Numatics, Inc. is a leading manufacturer of pneumatic products and motion control products. Our broad spectrum of standard, custom developed products and application components have made a significant impact on pneumatic innovation as well as pneumatic and motion control technology. Our company has an extensive history of generating innovative concepts and technological breakthroughs. Many of today s standard features in pneumatic technology were industry firsts from Numatics. We continue our innovative approach to product development by developing electric motion control solutions and enhancing our embedded ieldbus and I/O products to continually meet and solve our customer s application requirements. Today Numatics is proud to be a part of the Industrial utomation ivision of merson lectric o. merson (NYS:MR), based in St. Louis, Missouri (US), is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial, commercial, and consumer markets through its network power, process management, industrial automation, climate technologies, and appliance and tools businesses. or more information, visit www.merson.com.
Numatics xpress Shipping Program guarantees product shipment in two, three or five business days. Unlike most traditional quick ship programs, the Numatics xpress Shipping Program includes the most comprehensive offering in the industry. This program encompasses the range and options that you require! Numatics is committed to offering you the highest level of customer service, quality and performance. Numatics xpress 2ay shipping program guarantees product shipment in two business days. The program includes the most popular valve, air preparation and actuator products and includes applicable switches and mounting accessories. Numatics guarantees to ship any order received before 3 pm ST for up to 10 2ay products* in two business days. Numatics xpress shipping program offers a 3ay shipping program that guarantees product shipment of a fully assembled and tested valve manifold in 3 business days. The program includes the most popular manifold configurations of the 2000 and Mark series valves: Sub, Terminal Strip and ieldbus lectronic Options an be configured for IN Rail Mounting and Muffled xhaust Shipped complete and 100% tested The 3ay xpress shipping program enables you to create a 2 to 8 station manifold assembly complete with any combination of valves, regulators, and blank stations that can be configured from the valve model charts in this catalog. Numatics guarantees to ship any order received before 3 pm ST for up to 5 manifold assemblies configured from this catalog in three business days or Numatics pays the shipping cost. We are pleased to expand Numatics xpress to include a broad range of products in a 5ay shipping program. Numatics guarantees to ship up to 10 of any 5ay product** for orders received before 3 pm ST in 5 business days or Numatics pays the shipping cost. We are committed to providing you with an unmatched level of customer service, quality, and reliability. If you cannot locate the specific product for your application or need additional product specifications, visit www.numatics.com or call 888-686-2842. Numatics xpress orders cannot be canceled or adjusted once entered. Saturdays, Sundays, and Holidays are excluded. s industry requirements change, Numatics reserves the right to modify the contents of this catalog and program without notification. Updates on this program can be obtained from the Numatics website www.numatics.com or by calling 888-686-2842, or by contacting your local Numatics representative or distributor and referencing the Numatics xpress program. *Sentronic Proportional Valves, GT ompact Slides, NR Series Rodless and ir ellows are limited to orders up to 5. ** Series Large ore NP, SP Series Steel ody NP and G Series Guide Rail Rodless are limited to orders up to 5.
Welcome to the World of luid utomation... Since 1945, Numatics has emerged as the prominent specialist in developing and manufacturing pneumatic and fluid power components for a widely diverse field of automated industry. rom idea to implementation, leading engineers choose Numatics as their single source for: Quality luid Power components Technologically advanced design resources Quick response time in delivery and service from around the world Numasizing eveloped by Numatics, Numasizing offers a whole new level of fluid power system optimization. ompare large amounts of component and process data against user objectives and industry benchmarks for the best possible size, pneumatic pressure, actuator stroke velocities and other part and process variable determinations. Modeling Save critical development time with the most innovative configuration program in the pneumatic component industry. Numatics in 3 eliminates the time consuming process associated with designing components from scratch based on information found in conventional paper catalogs. The models are available in 85 different native formats in 2 drawings and 3 models, including all the popular formats including atia, I-S, Pro/ngineer, SolidWorks, Unigraphics and more.
