Part No. 19500556RC VAUXHALL SUPPLIERS OF TOWBAR WIRING KITS FOR THE UK Insignia Saloon 4-/5-door 11/08 Astra J GTC 3-door 12/11 Zafira C Tourer 12/11 Insignia Sports Tourer 03/09 Astra J 5-door 12/09 Astra J Sports Tourer 11/10 Electric wiring kit for towbars / 7-pin / 12N / 12 Volt / ISO 1724 Fitting instructions IMPORTANT! Installation of the towing electrics kit must be undertaken by a specialist workshop or an appropriately qualified person. Before starting work, you must read the installation instructions through completely. After installing the towing electrics kit, the installation instructions should be kept with the vehicle service documentation. All claims under the guarantee will lapse in case of improper use or modification of the towing electrics kit or any of its component parts. When driving without a trailer or load carrier, any adapter installed must be removed from the electrical socket. We reserve the right to alter the design, content or colour. We accept no liability for any errors in these instructions. All details and illustrations are nonbinding. In case of missing a rear fog lamp on the trailer, it should be retrofitted. We accept no responsibility and give no guarantee for technical and electrical modifications made after the initial operation of the towing electrics kit by the vehicle manufacturer and which may lead, for example to malfunction of the trailer socket or its peripheries. The trailer module is not diagnostics-capable. If the manufacturer s diagnostics processes or software-supported test mechanisms generate error reports directly or indirectly linked with trailer operation, the trailer module must be disconnected from the leads to the trailer socket and a new diagnostic process initiated. 1/17
Diagnosis function of control LEDs a RD No CAN-Data Standby / = Sleepmode b c d 2 x B+/30: PIN 2 + 4 RD e CAN-Data Wire RD 1x max 20 sec. MANUAL Lamp substitution if the trailer indicators fail The failure of a trailer indicator (right left or both sides) is reported to the driver in the towing vehicle's combi-instrument via a text message in the display, an increase in the flashing frequency and/or a control lamp for light failure coming on. If an indicator fails the left or right rear tail light compensates for the faulty indicator by flashing at the correct frequency! If the indicator is activated, the corresponding rear tail lamp on the trailer becomes the indicator ( lamp substitution): NOTE! The lamp substitution does not work if the Hazard warning lights have been activated. 2/17
MANUAL 2x 3x 2x 2x 2x 10x 5x 46-47 8-21 42-45 22-40 3/17
SYMBOL EXPLANATION left (58-L) respectively right (58-R) tail light 12 V cigarette lighter / accessory socket stop light (54) / high mounted, third stop light (54) loudspeaker / buzzer turn signal indicator left P Park Distance Control turn signal indicator right switch / source of function rear fog light(s) Connect together B+/30 everse Reverse reversing light(s) Permanent power supply / 13pin socket, chamber 9 Disconnect Look at / See further information charging wire for trailer battery / 13pin socket, chamber 10 Look carefully at selected area trailer / trailer recognition Present / Occupied / OK B+/30 20A Permanent current power supply Ground or Earth (31) ground connection battery terminal lug positive connection battery terminal lug fuse / fuse capacity 20 Ampère Not present / Not occupied / Not OK left right acoustic indication attention / important advice C o C o ATTENTION! The vehicle's cooling capacity may have to be increased when retrofitting a trailer coupling! You must observe the manufacturer's instructions!! ATTENTION! MANUAL In order to avoid mal-functions and damage to the vehicle s electrical system the earth terminal must be disconnected from the vehicle s battery before starting work! Both the trailer module and the vehicle s control unit for the electrical system can be damaged during work on the CAN data bus connections if the battery is not disconnected! Please pay attention to the manufacturer s instructions when disconnecting and reconnecting the vehicle s battery! 1 90010216 4/17
a Insignia 6. 7. 5. 4. b 8. 2 Insignia Sports Tourer 5. 4. 1 10. 8. 7. 9. 6. 3 5/17
