UTILITY WAGON WITH 1000 LB. CAPACITY 94908 ASSEMBLY & OPERATING INSTRUCTIONS Due to continuing improvement, actual product may differ slightly from the product described herein. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web Site at www.harborfreight.com Copyright 2006 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts please call 1-800-444-3353.
THANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please complete the owner s record below: Model Serial No. Purchase Date SAVE THE RECEIPT, WARRANTY AND THESE INSTRUCTIONS. It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly. Technical Specifications Material: Steel mesh, D Handle with neoprene non-slip grip, 12 pneumatic, nylon tubed rubber tires with metal hubs Overall Dimensions: 55-1/4 L X 25 W X 41-15/16 H with handle Tool Tray Dimensions: 15-9/16 L X 25 W X 2-1/2 H Tires: Rated 375 Lbs. each, 32 Maximum PSI Max. Weight Capacity: 1000 Lbs. Net Weight: 79 Lbs. Safety Warnings and Precautions WARNING: When using product, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment. Read all instructions before using this product! 1. Keep work area clean. Cluttered areas invite injuries. 2. Observe work area conditions. Keep work area well lighted. 3. Store idle equipment. When not in use, the Utility Wagon must be stored in a safe and clean location. Always lock up products and keep out of reach of children. 4. Use the right product for the job. There are certain applications for which the Utility Wagon was designed. Do not modify the Wagon and do not use the Wagon for a purpose for which it was not intended. 5. Check for damaged parts. Before using any product, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for any broken or damaged parts and any other conditions that may affect its operation. Replace or repair damaged or worn parts immediately. 6. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. 7. Do not operate product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the product. SKU 94908 For technical questions please call 1-800-444-3353. Page 2
8. Use eye protection. Always wear ANSI-approved impact safety goggles when assembling and using this product. 9. Always check tire pressure. Maintain a working tire pressure no higher than 32 PSI. 10. Only use on a flat surface capable of supporting the Utility Wagon and its maximum capacity load of 1000 Lbs. It is easy to lose control of the Utility Wagon if attempting to pull a load on a sloping or uneven surface. 11. Do not allow children to play on, stand upon or climb on the Utility Wagon. The Wagon is not for carrying people or animals. 12. Always check hardware and assembled parts after assembling. All connections should be tight and hardware tightened. 13. Always distribute objects in the Utility Wagon evenly and do not exceed the maximum load capacity of 1000 Lbs. Uneven weight distribution or excess capacity could cause tipping. Harbor Freight Tools is not responsible for damage to persons or cargo. 14. Be aware of dynamic loading! Suddenly dropping or bouncing a load on the Utility Wagon may create, for a brief instant, an excess load, which may result in damage to the product and/ or personal injury. Do not exceed the maximum weight capacity of 1000 lbs. Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Unpacking When unpacking your Utility Wagon, check to make sure the parts listed on page 7 and 8 are included. If any parts are missing or broken, please call HARBOR FREIGHT TOOLS at 1-800-444-3353. Assembly Your Utility Wagon will require complete assembly. It is important that you read the entire manual to become familiar with the product BEFORE you assemble and use the Utility Wagon. Before assembling and operating the Utility Wagon be sure that you have all parts described in the Parts List and Assembly Diagram pages 7 and 8 of this manual. Figure 1 Carriage Support Bolt (29), Washer (24) and Nut (25) Left Support Brace (11) Carriage Support Bolt (29), Washer (24) and Nut (25) Bed (1) crossbar Right Support Brace (12) Rear Axle Support (10) SKU 94908 For technical questions please call 1-800-444-3353. Page 3
1. Cover your work surface with a mat or blanket to protect each part of the Utility Wagon during assembly. Set the Bed (1) upside down on your work surface. 2. Attach the Rear Axle Support (10) to the Bed (1). Set the top of the Rear Axle Support (10) (bottom has holes for Axle) up against the cross bar farthest to the rear of the Bed (1). Insert one Carriage Support Bolt (29) down through each end of the Rear Axle Support and down through the cross bar. Slide on Washers (24) and thread on Lock Nuts (25)-see Figure 1. 3. Set the Left Support Brace (11) and Right Support Brace (12) onto the corresponding sides of the axle on the Rear Axle Support (10) making certain that the welded spacer bushings are facing outward-see Figure 1. Attach the Left Support Brace (11) and Right Support Brace (12) to the Bed (1) with two Carriage Support Bolts (29), two Washers (24) and two Lock Nuts (25) as shown in Figure 1. 4. Attach the Steering Link Connecter (16) to the Front Axle Support (13). Set the Steering Link Connector (16) on top of the connectors on the Front Support Assembly (13)-see Figures 2 and 3. Secure in place with a Carriage Support Bolt (29) on each side, slide on Washer (24) and secure with Lock Nut (25). Figure 2-Top View 14 13 Rear 16 15 20 Front Figure 3-Bottom View Pull Handle (18) Center Front Axle Brace (14) Steering Link Connecter (16) Yoke (15) Front Axle Support (13) SKU 94908 For technical questions please call 1-800-444-3353. Page 4