Table of ontents 503 Series Technical and Operating ata 2 How to Order 3 Sandwich Pressure Regulators 3-4 Valve Regulator/Speed ontrol Plug-in ssembly 5 Regulator Service Kits and Parts 5 Sandwich Pressure Regulator imensions 6 Manifold ssemblies 7 Valve on Manifold lock 7-8 Individual ase ssembly Kit 8 Internal/xternal Pilot Supply 8 Valve on Individual ase imensions 9-11 Sandwich Shut Off lock 12 Sandwich Pressure lock 12 Sandwich xhaust lock 13 lank Station Plate 13 Speed ontrol Kit 13 IN Rail lamp Kit 14 locking iscs 14 nd Plate Kits 14 Manifold ssembly 15 Internal/xternal Pilot Selection 16 Internal Muffler 16 G3 lectronics eatures and enefits 18-19 G3 Platform istribution Options 20-21 evicenet 22 thernet 23 PROIUS -P 24 PROINT 25 Nopen 26 evicelogix 27 thernet POWRLINK 28 thert and thernet/ip LR 29-30 I/O Modules 31-33 Sub-us Modules 34 Miscellaneous Modules & ccessories 35-36 imensional rawing - G3 ieldbus ommunication ssembly 37-38 How to Order - G3 ssembly Kit & G3 lectronics 39-40 How to Order omplete G3 Manifold ssemblies 41 ables and onnectors 42-54 ssembly Kits How to Order 55 25 or 37 Pin Sub- 56 1-16 or 1-32 Terminal Strip 57 19 Pin Round onnector 57
SRIS 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve and Rubber Seal, v: 1.2-1.4 Solenoid air pilot actuated Low wattage 1.7 watt for application solenoids polarity insensitive with surge suppression Plug together circuit boards eliminate internal wiring Integral recessed gaskets IN ittings to accommodate various tube sizes Simple conversion from internal to external pilot G3 ieldbus electronics IP65 ertified Performance ata Valve ata Min. Max. Pilot Pressure Range 29 PSI (2 ar) 115 PSI (8 ar) Valve Operating Pressure Range 28" HG Vacuum 115 PSI (8 ar) mbient Temperature Range - 10 (- 14 ) 50 (122 ) single solenoid air pilot 2 position 4-way 12 2 4 3 1 5 14 Valve low ata 5/2, ouble Solenoid & Single Solenoid, Spring Return (Spool & Sleeve) 5/2, ouble Solenoid & Single Solenoid, Spring Return (Rubber Seal) Operating ata v ISO NL/m (6-5 ar) v Proprietary NL/m (6-5 ar) 1.1 1100 1.2 1200 1.2 1200 1.4 1400 2X 3/2 N-N 0.9 900 1.0 1000 2X 3/2 NO-NO 0.9 900 1.0 1000 ouble Solenoid, 3 pos. 4 way, Spring entered- Open to 4 and 2 in center ouble Solenoid, 3 pos. 4 way, Spring entered - Open enter ouble Solenoid, 3 pos. 4 way, Spring entered - losed enter ll Solenoids re ontinuous uty Rated 0.6 600 0.6 600 1.1 100 1.3 1300 1.2 1200 1.4 1400 24 V Power (Watts) 1.7 Holding urrent (mps.) 0.10 double solenoid air pilot 2 position 4-way double solenoid air pilot 3 position 4-way open center double solenoid air pilot 3 position 4-way closed center double solenoid air pilot 3 position 4-way pressure center double solenoid 2 position dual 3-way 14 & 12 NO double solenoid 2 position dual 3-way 14 & 12 N 12 12 12 2 4 3 1 5 2 4 3 1 5 2 4 3 1 5 14 4 2 315 14 14 14 12 12 2 4 14 3 1 5 12 2 4 14 3 1 5 2 Spool & Sleeve Rubber Seal Response Time (ms) nergize eenergize nergize eenergize 5/2, Single Solenoid, Spring Return 20 60 20 60 5/2, ouble Solenoid 15 N/ 20 N/ 5/3 Spring entered 15 20 2x3/2 N 15 25 2 X3/2 NO 15 20
