar lowered, secure the weights. - Using the hand control, raise and lower the weights to maximum and minimum lift heights. - Listen for peculiar noises and vibrations. Note: If the low-battery alarm sounds during the lift, the battery must be recharged prior to load testing. If the low-battery alarm sounds during the lift with fully recharged batteries, the batteries must be replaced prior to performing the load test. 13 Mechanical lowering load test (200kg / 440lbs) - With the emergency stop out, and the strap with the slingbar lowered, secure the weights. - Using the hand control, raise the weights approximately 10-15 cm (4-6 inches). - Firmly apply increasing downward pressure on the red emergency-lowering button until the strap begins to slowly lower the weight to the floor. 14 Instructions / Instruction guide. - Make sure the Instruction guide is provided. Periodic Inspection, Multirall 31
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Lift type:... S/N:... Prod. Year:... 7.0 Multirall Preventative Maintenance Prod. No. 3130001 2009-12-04 Customer Reference: Contract No:... Name:... Address:... (Zip Code)... Check points: Carriage Month 12 24 36 48 60 72 84 96 108 120 1 Carriage cleaning... 2 Bearing replacement... Motor 3 Replace lift strap... 4a Battery test... 4b Battery replacement... 5 Sling bar inspection/lubrication... When maintenance is performed; mark specified square with X When part is replaced; mark specified square with R Lubricate with PTFE or silicon grease Interval/Month: Date: Serviced by: Preventative Maintenance, Multirall 33
Check points 7.0 1 2 3 4a 4b 5 Instructions regarding the check points for Multirall 1 Carriage cleaning Tools required 13mm 1. Check the carriage bearings by moving the lift within the rail. Listen for binding or dragging sounds. 2.Ifsoundscanbeheardtakeoutthecarriagefrom therailandcleanthewheelsandinsidesurfaceof rails. Preventative Maintenance, Multirall 34
Instructions regarding the check points for Multirall 7.0 2 Bearing replacement Tools required 13mm 3.Ifthebearingisnotrollingsmoothly,ortheplastic bearing covers are cracked or worn down, replace them. 4.Place carriage in rail, mount motor. Tihgten carriage screws. Check the brake on the carriage (friction brake). Bearing replacement recommended every 5th year 3 Replace lift strap Replace lift strap with spare part 31390002, according to assembly instruction Lift strap replacement recommended every 5th year Preventative Maintenance, Multirall 35
Instructions regarding the check points for Multirall 7.0 4a Battery test Check the battery with the battery tester (Prod. No. 2101100). Asignalshouldbeaudibleformorethan5 sec. If not, replace battery. Battery tester Prod. No. 2101100 Tools required 4b Battery replacement Replace battery with spare part 31290007, according to assembly instruction. Upgrade the Multirall with Battery Cushion Set MR (Prod. No. 31390006) if they are missing. Battery replacement recommended every 3rd year Preventative Maintenance, Multirall 36
Instructions regarding the check points for Multirall 7.0 5. Sling bar inspection Tools required 17mm A. Check safety latches function. Latches should move freely and fall back against the body of the sling bar. Clean sling bar and center bolt. B. Check safety latches function. Latches should move freely and fall back against the body of the slingbar. C. Make sure the lower sling bolt at the Universal Sling bar has a mark, as the picture shows. If not, the sling bar must be replaced. Preventative Maintenance, Multirall 37
8.0 Multirall 200 Product changes Prod. No. 3130001 2009-12-07 Changes S/N Project 2009 New version of emergency stop - 962 New version of limiting profile. 6503288 New Hand control hanger introduces. 6503150 2008 Contact lock washer and Hand control hanger introduces. New decals. 6502936 523 2005 Twist protection plate introduces. Hang-up is added. 6501823 6501619 183 2003 New distributor of the electronic card. New Lift strap joint. New screws (M4x145, M6x180 and MC6S M6x70). Tape 25x25 for the batteries. New S/N decal. 6501077 6500859 6500829 6500763 6500753 2002 New electronic card Version V9.6. New version of Limiting switch. Cover is also new. New version of quick release hook (TDM), fits carriage with. extension belt. 6500591 6500505 6500503 2001 New electronic card and cover. Four schims 15x22x0,3 mounted on axis 15x202. 6500332 6500026 38
Manufacturer: Liko AB SE-975 92 Luleå Sweden info@liko.se