Astra J GTC 5. 6. 4. 4 Zafira C Tourer 5. 6. 8. 7. 4. 5 6/17
a Astra J 5-door Astra J 5-door b Astra J ST 4. 6 Astra J ST a 7 7/17
Insignia 4-/5-door Astra 5-door 40 mm Insignia 4-/5-door Astra 5-door 8 9 Insignia Sports Tourer OPTION 1 10 Insignia Sports Tourer OPTION 2 40 mm Insignia Sports Tourer 11 Zafira 12 Astra J ST 40 mm 40 mm 13 14 8/17
Astra GTC 4. 15 Astra J ST 16 17 ISO 1724 Belegung der Steckdose / Maximale Ausgangsleistung Socket configuration / Maximum power output Correspondance des contacts de la prise / Puissance de sortie maximale Abbinamento della presa / Uscita di alimentazione massima Indeling van de stekkerdoos / maximaal uitgangsvermogen 1/L BK/WT 21W 2 WT 42W 3/31 BR 4/R BK/ 21W 5/58-R GY/RD 52W 6/54 BK/RD 63W 7/58-L GY/BK 52W 18 90500552 19 GB D E F I P NL DK N S FIN CZ H PL BK Black Schwarz Negro Noir Nero Preto Zwart Sort Svart Svart Musta Cerná Fekete Czarny RD Red Rot Rojo Rouge Rosso Vermelho Rood Rød Rød Röd Punainen Cervená Piros Czerwony Green Grün Verde Vert Verde Verde Groen Grøn Grønt Grön Vihreä Zelená Zöld Zielony OR Orange Orange Naranja Orange Arancione Laranja Oranje Orange Orange Orange Oranssi Oranzová Narancs Pomaranczowy VT Violet Violett Violeta Violet Viola Violeta Violet Violet Fiolett Violett Violetti Fialová Ibolya Fioletowy PK Pink Pink Pink Rose Rosa Cor-de-Rosa Paars Pink Pink Rosa Pinkki Ruzová Rózsaszín Rózowy BL Blue Blau Azul Bleu Blu Azul Blauw Blå Blått Blå Sininen Modrá Kék Niebeski YL Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul Gult Gul Keltainen Zlutá Sárga Zólty WT White Weiss Blanco Blanc Bianco Branco Wit Hvid Hvitt Vit Valkoinen Bílá Fehér Bialy 90500580 BR Brown Braun Marrón Brun Marrone Marrom Bruin Brun Brunt Brun Ruskea Hnedá Barna Brazowy 20 GY Grey Grau Gris Gris Grigio Cinzento Grijs Grå Grått Grå Harmaa Sedá Szürke Szary 9/17
+ Insignia 4-/5-door Astra J 21 22 Zafira Astra GTC 23 24 Insignia Sports Tourer 25 Insignia 4-door WT - WT BK/YL 26 10/17
Insignia 5-door + YL or *GY/YL (*Some models) - YL or *GY/YL (*Some models) BK/YL 27 Insignia Sports Tourer + WT or *VT/WT (*Some models) - WT or *VT/WT (*Some models) BK/YL 28 Zafira VT/WT + - VT/WT BK/YL 29 Astra J GY/YL + - GY/YL BK/YL 30 11/17
X00000000 Astra GTC VT/WT + - VT/WT BK/YL 31 BK/YL BK/YL 32 Zafira ooooooooooooooooo 33 Please note informations in picture 1! Astra GTC ooooooooooooooooo X00000000 34 Please note informations in picture 1! 12/17
ooooooooooooooooo X00000000 ooooooooooooooooo X00000000 Insignia 4-/5-door Astra J Insignia Sports Tourer Please note informations in picture 1! Please note informations in picture 1! 35 36 Zafira + Option 1 38-40 + Option 2 41-46 37 (CAN) Cut to size! Pin 6 () CAN (CAN) 38 chamber 2 20A 30A chamber 31 39 13/17
Insignia / Astra J / Astra GTC / Zafira RD/YL RD/BL Please do not mount the fuse tap and its wiring output in the other direction! RD/BL RD/YL 40 Insignia / Astra J / Astra GTC / Zafira 41 Insignia / Astra J / Astra GTC / Zafira RD/YL RD/BL 42 43 Insignia / Astra J / Astra GTC / Zafira OPTION 1 chamber 18 chamber 26 Please do not mount the fuse tap and its wiring output in the other direction! 44 Insignia / Astra J / Astra GTC / Zafira OPTION 2 chamber 18 chamber 26 Please do not mount the fuse tap and its wiring output in the other direction! 45 14/17
Astra J / Astra GTC / Zafira (CAN) Pin1 Please note informations in picture 1! 46 Insignia or *BL (*Some models) (CAN) or *BL (*Some models) OBD supply Pin1 Please note informations in picture 1! 47 OPTIONAL everse BL/YL 12S Supplementary harness 38400501 MANUAL 48 49 90500004 everse 90500507 50 51 LED 15/17
MANUAL SETUP ON LOCK 1x Ignition ON 52 P 4. P Optional: Adapter socket 62400001 The following lamp functions for the trailer are not supported by all towing vehicles with DRL circuit: 7-pin 13-pin Rear lights Side lights Numberplate lights The parking lights or dimmed headlights must be switched on to activate this function! 53 54 P P 55 56 SERVICE MANUAL SERVICE MANUAL 57 16/17
everse Dauerstrom Ladeleitung Permanent power supply Charging wire for trailer battery OPTIONAL Trailer Simulator for 7- and 13-pin Sockets Part-no. 50400521RC PIN 9 PIN 10 58 59 17/17