SRIS How to Order Valves R 503 2 4 0 M 00 1 Product Series 503 = 26 mm Valve Revision = Initial Release ctuation 1 = Spool and Sleeve* 2 = Rubber Packed Valve Type = Solenoid Pilot with lush Non-Locking Override unction 1 = 2 Position 4-Way (5/2), Spring Return 4 = 2 Position 4-Way (5/2), ual Solenoid 5 = 3 Position 4-Way (5/3), Open enter 6 = 3 Position 4-Way (5/3), locked enter 7 = 3 Position 4-way (5/3), Open to & in enter = ual 3-way (2 x 3/2), normally open - normally open = ual 3-way (2 x 3/2), normally closed - normally closed N = 2 Position 4-Way (5/2), ifferential ir Return w/o Spring Voltage 1 = 24 V Options 00 = Standard (No Options) 11 = lush Locking Manual Override 11M = Without Manual Override lectrical M = Plug-In, w/ Light, V N = M12 onnector Pin#1=unused, #2=oil 12, #3=ommon, #4=oil 14 Port Size 0 = No Port Size *vailable with unctions 1 + 4 only Regulators R 503 R S 1 1 J 00 1 0 Product Series 503 = 26 mm Valve Revision = Initial Release Product Type R = Regulator Regulator Type S = Single Reg. - Pressure to Port 1 = ouble Reg. - Pressure to Ports 5 & 3 = ouble Reg. - Pressure to Ports 4 & 2, w/o Valve* T = ouble Reg. - Pressure to Ports 1 & 3, 2 Pressure Selector Pressure Range 1 = 10-130 PSIG (0.7-9 bar) 3 = 3-30 PSIG (0.2-2 bar) 4 = 5-60 PSIG (0.3-4.1 bar) Reserved Interface 1 = Proprietary 2 = ISO 15407-2 0 = No Interface* Options 00 = Standard (No Options) 16N = Jumper for Supply Pressure to Valve, 14 nd 16P = Jumper for Supply Pressure to Valve, 12 nd Wiring Option J = Plug-In, Receptacle ssembly 0 = Non-Plug-in* Gauge Type 1 = PSI 2 = bar *or Regulator Type must select O wiring option + O Interface 3
SRIS Sandwich Pressure Regulators Types: RS / R / R / RT ISO 15407-2 Interface Proprietary Interface xternal Outlet Regulator Type RS Type R 1 5 3 1 SUPPLY 2 4 1 SUPPLY 24 Single pressure from a single supply. 3 5 1 ual pressure from a single supply. 31 5 Type R Type RT 1 3 5 4 xternal outlet regulator used with jumper plate for single or dual pressure. 2 1 SUPPLY 3 1 SUPPLY Two-pressure selector used for multi-pressure applications. 4
SRIS Valve Regulator / Speed ontrol Plug-in ssembly VLV R503210M001 RGULTOR R503RS11J0010 SP ONTROL R503S425575002 MOUNTING 8503MM22M0010 Regulator Kits and Service Parts Regulator Service Kit Regulator Unit Kits (includes regulator assembly, gaskets, screws) Part Number escription M503R428759001 M503R428759002 M503R428759003 M503R428759004 M503R428759005 M503R428759006 3-30 PSIG Regulator Kit 5-60 PSIG Regulator Kit 10-130 PSIG Regulator Kit 0.2-2.0 ar Regulator Kit 0.3-4.0 ar Regulator Kit 0.7-9.0 ar Regulator Kit 5
SRIS Sandwich Pressure Regulator imensions: mm (Inches) Single Regulator 202.7 (7.98) 144.1 (5.673) 78.2 (3.08) 34.8 (1.37) 26 (1.02) 13 (0.51) ouble Regulator 6 268.2 (10.56) 144.1 (5.673) 78.2 (3.08) 34.8 (1.37) 26 (1.02) 13 (0.51)