5. Connect the Pull Handle Bracket (15) to the Front Axle Support (13). Place the short side of the Pull Handle Bracket (15) onto the top of the Front Axle Support (13), and set the longer side so that it goes under the Front Axle Support (13) and rests on the Steering Link Connecter (16)-see Figures 2 and 3. Secure in place with a Carriage Support Bolt (29), slide on Washer (24) and secure with Lock Nut (25). 6. Connect the Vertical Support (20) onto the center stud of the Front Axle Support (13) over the Pull Handle Bracket (15), secure these together using Cotter Pin (32) and Washer (33). Bend the ends of the Cotter Pin out and around the center stud to secure it. 7. Connect the Vertical Support (20), the Center Front Axle Brace (14), the Front Axle Support (13) and Pull Handle Bracket (15) (in that order). Set the Vertical Support (20) so that it sits on the center stud of the Front Axle Support (13), on top of the Pull Handle Bracket (15) and over the Center Front Axle Brace (14)-see Figure 2. Secure together using Long Steering Assembly Bolt (36), Washer (24) and Lock Nut (25). Note: All steering hardware should be snug. Do not over tighten. You may need to loosen each bolt about 1/2 a turn to allow for smooth steering operation. 8. Attach the Tires (7) to the Front Axle Support (13) and Rear Axle Support (10). Place the Tire (7) onto the axle with the valve stem facing out. Slide on a Washer (27) and thread on Lock Nut (25) to secure in place. 9. Attach the Handle (18) to the Pull Handle Bracket (15). Set the Handle (18) in place between the front openings of the Pull Handle Bracket (15). Insert Column Pin (30) thorugh the holes and secure with Cotter Pin (22). 10. Attach the Lock Handles (23) to the Front Panel (3) and Back Fence Panel (4). Attach the Lock Handles to the Front Panel (3) and Back Panel (4) as shown in Figure 4. Slide on Washers (24) and thread on Lock Nuts (25) to secure in place. DO NOT FULLY TIGHTEN UNTIL AFTER STEP 11. 11. Attach the Side Panels (2), the Back Panel (4) and the Front Panel (3) to the Bed (1). Use the Fence Assembly Bolts (21) and the Lock Pins (22) to attach the panels to the Bed-see Figure 5. Figure 4 Lock Handle (23) Washer (24) and Lock Nut (25) 12. Hang Plant and Tool Tray (35) and Flower and Tool Tray (34) at desired point on Bed (1). 13. Tighten down all hardware. Make certain that the Utility Wagon rolls smoothly with no binding of parts. Make certain handles and fences adjust and move adequately, and that they lock securely in place as needed. SKU 94908 For technical questions please call 1-800-444-3353. Page 5
Figure 5 Fence Assembly Bolt (21) Lock Pin (22) Operation 1. Place the load onto the Bed (1). Do not exceed the maximum weight capacity of 1000 Lbs. Make certain the load is evenly distributed on the Utility Wagon. 2. Use two hands to grasp the Pull Handle (18) and move the Wagon with its load. Caution: Always use two hands when moving the Wagon. This provides support in case one hand slips. Note: The two accessory trays, (34 and 35) can be positioned in various ways between the Side Panels (2). PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/ OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Note: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. SKU 94908 For technical questions please call 1-800-444-3353. Page 6
Parts List Part # Description Quantity Part # Description Quantity 1 Bed 1 18 Pull Handle 1 2 Side Panel 2 20 Vertical Support 1 3 Front Panel 1 21 Fence Assembly Bolt 8 4 Back Panel 1 22 Lock Pin 8 5 Wheel Assembly 1 23 Lock Handle 8mm 4 6 Inner Hub with two (2 right, 2 left) Bearings 4 24 Washers 19 7 Tires 4 25 Lock Nut 19 8 Tubes 4 26 Wheel Lock Nut 4 9 Outer Hub 4 27 Washer 4 10 Rear Axle Support 1 11 Left Support Brace 1 29 Carriage Support Bolt 12 12 Right Support Brace 1 30 Column Pin 1 13 Front Axle Support 1 31 Column Pin 1 14 Center Front Axle 32 Cotter Pin 1 Brace 1 33 Washer 1 15 Pull Handle Bracket 1 34 Flower and Tool Tray 1 16 Steering Link 35 Plant & Tool Tray 1 Connecter 1 36 Long Steering Bolt 1 17 Plastic Coupling 1 Parts and Assembly Diagram-1 4 34 1 2 2 6 3 7 10 8 12 9 17 18 14 16 13 20 15 11 SKU 94908 For technical questions please call 1-800-444-3353. Page 7
Parts and Assembly Diagram-2 21 35 22 23 22 24 25 29 26 30 31 27 36 32 33 SKU 94908 For technical questions please call 1-800-444-3353. Page 8