SRIS How to Order Manifold ssemblies and Individual ases 8 503 M S2 2 M 00 1 0 Port Type 8 = NPT* 1 G = ISO228/1-G* 1 K = Push-In ittings Product Series 503 = 26 mm Valve Revision = Initial Release Product Type M = Manifold Sub ase = Individual Sub ase Z = Mid Station Supply* 4 Mounting S2 = Manifold Sub ase, 2 Stations, Side Ports, Single Z-oard M2 = Manifold Sub ase, 2 Stations, Side Ports, ouble Z-oard V2 = Manifold Sub ase, 2 Stations, Side Ports* 2 3 = Individual Sub ase, Side Ports, Individual xhaust* 6 Interface 1 = Proprietary 2 = ISO 15407-2 3 = ISO 15407-1 Options 00 = Standard (No Options) 14X = xternal Pilot Supply from Port # 14* 3 56Y = 4-Pin Straight M12 onnector in Mounting* 3 Pin 1= Not Used; 2= 12+(+); 3 = OM; 4=14+(+) Wiring Option M = Plug-In, Receptacle ssembly* 5 0 = Non-Plug-in* 2 V = +24 V Separation at irst Station* 7 W = +24 V Separation at Second Station* 7 Port Size 2 = 1/4 3 = 3/8 H = 8 mm K = 10 mm * 1 Port Type 8 + G only available in 1/4 size * 2 Only available with ISO 15407-1 Interface * 3 vailable with 3 mounting only * 4 Only available with M2 and V2 mountings * 5 Not available with V2 mounting * 6 Not available with proprietary mounting * 7 V & W only available w/m2 & S2 imensions: mm (Inches) Plug In Valve Mounted G H G H 112.9 (4.445) 44.9 (1.768) 14.2 (0.56) 54 (2.13) 43.7 (1.72) 16.7 (0.66) 53.3 (2.098) 136 (5.35) 7
SRIS imensions: mm (Inches) Plug-In W Wiring G G H I J 112.9 44.84 14.15 54 43.65 16.65 53.3 136 42.5 40.5 Plug-In V Wiring H G J I I V & W Wiring Options H J G H I J 8 112.9 44.84 14.15 54 43.65 16.65 53.3 136 42.5 13.5
SRIS imensions: mm (Inches) M12 Valve Mounted J H G H J 129.4 (5.094) 44.9 (1.768) 14.2 (0.56) 54 (2.13) 43.7 (1.72) 16.7 (0.66) 53.3 (2.098) 136 (5.35) 61 (2.4) Individual ase ssembly Kit Internal/xternal Pilot Selection Note: ase assemblies are supplied set up for internal pilot supply. To convert to external pilot supply install plug P.N. 127-691 (sold separately) in the pressure port (1). Remove the 1/8 pipe plug from port 14 to supply pilot pressure. 9
SRIS Valve on Individual ase imensions: mm (Inches) Individual ase with M12 G H J K Ø5.35 (2) Holes L M Z N P Q R S Y 1/8 NPT or G Tap (2) Ports T U W V X 3/8 NPT or G Tap (5) Ports G H J K L M N P Q R 10.6 (0.417) 147 (5.787) 27.8 (1.09) 19.6 (0.77) 11.7 (0.46) 13.5 (0.53) 29 (1.142) 5.4 (0.21) 6.1 (0.24) 79.6 (3.13) 45.3 (1.78) 71.6 (2.819) 136 (5.35) 92.9 (3.657) 42.5 (1.67) 32.8 (1.29) S T U V W X Y Z 10 16.6 (0.65) 20.9 (0.82) 34.5 (1.36) 25.7 (1.01) 73.9 (2.91) 122.8 (4.835) 1.8 (0.071) 26.3 (1.04) 28 (1.1) 56 (2.2)
SRIS Valve on Individual ase imensions: mm (Inches) Plug In ase G H J K Ø5.35 (2) Holes L Z N P 1/2 NPT Tap onduit Q R S 1/8 NPT or G Tap (2) Ports T U W V X 3/8 NPT or G Tap (5) Ports G H J K L N P Q R 10.6 (0.417) 147 (5.787) 27.8 (1.09) 19.6 (0.77) 11.7 (0.46) 13.5 (0.53) 29 (1.142) 5.4 (0.21) 6.1 (0.24) 79.6 (3.13) 45.3 (1.78) 136 (5.35) 92.9 (3.657) 42.5 (1.67) 32.8 (1.29) S T U V W X Y Z 16.6 (0.65) 20.9 (0.82) 34.5 (1.36) 25.7 (1.01) 73.9 (2.91) 1.8 (0.071) 26.3 (1.04) 28 (1.1) 56 (2.2) 56 11
SRIS Valve on Individual ase imensions: mm (Inches) Non Plug In ase G J K Ø5.35 (2) Holes H L Z N P Q R S 1/8 NPT or G Tap (2) Ports T U W V 3/8 NPT or G Tap (5) Ports G H J K L N P Q R S T U V W Z 12 10.6 91.7 (0.417) (3.61) 27.8 (1.09) 19.6 (0.77) 11.7 (0.46) 13.5 (0.53) 29 (1.142) 5.4 (0.21) 6.1 (0.24) 79.6 (3.13) 45.3 (1.78) 136 109.4 42.5 (5.35) (4.307) (1.67) 32.8 (1.29) 16.6 (0.65) 20.9 (0.82) 34.5 (1.36) 25.7 (1.01) 73.9 (2.91) 26.3 (1.04) 28 (1.1) 56 (2.2)
SRIS Sandwich Shut Off lock Used to shut-off pressure when mounted below valve. llows easy maintenance without the need to shut-off pressure to the entire manifold. P X (3) (2) (1) (4) X (3) (2) (1) P (4) (5) (5) X X Part Number R503Y426707002 R503Y426707001 escription Proprietary Sandwich Shut Off Kit ISO 15407-2 Sandwich Shut Off Kit imensions: mm (Inches) 157.3 (6.193) 58.6 (2.307) 33 (1.3) 26.5 (1.04) Sandwich Pressure lock Used to supply a separate pressure to a single valve station without needing blocking disks. 1 Sandwich Pressure lock Kit Part Number Port Type escription 8503W428300004 1/4 NPT G503W428300004 G 1/4 Proprietary Sandwich Pressure lock Proprietary Sandwich Pressure lock 8503W428300003 1/4 NPT ISO 15407-2 Sandwich Pressure lock G503W428300003 G 1/4 imensions: mm (Inches) ISO 15407-2 Sandwich Pressure lock 148.8 (5.858) 58.6 (2.307) 33 (1.3) 26.5 (1.04) 13
G3 lectronics xample Sub-us Layout and abling (evicenet / Nopen Network) Power Supply able escription xample able Part # Page Power able M0405M0000000 42 evicenet /Nopen ommunication able M0505MG0000000 45 Sub-us able T0501MGT0571P 53 lternate Sub-us Power Option T0401M0M04000 43 I/O ield Wireable onnector T042000000081 50 I/O onnector with Molded able T0405MI000071P 50 58
ssembly Kits 503 SRIS 25 Pin Sub- onnector Kit imensions: mm (Inches) Ø5.5 G H J K 46.4 (1.827) 17 (0.669) 6.7 (0.26) 118 (4.65) 37.5 (1.48) 59 (2.32) 40.2 (1.58) 40.2 (1.58) 68.1 (2.68) 24.4 (0.96) G H K J 25 Pin Sub- onnector Housing Kits P599428441001 P599428441002 25 PIN SU- SSMLY WITHOUT IN RIL 25 PIN SU- SSMLY WITH IN RIL NOT: xternal fusing or output protection recommended. 37 Pin Sub- onnector Kit imensions: mm (Inches) Ø5.5 G H J K 46.4 (1.827) 17 (0.669) 6.7 (0.26) 118 (4.65) 37.5 (1.48) 59 (2.32) 40.2 (1.58) 40.2 (1.58) 68.1 (2.68) 24.4 (0.96) G H K J 37 Pin Sub- onnector Housing Kits 37 PIN SU- SSMLY P599428442001 WITHOUT IN RIL 37 PIN SU- SSMLY P599428442002 WITH IN RIL NOT: xternal fusing or output protection recommended. 59
SRIS ssembly Kits 1-32 Terminal Strip Kit imensions: mm (Inches) G G J K N P Q 82.7 (3.256) 7 (0.28) 118 (4.65) 37.5 (1.48) 59 (2.32) 40.2 (1.583) 68.1 (2.68) 24.4 (0.96) 9.8 (0.39) 41.9 (1.65) 19.3 (0.76) Ø5.2 N P 1 32 Terminal Strip Housing Kits K Q J P599428444001 P599428444002 TRMINL STRIP SSMLY WITHOUT IN RIL TRMINL STRIP SSMLY WITH IN RIL 1/2 NPT Tap NOT: xternal fusing or output protection recommended. NOT: Min. Wire WG 26 Max. Wire WG 18 19 Pin Round onnector Kit imensions: mm (Inches) G J K L M 56.3 (2.217) 6.7 (0.26) 118 (4.65) 37.5 (1.48) 40.2 (1.583) 68.1 (2.68) 24.4 (0.96) 40.8 (1.61) 59 (2.323) G J K L M 60 PIN 1= OIL 15 PIN 2= OIL 11 PIN 3= OIL 7 PIN 4= OIL 4 PIN 5= OIL 3 PIN 6= OMMON PIN 7= OIL 2 PIN 8= OIL 6 PIN 9= OIL 10 PIN 10= OIL 14 19 PIN ONNTOR PIN 11= OIL 13 PIN 12= P.. PIN 13= OIL 12 PIN 14= OIL 8 PIN 15= OIL 1 PIN 16= OIL 5 PIN 17= OIL 9 PIN 18= OIL 16 PIN 19= N.. 19 Pin Round onnector Housing Kits P599428436001 P599428436002 19 PIN SSMLY WITHOUT IN RIL 19 PIN SSMLY WITH IN RIL NOT: xternal fusing or output protection recommended.